Liquid Composition Applied Prior To Reaction Of Metal Substrate With Phosphorus (e.g., Cleaning, Activating, Etc.) Patents (Class 148/254)
  • Publication number: 20030145908
    Abstract: A process for preparing a treated magnesium and/or magnesium alloy component comprising (A) treating the magnesium and/or magnesium alloy component with a surface treating agent containing a phosphate,
    Type: Application
    Filed: February 6, 2003
    Publication date: August 7, 2003
    Inventors: Kazunori Fukumura, Koji Sakane
  • Patent number: 6569264
    Abstract: The present invention provides a corrosion inhibitor composition for magnesium or magnesium alloys which contains as an effective component, at least one compound selected from among aromatic carboxylic acids and salts thereof as an effective component. Further, the present invention provides a surface treating agent for magnesium and/or magnesium alloy components which contains a phosphate, at least one compound selected from among aromatic carboxylic acids and salts thereof, and further, as required, at least one compound selected from among pyrazole compounds and triazole compounds,and surface-treating method using the surface treating agent.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: May 27, 2003
    Assignee: Otsuka Kagaku Kabushiki Kaisha
    Inventors: Kazunori Fukumura, Takahiko Shiraishi
  • Patent number: 6562148
    Abstract: In a method for the pretreatment of work pieces having a surface made of aluminium or aluminium alloys, for non-cutting shaping and/or the connection by welding or gluing to work pieces as well as for a subsequent permanent corrosion-preventing treatment, the work pieces are subjected to a three-stage treatment by a) rinsing with an aqueous, acidic solution containing a mineral acid, b) rinsing with water, c) bringing them into contact with an aqueous, acidic solution which is chromium-free and polymer-free and contains Ti and Zr as complex fluorides in a weight ratio of Ti:Zr of 2:1 to 1:2, in such a way that, after the subsequent drying off, a layer weight of 2 to 15 mg/m2 (calculated as Ti/Zr metal) results, wherein depending on the type of application, solutions having different concentrations and different pH values are used.
    Type: Grant
    Filed: January 23, 2002
    Date of Patent: May 13, 2003
    Assignees: Chemetall GmbH, Bayerische Motorenwerke AG
    Inventors: Thomas Wendel, Klaus Bittner, Hardy Wietzoreck, Peter Müller
  • Patent number: 6554916
    Abstract: A treatment method for hydrophilicity for a heat exchanger which can maintain the deodorizing property and hydrohilicity even after a long-time use, and a heat exchanger thus treated for hydrophilicity by said method are provided.
    Type: Grant
    Filed: May 12, 2001
    Date of Patent: April 29, 2003
    Assignees: Nippon Paint Co., Ltd., Showa Denko K.K.
    Inventors: Masahiro Kojima, Takashi Sudo, Shintaro Nakagawa, Masahiko Matsukawa, Toshio Inbe, Tatsuo Yoshida
  • Patent number: 6551417
    Abstract: Tri-cation zinc phosphate conversion coating compositions are disclosed. The compositions include a phosphate component, ions of nickel, manganese, and zinc, and a glycerophosphate component, such as disodium glycerophosphate. Coatings formed from these compositions provide improved corrosion resistance to metal substrates and provide a uniform layer for the application of paint finishes. Processes of making and using these compositions are also disclosed.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: April 22, 2003
    Assignee: GE Betz, Inc.
    Inventors: Edward A. Rodzewich, Bruce V. Haberle, Joseph E. Murphy
  • Patent number: 6497772
    Abstract: An article is protected with a wear-resistant coating. The wear-coated article is thereafter treated to produce a chemical conversion coating on any portions of the surface of the article accessible through micropores in the wear-resistant coating. For steel articles, the wear-resistant coating is preferably a titanium nitride-based intermetallic compound such as TiN, Ti2N, (TiAl)N, Ti(CN), (TiAl)(CN), ZrN, and CrN, and the chemical conversion coating is preferably a phosphate-based compound.
    Type: Grant
    Filed: September 27, 2000
    Date of Patent: December 24, 2002
    Assignee: Molecular Metallurgy, Inc.
    Inventors: Nathan K. Meckel, Dana Howard Campbell
  • Publication number: 20020174915
    Abstract: The objective of the present invention is to impart coating film adhesion, corrosion resistance and rust prevention to magnesium alloys.
    Type: Application
    Filed: March 27, 2002
    Publication date: November 28, 2002
    Applicant: NIPPON PAINT CO., LTD.
    Inventors: Masanobu Futsuhara, Satoshi Miyamoto, Katsuyoshi Yamasoe, Kiyotada Yasuhara
  • Publication number: 20020170632
    Abstract: It is an object of the present invention to provide a processing method for preventing elution of lead in a lead-containing copper alloy to prevent lead from eluting from a faucet metal, etc. made of a lead-containing copper alloy, and a drinking water service fitting made of a lead-containing copper alloy in which elution of lead has been prevented. By forming a chromate film on the surface of a lead-containing copper alloy material, it is possible to reduce elution of the lead left in a limited amount on the surface. A drinking water service fitting made of a lead-containing copper alloy is immersed in an alkaline etching solution in a pre-processing step for a nickel chromium plating step to selectively remove lead on the surface of the lead-containing copper alloy material and is then activated in a solution such as sulfuric acid and hydrochloric acid.
    Type: Application
    Filed: July 2, 2002
    Publication date: November 21, 2002
    Inventors: Masashi Kawamoto, Akira Gotou, Mituo Imamoto
  • Patent number: 6428630
    Abstract: A method of coating a substrate is provided. A metallic layer comprising at least about 8% nickel is deposited by thermal spraying on a substrate. The metallic layer has an average density greater than about 80%. A slurry layer comprising from about 10% to about 90% aluminum or alloy thereof is deposited on the metallic layer. Heating to a temperature in excess of 500° C. (932° F.) results in the formation of an intermetallic layer of NiAl. The resulting coating is particularly suited for protecting the surfaces of incinerators or other combustion chambers.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: August 6, 2002
    Assignees: Sermatech International, Inc., Flame Spray S.p.A.
    Inventors: GianPaolo Mor, Mark F. Mosser
  • Patent number: 6376092
    Abstract: The present invention has an object to provide a surface-treated steel sheet which has highly balanced corrosion resistance and formability, and satisfies fundamental properties required mainly for steel sheets for automobile body, and a manufacturing method thereof. The surface-treated steel sheet of the invention is excellent in corrosion resistance and formability, comprising an amorphous inorganic film containing at least 5% magnesium and having a weight within a range of from 0.1 to 2.0 g/m2, formed on the surface of a zinc or zinc alloy plated steel sheet; wherein the inorganic film is soluble in an acidic solution and hardly soluble in a neutral or alkaline solution, and a manufacturing method thereof is provided. A zinc phosphate film may be provided between the galvanized steel sheet and the amorphous inorganic film.
    Type: Grant
    Filed: October 23, 2000
    Date of Patent: April 23, 2002
    Assignee: Nippon Steel Corporation
    Inventors: Kiyokazu Ishizuka, Hidetoshi Shindo, Kimitaka Hayashi, Daisuke Ito
  • Patent number: 6361623
    Abstract: A high quality lubricant carrier for lubrication in cold plastic working of iron and steel is provided by a process in which the surfaces of objects to be worked are first treated with a surface conditioning liquid composition that contains dispersed fine particles of at least one of a Jernstedt salt, zinc phosphate, zinc calcium phosphate, and calcium phosphate, and is then treated by a phosphatizing solution that contains calcium cations.
    Type: Grant
    Filed: December 13, 1999
    Date of Patent: March 26, 2002
    Assignee: Henkel Corporation
    Inventors: Kazuhiro Ishikura, Manabu Kumagaya, Takaomi Nakayama
  • Publication number: 20020000264
    Abstract: A process is disclosed in which hot rolled steel articles, such as rail car articles, LP tanks and barge articles are cleaned and conversion coated. The cleaning compositions comprise aqueous phosphoric acid, and the conversion coating compositions comprise aqueous phosphate.
    Type: Application
    Filed: July 16, 2001
    Publication date: January 3, 2002
    Applicant: TRN Business Trust
    Inventor: Ronald J. Zupancich
  • Patent number: 6294262
    Abstract: Disclosed is a composition and a process for anticorrosive treatment of the surface of non-ferrous metal. The composition is obtainable by treating an aqueous solution of CrO3 and an inorganic acid with phosphorous acid as a reducing agent until substantially 100% of hexavalent chromium contained in the starting solution is reduced.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: September 25, 2001
    Assignee: Nippon Paint Co., Ltd.
    Inventor: Takayuki Fukuoka
  • Patent number: 6284059
    Abstract: A process is disclosed in which hot rolled steel articles, such as rail car articles, LP tanks and barge articles are cleaned and conversion coated. The cleaning compositions comprise aqueous phosphoric acid, and the conversion coating compositions comprise aqueous phosphate.
    Type: Grant
    Filed: August 5, 1999
    Date of Patent: September 4, 2001
    Assignee: TRN Business Trust
    Inventor: Ronald J. Zupancich
  • Patent number: 6280528
    Abstract: An improved method and/or process for preparing and handling formulations useful in metal treatment baths which includes packaging formulations useful in preparing and/or replenishing aqueous-based baths in water soluble pouches or containers. The present invention includes the selection of components effective in treating metallic surfaces, which may be blended and effectively stored in containers or pouches consisting of polyvinylalcohol film. The present invention reduces the necessity or frequency of personal hand contact by workers with these blends.
    Type: Grant
    Filed: December 19, 2000
    Date of Patent: August 28, 2001
    Assignee: Cortec Corporation
    Inventors: Margarita Kharshan, Boris A. Miksic, Clifford Cracauer III, Michael Hobday
  • Patent number: 6214132
    Abstract: A pretreatment before phosphating conversion coating is effected by contacting a metal substrate to be coated with a pretreatment composition that has a pH from 4 to 13 and contains dispersed fine particle size alkali metal or ammonium salts and divalent or trivalent metal phosphates. The conditioning achieved is as good as with conventional Jernstedt salts and the pretreatment compositions according to the invention are more storage stable.
    Type: Grant
    Filed: September 3, 1999
    Date of Patent: April 10, 2001
    Assignee: Henkel Corporation
    Inventors: Takaomi Nakayama, Yasuhiko Nagashima, Kensuke Shimoda
  • Patent number: 5942052
    Abstract: A surface treatment aqueous solution is provided which is superior in corrosion resistance and coating adhesiveness as well as in ability of inhibiting the production of precipitate. A tinned DI can, which has been degreased, is conversion coating processed in a treatment bath filled with a surface treatment aqueous solution containing at least phosphate ions, organophosphonate compound and tin ions with a pH value of 5 or less. After the conversion coating, the DI can is washed with water and dried. A preferable organophosphonate compound is one in which a phosphorus atom constituting a phosphonate group is bonded to a carbon atom.
    Type: Grant
    Filed: September 5, 1996
    Date of Patent: August 24, 1999
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Masayuki Kamimura, Satoshi Miyamoto, Yasuo Matsuura
  • Patent number: 5942339
    Abstract: This invention describes the coating of a nickel-phosphorous bond on steel sheets or pipes of common carbon steel with the aim of forming an Fe--Ni--P bond, using a process of diffusion and enabling the resistance of the exhaust gases to corrosion. The deposit, when submitted to continual use of the vehicle, forms an intermetallic layer, which each time protects the substrate against corrosion.
    Type: Grant
    Filed: August 27, 1996
    Date of Patent: August 24, 1999
    Assignee: General Motors do Brasil LTDA.
    Inventor: Roberto Garcia
  • Patent number: 5919519
    Abstract: A method of treating a potable water supply component, for example a pipe, pipe coupling or tap body, made of a leaded copper-based alloy such as a brass or gun metal, in order to inhibit the leach out of lead from the alloy by potable water during service, comprises treating at least internal surfaces of the component with an aqueous solution of an acid that forms a substantially water insoluble compound with lead. The acid is preferably ortho-phosphoric acid.
    Type: Grant
    Filed: May 17, 1995
    Date of Patent: July 6, 1999
    Assignee: IMI Yorkshire Fittings Limited
    Inventor: Colin E Tallis
  • Patent number: 5908512
    Abstract: The present invention provides a highly durable surface-conditioning agent for use in a pretreatment step for a phosphate coating treatment of metallic materials, which is an aqueous solution comprising 1 to 50 ppm of titanium ion, 50 to 1,000 ppm or phosphate ion, 50 to 400 ppm of tripolyphosphate ion and 20 to 1,500 ppm of carbonate ion, with a tripolyphosphate ion/titanium ion weight ratio of 10 to 100, and having a pH of 8.5 to 10.0.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: June 1, 1999
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Seiichiro Shirahata, Mitsuo Shinomiya, Tamotsu Sobata
  • Patent number: 5868873
    Abstract: Disclosed is a composition for the pre-rinsing of a metal surface prior to phosphating, a method for preparing the composition, and a method for using the composition to pre-condition the metal surface. The composition is an aqueous suspension containing a water-insoluble manganese phosphate having the formula Mn.sub.x X.sub.y H.sub.2 (PO.sub.4).sub.4.nH.sub.2 O, in which X is a divalent metal ion other than manganese, x+y is 5 and x is a positive number of from 1 to 5, y is 0, 1, 2, 3 or 4, and n is less than 4.
    Type: Grant
    Filed: February 16, 1996
    Date of Patent: February 9, 1999
    Assignee: Brent International PLC
    Inventors: Kevin Brown, Gianfranco Filippo Liberti, Sarfraz Ali, David Thomas Gawne
  • Patent number: 5776265
    Abstract: The invention is a process for applying a phosphate coating to a metal substrate in which the metal substrate is contacted with an aqueous activating bath before the phosphate coating is applied. The improved process is obtained by applying ultrasonic vibration energy to the aqueous activating bath. The ultrasonic energy can be applied to the aqueous activating bath when the aqueous activating bath is in contact with the metal substrate or when the metal substrate is not in contact with the aqueous activating bath.
    Type: Grant
    Filed: April 26, 1996
    Date of Patent: July 7, 1998
    Assignee: Henkel Corporation
    Inventors: Linda S. Kramer, Robin M. Dunn, Terrence R. Giles, Robert W. Miller
  • Patent number: 5766374
    Abstract: Process in which the said surface is pickled and then treated in two steps, a first treatment step of so-called "amorphous" phosphatization, suitable for depositing a coat of at least 0.2 g/m.sup.2, followed by a second treatment step called "nickel plating".In this way, it is possible to limit the amount of sludge at pickling while at the same time obtaining good adhesion of the enamel.In a complete sequence for manufacturing an article formed from direct-on enameled metal sheet, the sheet may be formed after pickling, especially after the first step called phosphatization and before the second step called nickel plating.
    Type: Grant
    Filed: September 24, 1996
    Date of Patent: June 16, 1998
    Assignee: Sollac
    Inventors: Louis Guillot, Vincent Cholet, Daniel Vonner
  • Patent number: 5672390
    Abstract: A process for forming a protective layer on a rigid surface, such as a metal or wood surface, to provide protection against abrasion, corrosion, heat and fire. The process comprises first preparing the surface of the article. On metal articles, the surface can be prepared by cleaning the surface and then exposing the surface to concentrated phosphoric acid. On wood, the surface can be prepared by thoroughly cleaning the surface with hot water and detergent only. Preferably, the surface is prepared such that a uniform, continuous layer of liquid can be formed thereon. After the surface is prepared, a 10-16% (v/v) silicate-containing solution is then applied for 20 seconds and allowed to dry completely at 305.degree. F. to form a layer of silicate material over the surface. During the drying process, at least a portion of the sodium silicate is converted into silicon dioxide. An acid is then applied to the surface to form the protective layer on the surface.
    Type: Grant
    Filed: March 20, 1995
    Date of Patent: September 30, 1997
    Assignee: Dancor, Inc.
    Inventors: Nathan C. Crews, IV, Daniel A. Young, Lance A. Young
  • Patent number: 5628838
    Abstract: Concentrate for activating and refining bath employed in processes of zinc phosphatization, characterized by the fact that it is based on an aqueous dispersion containing from 2 to 20% by weight of Jernstedt salts, the concentration of titanium in the dispersion consequently being from 140 to 10,000 ppm of Ti, this dispersion in addition containing:a proportion of from 0.2 to 8% by weight of at least one dispersing or sequestering agent anda proportion of from 0.05 to 7% by weight of at least one thickener based on polysaccharide.
    Type: Grant
    Filed: August 4, 1995
    Date of Patent: May 13, 1997
    Assignee: C.F.P.I societe anonyme
    Inventors: Joseph Schapira, Patrick Droniou, Michel Sudour, Veronique LeRouge nee Bouaffre
  • Patent number: 5584946
    Abstract: The invention concerns a method of pretreating aluminum or aluminum alloy surfaces before application of a permanent corrosion-protective conversion coating treatment, in particular before phosphating in acidic phosphating baths containing zinc, a chromating treatment, or a chromate free treatment. The method is characterized in that the surfaces are brought into contact with acidic aqueous treatment solutions containing complex fluorides of the elements boron, silicon, titanium, zirconium, or hafnium, alone or in mixtures with each other, at total concentrations between 100 and 4000 mg/L and at a pH between 0.3 and 3.5. Following the pretreatment, the aluminum or aluminum alloy parts may, after shaping if necessary, be joined by adhesive bonding and/or welding to each other or to parts made of steel, zinc plated and/or zinc alloy plated steel, and/or aluminum or aluminum alloy plated steel.
    Type: Grant
    Filed: November 22, 1995
    Date of Patent: December 17, 1996
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Uwe Karmaschek, Achim Roland, Hubert Vennschott, Harald Wennemann
  • Patent number: 5494504
    Abstract: The present invention relates to an improved titanium containing phosphate composition and a process for preparing the titanium containing phosphate composition. The composition in the form of a dilute aqueous dispersion is useful as a rinse conditioner for activating ferrous, zinc and aluminum metal surfaces prior to the application of phosphate conversion coatings. The rinse conditioner forms stable baths and can be used for activating metal surfaces for extended periods of time.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: February 27, 1996
    Assignee: PPG Industries, Inc.
    Inventor: Angela Wright
  • Patent number: 5449415
    Abstract: A chromium free conversion coating at least equivalent in corrosion protective quality to conventional chromate conversion coatings can be formed on metals, particularly cold rolled steel, by a dry-in-place aqueous acidic liquid comprising:(A) a component of anions, each of said anions consisting of (i) at least four fluorine atoms and (ii) at least one atom of an element selected from the group consisting of titanium, zirconium, hafnium, silicon, and boron, and, optionally, (iii) ionizable hydrogen atoms, and, optionally, (iv) one or more oxygen atoms;(B) a component of cations of elements selected from the group consisting of cobalt, magnesium, manganese, zinc, nickel, tin, zirconium, iron, and copper; the ratio of the total number of cations of this component to the total number of anions of component (A) being at least 1:5;(C) sufficient free acid to give the composition a pH in the range from 0.5 to 5.
    Type: Grant
    Filed: September 2, 1994
    Date of Patent: September 12, 1995
    Assignee: Henkel Corporation
    Inventor: Shawn E. Dolan
  • Patent number: 5427632
    Abstract: A chromium free conversion coating at least equivalent in corrosion protective quality to conventional chromate conversion coatings can be formed on metals, particularly cold rolled steel, by a dry-in-place aqueous acidic liquid comprising:(A) a component of anions, each of said anions consisting of (i) at least four fluorine atoms and (ii) at least one atom of an element selected from the group consisting of titanium, zirconium, hafnium, silicon, and boron, and, optionally, (iii) ionizable hydrogen atoms, and, optionally, (iv) one or more oxygen atoms;(B) a component of cations of elements selected from the group consisting of cobalt, magnesium, manganese, zinc, nickel, tin, zirconium, iron, and copper; the ratio of the total number of cations of this component to the total number of anions of component (A) being at least 1:5;(C) sufficient free acid to give the composition a pH in the range from 0.5 to 5.
    Type: Grant
    Filed: July 30, 1993
    Date of Patent: June 27, 1995
    Assignee: Henkel Corporation
    Inventor: Shawn E. Dolan
  • Patent number: 5409156
    Abstract: An aluminum sheet for use in spot welding has an anodic oxide film with a thickness of 50 .mu.m or less on at least one surface thereof. The anodic oxide film is preferably overlaid with a plating layer predominantly comprising at least one metal selected from the group consisting of Zn, Cr, Co, Ni, Fe, and Mn. The aluminum sheet can be produced by subjecting an aluminum or aluminum alloy sheet to anodic oxidation in an acidic solution having a pH of 4 or less conditions of from 2 to 200 V in voltage and from 0.2 to 200 seconds in duration, optionally followed by electroplating in an acidic plating bath.
    Type: Grant
    Filed: June 11, 1992
    Date of Patent: April 25, 1995
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masanori Tsuji, Yoshihiko Hoboh, Kazuyuki Fujita
  • Patent number: 5389161
    Abstract: After preliminary treatment of their surfaces, the parts are brought into contact within a solution containing, essentially, protons, phosphate anions and cations chosen from Ca.sup.2+, Sn.sup.2+ and Mn.sup.2+. The preliminary treatment results in the formation, on the surface, of a layer that comprises, per 1000 atoms, at least 150 atoms of free iron and from 5 to 150 atoms of sulphur, and has a porosity defined by an actual surface area to macroscopic surface area ratio of at least 20. According to an embodiment, these surface characteristics are obtained by nitriding in a bath of molten salts containing sulphur-containing species. According to a second embodiment, these surface characteristics are obtained by nitriding in a bath of molten salts followed by a conventional sulphiding operation. According to a third embodiment, these surface characteristics are obtained by depositing metal, followed by a conventional sulphiding operation.
    Type: Grant
    Filed: February 8, 1993
    Date of Patent: February 14, 1995
    Assignee: Centre Stephanois de Recherches Mecaniques Hydromecanique et Frottement
    Inventors: Joseph Wawra, Jean-Marc Poirson
  • Patent number: 5373986
    Abstract: A method of cleaning a metal surface includes covering the portion of the metal surface with a cleaning tape. The cleaning tape is chromium in combination with a fluoride ion source bound together by fibrillated polytetrafluoroethylene. This is applied to the portion of the area to be cleaned and is subject to heat treatment at about 1800.degree. F. and a reducing atmosphere of preferably hydrogen. This effectively cleans only the area covered by the tape. Further, the tape and binder format acts to force fluoride ions into the cracks on the surface providing a significantly improved cleaning operation.
    Type: Grant
    Filed: November 4, 1992
    Date of Patent: December 20, 1994
    Inventors: Kevin Rafferty, Bruce Rowe
  • Patent number: 5326408
    Abstract: An otherwise conventional Jernstedt salt dispersion for activating metal surfaces to improve the quality of subsequently deposited phosphate conversion coatings on the activated metal surface is stabilized against deterioration in storage for at least six months by utilizing in the dispersion a mixture of sodium and potassium salts, preferably condensed phosphate salts, in such amounts that the ratio of potassium to titanium is within the range from 8.0:1.0 to 40:1.0 and the ratio of potassium to sodium is within the range from 0.9:1.0 to about 2.5:1.0.
    Type: Grant
    Filed: June 15, 1993
    Date of Patent: July 5, 1994
    Assignee: Henkel Corporation
    Inventor: Gerald J. Cormier
  • Patent number: 5205874
    Abstract: A process for forming a protective barrier on metallic or wood surfaces to provide protection against abrasion, corrosion, heat, and fire. The process is begun by first forming a fixed surface on the metallic or wood article. On metallic articles, the fixed surface is formed by cleaning the surface and then exposing the surface to concentrated phosphoric acid. On wood, the fixed surface is formed by thoroughly cleaning the surface with hot water and detergent only. After the fixed surface is prepared, it is then exposed to a 10-16% silicate salt for at least one minute and then allowed to dry completely at 305 degrees Fahrenheit to form a first layer of silicate salt over the fixed surface. During the drying process, a portion of the sodium silicate is converted into silicon dioxide. A plurality of sodium silicate layers are then formed over the first layer of sodium silicate.
    Type: Grant
    Filed: May 22, 1991
    Date of Patent: April 27, 1993
    Inventors: Nathan C. Crews, IV, Daniel A. Young, Lance A. Young
  • Patent number: 5160551
    Abstract: The activating agent which is based on titanium(IV) phosphate and intended for use in the activation of metal surfaces before a zinc phosphating treatment contains one or more copper compounds and has a Ti:Cu weight ratio of 1:100 to 60:1 and optionally contains in addition at least one of the components consisting of condensed phosphate, silicate, complexing agent, water-soluble organic polymer, thickening agent, and surfactant. It is used to prepare aqueous activating baths for activating iron, steel, galvanized steel, zinc alloy-plated steel, aluminum-plated steel and aluminum before a zinc phosphating treatment, which baths contain 0.001 to 0.060 g/l Ti, 0.020 to 1.2 g/l orthophosphate (calculated as P.sub.2 O.sub.5), and 0.001 to 0.1 g/l Cu and so much alkali that the bath has a pH value of 7 to 11, preferably of 7.5 to 10.
    Type: Grant
    Filed: April 17, 1991
    Date of Patent: November 3, 1992
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Rudiger Rein, Dieter Jentsch, Kalus-Werner Wittel
  • Patent number: 5141576
    Abstract: A titanium composite material is disclosed which comprises a titanium or titanium alloy substrate, a base layer formed thereon of a calcium phosphate compound resulting from calcination of a hydrochloric or nitric acid aqueous solution of the calcium phosphate compound, and a covering layer thereon of a calcium phosphate compound formed by sintering a suspension of the calcium phosphate compound applied to the base layer. The composite material is useful as a biological implant. It is produced by activating the surface of the substrate, forming the base layer by calcining the solution coated on the substrate and then forming the covering layer by sintering the suspension coated on the base layer. The covering layer may be hydrothermally treated to increase its crystallinity.
    Type: Grant
    Filed: April 4, 1990
    Date of Patent: August 25, 1992
    Assignee: Permelec Electrode, Ltd.
    Inventors: Takayuki Shimamune, Masashi Hosonuma, Yukiei Matsumoto
  • Patent number: 5135583
    Abstract: For phosphating metal surfaces which consist at least in part of aluminum, by means of phosphating solutions which contain zinc, phosphate and fluoride, any titanium which has entered the phosphating solution and would disturb the formation of the layer is precipitated by an addition of SiO-containing compounds and after the precipitate has been removed, the content of free fluoride is readjusted to the required concentration. Particularly suitable compounds which contain SiO, consist of alkali metasilicate, alkali orthosilicate and/or alkali disilicate, preferably used in an amount of 0.05 to 1 g/l of the phosphating solution, or of silica, which is preferably used in an amount of 0.5 to 10 g per liter of the phosphating solution (calc. as Si).
    Type: Grant
    Filed: August 23, 1991
    Date of Patent: August 4, 1992
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Horst Gehmecker, Thomas Kolberg, Dirk Meyer, Gerhard Muller
  • Patent number: 5129965
    Abstract: A method of producing grain oriented silicon steel sheets each having a low watt loss, at an inexpensive cost and a high operational efficiency, wherein surfaces of each silicon steel sheet are given a mirror surface is disclosed. After completion of a finish annealing, forsterite films on the surface of each grain oriented silicon steel sheet are removed therefrom, and thereafter, the silicon steel sheet is annealed within the temperature range of 1000.degree. C. or higher in an atmosphere composed of a mixture gas comprising 20 to 80% by volume of hydrogen gas and 0 to 80% by volume of an inert gas, whereby surfaces of the silicon steel sheet are given a mirror surface. Subsequently, tensile stress additive films are formed on the surfaces of the silicon steel sheet, and consequently, the resultant silicon steel sheet exhibits a remarkably reduced watt loss.
    Type: Grant
    Filed: July 18, 1991
    Date of Patent: July 14, 1992
    Assignee: Nippon Steel Corporation
    Inventors: Hisashi Kobayashi, Yoshiyuki Ushigami, Hiroyasu Fujii
  • Patent number: 5112414
    Abstract: Effective, titanium-free agents for activating metal surfaces prior to phosphating these surfaces with phosphating baths containing zinc ions can be made by reacting alkali metal phosphates with 1,1-diphosphonic acids and their alkali metal slats and/or poly(aldehydocarboxylic acids) and their alkali metal salts.
    Type: Grant
    Filed: May 10, 1991
    Date of Patent: May 12, 1992
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Karl-Dieter Brands, Helmut Endres, Peter Christophliemk, Wolf-Achim Roland
  • Patent number: 5112395
    Abstract: Compositions and process for activating metal surfaces prior to coating with zinc phosphate are disclosed. A Jernstedt salt concentrate is provided which can be employed to prepare Jernstedt salt baths of the type desired by combining the concentrate with additional alkali metal phosphate. Improved activation of metal surfaces are achieved by incorporating a chloride ion producing compound in the activating bath.
    Type: Grant
    Filed: March 25, 1991
    Date of Patent: May 12, 1992
    Assignee: Monsanto Company
    Inventor: Toan M. Ngo
  • Patent number: 5078812
    Abstract: A method for making a dark, adherent coating on exposed metal surfaces of a color-selection electrode assembly of a CRT includes the steps of applying a first solution of aqueous phosphoric acid to the metal surfaces of the assembly; contacting the metal surfaces with a second solution of selenium dioxide and methanol; rinsing the assembly; and then, applying a sealing solution to the surfaces of the assembly.
    Type: Grant
    Filed: October 9, 1990
    Date of Patent: January 7, 1992
    Assignee: RCA Thomson Licensing Corp.
    Inventors: Randall E. McCoy, Jordan R. Nelson
  • Patent number: 5067990
    Abstract: A method for applying a phosphate conversion coating atop an iron-rare earth-boron alloy not normally susceptible to phosphating includes the step of applying a compatible metal layer to the alloy substrate before phosphatizing. The metal layer can be an alloy or an elemental metal, preferably zinc or nickel, and optimally nickel. The rare earth in the alloy is optimally neodymium. Any of the conventionally known metal coating and phosphating procedures can be generally employed in the method of the invention. An article having an iron-rare earth-boron substrate and a phosphate conversion coating atop the substrate, preferably formed as the product of the disclosed method, is also disclosed.
    Type: Grant
    Filed: December 22, 1988
    Date of Patent: November 26, 1991
    Assignee: Hitachi Metals International, Ltd.
    Inventor: Raymond Ribitch
  • Patent number: 5039362
    Abstract: Effective, titanium-free agents for activating metal surfaces prior to phosphating these surfaces with phosphating baths containing zinc ions can be made by reacting alkali metal phosphates with 1,1-diphosphonic acids and their alkali metal salts and/or poly(aldehydocarboxylic acids) and their alkali metal salts.
    Type: Grant
    Filed: April 28, 1989
    Date of Patent: August 13, 1991
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Karl-Dieter Brands, Helmut Endres, Peter Christophliemk, Wolf-Achim Roland
  • Patent number: 5026423
    Abstract: Compositions and process for activating metal surfaces prior to coating with zinc phosphate are disclosed. A Jernstedt salt concentrate is provided which can be employed to prepare Jernstedt salt baths of the type desired by combining the concentrate with additional alkali metal phosphate. Improved activation of metal surfaces are achieved by incorporating a chloride ion producing compound in the activating bath.
    Type: Grant
    Filed: February 22, 1989
    Date of Patent: June 25, 1991
    Assignee: Monsanto Chemical Company
    Inventor: Toan M. Ngo
  • Patent number: 5011738
    Abstract: A procedure for the application of PTFE-based, self-lubricating coating on a steel bearing element whose chrome and nickel contents are less than 5%, is disclosed. The procedure is characterized by a working process whereby the element undergoes a preparatory treatment during which crystal nuclei form, followed by phosphatization treatment which forms a microcrystalline layer composed of an iron and manganese compound, then by the application of PTFE on the surface and between the crystals.
    Type: Grant
    Filed: July 3, 1989
    Date of Patent: April 30, 1991
    Assignee: S.N.R. Roulements
    Inventor: Claude Saclier
  • Patent number: 4978500
    Abstract: An inhibitor composition of sodium hexametaphosphate and a water soluble orthophosphate, together with a pH adjusting, water-soluble alkali, effectively prevents corrosion of metal surfaces by sodium chloride brines. This corrosion inhibitor can be used to prevent corrosion of motor vehicles and steel reinforcing members and structures by brines formed by roadway deicing salt.
    Type: Grant
    Filed: September 15, 1989
    Date of Patent: December 18, 1990
    Inventor: W. Bruce Murray
  • Patent number: 4957568
    Abstract: Activation of metal surfaces prior to phosphating can be improved by using aqueous dispersions of polymeric titanium(IV) phosphates in which at least 95% by weight of the polymeric particles have a particle diameter of less than 200 nm. This low particle diameter is attained by adding a titanium(IV)-complexing agent before or during an otherwise conventional reaction between a titanium(IV) compound, acid or phosphate, and water. The complexing agent is used in an amount of less than the stoichiometric amount, based on the titanium(IV) content. The best complexing agents are poly(aldehydocarboxylic acids), 1,1-diphosphonic acids, and/or the alkali metal salts of these types of acids.
    Type: Grant
    Filed: April 28, 1989
    Date of Patent: September 18, 1990
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Helmut Endres, Peter Christophliemk, Karl-Dieter Brands, Wolf-Achim Roland, Joerg Riesop
  • Patent number: 4929864
    Abstract: The power handling capacity of nickel-iron-based flat tensioned foil shadow masks for flat faceplate cathode ray tubes (CRTs) is enhanced by providing the flat tensioned mask (FTM) with a thin surface layer which is enriched in nickel, which is converted to a nickel phosphide compound. The nickel phosphide surface layer is formed on the mask by immersing the mask in a first bath of a strong reducing acid followed by immersing the mask in a second strong reducing acid having an effective amount of hypophosphite ion. The thin surface layer of a nickel phosphide compound increases the FTM emissivity and reduces FTM color impurity at high electron beam energies. The nickel phosphide compound may be stabilized in the frit-lehr cycle during CRT assembly or in a separate heating operation.
    Type: Grant
    Filed: March 13, 1989
    Date of Patent: May 29, 1990
    Assignee: Zenith Electronics Corporation
    Inventor: Hua Sou Tong
  • Patent number: 4865653
    Abstract: The present invention relates to a composition and process for metal finishing involving the formation of zinc phosphate coatings of desired morphology on a ferrous surface. The inclusion of a hydroxylamine agent in the phosphating bath expands the range of zinc concentrations over which the desired coating morphology is obtained. Zinc and aluminum surface can also be coated with this composition and process.
    Type: Grant
    Filed: October 30, 1987
    Date of Patent: September 12, 1989
    Assignee: Henkel Corporation
    Inventor: Linda S. Kramer
  • Patent number: 4844748
    Abstract: This process for treating surfaces of products dip-coated in a bath of molten zinc and aluminum, and intended to be phosphated, involves pickling, preceding the phosphating, with a highly alkaline solution of high pH and containing zinc in solution. The process applies chiefly to products whose coating contains a high proportion of aluminum, particularly in the case of galvanized sheet metal, which it makes easier to phosphate. It is used for painted sheet metal for motor vehicles.
    Type: Grant
    Filed: March 28, 1988
    Date of Patent: July 4, 1989
    Assignee: Institut de Recherches de la Siderurgie Francaise (IRSID)
    Inventors: Jean-Claude Charbonnier, Alain Roche, Maurice Romand, Janine Lenoir, Eric Sahakian