Abstract: The present invention relates to a profile router bit and a method of preparing the same, including a shank, the profile router bit including a shank connected to a rotating shaft, a plurality of grinding tips radially mounted onto an upper surface of the shank, and a filler coating applied to the upper surface of the shank between the grinding tips.

Abstract: A coping bit capable of being easily modified to cut profiles having tenons of varying lengths is provided. The coping bit includes an axially extending primary drive shaft and a first cutting member fixed on the primary drive shaft. An axially extending secondary drive shaft having an upper and a lower portion is removably mounted on the primary drive shaft for rotation therewith, and a second cutting member is mounted on the secondary drive shaft in spaced relation to the first cutting member when the secondary drive shaft is mounted to the primary drive shaft.

Abstract: The present invention is directed toward a quick attach and detach mechanism for a tool attachment such as a router attachment for a router. The attachment system includes a mounting adapter which may be integrally formed with the router housing or attached to the router housing as a bolt-on plate. The system works by vertically installing the tool attachment with the mounting adapter and then twisting to secure the tool attachment to the mounting adapter. A rotational lock is provided to prevent the tool attachment from inadvertently backing off or coming loose. This lock can be manually actuated to allow for quick detachment when desired. The tool attachment system is shown in association with a router which has several disclosed benefits, however there may also be applications of the system in other types of tool attachments for which coverage is also sought.

Abstract: A method of fabricating a furniture leg is provided which includes the steps of providing a substrate having a thin covering and routing the substrate to provide an outer peripheral configuration having a top side, a bottom side, a left side, and a right side, wherein the top side and the bottom side are each generally straight and converge. The method further includes the steps of routing v-shaped cut-out regions that extend through the substrate, but not into the thin covering, in a substantially straight line from the left side to the right side. Angled surfaces are mitered on the top side and the bottom side. Finally, the method includes the step of folding the substrate having the thin covering about the v-shaped cut-out regions into the elongate article.

Abstract: An apparatus for cutting dados in two boards used to form a box joint includes a support member and a rear member adapted for securing the apparatus to a miter of a table saw or to another type of a woodworking power tool. An insert assembly in the support member includes an adjustable elliptical pin having an oval shaped cross-section. The elliptical pin is adapted for rotational placement into a dado cut and, subsequent to its rotation sufficient to remove all slack intermediate the pin and the boards followed by a tightening thereof, for securing the boards in place for subsequent dado cuts. An insert is placed in the insert assembly and is used to establish the proper offset from the elliptical pin to a dado blade or other type of a cutting instrument. Different sized elliptical pins and inserts are used with different sized dado blades or cutting instruments. The step sequence necessary to make all of the dado cuts in both boards is described.

Abstract: A plate joiner including a fence support, a drive, and a fence system. The fence support includes a cutter and a contact surface, which defines a cutter slot. The cutter is arranged and configured to protrude from fence support through cutter slot to make a plunge cut into a surface of a workpiece when the contact surface is pressed against the surface and the cutter is plunged into the workpiece by pushing on a rearward handle portion of the tool. The drive is arranged and configured to rotatably drive the cutter through a motor. A preferred fence system includes an angle adjustment system arranged and configured to position the fence at a wide range of fence angles and, at any selected distance from a top face of the workpiece to the fence, the distance from the top face of the workpiece to the cutter remains constant as the front fence angle is adjusted. A preferred fence system includes a trunnion which pivotally couples the front fence to the fence system.

Abstract: A base frame for holding fixtures used in woodwork includes an extruded body having a raised top central portion formed into a dovetailed open-topped upper channel, two lowered wing portions located at each lateral side of the upper channel and formed into two symmetrically identical open-topped side channels with a height difference between the tops of the upper and the side channels, and a big-size open-bottomed lower channel formed below said upper channel and said two side channels. With the height difference between the upper and the side channels, two base frames may be perpendicularly connected to each other in the same plane using a U-shaped connecting bracket flush with the top of the upper channel, or superposed with the upper channels facing toward each other by locking inserting blocks in each open-sided channel formed between two side channels at the same side of the two superposed base frames.

Abstract: A system of machining a workpiece with a router bit includes a plate insert for a router table having a work surface over which the workpiece is to be moved. The router is mounted underneath the plate with the bit driven about a bit axis which is at right angles to the table surface and projecting through a bit opening. At least one and preferably two suction openings through the table from the work surface to an opposed side of the table are connected to a common suction duct with the suction opening or openings being at a location spaced from the bit opening and preferably spaced at right angles from the bit axis. The workpiece is moved or arranged on the table surface so as to define a passage for the waste material from the bit to the suction opening. In one embodiment, the openings are arranged inside the area of the end plate of the router and connected to a duct formed in the end plate.

Abstract: A process for the manufacturing of longitudinal profiles such and tongue and groove on boards wherein the process includes the steps;

Abstract: An edge-routing unit has a routing tool (4) on a shaft (9) of a routing motor (6), which is arranged on a rest (10), and which is controlled approximately along a workpiece outline in a workpiece feed-through direction, an X-axis, and in a workpiece thickness direction, a Z-axis. Furthermore, by way of a feeler wheel (5), which is coaxial to the routing tool (4) and which travels over a workpiece surface adjoining an edge strip (3), the rest (10) is supported on the workpiece (1) for follow-up of the routing tool (4) according to a contour sensed. In order to be able to change adjustment of the routing tool (4) relative to the feeler wheel (5) during machining operations, a positioning slide (15) is arranged on the rest (10), on which the positioning slide (15) and the routing motor (6) sit together with the routing tool (4) and which is traversable in a motor-operated program-controlled manner relative to the rest (10), in a direction of the X-axis and in a direction of the Z-axis.

Abstract: Machine for profile working of front surfaces on oblong wood workpieces resolves the problem of simple, accurate and fluent or continued working of workpieces front surfaces of various lengths and intersections, and the machine is of a compact construction. It is characteristic by the construction of the entrance turnover device transversely placed between longitudinal conveyors with carriers, which has on the periphery of rotating wheels constructed movable bearing couplings, and by them fixed guiding plates with the groove inside which there are movably inserted guided bearings of bearing couplings. In the area of the entrance turnover device there are placed under an optional angle the oblique roller conveyors, inside which there are flexibly and circularly movably inserted rolls.

Abstract: A lower plywood 2 and an upper plywood 3 which are set on a cylinder 1 are cut in two processes by use of a router to create a 1.4-mm-wide groove in the back of the lower plywood 2 and in the front of the upper plywood 3, thus a rotary cutting die which allows a 4-point (1.4-mm-thick) blade to be accurately inserted thereinto, a method for manufacturing the same, and a device for manufacturing the same are provided.

Abstract: In order to further develop a process for making a groove in a board-like workpiece by means of a processing machine, wherein the workpiece is placed on a supporting table of the processing machine aligned essentially horizontal for holding the workpiece in a machining plane and wherein a milling unit held on a machining head of the processing machine is displaced and a groove is thereby milled into a workpiece by means of a milling disk rotating about a drive shaft aligned parallel to the machining plane, in such a manner that the groove can be milled more precisely with a defined groove depth it is suggested in accordance with the invention that the milling unit be guided at right angles to the machining plane by means of a touch roller associated with the milling disk and adapted to roll on the workpiece. In addition, a processing machine for carrying out the process is suggested as well as the use of the processing machine for the milling of a groove into a multilayered or composite material board.

Abstract: A plate joiner including a fence support, a drive, and a fence system. The fence support includes a cutter and a contact surface, which defines a cutter slot. The cutter is arranged and configured to protrude from fence support through cutter slot to make a plunge cut into a surface of a workpiece when the contact surface is pressed against the surface and the cutter is plunged into the workpiece by pushing on a rearward handle portion of the tool. The drive is arranged and configured to rotatably drive the cutter through a motor. As shown in the drawings a preferred fence system includes an angle adjustment system arranged and configured to position the fence at a wide range of fence angles and, at any selected distance from a top face of the workpiece to the fence, the distance from the top face of the workpiece to the cutter remains constant as the front fence angle is adjusted. A preferred fence system includes a trunnion which pivotally couples the front fence to the fence system.

Abstract: A process for creating a distressed surface for an article of furniture, and an article of furniture incorporating a distresses surface. The process includes the steps of selecting at least one piece of material having at least one planar surface and opposed side edges, mechanically forming grooves along at least one of the opposed side edges of the piece of material, and adjoining multiple pieces of material so formed to create a surface of an article of furniture that has a distressed appearance. The article of furniture includes a surface having a distresses appearance that is adhered to a substrate to create the face of the article of furniture.

Abstract: The aircraft panel detab router to trim tabs from airframe parts such as wing elements, panels and airframe skin structures includes a tool fixture having a clamping mechanism for securing to a panel edge. The tool fixture includes a linear slide to which a sliding assembly is slidably engaged. The sliding assembly includes an eccentric cam ring mount for retaining and position adjustment of a router relative to the panel edge. The router has a cutting tool attached which cutting tool at its distal end is also supported by a support arm attached to the sliding assembly. A vacuum manifold is also attached to the sliding assembly to remove debris created by the trimming action of the cutter tool.

Abstract: A machine for use with a table-mounted router to form a wide variety of woodworking joints by manipulating a workpiece to engage the router cutter in predetermined locations, in some instances by reference to a joint element template, and in other instances by reference to predetermined lateral locations, to form joint elements with predetermined shapes and spacing.

Abstract: First and second guide plates are engaged for linear sliding between them by a channel and rib engagement system. A grooving tool is carried by the plate associated with the rib, and the rib is in axial alignment with the tool head, such that the tool head can lead the rib. When a groove is being cut into a workpiece, the rib can follow the tool head into the cut groove to extend the range of the guide. Ribs of different size can be selected to coordinate with the tool and groove width. Filler strips similarly coordinate the channel width. An alternate or supplemental guide system joins the first plate to a series of accordion style hinged and foldable plates. These plates guide the first plate in linear movement as they fold or unfold.

Abstract: The invention is for a method for removing at least a portion of a floorboard from a plurality of floorboards installed on a surface base. The method comprises isolating the floorboard or portion thereof for removal and removing a central portion of the isolated floorboard so as to leave a pair of elongate lateral strips, a pair of end portions and a substantially central open space. A routing bit having a shaft and a blade portion is then located such that the blade portion is parallel to, and cuts in, the same plane as the surface base on which the floorboard is installed. The blade is placed beneath the lateral strips and/or end portions so as to remove all material between a lower surface of the floorboard and the base upon which it is installed. The invention is also for a routing bit for removing a floorboard from the base upon which it is mounted.

Abstract: A radial overarm router is disclosed. The radial overarm router includes a machine base with a work surface, a vertical column, a bearing housing, a slide assembly, and a carriage subassembly. The bearing housing is mounted to, and may rotate about, the vertical column. The slide assembly mounts to the bearing housing and in combination with the bearing housing, the slide assembly has translational and rotational motion relative to the column. The slide assembly includes a carriage subassembly that houses a router. The carriage subassembly is configured to allow pivotal and vertical or plunge type motion of the router. The carriage subassembly further provides for transverse movement of the router. Locking knobs and adjustable limit stops are provided for all directions of movement.

Abstract: An apparatus to support a hand held motorized tool in an inverted position that allows easy removal of the tool for hand held purposes. The apparatus is defined by a receiver in a frame and an opening for removal of the tool. A lid may further stabilize the tool. When mounted in the receiver the lateral and upper movement of the tool is restricted. When removed from the receiver the tool has attached to it only a sub base-plate that is comparable in size to the tool. The receiver may be removable or built into a tabletop.

Abstract: A method for selectively relieving sharp edges in tools used in die cutting web or sheet-type work material which includes providing a machining apparatus for supporting the tool thereon, where the machining apparatus includes a rotary cutter mounted thereon and moveable relative to the tool. The method also includes providing a controller having machine readable shape data corresponding to at least one of the tools stored therein, and operating the controller to determine, responsive to the stored shape data, locations of edge segments defined by the tool against which the work material will impinge as the work material is advanced onto the tool in a first direction.

Abstract: The present invention discloses an apparatus for locating the position of an object behind a panel and protecting the object or any contents therein during the cutting of an aperture in the panel. In particular, the invention discloses an apparatus for locating the position of an electrical outlet or switch box or the like behind a panel and protecting any wires situated in said box during the cutting of an aperture in the panel to reveal said box. The apparatus comprises a base composed of substantially planar front and back surfaces. The edge of said base may extend a distance generally normal to one of said substantially planar front and back surfaces to thereby define a support extension that supports and stabilizes the apparatus when positioned in a box. A locator pin is connected to the base by means, and extends outwardly from the base for piercing the panel.

Abstract: The invention provides a woodworking duplicator which is adapted to be attached to a standard radial arm saw. The device allows a rotating cutting tool and a stylus to be movably supported allowing the user to trace a pattern with the stylus while cutting the pattern into a work piece with the cutter. The invention provides a duplicator that may be mounted to a radial arm saw wherein the duplicator includes elements that may be moved in five different directions. The invention also provides a duplicator having a stylus and a cutter that may be easily locked into different parallel positions so that the user of the duplicator may more easily trace the item being duplicated. The invention also provides a duplicator that supports the weight of the stylus and cutter tool.

Abstract: The present invention relates to veneered paneled elements such as doors. For example, a veneered raised panel door could include two vertically-oriented framing members (e.g., stiles) and two horizontally-oriented framing members (e.g., rails). These members are combined with a center panel to create a door frame. Each exposed edge of the door is layered with an edge banding. This edge banding (e.g., a wood or plastic veneer) covers any joints between the vertically-oriented and horizontally oriented framing members.

Abstract: A molding system to form a decorative use in a single pass and having a horizontal profile cutter, a first vertical cutter disposed adjacent an end of the horizontal cutter, a second vertical cutter secured to a hinged door by means of an extension, and the extension partially disposed in a recess formed on the adjacent end of the horizontal cutter.

Abstract: A rotatable cutting tool unit of a tool assembly for a cutting machine that is used in conjunction with an associated method of cutting provides several novel aspects. The tool arrangement, which includes two tool units, includes first and second disk-shaped tools rotatable about an axis. The tools define maximum tool arrangement boundaries along the axis. A driving arrangement, at an axial location between the first and second tools, supports the first and second tools for rotation and transfers driving force. A radially outer periphery of the driving arrangement is at a radius less than a radius of a peripheral cutting edge portion of the first tool and less than a radius of a peripheral cutting edge portion of the second tool.

Abstract: A fence assembly for use with a router table, with the fence assembly including a first lower rail, a second lower rail and an upper rail. The first lower rail is configured and arranged to be positioned above the router table, where the first lower rail defines a lower longitudinal axis along the length thereof. The second lower rail is configured and arranged to be positioned above the router table along the lower longitudinal axis. The upper rail is configured and arranged to be attached to the router table above both the first lower rail and the second lower rail, whereby the upper rail defines an upper longitudinal axis that is substantially parallel to the lower longitudinal axis.

Abstract: A method and apparatus 10 for installing and trimming a plurality of wooden mounting blocks 110 within a roughed out door frame 100 to prepare the roughed out door frame to 100 to receive a finished door frame: wherein, the apparatus 10 includes a pair of vertical standard units 11 11′ connected together by a pair of horizontally adjustable spreader units 12 12′ that are adapted to cooperate with one another to conform to the outside dimensions of the finished door frame; wherein, each of the vertical standard units 11 11′ is provided with a plurality of router templates 27 and means for plumbing each vertical standard unit relative to one of the vertical studs 101 101′ in the roughed out door frame 100; such that the wooden mounting blocks 110 can be glued to the vertical studs 101 101′ and then trimmed using the router templates 27 so that the trimmed mounting blocks 110 are perfectly aligned to receive the finished door frame.

Abstract: A coping jig for guiding a router in cutting the end of a section of decorative trim, preferably for creating an inside corner. The coping jig includes a stationary molding stage that receives a section of molding to be cut. A template platform is mounted above the molding stage by a plurality of resilient mounting members. The resilient mounting members allow the angle of the template platform to change relative to the molding stage. The template platform includes at least one template having a trim pattern formed on an edge surface of the template. The trim pattern is used to guide the router in cutting the molding positioned between the template and the molding stage.

Abstract: A shape cutting system for cutting a material having a surface. The shape cutting system includes a cutting unit and at least one template. The cutting unit includes a frame, a blade adjustment assembly and a blade assembly are coupled to the frame. The blade assembly is positioned at least partially within the frame such that a longitudinal axis of the blade assembly is substantially perpendicular to a lower support surface of the frame. The blade assembly includes a blade retainer and a blade connected to the retainer. A rigid collar of the retainer is configured to operatively engage at least one of a periphery and the edge of an opening of the template thereby enabling the blade to cut a shape in the cutting material which assimilates the shape of at least a portion of the at least one of the periphery and the edge.

Abstract: A plate joiner including a fence support, a drive, and a fence system. The fence support includes a cutter and a contact surface, which defines a cutter slot. The cutter is arranged and configured to protrude from fence support through cutter slot to make a plunge cut into a surface of a workpiece when the contact surface is pressed against the surface and the cutter is plunged into the workpiece by pushing on a rearward handle portion of the tool. The drive is arranged and configured to rotatably drive the cutter through a motor. A preferred fence system includes an angle adjustment system arranged and configured to position the fence at a wide range of fence angles and, at any selected distance from a top face of the workpiece to the fence, the distance from the top face of the workpiece to the cutter remains constant as the front fence angle is adjusted. A preferred fence system includes a trunnion which pivotally couples the front fence to the fence system.

Abstract: A material support tool used for routers for allowing pieces of wood to be cut accurately and safely. The material support tool used for routers includes a base member having a hole centrally disposed therethrough and being adapted to receive a router bit therethrough; and also includes a first material support assembly being mounted upon a top of the base member; and further includes a second material support assembly also being mounted upon the top of the base member and being spaced from the first material support assembly, and in combination with the first material support assembly being adapted to support a piece of wood therebetween.

Abstract: An apparatus for cutting dovetail joints comprises one or more trapezoidal mortising chisels mountable on a drill press, each trapezoidal mortising chisel having a trapezoidal cross sectional shape with a particular slope or “pitch” on its non-parallel sides. The trapezoidal mortising chisels are used to cut sockets in the tail board of a dovetail joints, where the sockets have a trapezoidal shape with sloped sides. A given slope can be selected for the sides of the sockets by selecting a trapezoidal mortising chisel having the given slope. A washer is also provided which is mountable about the tilt axis of a tiltable work table of the drill press. The washer has a set of holes located at an angle about the washer on either side of a reference radius, where the angle correspond to the slopes of the non-parallel sides of the trapezoidal mortising chisels.

Abstract: The invention relates to a slotless router base plate used for mounting routers by a majority of manufacturers to a router table. A router is attached to a baseplate, and then this router-baseplate assembly is attached to a router table. Numerous hole grouping patterns are provided to accommodate various routers, eliminating the need for users of the baseplate to create holes for specific router models themselves. Slots in the router baseplate are avoided to provide for greater strength and stability in the mounting. An alternative embodiment includes providing a labeling for the hole groups. The router baseplate may be round, but alternative shapes are provided, including providing the hole pattern directly in the router table.

Abstract: A jig apparatus that allows one to cut arches in a work piece quickly and efficiently. It is comprised of a bar that has sliding adjustable clamps that secure a cable which go around pulleys on a router or other cutting device that when the cable is pulled taut, creates a path for the router or other cutting device to follow while it cuts thus cutting an arch into the work piece. Prior to this apparatus one would have to cut this arch with a template which had been previously tooled. This jig apparatus creates a template and cut all in one step.

Abstract: A multipurpose, portable fixture for hand held woodworking power tools is described. The portable fixture of the present invention allows for controlled multidirectional operations with the woodworking tools on a workpiece. The woodworking tool may be tipped, rotated and linearly displace through multiple planes, thereby allowing complex operations on the workpiece. A variety of woodworking tools may be mounted to the portable fixture of the present invention to perform a variety of operations on the workpiece.

Abstract: An adjustable bit for cutting tongues or grooves in a wooden workpiece that includes first and second cutter members adjustably mounted on a drive shaft, a plurality of spacer elements selectively mountable on the drive shaft to vary the axial spacing between the cutter members. At least some of the spacer elements preferably having varying thicknesses, and a ball bearing pilot member may be one of the spacer members. The cutter members may be formed for cutting a groove in the workpiece, or formed to cut a tongue in the workpiece.

Abstract: This invention relates to an improved separator, commonly referred to as a “lath”, “stick”, “sticker”, or “crosser”, that is used in the lumber industry to separate pieces of lumber in a stack or bundle. The separator features, in one embodiment, a plurality of grooves traversing the length of the separator to permit air circulation within the grooves, and a plurality of ridges between the grooves to support the pieces of lumber. In another embodiment, a second plurality of grooves traverse the length of the separator and the first grooves to form a cross-hatching of grooves to permit air circulation within the grooves, and forming a plurality of protrusions to support the pieces of lumber over the grooves.

Abstract: A plate joiner including a fence support, a drive, and a fence system. The fence support includes a cutter and a contact surface, which defines a cutter slot. The cutter is arranged and configured to protrude from fence support through cutter slot to make a plunge cut into a surface of a workpiece when the contact surface is pressed against the surface and the cutter is plunged into the workpiece by pushing on a rearward handle portion of the tool. The drive is arranged and configured to rotatably drive the cutter through a motor. A preferred fence system includes an angle adjustment system arranged and configured to position the fence at a wide range of fence angles and, at any selected distance from a top face of the workpiece to the fence, the distance from the top face of the workpiece to the cutter remains constant as the front fence angle is adjusted. A preferred fence system includes a trunnion which pivotally couples the front fence to the fence system.

Abstract: A jig for use in conjunction with a router to cut circular openings is disclosed herein. The circular jig is comprised of a plate that has an escape hole for receiving a bit of the router therethrough, and a plurality of pivot holes formed therein. The plate has a reference point, and the pivot holes are arranged on the plate in a nonlinear array at preselected locations with respect to the reference point. A pivot pin inserted into the proper pivot hole allows the jig and router to be pivoted around the pivot pin and cut a circle of a preselected size.

Abstract: A base plate for mounting a router in a support table provides a plate configured to fit in an orifice, having an inwardly extending ledge thereabout, defined in the support table with the router supported by the base plate to depend therefrom. The base plate defines a medial orifice for passage of the router shaft through the orifice for operative positioning of a cutter carried on the router shaft above the base plate. The base plate medial orifice releasably carries plural annular inserts to cover space between the router shaft and the support plate portion defining the medial orifice. Plural adjustment screws are carried in threaded engagement in the ledge of the support surface orifice for vertical motion to adjustably move adjacent portions of the base plate periphery upwardly from the ledge to create a coplanar relationship of adjacent portions of the base plate and support table.

Abstract: The present invention facilitates the fabrication of an unlimited variety of dovetail joints without the use of standardized template devices. Additionally, the device is capable of supporting a workpiece on both sides of the router bit cutting edge and adjusting the angular orientation of the guiding fence in relation to the axis of directional translation. The device is comprised of a router table and a slideably coupled positioning apparatus. The router table comprises a tabletop and means for securing a router so that the router's cutting bit extends upwardly through a central orifice. The upper surface of the router table has two longitudinal guide grooves which are parallel to one another and equally spaced on opposite sides of the central orifice. The positioning apparatus is comprised of a guide fence unit with two pivotally secured parallel runners.

Abstract: A pin router arm for attachment to a router table, and a mechanism that attaches to a plunge router to conveniently and accurately move the router body relative to the router base in order to adjust the position of a router bit in the router relative to the router table. Substantial excursions in router bit position are made by moving a handle up or down using a handle or a foot pedal, and small excursions are made using a micro-adjust mechanism that has a detent set screw and cooperating structure to facilitate adjustment of the micro-adjust mechanism by very small predetermined increments. The pin router arm can hold interchangeable sizes of guide pins and is easily and quickly mounted on and removable from the router table.

Abstract: The present invention relates to a stud (1) intended for a timber wall and a method for manufacturing the stud (1). The stud (1) constitutes a part of a wooden frame on which, for example, plaster board panels (12) are secured in order to form the wall. The stud (1) is provided with at least two longitudinal grooves (6, 7) made alternatingly from opposing sides (2, 3) of the stud (1). Each individual groove (6, 7) is wholly open towards that side (2, 3) it was made from. Each groove (6, 7) moreover displays openings (10, 11) in the opposite side (2, 3) and portions (8, 9) with residual material between the openings (10, 11). Each longitudinal groove (6, 7) is thus alternatingly through-going and alternatingly not through-going.

Abstract: This invention relates to an improved separator, commonly referred to as a “lath”, “stick”, “sticker”, or “crosser”, that is used in the lumber industry to separate pieces of lumber in a stack or bundle. The separator features, in one embodiment, a plurality of grooves traversing the length of the separator to permit air circulation within the grooves, and a plurality of ridges between the grooves to support the pieces of lumber. In another embodiment, a second plurality of grooves traverse the length of the separator and the first grooves to form a cross-hatching of grooves to permit air circulation within the grooves, and forming a plurality of protrusions to support the pieces of lumber over the grooves.

Abstract: A woodworking station is provided, in which cutting heads and cutting bits, e.g. routers, small-bodied rotary tools, plunge routers, and others, are either permanently or interchangeably positioned with respect to a tiltable and rotatable cutting table, such that the operator's hands are free to manipulate the wood being worked. The cutting heads can be raised and lowered by hand controls, or by a foot-controlled electric motor. Self-contained blowers are also included, providing for continuous and simultaneous sawdust removal. Directional lighting is also provided which directs light primarily to the cutting table and away from the operator's face.

Abstract: A method of veneering across a elongate corner on an elongate core involving providing a sheet of veneer sized to cover a desired portion of the core including an expanse on each side of the corner with the veneer having a core side for placement against the core and an exposed side opposite the core side. An elongate groove is formed in the core side of the veneer with the groove having a generally triangular cross-section with an open side substantially coplanar with the core side of the veneer and two interior sides extending into the veneer to a point near but not reaching the exposed side of the veneer where the angle between the interior sides being configured to match the angle of the corner. Lastly the veneer is applied to the core with the groove aligned over the corner and veneer on either side of the groove folded down against the core to thereby bring the two interior sides of the groove together.

Abstract: The present invention is a jig system for precisely positioning the placement of multiple cuts such as in the placement of dovetail or box joints cut in a wood panel. A row of multi-use adjustable spacers controls the indexing of a workpiece and can be used with a stationary and/or a portable cutting tool. The movability of the spacers permits a workpiece to be cut on both sides of a guide bar fence thereby assuring that the first cut will always be made on the same side of a drawer and will be esthetically pleasing regardless of the width of the workpiece. Additionally, the adjustability of the spacers accommodates any desired cutting tool height, angle and/or size.

Abstract: A router guide apparatus for use in forming rosette designs in a work piece includes a frame having a work surface with a wheel rotatably mounted upon the work surface. The wheel has a plurality of position stops. The rosette design can be formed in a synthetic material (eg. Corian®) and filled with a filler or glue or settable material of a different color to form an inlaid design. The frame includes an adjustable guide for holding and a tracking a router with a cutting blade. The frame includes stops for limiting movement of the router during use. The guide and stops are configured to enable the cutting blade to cut two petals of a rosette design in a single pass. Inserts (fence blocks and/or router filler blocks) can be added to vary the position tracked by the router. The wheel is affixable into multiple angular positions relative to the guide so that multiple cuts can be made at different angular orientations relative to one another.