Abstract: A method and apparatus for processing a metallic workpiece with defined edges (e.g., a gear) comprises media blasting of the workpiece by directing a first media against exposed surfaces on the workpiece to increase the root strength of the gear, the blasting causing the defined edges to be radiused or mushroomed, ceasing the media blasting, loading the workpiece into a finishing apparatus, and subjecting the workpiece to a finishing process with a second media, the exposed surfaces on the workpiece being subjected to the finishing process to reduce the radiused edges on the workpiece created from the media blasting. The process of moving the workpiece to the spindle-finishing apparatus from the media blasting may be performed automatically by a machine. Once the workpiece has been subjected to the finishing process with the second media, it may be removed from the spindle-finishing machine, washed, and rinsed with rust inhibitor whereby wear properties of the workpiece are enhanced.

Abstract: A composition with corrosion inhibiting properties is provided that includes a first phosphate salt of at least one of trimetaphosphate, hexametaphosphate, or tripolyphosphate. A second phosphate salt of at least one of a disodium phosphate and tetrasodium pyrophosphate is also present with the first phosphate salt present in a weight ratio relative to the second phosphate salt of from 1-4:1. Upon dissolution from 0.1 to 5 total weight percent in a solvent a corrosion inhibiting solution results that is well suited for usage as a water conditioner in cooling systems. A process of protecting an iron containing metal from corrosion is also provided that includes exposing the metal to the solution. The corrosion of the metal over time is monitored to assure the protection of the metal.

Abstract: A method of manufacturing a turbine blade includes a brazing treatment for joining a brazing material to a base material of a turbine blade by heating the base material having the brazing material arranged thereon and melting the brazing material, a stabilizing treatment for heating the base material having been subjected to the brazing treatment; and an aging treatment for heating the base material having been subjected to the stabilizing treatment. The brazing treatment and the stabilizing treatment are performed with a sequential heating treatment.

Abstract: The disclosure relates to the use of H2SO4 as an electrolyte in processes for polishing metals, specifically metal parts, for example in jewellery. According to some embodiments the polishing is carried out based on ion transport with electrically conductive free solids in a gaseous environment. According to some embodiments the solids comprise spherical particles with porosity and affinity for retaining the electrolyte so that they have appreciable electric conductivity.

Abstract: A method for smoothing and polishing metals via ion transport by free solid bodies comprises connecting a part to be treated to a positive pole (anode) of a current generator and subjecting the part to friction with a set of particles comprising electrically conductive free solid bodies charged with negative electrical charge in a gaseous environment.

Abstract: A composition for pickling a welded portion and a rust-generated portion according to installation of pipes, structures, plants, and so on formed of stainless steel, and for forming a passive state film thereon is provided. More particularly, the present disclosure relates to a neutral agent for passivating a surface of stainless steel metal in which a neutral agent is obtained by neutralizing a basic aqueous solution to 6.9 pH to 7.1 pH and aerated with carbon dioxide-free air to increase the amount of dissolved oxygen, so that an oxidation reduction potential in a range of 170 mV to 310 mV is obtained.

Abstract: The invention relates to a method for producing an osteoinductive calcium phosphate material, the method comprising the steps of providing a sintered calcium phosphate starting material having a surface topography consisting of calcium phosphate grains, subjecting the sintered calcium phosphate starting material to a hydrothermal treatment of between 125-150° C. for a duration sufficient to change calcium phosphate grains on the surface of the starting material into calcium phosphate needles.

Abstract: A method of activating a metal surface, such as a galvanized steel sheet, before a phosphating process, may involve bringing the metal surface into contact with an activating bath containing activating particles, which may be based on phosphate and/or titanium, dispersed in water. To alleviate or even eliminate the problems of poor adhesion of surface coatings to preferably electrolytically galvanized, phosphated metal strip, an additive that suppresses or at least slows agglomeration of the activating particles may be added to the activating bath. In some examples, polyethylene glycol (PEG) and/or sodium stearate may be added. Further, the particle size distribution of the activating particles present in the activating bath may be determined and the activating bath may be replaced or taken out of operation as a function of the particle size distribution of the activating particles.

Abstract: The invention relates to a method for producing an osteoinductive calcium phosphate material, the method comprising the steps of providing a sintered calcium phosphate starting material having a surface topography consisting of calcium phosphate grains, subjecting the sintered calcium phosphate starting material to a hydrothermal treatment of between 125-150° C. for a duration sufficient to change calcium phosphate grains on the surface of the starting material into calcium phosphate needles.

Abstract: A method for co-precipitating a therapeutic agent into a hydroxyapatite coated surface includes the steps of providing a surface and applying a hydroxyapatite seed layer on the surface. The hydroxyapatite seed layered surface is contacted with a solution including the therapeutic agent and a co-precipitated therapeutic agent, hydroxyapatite layer is formed on the coated surface to uniformly distribute the therapeutic agent in the layer. Further, an implant having sustained therapeutic agent delivery includes a base and an hydroxyapatite seed layer disposed on a surface of the base. A co-precipitated hydroxyapatite coating is disposed on the seed layer. The coating includes a therapeutic agent, wherein the therapeutic agent is provided in a solution of therapeutic agent.

Abstract: This invention relates to a method for phosphating metal surfaces in which the metal surfaces are treated with an aqueous phosphate and titanium-based colloidal activating agent prior to phoshating, wherein the activating agent comprises at least one water-soluble silicon compound having at least one organic group. The invention also relates to a corresponding activating agent.

Abstract: A high etch cleaner for aluminum and aluminum alloy substrates that leads to enhanced corrosion protective performance of a variety of anti-corrosion pretreatments. The cleaner comprises low levels of silicate of from 0 to 250 ppm, 50 to 500 ppm of at least one chelator, and has a pH of from 11.0 to 13.5. The cleaner may be used to etch from 0.5 to 4.0 grams per meter squared from substrates. Substrates treated with the cleaner and then coated with a variety of anti-corrosion pretreatments and outer coatings show enhanced corrosion resistance compared to substrates cleaned with standard cleaners that have low etch rates, high silicate levels and no chelating agents followed by anti-corrosion pretreatments and outer coatings.

Abstract: A tooth sensitivity treatment composition is disclosed. The composition includes a compound of Formula I M1-A-M2-B-M3??(I) wherein: M1 and M3 are, independently, a monovalent or divalent metal; M2 is a polyvalent metal or metal oxide; and A and B are, independently, selected from the group consisting of C2-C6 diacids, triacids, and tetraacids. Methods for treating tooth sensitivity are also disclosed.

Abstract: A load bearing member (22) useful in an elevator system (10) includes at least one elongated tension member (36), a conversion coating (46) on the elongated tension member (36), and a polymer jacket (34) at least partially surrounding the coated elongated tension member (36). In one example, the conversion coating (46) includes at least one of an oxide, a phosphate, or a chromate.

Abstract: A method for conversion treating a surface of a magnesium alloy workpiece includes the following steps: providing a magnesium alloy workpiece, degreasing the magnesium alloy workpiece, acid pickling the magnesium alloy workpiece in a first acid pickling treatment step, surface conditioning the magnesium alloy workpiece in a first surface conditioning treatment step, acid pickling the magnesium alloy workpiece in a second acid pickling treatment step, surface conditioning the magnesium alloy workpiece in a second surface conditioning treatment step, pre-phosphating the magnesium alloy workpiece in a pre-phosphating treatment step, and phosphating the magnesium alloy workpiece in a phosphating treatment step to form a phosphating film on the surface of the magnesium alloy workpiece.

Abstract: A system for passivating a plurality of hollow copper strands in a stator water cooling system including; a first storage tank containing a cleaning solution, a second storage tank containing rinsing water; a third storage tank containing a passivation solution; a plurality of conduits connecting the first, second, and third storage tanks in a closed loop with the plurality of hollow copper strands; and an alkaline pump for pumping the cleaning solution, the rinsing water, and the passivation solution through the closed loop.

Abstract: A process for the anticorrosive treatment of metal components that have been heat-treated at a temperature of at least 100° C. and at least partially comprise zinc surfaces, wherein the surfaces of the component that consist of zinc already partially have a crystalline zinc phosphate layer, wherein the cleaned component is given an activating pretreatment with an acidic aqueous dispersion of insoluble phosphates having a pH of not less than 4 and the component is subsequently subjected to a phosphating conversion treatment before electrocoating is applied. The invention also comprises the use of metal components that have been treated in such a process, for the application of multilayer systems and in particular for the manufacture of bodies in automobile production.

Abstract: The invention concerns a process for preparing a hybrid organic-inorganic material (HOIM) with phosphorus-containing bridges between the surface of an inorganic substrate containing an element M and one or more organic groups of the covalent M-O-P-R type, said process using, as a precursor for said organic group or groups, at least one organophosphorus acid halide with formula RxP(O)Xy in which x=1 or 2, y=3?x, X being a halogen and R designating at least one organic alkyl, aryl or aryl-alkyl group. Non-exhaustive applications for the hybrid organic-inorganic material obtained by the process of the invention are in the fields of anti-corrosion, lubrication, microelectronics, nanotechnologies, composite materials, heterogeneous catalysis, supported catalysis, depollution and biomedical applications.

Abstract: Mixed-metal automotive vehicle bodies-in-white comprising ferrous metal surfaces, zinc surfaces, aluminum alloy surfaces, and magnesium alloy surfaces are cleaned and immersed in an aqueous bath comprising an adhesion promoter and an aqueous electrocoat bath (the adhesion promoter may be in the electrocoat bath. The adhesion promoter, which may be a cerium salt, is selected to react with each metal in the body surfaces to form an oxide layer that provides corrosion resistance for the surface and adherence for the deposited polymeric paint coating. The body is cathodic in the electrocoat deposition.

Abstract: The use of complex fluoride ions of elements of groups 4, 13, or 14 of the periodic table of the chemical elements (preferably selected from complex fluoride ions of the elements B, Si, Ti, and Zr) in concentrations from 30 t 500 millimoles per liter in process solutions for pickling steel or for bleaching and/or passivating pickled surfaces of stainless steel; a process solution for pickling steel or bleaching and/or passivating pickled surfaces of stainless steel comprising: a) one or more strong acids, b) one or more oxidizing agents in the bleaching/passisvating process, c) complex fluoride ions of elements of groups 4, 13 or 14 of the periodic table of the chemical elements in concentrations from 50 to 500 mmoles per liter; replenisher or concentrate containing a combination of active substances thereof; a process for pickling steel or for brightening and/or passivating of pickled surfaces of stainless steel, wherein the surfaces are brought into contact with such a process solution.

Abstract: A surface-conditioning composition includes a particle of a phosphate of a bivalent or trivalent metal and has a pH value ranging from 3 to 12. The particle has a D50 value of 3 ?m or less. The composition additionally includes (1) at least one metal alkoxide selected from a silane alkoxide, a titanium alkoxide and an aluminum alkoxide and (2) a stabilizing agent.

Abstract: The invention provides a surface conditioner which can prevent an aluminum alloy from stray current corrosion in chemical conversion treatment and reduce the difference between contact and noncontact areas in conversion coating build-up on an aluminum alloy and which enables the formation of excellent chemical conversion coatings on various metal materials and a surface conditioner which can prevent metal from rusting after surface conditioning and is excellent in dispersion stability in a treating bath. A surface conditioner to be applied prior to the phosphating of metal which contains (A) zinc phosphate particles having D50 of 3 ?m or below, (B) a water-soluble organic polymer, and (C) a layer clay mineral and has a pH of 3 to 12, characterized by further containing as the function imparting agent (D) a di- or tri-valent metal nitrite, zinc oxide and/or sodium hydroxide, or a nonionic or anionic surfactant.

Abstract: Disclosed is a method for forming a conversion coating on the outer surface of magnesium or a magnesium alloy by surface treatment with acidic and alkaline solutions. The method is carried out in an environmentally friendly manner to improve the corrosion resistance of the magnesium or magnesium alloy. The method minimizes the damage to the appearance of the magnesium or magnesium even after surface treatment and maximizes the attractive appearance of the magnesium or magnesium alloy.

Abstract: A surface conditioning composition is provided in which a titanium phosphate compound can be stored in the state of a dispersion liquid for a long period of time while being stably present in the dispersion liquid, with favorable stability also in the bath, and with the composition being capable of forming a conversion coating film in a sufficient amount of the film even in the case of application to conversion resistant metal materials such as high-tensile steel sheets.

Abstract: Described here is a method for pretreating the surfaces of weld parts of aluminum or alloys thereof, and weld parts produced with said method. Prior to welding, the weld parts are subjected to a treatment (17) in an acidic, aqueous solution, wherein the acidic, aqueous solution contains ions of the elements boron and/or silicon and/or titanium and/or zirconium and/or hafnium. The invention consists in that a polishing step (9) is carried out prior to the treatment in the acidic, aqueous solution to make for better sliding in a feed apparatus during the welding process.

Abstract: The invention relates to a method for modifying piece surfaces consisting in bringing pieces into contact with at least one type of a modifying agent in such a way that the modification of the surface is carried out.

Abstract: A surface conditioner contains zinc phosphate particles of D50 of 3 ?m or less and has a pH of 3 to 12, and also contains at least one of (1) carboxylate group-containing copolymers obtained by copolymerizing a monomer composition containing at least one species selected from acrylic acid, maleic acid, maleic anhydride, itaconic acid and itaconic anhydride in an amount less than 50% by weight and at least one species selected from the group consisting of a sulfonic acid monomer, styrene, olefin monomers, amino group-containing monomers and certain polyoxyalkylene derivatives, (2) certain polyamino acids, and (3) certain phosphate esters.

Abstract: A composition for surface conditioning includes bivalent or trivalent metal phosphate particles having a pH of 3 to 12, with D50 of the particles being 3 ?m or less and including an amine compound having a MW of 1000 or less, plus at least one metal alkoxide in a content of from 0.01 to 1000 parts by weight per 100 parts by weight of the solid content of the metal phosphate particles.

Abstract: A surface-conditioning composition can form a denser phosphate coating film having more satisfactory coating weight on the surface of a metal material compared to a conventional one and, therefore, can reduce the electrolytic corrosion of a metal material during a chemical conversion treatment, form a chemical conversion coating film having a satisfactory coating weight even when applied to a hardly convertible metal material (e.g., an aluminum metal material, a high tensile strength steel plate), improve the productivity rate of the chemical conversion treatment, resulting in the reduction of the time required for the chemical conversion treatment, and enables a metal phosphate particle to be dispersed in a surface-conditioning solution highly stably. This composition includes a particle of a phosphate of a bivalent or trivalent metal and has a pH value ranging from 3 to 12. The particle has a D50 value of 3 ?m or less.

Abstract: A process is disclosed for the purpose of increasing the adhesion of a polymeric material to a metal surface. The process comprises plating the metal surface with a layer of electroless nickel, electroless cobalt or electroless (or immersion) tin followed by phosphating the plated layer prior to bonding the polymeric material thereto. The process is particularly suited to treating printed circuit board inner-layers and lead frames.

Abstract: By subjecting a threaded joint for OCTG (oil country tubular goods) to surface conditioning with an aqueous solution of potassium tetraborate or sodium tetraborate prior to manganese phosphate chemical conversion treatment, a manganese phosphate chemical conversion coating having coarse crystal grains with an average crystal grain diameter of 10-110 micrometers is formed on the surface of the steel member which may be any steel including a high Cr steel. This manganese phosphate chemical conversion coating can hold a large amount of a liquid lubricant, and it is effective at preventing the occurrence of galling at the time of makeup of a threaded joint for OCTG.

Abstract: The invention relates to a gas quenching method of the type that makes use of (i) a quenching cell (V1) which is intended to receive objects to be quenched with a quenching gas and (ii) a buffer capacity (V2) which is designed to contain the quenching gas.

Abstract: An exemplary phosphating solution is used for conversion treating a surface of a magnesium alloy workpiece. The phosphating solution includes: 2.89 gram/liter to 8.67 gram/liter of phosphoric acid, 0.3 gram/liter to 1.0 gram/liter of carbamide, 0.39 gram/liter to 1.56 gram/liter of nitric acid, 6 gram/liter to 30 gram/liter of manganese dihydrogen phosphate, and 0.2 gram/liter to 0.6 gram/liter of tannin. A method for conversion treating a surface of a magnesium alloy workpiece is also provided.

Abstract: An implantable device with a metal, metal alloy, metalloid, polymeric or ceramic surface and a phosphonic acid coating layer directly contacting the surface wherein the surface has hydroxyl groups covalently bonded to the acid groups of the coating layer and the phosphonate organic ligands are omega-functionalized.

Abstract: The present invention provides a method for removing niobium-rich second-phase-particle (SPP) deposits from zirconium-niobium alloy components. The method comprises washing a freshly pickled and rinsed zirconium-niobium alloy component with an acidified oxalic acid or ammonium oxalate washing solution. The method of the present invention results in a rapid, efficient and complete removal of surface SPP deposits from the zirconium-niobium alloy component without pitting, leaving behind a clean, shiny surface without the need to use water blasting or mechanical wiping operations.

Abstract: A rinse conditioner bath that comprises a Jernstedt salt and a soluble iron is disclosed. A method for treating a substrate with the disclosed rinse conditioner bath as well as a zinc phosphate solution is also disclosed.

Abstract: A non-carcinogenic corrosion inhibiting additive includes an anodic corrosion inhibitor and/or a cathodic corrosion inhibitor and a solubility enhancer for the inhibitors in the form of a metal complexing agent.

Abstract: A cerium-based coating for corrosion resistance is applied by exposing a cleaned aluminum-based component to a corrosion-inhibiting cerium solution containing cerium ions in the presence of an oxidizing agent. The coating deposits spontaneously without an external source of electrons.

Abstract: A plating solution containing zinc, an electrically conductive salt, an adsorbent, and at least one of mono- to hexavalent metal ions. A treatment using either a solution which contains, all per liter, 2–60 g Zn, 40–300 g caustic alkali, 0.01–50 g adsorbent, 0.002–10 g Fe, 0.002–10 g Co, 0.05–30 g Mn, 0.001–2 g Cu, 0.005–10 g Ni, 0.002–3 g of at least one chosen from among Mo, W, V, Ti, Al, Ca, Ba, and Sn, and 0.01–30 g aliphatic amine or aliphatic amine polymer or a solution which contains, all per liter, 2–40 g Zn, 40–170 g caustic alkali, 0.01–50 g adsorbent, either 0.001–3 g Fe and 0.001–3 g Co or 0.005–5 g Fe and 0.005–5 g Ni, and 0.01–30 g aliphatic amine or aliphatic amine polymer.

Abstract: A metal substrate is provided with a coating that (i) provides substantial corrosion resistance, (ii) makes it possible to shape the substrate by roll forming and similar light cold forming operations without the need for any oil or wax lubricant, and (iii) has good adhesion to subsequently applied paint. This is achieved by coating the metal substrate surface with an aqueous liquid composition that contains acrylate polymer resin, wax, and hexavalent chromium and then drying this coating into place on the surface to produce the desired dry coating.

Abstract: An aqueous surface conditioner for use in a phosphating treatment is provided which contains crystals having an average diameter of 5 &mgr;m or less in an amount of at least 0.1 g/L. The crystals are selected to have a two-dimensional epitaxy that matches within 3% of misfit with the crystal lattice of one phosphate coating selected from among (1) hopeite/Zn3(PO4)2.4H2O) and/or phosphophyllite (Zn2Fe(PO4)2.4H2O), (2) scholzite (CaZn2(PO4)2.2H2O) and (3) hureaulite (Mn5(PO4)2[PO3(OH]2.4H2O).

Abstract: Methods for passivating stainless steel after acid pickling treatment in the absence of nitric acid are provided. The methods include the steps of cleaning the pickled stainless steel with an alkaline composition to obtain clean steel, activating the clean steel with an activator composition to obtain activated steel, and passivating the activated steel with a passivating composition in the absence of nitric acid. In the preferred embodiment, the activator composition contains at least one activator, the activator having a significantly higher binding affinity for iron than for chromium as evidenced by their metal complex formation constants.

Abstract: A metal surface on which a phosphate conversion coating is to be formed and which has been surface conditioned by contact with a liquid surface conditioner composition that contains dispersed fine particles of solid phosphate of at least one divalent or trivalent cations type and an adhesion promoting agent. After such conditioning, a very high quality conversion coating can be formed on the surface by contact with a nickel-free liquid phosphating composition that contains at least acid, zinc cations, and phosphate anions and optionally and preferably also contains other materials.

Abstract: The present invention provides increased adhesion between the native oxide surface of a material and adhesive material or tissue by providing a phosphorous-based coating layer comprising a plurality of omega-functionalized organo-phosphonate moieties bonded to the native oxide surface of a substrate by a phosphonate bond and a plurality of one or more coating moieties selected from the group consisting of inorganic, organic, or bioactive moieties, each said coating moiety being bonded to the omega-functional group of at least one omega-functionalized organo-phosphonate moiety by means of a member of the group comprising a metal complex and an organic polymer, and when bonded by means of a metal complex, the metal complex further characterized by being derived from a metal alkoxide reagent, and when bonded by means of an organic polymer, the organic polymer further characterized by being derived from an ionic or step-reaction polymerization which incorporates one or more of said omega-functional groups into sa

Abstract: A zinc phosphate-containing surface conditioning agent to be used for surface conditioning as pretreatment for zinc phosphate conversion coating of a metallic material, which contains from 500 to 20,000 ppm of zinc phosphate and which has a pH of from 3 to 11, wherein said zinc phosphate has an average particle size of at most 3 &mgr;m and D90 of at most 4 &mgr;m.

Abstract: A method of coating aluminum and aluminum alloy substrates not only imparts a corrosion resistance comparable or even superior to that afforded by chromate treatment but also improves the adhesion to the coating film, while the luster of aluminum is fully retained, notwithstanding the use of a chromium-free treating solution, resulting in an improved coated article with the coated surface having a metallic luster. The method comprises treating an aluminum or aluminum alloy substrate with an acidic solution containing sulfuric acid and 0.2 to 0.4 g/L of a ferric ion and having a pH value of 0.6 to 2.0, subjecting the same to chemical conversion treatment with an acidic coat-forming agent containing 0.01 to 0.125 g/L of a zirconium or titanium ion, 0.01 to 1.0 g/L of a phosphate ion, and 0.01 to 0.5 g/L of a fluoride ion and having a pH value of 1.5 to 4.0, followed by coating.

Abstract: A process for post-passivation of a phosphated metal surface, characterized in that the phosphated metal surface is treated with an aqueous post-passivation solution which contains from 50 to 500 mg/l of nickel ions and from 200 to 1500 mg/l of phosphate ions. Rinsing water arising which contains constituents of the post-passivation solution may be processed by nanofiltration or reverse osmosis, the retentate being transferred into the phosphating bath, thereby closing the Ni circuit. The post-passivation solution preferably additionally contains a phosphating accelerator.

Abstract: The invention relates to a method for treating or pre-treating parts, profiles, strips, or wires comprising surfaces of aluminium, or alloys containing aluminium optionally in the presence of surfaces consisting of other metals or alloys with an acidic, aqueous solution containing fluoride and phosphate. Said method is characterised in that the fluoride is present at least partially as a free fluoride in the solution and that in the bath of phosphating solution, the content of free fluoride is maintained within a concentration range of between 5 and 500 mg/l Ffree and that of aluminium is maintained within a concentration range that is less than or equal to 100 mg/l Al ions (including complexed Al). To achieve this, increases in the aluminium content are reduced to contents of less than or equal to 100 mg/l Al ions in the bath, using a precipitation container outside the phosphating bath by circulating the phosphating solution from the phosphating bath to the precipitation container and vice versa.

Abstract: The present invention relates to a process for forming a chromate-free, corrosion resistant coating on a product formed from magnesium or a magnesium alloy and to a solution used for forming the coating. The solution has phosphate and fluoride ions and contains from 1.0 g/l to 5.0 g/l of an active corrosion inhibitor selected from the group consisting potassium permanganate, sodium tungstate, sodium vanadate, and mixtures thereof. The solution may also containing from 0.1 to 1.0 vol % of a surfactant which reduces reaction time. The solution is maintained at a temperature of 120 to 200 degrees Fahrenheit and has a pH of 5 to 7. The process for forming the coating broadly comprises degreasing the magnesium or magnesium alloy product in a degreasing solution, cleaning the product in a highly alkaline cleaning solution, deoxidizing the product in a deoxidizing solution, and immersing the product in the coating solution for a time period of 15 minutes to 90 minutes.

Abstract: A conversion coating composition and a method of applying the conversion coating composition to magnesium and magnesium alloy articles prior to painting to prevent corrosion. The conversion coating composition comprises a source of vanadate ions, a material comprising phosphorus, and nitric acid or a source of nitrate ions. In addition, the composition may also contain boric acid or a source of borate ions and a source of fluoride ions or a source of fluoroborate ions.