Copper, Lead, Or Zinc Containing Patents (Class 136/265)
-
Patent number: 6441301Abstract: A solar cell with good characteristics and high reliability is provided that includes a semiconductor comprising at least one element from each of groups Ib, IIIb, and VIb. A method of manufacturing the same also is provided. The solar cell includes a conductive base, a first insulating layer formed on one principal plane of the base, a second insulating layer formed on a second principal plane of the base, and a light-absorption layer disposed above the first insulating layer. The light-absorption layer is formed of a semiconductor comprising at least one element from each of groups Ib, IIIb, and VIb.Type: GrantFiled: March 12, 2001Date of Patent: August 27, 2002Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Takuya Satoh, Takayuki Negami, Shigeo Hayashi, Yasuhiro Hashimoto, Shinichi Shimakawa
-
Patent number: 6429369Abstract: The invention relates to a thin-film solar cell on the basis of IB-IIIA-VIA compound semiconductors and a method for producing such a solar cell. Between the polycrystalline IB-IIIA-VIA absorber layer of the p-type conductivity and the carrier film serving as a substrate, a back electrode of intermetallic phases of the same IB- and IIIA-metals are located which are deposited for the generation of the absorber layer. The absorber layer and the back electrode are produced in such a way that the precursor consisting of IB-IIIA-metals is vertically only incompletely converted into the photovoltaicly active absorber material from the side opposite to the carrier film by reaction with chalcogen such that intermetallic phases of the IB- and IIIA-metals are directly located on the carrier film, which metals serve as back electrode of the solar cell structure.Type: GrantFiled: May 10, 2000Date of Patent: August 6, 2002Assignee: IST-Institut fur Solartechnologies GmbHInventors: Olaf Tober, Jürgen Penndorf, Michael Winkler, Klaus Jacobs, Thomas Koschack
-
Publication number: 20020062858Abstract: A solar energy device comprising: a substrate; a photovoltaic layer on said substrate; a back conductor in contact with said substrate; a grid conductor in contact with said substrate; said photovoltaic layer being of a material selected from the class consisting of: monoclinic zinc diphosphide (also referred to as beta zinc diphosphide and indicated by &bgr;-ZnP2); copper diphosphide (CuP2); magnesium tetraphosphide (MgP4); &ggr;-iron tetraphosphide (&ggr;-FeP4) and mixed crystals formed from these four materials.Type: ApplicationFiled: October 29, 2001Publication date: May 30, 2002Inventor: Thomas Mowles
-
Publication number: 20020043278Abstract: A solar cell includes a first semiconductor layer that is p-type, and a second semiconductor layer that is n-type formed over the first semiconductor layer. The solar cell includes a layer A made of a semiconductor different from the first semiconductor layer and the second semiconductor layer or an insulator between the first semiconductor layer and the second semiconductor layer. The band gap Eg1 of the first semiconductor layer and the band gap Eg2 of the second semiconductor layer satisfy the relationship Eg1<Eg2. The electron affinity &khgr;1 (eV) of the first semiconductor layer and the electron affinity &khgr;2 (eV) of the second semiconductor layer satisfy the relationship 0≦(&khgr;1−&khgr;2)<0.5, and the average layer thickness of the layer A is 1 nm or more and 20 nm or less.Type: ApplicationFiled: October 5, 2001Publication date: April 18, 2002Applicant: Matsushita Electric Industrial Co., Ltd.Inventors: Yasuhiro Hashimoto, Takayuki Negami, Shigeo Hayashi, Takuya Satoh
-
Publication number: 20020043279Abstract: The invention relates to a diode structure, especially for thin film solar cells. The aim of the invention is to provide a diode structure for thin film solar cells. Said structure allows for an assembly of a thin film solar cell, whereby said assembly is as flexible as possible, efficiency is high, and utilizing materials that are as environmentally friendly as possible. A diode structure comprising a p-conducting layer, which consists of a chalcopyrite compound, and a n-conducting layer, which is adjacent to the p-conducting layer and consists of a compound that contains titanium and oxygen, is provided.Type: ApplicationFiled: July 25, 2001Publication date: April 18, 2002Inventor: Franz Karg
-
Patent number: 6355874Abstract: The present invention provides a semiconductor device and a solar cell, which may be low-cost, highly efficient, safe, and last long. The semiconductor device has a compound semiconductor layer as a window layer including nitride compound semiconductor of at least one element selected from a group of Al, Ga and In and nitrogen, formed on a semiconductor substrate. The solar cell has a compound semiconductor layer containing a nitride compound semiconductor defined by a composition formula AlXGaYNW on a semiconductor substrate, where X, Y, Z and W represent a composition ratio, and satisfy 0.8≦(X+Y+Z)/W≦1.2 and 0.1≦Z/(X+Y+Z)≦1.0.Type: GrantFiled: July 25, 2000Date of Patent: March 12, 2002Assignee: Fuji Xerox Co., Ltd.Inventors: Shigeru Yagi, Seiji Suzuki
-
Patent number: 6323417Abstract: Provided is a method for making layers of I-III-VI semiconductor materials for use in photovoltaic cells, and particularly for making CIS and variations on CIS, such as CIGS and CIGSS. The method includes formation of a plurality of precursor films of the elemental components and at least one final heat treatment step in which the final semiconductor material is formed, with the precursor film for at least one III component being deposited prior to any precursor film including the I component.Type: GrantFiled: September 28, 1999Date of Patent: November 27, 2001Assignee: Lockheed Martin CorporationInventors: Timothy J. Gillespie, Craig H. Marshall, Bruce R. Lanning
-
Patent number: 6310281Abstract: A new, large-area, thin-film, flexible photovoltaic structure is disclosed, as well as a general fabrication procedure, including a preferably roll-to-roll-type, process-chamber-segregated, “continuous-motion”, method for producing such a structure. A special multi-material vapor-deposition environment is disclosed to implement an important co-evaporation, layer-deposition procedure performed in and as part of the fabrication procedure. A structural system adapted to create a vapor environment generally like that just referred to is disclosed, as is an organization of method steps involved in the generation of such a vapor environment. Also, a unique, vapor-creating, materials-distributing system, which includes specially designed heated crucibles with carefully arranged, spatially distributed, localized and generally point-like, heated-nozzle sources of different metallic vapors, and a special multi-fingered, comb-like, vapor-delivering manifold structure is shown.Type: GrantFiled: March 16, 2000Date of Patent: October 30, 2001Assignee: Global Solar Energy, Inc.Inventors: Robert G. Wendt, Gregory M. Hanket, Robert W. Birkmire, T. W. Fraser Russell, Scott Wiedeman
-
Patent number: 6307148Abstract: An indium layer and a copper layer, and whenever necessary, a gallium layer or a gallium-alloy layer, are laminated on an electrode film formed on one of the surfaces of a substrate to form a metallic film. The metallic film is then subjected to sulfurization treatment or selenization treatment to form a p-type semiconductor layer made of “CuInS2 or CuInSe2” or “Cu(In, Ga)S2 or Cu(In, Ga)Se2”. This p-type semiconductor layer is subjected to KCN treatment, for removing impurities such as copper sulfide, copper selenide, etc., by a KCN solution, and an n-type semiconductor layer is formed on this p-type semiconductor layer to form a solar cell. In this instance, the indium layer is formed under heating, or is heat-treated by heat-treatment while the surface of the indium layer is exposed.Type: GrantFiled: March 27, 2000Date of Patent: October 23, 2001Assignee: Shinko Electric Industries Co., Ltd.Inventors: Kenji Takeuchi, Yoshio Onuma, Sumihiro Ichikawa
-
Patent number: 6297442Abstract: It is to provide an essentially transparent solar cell of high efficiency that can be used by accumulating with a display device to generate electricity simultaneously with utilization of the display function, a self-power-supply display device comprising the same, and a process for producing the solar cell. The solar cell comprises at least a transparent conductive substrate having thereon a photoconductor layer that is transparent to a visible ray and has an absorbance of 0.8 or less at a wavelength of from 400 to 800 nm, and a transparent conductive electrode in this order. An embodiment, in which the photoconductor layer contains at least one element selected from Group IIIA elements and at least one element selected from Group VA elements in the Periodic Table, and an embodiment, in which the photoconductor layer contains a metallic oxide semiconductor, are preferred.Type: GrantFiled: October 7, 1999Date of Patent: October 2, 2001Assignee: Fuji Xerox Co., Ltd.Inventors: Shigeru Yagi, Seiji Suzuki, Nobuyuki Torigoe
-
Patent number: 6291762Abstract: The present invention discloses a dust-proof and weather resistant photovoltaic module, including (a) a front substrate of light transmittable safety glass plate, wherein a photo-catalyst composition is applied to the safety glass plate; (b) a back substrate of weather resistant polyester polymer; and (c) a photosensitizer including electrical circuit copper foils and polymeric enclosing material (EVA) which is located between the front substrate and the back substrate. The method for fabricating a front substrate of a photovoltaic module includes applying a photo-catalyst composition onto a safety glass plate; evaporating the photo-catalyst composition to a gel; and seating the gel to Rutile titanium dioxide. The photo-catalyst composition includes a metal oxide, an acid regent and a surfactant.Type: GrantFiled: December 8, 1999Date of Patent: September 18, 2001Assignee: Industrial Technology Research InstituteInventors: Yih-Song Jan, Jong-Min Liu, Chih-Chiang Chen, Lee-Ching Kuo
-
Patent number: 6281036Abstract: A method of fabricating Cu&agr;(InxGa1−x)&bgr;(SeyS1−y)&ggr; films for solar cells includes forming an electrode on a substrate and supplying the substrate and electrode with Cu, In, Ga, Se, and S to form a Cu&agr;(InxGa1−x)&bgr;(SeyS1−y)&ggr; film. Simultaneously with the supplying of Cu, In, Ga, Se and S, the substrate is supplied with water vapor or a gas that contains a hydroxyl group.Type: GrantFiled: October 8, 1999Date of Patent: August 28, 2001Assignee: Agency of Industrial Science & Technology, Ministry of International Trade & IndustryInventors: Shigeru Niki, Akimasa Yamada, Paul Fons, Hiroyuki Oyanagi
-
Publication number: 20010013362Abstract: Provided are a zinc oxide thin film having an X-ray diffraction peak of the plane of zinc oxide crystal, a photoelectric conversion element having the zinc oxide thin film, and production processes thereof. By these, the texture level of the zinc oxide thin film is increased and the photoelectric conversion element is provided with excellent short circuit current density (Jsc).Type: ApplicationFiled: April 6, 2001Publication date: August 16, 2001Inventor: Takaharu Kondo
-
Patent number: 6259016Abstract: The present invention includes a substrate, a lower electrode film, a p-type semiconductor layer (a second semiconductor layer), an n-type semiconductor layer (a first semiconductor layer), an upper electrode film and an anti-reflection film, which are stacked sequentially on the substrate in this order, and an interconnection electrode formed on the upper electrode film. The first semiconductor layer is free from Cd, and the second semiconductor layer is a light-absorption layer. The band gap Eg1 of the first semiconductor layer and the band gap Eg2 of the second semiconductor layer satisfy a relationship: Eg1>Eg2. The electron affinity &khgr;1 (eV) of the first semiconductor layer and an electron affinity &khgr;2 (eV) of the second semiconductor layer satisfy a relationship: 0≦(&khgr;2−&khgr;1)<0.5.Type: GrantFiled: February 29, 2000Date of Patent: July 10, 2001Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Takayuki Negami, Yasuhiro Hashimoto, Shigeo Hayashi
-
Patent number: 6251701Abstract: An all dry method for producing solar cells is provided comprising first heat-annealing a II-VI semiconductor; enhancing the conductivity and grain size of the annealed layer; modifying the surface and depositing a tellurium layer onto the enhanced layer; and then depositing copper onto the tellurium layer so as to produce a copper tellurium compound on the layer.Type: GrantFiled: March 1, 2000Date of Patent: June 26, 2001Assignee: The United States of America as represented by the United States Department of EnergyInventor: Brian E. McCandless
-
Patent number: 6238808Abstract: Provided are a substrate with a zinc oxide layer, in which at least a zinc oxide layer is provided on a support substrate, wherein the zinc oxide layer comprises a zinc oxide layer having the c axis perpendicular to the support substrate and a zinc oxide layer having the c axis slantindicular to the support substrate in the order from the side of the support substrate; and a photovoltaic device in which a semiconductor layer is formed on the substrate with the zinc oxide layer. Thus provided is the inexpensive photovoltaic device with excellent reflective performance and optical confinement effect and with high photoelectric conversion efficiency.Type: GrantFiled: January 20, 1999Date of Patent: May 29, 2001Assignee: Canon Kabushiki KaishaInventors: Kozo Arao, Hideo Tamura, Noboru Toyama, Yuichi Sonoda, Yusuke Miyamoto
-
Patent number: 6187150Abstract: A method for manufacturing a thin film photovoltaic device comprising a transparent conductive film, a thin film photovoltaic unit, and a back transparent conductive film and a back metal electrode which are successively formed on a substrate, wherein the back transparent conductive film is formed by sputtering comprising steps of forming an initial back transparent conductive film under a pressure of 5×10−2 Torr or more for 1 to 30 seconds in the initial stage and forming a main back transparent conductive film having the remainder thickness under a pressure reduced to {fraction (1/10)} the initial pressure or less.Type: GrantFiled: October 7, 1999Date of Patent: February 13, 2001Assignee: Kaneka CorporationInventors: Masashi Yoshimi, Kenji Yamamoto
-
Patent number: 6169246Abstract: A photovoltaic device has a buffer layer zinc stannate Zn2SnO4 disposed between the semiconductor junction structure and the transparent conducting oxide (TCO) layer to prevent formation of localized junctions with the TCO through a thin window semiconductor layer, to prevent shunting through etched grain boundaries of semiconductors, and to relieve stresses and improve adhesion between these layers.Type: GrantFiled: September 8, 1998Date of Patent: January 2, 2001Assignee: Midwest Research InstituteInventors: Xuanzhi Wu, Peter Sheldon, Timothy J. Coutts
-
Patent number: 6140570Abstract: A photovoltaic element having a specific transparent and electrically conductive layer on a back reflecting layer, said transparent and electrically conductive layer comprising a zinc oxide material and having a light incident side surface region with a cross section having a plurality of arcs arranged while in contacted with each other, said arcs having a radius of curvature in the range of 300 .ANG. to 6 .mu.m and an angle of elevation from the center of the curvature in the range of 30 to 155.degree., and said cross section containing regions comprising said plurality of arcs at a proportion of 80% or more, compared to the entire region of the cross section.Type: GrantFiled: October 28, 1998Date of Patent: October 31, 2000Assignee: Canon Kabushiki KaishaInventor: Toshimitsu Kariya
-
Patent number: 6136162Abstract: A deposition method is adapted to deposit a zinc oxide film that has a high light transmittance, an adequate specific electric resistance and a large thickness at a high deposition rate and at low cost in a process that may last long but is stable. The method for depositing a zinc oxide film on a substrate held in an inert gas atmosphere is conducted by magnetron sputtering so that the maximum magnetic flux density in a direction parallel to the surface of the zinc oxide target is held to be not higher than 350 gauss.Type: GrantFiled: February 17, 1999Date of Patent: October 24, 2000Assignee: Canon Kabushiki KaishaInventors: Atsushi Shiozaki, Ako Omata, Yumi Yoshida
-
Patent number: 6137048Abstract: A novel, simplified method for fabricating a thin-film semiconductor heterojunction photovoltaic device includes initial steps of depositing a layer of cadmium stannate and a layer of zinc stannate on a transparent substrate, both by radio frequency sputtering at ambient temperature, followed by the depositing of dissimilar layers of semiconductors such as cadmium sulfide and cadmium telluride, and heat treatment to convert the cadmium stannate to a substantially single-phase material of a spinel crystal structure. Preferably, the cadmium sulfide layer is also deposited by radio frequency sputtering at ambient temperature, and the cadmium telluride layer is deposited by close space sublimation at an elevated temperature effective to convert the amorphous cadmium stannate to the polycrystalline cadmium stannate with single-phase spinel structure.Type: GrantFiled: December 22, 1998Date of Patent: October 24, 2000Assignee: Midwest Research InstituteInventors: Xuanzhi Wu, Peter Sheldon
-
Patent number: 6107562Abstract: A semiconductor thin film comprises an n-type compound semiconductor layer including at least one element from each of groups Ib, IIIb, VIb and II. A solar cell using this semiconductor thin film comprises a substrate and a rear electrode, a p-type compound semiconductor layer, an n-type compound semiconductor layer, an n-type semiconductor layer, a window layer, and a transparent conductive film, formed in this order on the substrate. The n-type compound semiconductor layer including at least one element from each of groups Ib, IIIb, VIb and II has a high carrier density.Type: GrantFiled: March 18, 1999Date of Patent: August 22, 2000Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Yasuhiro Hashimoto, Takayuki Negami, Shigeo Hayashi, Takahiro Wada
-
Patent number: 6084176Abstract: A photoelectric conversion device has a layer of dye-sensitized nanoparticulate semiconductor and a hole transporting layer containing an organic hole transporting agent. The dye-sensitized photoelectric conversion device is fully durable. A solar cell comprising the photoelectric conversion device is also provided.Type: GrantFiled: September 2, 1998Date of Patent: July 4, 2000Assignee: Fuji Photo Film Co., Ltd.Inventors: Kentaro Shiratsuchi, Hiroo Takizawa
-
Patent number: 6057507Abstract: A TPV cell apparatus with a base region of GaSb crystals. The GaSb crystals are of varying orientations and joined at grain boundaries. A surface region is provided on the GaSb crystals. The GaSb crystals are Tellurium doped N-type GaSb and the surface region is thin Zinc doped P-type GaSb cells. The surface region faces an infrared source. A bus region is connected to a metal grid connected which is in contact with the surface region of the cell. A continuous metal layer is in contact with the GaSb crystals. A multilayer coating is provided on a front side of the cell. The multilayer coating forms an infrared filter for transmitting convertible infrared energy to the cell and for reflecting as much of non-convertible infrared energy back to the IR source as possible. A TPV generator may be provided with the TPV cells.Type: GrantFiled: September 1, 1999Date of Patent: May 2, 2000Assignee: JX Crystals Inc.Inventors: Lewis M. Fraas, Han-Xiang Huang
-
Patent number: 6040521Abstract: Transparent conductive ZnO films are formed at a high rate, are equal in performance to those formed by MOCVD and have a large area, while the influence of sputtering bombardment is reduced. A method for producing transparent conductive ZnO films is used to produce the window layer of a CIGS thin-film solar cell. A first conductive film functioning as an interface-protective film is formed on a high-resistance-buffer (interfacial) layer by low-output (100 W or lower) RF sputtering using a ZnO target while reducing sputtering bombardment. Second and third conductive films for the window layer are then formed by DC magnetron sputtering in steps using a ZnO--Al target in each step.Type: GrantFiled: May 9, 1997Date of Patent: March 21, 2000Assignee: Showa Shell Sekiyu K.K.Inventors: Katsumi Kushiya, Daisuke Okumura, Ichiro Sugiyama
-
Patent number: 6036822Abstract: A base is provided with a gas outlet pipe and a gas inlet pipe. A bell jar is placed on top of the base with an O-ring interposed between them. Thin-film solar cells and a Se powder are placed in a recess formed in a lower heating jig, and the lower heating jig is positioned on the base. An upper heating jig is placed on top of the lower heating jig. The upper heating jig is vertically moved by a vertically actuating mechanism. The upper and lower heating jigs are heated with a heater so as to react Se with the thin-film solar cells, whereby a CuInSe.sub.2 alloy film is formed. In a method of manufacturing a thin-film solar cell, a molybdenum layer and a copper layer are formed on a substrate by sputtering. A selenium-dispersed indium layer is formed on the copper layer in a solution, which includes indium ions and dispersed selenium colloid, by electrodeposition. The thus formed selenium-dispersed indium layer and the selenium are heated in a sealed container.Type: GrantFiled: January 20, 1998Date of Patent: March 14, 2000Assignee: Yazaki CorporationInventors: Takeshi Ikeya, Kenji Sato, Kazuhiro Toyoda, Takeshi Kamiya
-
Patent number: 6028265Abstract: The photo-semiconducting electrode of the present invention comprises a semiconducting substrate, a chemically adsorbed film formed thereon composed of at least one compound selected from the compounds represented by the formulas: formulas (I) R.sup.1 M.sup.1 Y.sub.1.sub.3, (II) R.sup.1 R.sup.2 M.sup.1 Y.sup.1.sub.2, (III) R.sup.1 R.sup.2 R.sup.3 M.sup.1 Y.sup.1 and (IV) R.sup.1 --SH, respectively, and a dye which is fixed to the surface of the chemically adsorbed film and has a functional group capable of reacting with a halogen atom. Because of this, the photo-semiconductor electrode of the present invention is capable of efficiently absorbing solar light and performing energy conversion and superior in photoelectric conversion efficiency, stability and durability. In addition, it can be easily produced.Type: GrantFiled: December 10, 1997Date of Patent: February 22, 2000Assignee: Fuji Xerox Co., Ltd.Inventors: Yoshiyuki Ono, Akira Imai, Hidekazu Hirose, Katsuhiro Sato
-
Patent number: 6023020Abstract: A solar cell utilizing a chalcopyrite semiconductor and reducing the density of defects on the junction interface of pn junctions is provided. This solar cell includes a substrate, a back electrode formed on the substrate, a p-type chalcopyrite semiconductor thin film formed on the back electrode, an n-type semiconductor thin film formed so as to constitute a pn junction with the p-type chalcopyrite semiconductor thin film, and a transparent electrode formed on the n-type semiconductor thin film. A material having a higher resistivity than the p-type chalcopyrite semiconductor is formed between the p-type chalcopyrite semiconductor thin film and the n-type semiconductor thin film. A thin film made of this material may be formed by deposition from a solution. For example, CuInS.sub.2 is formed on the surface of a p-type chalcopyrite based semiconductor such as CuInSe.sub.Type: GrantFiled: October 14, 1997Date of Patent: February 8, 2000Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Mikihiko Nishitani, Takayuki Negami, Naoki Kohara, Takahiro Wada, Yasuhiro Hashimoto
-
Patent number: 6018124Abstract: A selenium photovoltaic cell has a top electrode formed of lemon juice or another fluid which enters into a chemical reaction with the selenium which produces a sulfur compound. A contact disk fixed to the selenium surface makes reliable contact to the fluid top electrode and provides a connection point for a top electrode lead.Type: GrantFiled: January 15, 1998Date of Patent: January 25, 2000Inventor: Nicholai Hart Lidow
-
Patent number: 5986205Abstract: The stainless steel sheet useful as a substrate for non-single crystalline semiconductor solar cells has minute ripples with undulations along a rolling direction, and its surface roughness is controlled in the range of R.sub.z 0.3-1.4 .mu.m and R.sub.max 0.5-1.7 .mu.m. It is manufactured by finish cold rolling a stainless steel strip with a reduction ratio of at least 20% at a rolling speed of at least 400 m/min. using work rolls polished with abrasives of gage #100-#400 at a final pass, annealing the rolled strip in an open-air atmosphere and then electrolytically pickling the annealed strip in a nitric acid solution. Since minute ripples with undulations are formed on the surface of the stainless steel sheet, an energy conversion efficiency is increased by acceleration of scattering and multiple reflection of incident light rays projected into a non-single crystalline semiconductor layer.Type: GrantFiled: September 4, 1997Date of Patent: November 16, 1999Assignees: Nisshin Steel Co., Ltd., Canon Kabushiki KaishaInventors: Hisashi Matsune, Yasushi Nishimura, Takuji Okiyama, Masafumi Sano
-
Patent number: 5981868Abstract: A solar cell with a heightened open-circuit voltage and improved junction quality of the interface between an interfacial layer (or buffer layer) and a thin-film light absorbing layer is disclosed. A thin-film solar cell is fabricated on a glass substrate and includes a metallic back electrode, a light absorbing layer, an interfacial layer, a window layer, and an upper electrode. The solar cell is characterized by the light absorbing layer. The light absorbing layer is a thin film of p-type Cu(InGa)Se.sub.2 (CIGS) of the Cu-III-VI.sub.2 chalcopyrite structure and has such a gallium concentration gradient that the gallium concentration gradually (gradationally) increases from the surface thereof to the inside, thereby attaining a heightened open-circuit voltage. The light absorbing layer has on its surface an ultrathin-film surface layer of Cu(InGa)(SeS).sub.2 (CIGSS), which has such a sulfur concentration gradient that the sulfur concentration abruptly decreases from the surface thereof (i.e.Type: GrantFiled: April 30, 1997Date of Patent: November 9, 1999Assignee: Showa Shell Sekiyu K.K.Inventors: Katsumi Kushiya, Muneyori Tachiyuki, Takahisa Kase
-
Patent number: 5955772Abstract: A heterostructure thermionic cooler and a method for making thermionic coolers, employing a barrier layer of varying conduction bandedge for n-type material, or varying valence bandedge for p-type material, that is placed between two layers of material. The barrier layer has a high enough barrier for the cold side to only allow "hot" electrons, or electrons of high enough energy, across the barrier. The barrier layer is constructed to have an internal electric field such that the electrons that make it over the initial barrier are assisted in travel to the anode. Once electrons drop to the energy level of the anode, they lose energy to the lattice, thus heating the lattice at the anode. The barrier height of the barrier layer is high enough to prevent the electrons from traveling in the reverse direction.Type: GrantFiled: December 17, 1996Date of Patent: September 21, 1999Assignee: The Regents of the University of CaliforniaInventors: Ali Shakouri, John E. Bowers
-
Patent number: 5948176Abstract: The present invention provides an economical, simple, dry and controllable semiconductor layer junction forming process to make cadmium free high efficiency photovoltaic cells having a first layer comprised primarily of copper indium diselenide having a thin doped copper indium diselenide n-type region, generated by thermal diffusion with a group II(b) element such as zinc, and a halide, such as chlorine, and a second layer comprised of a conventional zinc oxide bilayer. A photovoltaic device according the present invention includes a first thin film layer of semiconductor material formed primarily from copper indium diselenide. Doping of the copper indium diselenide with zinc chloride is accomplished using either a zinc chloride solution or a solid zinc chloride material. Thermal diffusion of zinc chloride into the copper indium diselenide upper region creates the thin n-type copper indium diselenide surface.Type: GrantFiled: September 29, 1997Date of Patent: September 7, 1999Assignee: Midwest Research InstituteInventors: Kannan V. Ramanathan, Miguel A. Contreras, Raghu N. Bhattacharya, James Keane, Rommel Noufi
-
Patent number: 5935324Abstract: An apparatus for forming I-III-VI.sub.2 thin-film layers has a reaction chamber made of a carbon material in which a precursor for forming a I-III-VI.sub.2 thin-film layer and a vapor source of an element of group VI of the periodic table are placed. The precursor and vapor source are heated under vacuum to form the I-III-VI.sub.2 thin-film layer. The reaction chamber is divided into a reaction compartment A having the precursor placed therein and a reaction compartment B having the vapor element of group IV placed therein. A communication channel C is provided between the reaction compartments A and B, and a heating unit controlled by a temperature control unit is provided exterior to each of the reaction compartments A and B.Type: GrantFiled: April 28, 1997Date of Patent: August 10, 1999Assignee: Yazaki CorporationInventors: Shinnichi Nakagawa, Kenji Sato, Masami Nakamura, Kazuhiro Toyoda, Takeshi Kamiya, Kazue Suzuki, Hiroki Ishihara, Takeshi Ikeya, Masaharu Ishida
-
Patent number: 5882435Abstract: Solar cells made of crystalline are metal coated. Combined front side and rear side metal coating based on a thick-film process is proposed, in which even very fine thick-film conductor track structures are sufficiently reinforced by photo-induced currentless deposition of a metal. Well adhering improved conductor track structures for the front side metal coating can be produced using the simplified process.Type: GrantFiled: July 7, 1997Date of Patent: March 16, 1999Assignee: Siemens Solar GmbHInventor: Konstantin Holdermann
-
Patent number: 5871630Abstract: A photovoltaic cell exhibiting an overall conversion efficiency of 13.6% is prepared from a copper-indium-gallium-diselenide precursor thin film. The film is fabricated by first simultaneously electrodepositing copper, indium, gallium, and selenium onto a glass/molybdenum substrate (12/14). The electrodeposition voltage is a high frequency AC voltage superimposed upon a DC voltage to improve the morphology and growth rate of the film. The electrodeposition is followed by physical vapor deposition to adjust the final stoichiometry of the thin film to approximately Cu(In.sub.1-n Ga.sub.x)Se.sub.2, with the ratio of Ga/(In+Ga) being approximately 0.39.Type: GrantFiled: June 5, 1997Date of Patent: February 16, 1999Assignee: Davis, Joseph & NegleyInventors: Raghu N. Bhattacharya, Falah S. Hasoon, Holm Wiesner, James Keane, Rommel Noufi, Kannan Ramanathan
-
Patent number: 5868869Abstract: Provided is a thin film photovoltaic device and a method of manufacturing the device. The thin film photovoltaic device comprises a film layer having particles which are smaller than about 30 microns in size held in an electrically insulating matrix material to reduce the potential for electrical shorting through the film layer. The film layer may be provided by depositing preformed particles onto a surrogate substrate and binding the particles in a film-forming matrix material to form a flexible sheet with the film layer. The flexible sheet may be separated from the surrogate substrate and cut into flexible strips. A plurality of the flexible strips may be located adjacent to and supported by a common supporting substrate to form a photovoltaic module having a plurality of electrically interconnected photovoltaic cells.Type: GrantFiled: October 7, 1997Date of Patent: February 9, 1999Assignee: Photon Energy, Inc.Inventors: Scot P. Albright, Rhodes Chamberlin
-
Patent number: 5858121Abstract: A thin film solar cell having high conversion efficiency is provided. The band gap of the thin film solar cell can be controlled while keeping the quality superior to conventional solar cells. The absorber layer for photovoltaic energy conversion is a Cu(In.sub.1-X Ga.sub.X)(Se.sub.1-Y S.sub.Y).sub.2 based solid solution where X and Y are in the range of the following Equation:0.317+0.176Y.gtoreq.X.gtoreq.0.117+0.176Y1>X+Y>0Y>0,The Cu(In.sub.1-X Ga.sub.X)(Se.sub.1-Y S.sub.Y).sub.2 based solid solution has a specific chalcopyrite type crystal structure and its lattice constant ratio of c-axis to a-axis is extremely close to two. It is most preferable that the band gap is 1.4 eV, X is 0.3, and Y is 0.4, since the conversion efficiency of a homojunction solar cell will then become a maximum.Type: GrantFiled: September 11, 1996Date of Patent: January 12, 1999Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Takahiro Wada, Mikihiko Nishitani, Naoki Kohara
-
Patent number: 5849108Abstract: A photovoltaic element has a substrate with a conductive surface, a zinc oxide layer containing fluorine and a non-single-crystal semiconductor layer, where the fluorine content of the zinc oxide layer (i) varies across the thickness of the layer, (ii) is at a minimum at the interface with the substrate and (iii) increases toward the semiconductor layer.Type: GrantFiled: April 26, 1996Date of Patent: December 15, 1998Assignee: Canon Kabushiki KaishaInventors: Toshimitsu Kariya, Keishi Saito
-
Patent number: 5804054Abstract: High quality thin films of copper-indium-gallium-diselenide useful in the production of solar cells are prepared by electrodepositing at least one of the constituent metals onto a glass/Mo substrate, followed by physical vapor deposition of copper and selenium or indium and selenium to adjust the final stoichiometry of the thin film to approximately Cu(In,Ga)Se.sub.2. Using an AC voltage of 1-100 KHz in combination with a DC voltage for electrodeposition improves the morphology and growth rate of the deposited thin film. An electrodeposition solution comprising at least in part an organic solvent may be used in conjunction with an increased cathodic potential to increase the gallium content of the electrodeposited thin film.Type: GrantFiled: November 26, 1997Date of Patent: September 8, 1998Assignee: Davis, Joseph & NegleyInventors: Raghu N. Bhattacharya, Miguel A. Contreras, James Keane, Andrew L. Tennant, John R. Tuttle, Kannan Ramanathan, Rommel Noufi
-
Patent number: 5785280Abstract: A hybrid solar panel array is mounted on a satellite sidewall for movement between a stowed position proximate the satellite sidewall and a deployed position extending away from the satellite sidewall. The array comprises a yoke pivotally mounted on the satellite sidewall and first and second rigid solar panels, the first panel being pivotally mounted to the yoke, the first and second panels being hinged together. In one embodiment, a plurality of semi-rigid solar panels are pivotally mounted to the first and second rigid solar panels. In another embodiment, a flexible solar panel is attached to the rigid solar panels. Drive mechanisms are operable for moving the array from a stowed position proximate a satellite sidewall to a deployed position extending away from the satellite sidewall. The rigid panels are so moved in a synchronous operation and the semi-rigid and flexible solar panels are so moved in a sequential operation.Type: GrantFiled: July 20, 1995Date of Patent: July 28, 1998Assignee: Space Systems/Loral, Inc.Inventor: Varouj G. Baghdasarian
-
Patent number: 5731031Abstract: A process for chemical bath deposition of selenide and sulfide salts as films and powders employable as precursors for the fabrication of solar cell devices. The films and powders include (1) Cu.sub.x Se.sub.n, wherein x=1-2 and n=1-3; (2) Cu.sub.x Ga.sub.y Se.sub.n, wherein x=1-2, y=0-1 and n=1-3; (3) Cu.sub.x In.sub.y Se.sub.n, wherein x=1-2.27, y=0.72-2 and n=1-3; (4) Cu.sub.x (InGa).sub.y Se.sub.n, wherein x=1-2.17, y=0.96-2 and n=1-3; (5) In.sub.y Se.sub.n, wherein y=1-2.3 and n=1-3; (6) Cu.sub.x S.sub.n, wherein x=1-2 and n=1-3; and (7) Cu.sub.x (InGa).sub.y (SeS).sub.n, wherein x=1-2, y=0.07-2 and n=0.663-3.Type: GrantFiled: December 20, 1995Date of Patent: March 24, 1998Assignee: Midwest Research InstituteInventors: Raghu Nath Bhattacharya, Rommel Noufi, Li Wang
-
Patent number: 5730852Abstract: High quality thin films of copper-indium-gallium-diselenide useful in the production of solar cells are prepared by electrodepositing at least one of the constituent metals onto a glass/Mo substrate, followed by physical vapor deposition of copper and selenium or indium and selenium to adjust the final stoichiometry of the thin film to approximately Cu(In,Ga)Se.sub.2. Using an AC voltage of 1-100 KHz in combination with a DC voltage for electrodeposition improves the morphology and growth rate of the deposited thin film. An electrodeposition solution comprising at least in part an organic solvent may be used in conjunction with an increased cathodic potential to increase the gallium content of the electrodeposited thin film.Type: GrantFiled: December 12, 1995Date of Patent: March 24, 1998Assignee: Davis, Joseph & NegleyInventors: Raghu N. Bhattacharya, Miguel A. Contreras, James Keane, Andrew L. Tennant, John R. Tuttle, Kannan Ramanathan, Rommel Noufi
-
Patent number: 5728231Abstract: A precursor for manufacturing a semiconductor thin film in which an oxide thin film comprising at least one element as a dopant, selected from a group which consists of Groups IA, IIA, IIB, VA, and VB elements, and Groups IB and IIIA elements which are main components of the semiconductor thin film are deposited on a substrate, or a precursor for manufacturing a semiconductor thin film which is formed by depositing a thin film of oxide comprising the Groups IB and IIIA elements on the substrate wherein the content of at least one of the Groups IB and IIIA elements is varied in the direction of film thickness, and a method for manufacturing a semiconductor thin film comprising the step of heat treating the precursor for manufacturing the semiconductor thin film in an atmosphere containing a Group VIA element.Type: GrantFiled: May 15, 1996Date of Patent: March 17, 1998Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Takayuki Negami, Masaharu Terauchi, Mikihiko Nishitani, Takahiro Wada
-
Patent number: 5714391Abstract: This invention relates to a manufacturing method of a compound semiconductor thin film derived from a metal sulfide produced by thermal decomposition of a sulfur-containing metal organic compound, the compound containing at least one functional group having at least one metal atom selected from the group consisting of copper, zinc, cadmium, mercury, and lead, and the functional group also containing at least one sulfur atom. Since the obtained metal sulfides are of high-purity and dense, they can be utilized in various photoelectric devices. Particularly, the photoelectric conversion efficiency of a CdS/CdTe system thin film compound semiconductor solar cell can be improved remarkably by employing a layer made of a CdS thin film as a window of the solar cell.Type: GrantFiled: May 16, 1996Date of Patent: February 3, 1998Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Kuniyoshi Omura, Tsuyoshi Nishio, Satoshi Shibutani, Shigeo Kondoh, Mikio Murozono, Akira Hanafusa, Hideaki Oyama
-
Patent number: 5712187Abstract: A method of depositing a semiconductor material on a substrate. The method sequentially comprises (a) providing the semiconductor material in a depositable state such as a vapor for deposition on the substrate; (b) depositing the semiconductor material on the substrate while heating the substrate to a first temperature sufficient to cause the semiconductor material to form a first film layer having a first grain size; (c) continually depositing the semiconductor material on the substrate while cooling the substrate to a second temperature sufficient to cause the semiconductor material to form a second film layer deposited on the first film layer and having a second grain size smaller than the first grain size; and (d) raising the substrate temperature, while either continuing or not continuing to deposit semiconductor material to form a third film layer, to thereby anneal the film layers into a single layer having favorable efficiency characteristics in photovoltaic applications.Type: GrantFiled: November 9, 1995Date of Patent: January 27, 1998Assignee: Midwest Research InstituteInventors: Xiaonan Li, Peter Sheldon
-
Patent number: 5695627Abstract: A process for producing a copper-indium-sulfur-selenium thin film which comprises subjecting an electro-conductive substrate to an electrodeposition treatment in the presence of copper sulfate, indium sulfate, selenium dioxide, and thiourea. A process for producing a chalcopyrite crystal which comprises subjecting an electro-conductive substrate to an electrodeposition treatment in the presence of copper sulfate, indium sulfate, selenium dioxide, and thiourea, and then conducting a heat treatment.Type: GrantFiled: July 26, 1996Date of Patent: December 9, 1997Assignee: Yazaki CorporationInventors: Tatsuo Nakazawa, Tomio Hirano, Takeshi Kamiya
-
Patent number: 5676766Abstract: A solar cell has a chalcopyrite absorber layer that is applied on the substrate side over an adhesive layer which is chosen from chromium, titanium, tantalum, and titanium nitride.Type: GrantFiled: March 26, 1996Date of Patent: October 14, 1997Assignee: Siemens AktiengesellschaftInventors: Volker Probst, Franz Karg
-
Patent number: 5674325Abstract: Provided is a thin film photovoltaic device and a method of manufacturing the device. The thin film photovoltaic device comprises a film layer having particles which are smaller than about 30 microns in size held in an electrically insulating matrix material to reduce the potential for electrical shorting through the film layer. The film layer may be provided by depositing preformed particles onto a surrogate substrate and binding the particles in a film-forming matrix material to form a flexible sheet with the film layer. The flexible sheet may be separated from the surrogate substrate and cut into flexible strips. A plurality of the flexible strips may be located adjacent to and supported by a common supporting substrate to form a photovoltaic module having a plurality of electrically interconnected photovoltaic cells.Type: GrantFiled: June 7, 1995Date of Patent: October 7, 1997Assignee: Photon Energy, Inc.Inventors: Scot P. Albright, Rhodes Chamberlin
-
Patent number: 5674555Abstract: Methods are provided for the production of supported monophasic group I-III-VI semiconductor films. In the subject methods, a substrate is coated with group I and III elements and then contacted with a reactive group VI element containing atmosphere under conditions sufficient to produce a substrate coated with a composite of at least two different group I-III-IV alloys. The resultant composite coated substrate is then annealed in an inert atmosphere under conditions sufficient to convert the composite coating to a monophasic group I-III-VI semiconductor film. The resultant supported semiconductor films find use in photovoltaic applications, particularly as absorber layers in solar cells.Type: GrantFiled: November 30, 1995Date of Patent: October 7, 1997Assignee: University of DelawareInventors: Robert W. Birkmire, Jerold M. Schultz, Matheswaran Marudachalam, Habib Hichri