Specified Coating Composition Contains Organic Material Patents (Class 148/257)
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Publication number: 20130209830Abstract: A manufacturing method for steel sheets for containers produces steel sheets with excellent film adhesion qualities. This steel sheet for containers has, on a steel sheet, a chemical conversion coating with a metal Zr content of 1-100 mg/m2, a P content of 0.1-50 mg/m2, and an F content of no more than 0.1 mg/m2, upon which is formed a phenolic resin layer with a C content of 0.1-50 mg/m2. Moreover, the manufacturing method for steel sheets for containers is a method for obtaining the steel sheet for containers wherein the chemical conversion coating is formed on the steel sheet by subjecting the steel sheet to immersion in or electrolytic treatment with a treatment solution containing Zr ions, phosphoric acid ions, and F ions; and subsequently, the steel sheet upon which the chemical conversion coating has been formed is immersed in, or undergoes topical application of, an aqueous solution containing phenolic resin, then dried.Type: ApplicationFiled: September 14, 2011Publication date: August 15, 2013Applicant: JFE STEEL CORPORATIONInventors: Takeshi Suzuki, Norihiko Nakamura, Yuka Miyamoto, Yoichi Tobiyama
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Patent number: 8372216Abstract: A continuous method for surface treatment of metal strips applies a finish coat having a thickness of not more than 3 ?m, the apparatus employed for application being equipped with at least one IR sensor which faces a coated side of the strip, operates in reflection geometry, and serves to measure the coat thickness of the finish coat, with the strip running.Type: GrantFiled: October 9, 2009Date of Patent: February 12, 2013Assignee: BASF SEInventors: Guido Vandermeulen, Bernd Strubel, Helmut Witteler, Jessica Neumann, Walter Bertkau, Bernd Laubusch, Jens Haas, Mirjam Herrlich-Loos, Helmut Löw, Walter Braumandl
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Patent number: 8092618Abstract: The invention provides a method and apparatus for controlling the formation of foulant deposits on petroleum processing equipment. The invention involves a first mixture comprising an acid phosphate ester. The first mixture is applied to the surface of the petroleum processing equipment at a high temperature. Then a second mixture comprising a metal salt is applied also at a high temperature. The result is sufficient to provide an effective coating that prevents the formation of foulant deposits on the petroleum processing equipment. The second mixture reacts with any polyphosphate in the coating to prevent any contamination of petroleum materials within the petroleum processing equipment.Type: GrantFiled: October 21, 2009Date of Patent: January 10, 2012Assignee: Nalco CompanyInventors: Ron Sharpe, Christopher Russell, Simon Crozier
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Patent number: 7588801Abstract: Provided is a chromium-free surface treatment method which imparts practical rust inhibitive performance to a metal product having a zinc surface to which it was difficult to impart rust inhibitive performance of practical level. A conversion-coated film of zinc phosphate etc. is formed on the zinc surface of the metal product as pretreatment, and the silica-based film is formed by applying a chromium-free surface treatment agent which uses alcohol or mixture of water and alcohol as a solvent to the conversion-coated film. As a result, when an aqueous surface treatment agent containing alcohol is applied, it is possible to suppress the formation of white rusting for 72 hours or longer in the salt spray test.Type: GrantFiled: December 13, 2007Date of Patent: September 15, 2009Assignee: Hoden Seimitsu Kako Kenkyusho Co., Ltd.Inventors: Yasuhiko Endo, Kengo Takase, Shunjiro Watanabe, Shoichiro Adachi
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Patent number: 7479177Abstract: The invention involves a composition for forming a combined conversion and lubricating coating on a metal substrate with which the composition is brought into contact. The composition comprises (a) an oxyethylated aliphatic alcohol whose aliphatic hydrocarbon moiety contains 18 or more carbon atoms and (b) dissolved phosphate anions. Preferably the composition also comprises inorganic boron, an alkali metal salt of a fatty acid, and an accelerator for phosphate coating.Type: GrantFiled: February 27, 2004Date of Patent: January 20, 2009Assignee: Henkel AG & Co. KGaAInventor: Richard J. Church
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Patent number: 7473324Abstract: Autodeposition of a coating containing an epoxy resin is accomplished over a metal substrate that has been coated with a zinc phosphate conversion coating without significant removal of the zinc phosphate conversion coating.Type: GrantFiled: December 12, 2002Date of Patent: January 6, 2009Assignee: Henkel KGaAInventor: Elizabeth J. Siebert
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Patent number: 7422793Abstract: Rinsing or sealing solutions comprising a rare earth element and a valence stabilizer for barrier films. The treated films contain a rare earth/valence stabilizer complex. The rare earth element is selected from cerium, praseodymium, terbium, or combinations thereof, and at least one rare earth element is in the tetravalent oxidation state. The rinsing or sealing solution may also contain an optional preparative or solubility control agent. The oxidized rare earth element is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. A number of rare earth/valence stabilizer combinations that match the performance of conventional hexavalent chromium systems are presented.Type: GrantFiled: July 23, 2003Date of Patent: September 9, 2008Assignee: University of DaytonInventors: Andrew Wells Phelps, Jeffrey Allen Sturgill, Joseph Thomas Swartzbaugh
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Patent number: 7407711Abstract: Conversion coatings comprising a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex are described for substrate metals. The rare earth element is selected from cerium, praseodymium, terbium, or combinations thereof, and at least one rare earth element is in the tetravalent oxidation state. The coating bath may also contain a preparative or solubility control agent. The oxidized cerium, praseodymium or terbium is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. A number of cerium, praseodymium, or terbium/valence stabilizer combinations are presented that can equal the performance of conventional hexavalent chromium systems.Type: GrantFiled: July 23, 2003Date of Patent: August 5, 2008Assignee: University of DaytonInventors: Andrew Wells Phelps, Jeffrey Allen Sturgill, Joseph Thomas Swartzbaugh
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Patent number: 7390847Abstract: A composition for the treatment of metal surfaces and for the deposition of metals or metal alloys on plastics surfaces contains a) at least one polymer as component A, composed of the structural element (1) and at least three structural elements selected from the group consisting of b) water or another solvent which is suitable for dissolving, dispersing, suspending or emulsifying the polymer, as component B; c) if required, surface-active compounds, dispersants, suspending media and/or emulsifiers as component C. In a process for the treatment of a metal surface and a process for the deposition of metals or metal alloys on a plastics surface, the metal or plastics surface is brought into contact with a polymer (component A). Furthermore, polymers (component A) are used for the treatment of metal surfaces and for the deposition of metals or metal alloys on a plastics surface, and polymers composed of special components A?a, A?b and A?c.Type: GrantFiled: December 27, 2002Date of Patent: June 24, 2008Assignee: BASF SEInventors: Monica Fernandez Gonzalez, Hans-Ulrich Jäger, Peter Neumann, Helmut Witteler
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Patent number: 7353863Abstract: A method of surface treating an aluminum alloy base body of an heat exchanger which method enables an etching procedure to be carried out uniformly and quickly and a corrosion-resistant chemical conversion coating to be formed, is effected by pretreating the Al heat exchanger base body with an aqueous pre-treating liquid having a pH of 9.0 or less, etching the pretreated base body with an aqueous alkaline solution having a pH of 9.0 or more, and then subjecting the etched base body to a chemical conversion treatment or a hydrophilicity-enhancing treatment.Type: GrantFiled: May 12, 2004Date of Patent: April 8, 2008Assignee: Denso CorporationInventors: Kengo Kobayashi, Osamu Kasebe, Hiroyoshi Sugawara, Kazuhisa Uchiyama, Kenji Karube, Kazunari Hamamura, Kensuke Shimoda
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Patent number: 7344607Abstract: Chromate-free treatments and compositions, for applying a conversion or passivation coating to zinc coated metal surfaces. The compositions comprise a polyamidoamine/epihalohydrin polymer or cationic polyamine/epihalohydrin polymer component, fluoacid, H3PO4, and a film forming polymer latex component. The requisite metal surfaces are contacted by the compositions and dried. Rinsing is optional.Type: GrantFiled: July 31, 2003Date of Patent: March 18, 2008Assignee: GE Betz, Inc.Inventors: Jeffrey I. Melzer, Andrea Keys, Michael T. Raab, Robert A. Gelman
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Patent number: 7294210Abstract: Alkyl-substituted hydroxylamines are useful as aids in the phosphating of metal substrates. In particular, the rate of phosphating and the rate at which manganese compounds are dissolved into aqueous phosphoric acid solutions may be accelerated by alkyl-substituted hydroxylamines.Type: GrantFiled: December 13, 2002Date of Patent: November 13, 2007Assignee: Henkel Kommanditgesellschaft auf AktienInventor: Richard Church
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Patent number: 7291217Abstract: A corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combinded to form a rare earth/valence stabilizer complex. The rare earth element is selected from cerium, terbium, praseodymium, or a combination thereof, and at least one rare earth element is in the tetravalent oxidation state. An inorganic or organic material is used to stabilize the tetravalent rare earth ion to form a compound that is sparingly soluble in water. Specific stabilizers are chosen to control the release rate of tetravalent cerium, terbium, or praseodymium during exposure to water and to tailor the compatibility of the powder when used as a pigment in a chosen binder system. Stabilizers may also modify the processing and handling characteristics of the formed powders. Many rare earth-valence stabilizer combinations are presented that can equal the performance of conventional hexavalent chromium systems.Type: GrantFiled: July 23, 2003Date of Patent: November 6, 2007Assignee: University of DaytonInventors: Andrew Wells Phelps, Jeffrey Allen Sturgill, Joseph Thomas Swartzbaugh
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Patent number: 7208053Abstract: Metallic surfaces are coated with an aqueous, acidic phosphate solution containing 10 to 60 g/l zinc, 0.5 to 40 g/l manganese, 50 to 300 g/l phosphate ions calculated as P2O5, and optionally other components.Type: GrantFiled: March 6, 2001Date of Patent: April 24, 2007Assignee: Chemetall GmbHInventors: Hardy Wietzoreck, Klaus Bittner, Thomas Kolberg, Marion Wegner, Thomas Wendel, Gerrit Schüllermann
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Patent number: 6743302Abstract: Excellent adhesion to subsequently applied paint or elastomer is obtained by coating a metal substrate with a phosphate conversion coating by contact with a liquid phosphating solution that contains zinc cations, phosphate anions, and at least one adhesion promoter selected from (i) film-forming organic substances, (ii) polymers of vinyl phenols modified by substitution of substituted aminomethyl moieties on their aromatic rings, (iii) inorganic oxides of one of the elements silicon, aluminum, titanium, and zirconium. Preferably, the phosphating solution also contains manganese and nickel cations and either iron cations or hydroxylamine. If adhesion to paint is desired, the adhesion promoter preferably is an acrylic film-forming substance, while if adhesion to elastomers is desired, the adhesion promoter preferably is a polymer of vinyl phenol and the phosphating solution preferably also contains calcium cations.Type: GrantFiled: January 24, 2001Date of Patent: June 1, 2004Assignee: Henkel CorporationInventors: Brian B. Cuyler, Bruce H. Goodreau, Robert W. Miller, Thomas J. Prescott
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Patent number: 6743303Abstract: A method for treating a micro-roughened metal surface to improve bonding between the metal surface and a polymer material. The method involves post-treating the micro-roughened conversion coated metal surface with an aqueous organo-silicon wetting composition after having formed the micro-roughened conversion coated metal surface with an adhesion promotion composition. Suitable organo-silicons include organosilanes, organosiloxanes, organosilizanes and the like. The method can be employed in the circuit board industry to improve bonding between layers in multilayer circuit boards.Type: GrantFiled: November 2, 2001Date of Patent: June 1, 2004Assignee: Shipley Company, L.L.C.Inventors: Joseph R. Montano, John P. Cahalen
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Patent number: 6733896Abstract: The present invention comprises a method for treating one or more multi-metal articles. The method comprises exposing the one or more articles to a first treatment composition capable of providing a conversion coating on steel- and zinc-based metal, and exposing the one or more articles to a second treatment coating composition suitable for providing a conversion coating on aluminum-based metal articles. Preferably, the first treatment composition comprises a zinc-phosphate conversion coating comprising, zinc ion, phosphate ion, manganese ion, and fluoride ion. Preferably, the second treatment composition comprises a ceramic composite treatment composition.Type: GrantFiled: February 15, 2002Date of Patent: May 11, 2004Assignee: Henkel CorporationInventors: Shawn E. Dolan, Michael J. Kay, Lawrence R. Carlson
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Patent number: 6677053Abstract: A surface-treated steel sheet includes a steel sheet, an Al—Zn-base alloy plating layer formed on the steel sheet, a chemical conversion film provided on the alloy plating layer, and a concentric layer of a Cr compound that is formed on the alloy plating layer of the chemical conversion film. The surface-treated steel sheet may include a steel sheet, an zinc-base plating layer formed on the steel sheet, and a film that contains chromium and calcium and that is formed on the zinc-base plating layer.Type: GrantFiled: December 17, 2001Date of Patent: January 13, 2004Assignee: NKK CorporationInventors: Takafumi Yamaji, Kenji Morita, Akira Matsuzaki, Masaaki Yamashita, Etsuo Hamada
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Patent number: 6638370Abstract: By including nitric acid and hydroxylamine in a manganese phosphating composition and controlling the ratio of nitric to phosphoric acids and the ratio of Total Acid to Free Acid within a specified range, satisfactory manganese phosphate conversion coatings can be obtained within a reasonable time at temperatures much lower than has previously been thought necessary for operating a manganese phosphating composition with no other metal cations (except possibly for iron).Type: GrantFiled: July 26, 2002Date of Patent: October 28, 2003Assignee: Henkel Kommanditgesellschaft auf AktienInventor: Mervet S. Boulos
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Patent number: 6231687Abstract: A phosphating solution that contains from 3 to 30 g/l of zinc ions, from 0.1 to 20 g/l of ferrous ions, from 5 to 60 g/l of phosphate ions, from 5 to 60 g/l of nitrate ions, and a source of hydroxylamine in a concentration corresponding stoichiometrically to from 0.5 to 4 g/l of hydroxylamine and in which there is a weight ratio of zinc to phosphate that is from 0.1:1 to 1:1 deposits on steel to be cold worked a phosphate conversion coating suitable as a lubricant carrier. This phosphating solution, which may optionally contain one or more of calcium, nickel, cobalt, and copper cations and simple and complex fluorine-containing anions, makes it possible to lower the temperature of the treatment solution, reduce the amount of sludge, improve the quality of the coating film, and allow single-liquid type replenishment to be used. Preferably the surface to be phosphated is immersed in the phosphating solution, maintained at a temperature of 35 to 80° C., for 2 to 20 minutes.Type: GrantFiled: October 7, 1999Date of Patent: May 15, 2001Assignee: Henkel CorporationInventors: Naoyuki Kobayashi, Masahiko Kawakami
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Patent number: 6168868Abstract: An improved process for applying a lead-free coating by electrodeposition to an untreated ferrous metal substrate is provided. The substrate need not be phosphated prior to treatment. The process includes the following steps: a) contacting the substrate surface with a group IIIB or IVB metal compound in a medium that is essentially free of accelerators needed to form phosphate conversion coatings; followed by b) electrocoating the substrate with a substantially lead-free, curable electrodepositable composition; and c) curing the electrodepositable composition. The group IIIB or IVB metal compound is preferably a zirconium compound and is typically in an aqueous medium. The process may further include initial steps of cleaning the substrate with an alkaline cleaner and rinsing with an acidic rinse. Substrates treated by the process of the present invention demonstrate excellent corrosion resistance.Type: GrantFiled: May 11, 1999Date of Patent: January 2, 2001Assignee: PPG Industries Ohio, Inc.Inventors: Brian T. Hauser, Richard F. Karabin, Thor G. Lingenfelter
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Patent number: 5972433Abstract: Methods for treating metal substrates are disclosed. These methods, which comprise contacting the surface to be treated with a composition comprising a Mannich-derivatized polyether, improve the corrosion resistance and/or adhesion properties of the treated surface. Similar methods for treating polymeric substrates are disclosed.Type: GrantFiled: December 5, 1997Date of Patent: October 26, 1999Assignee: Calgon CorporationInventors: Shih-Ruey Thomas Chen, Yi Jin Warburton, Hong Ding
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Patent number: 5891268Abstract: Iron phosphate conversion coatings that are well adapted to serve as carriers for metal cold working lubricants, particularly such lubricants that contain polyoxyethylene adducts of long chain primary alcohols as a major lubricating component, can be formed on ferriferous surfaces within practical times such as 5 to 10 minutes by contact with an aqueous solution of almost neutralized phosphoric acid that has sufficient Free Acid and/or Total Acid content to form a heavier phosphate conversion coating than do conventional iron phosphating compositions. The phosphate conversion coating forming aqueous liquid composition advantageously also contains an accelerator component such as chlorate or hydroxylamine.Type: GrantFiled: December 6, 1996Date of Patent: April 6, 1999Assignee: Henkel CorporationInventors: Kenneth J. Hacias, John M. Kukalis
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Patent number: 5855695Abstract: The composition of a non-chrome post-rinse composition for treating phosphated metal substrates is disclosed. The composition comprises the reaction product of an epoxy-functional material containing at least two epoxy groups; and an alkanolamine, or a mixture of alkanolamines. The composition further comprises a group IV-B metal ion, or a mixture of group IV-B metal ions. Also provided is a non-chrome post-rinse concentrate; a process for treating a phosphated metal substrate comprising contacting said phosphated metal substrate with the non-chrome post-rinse composition described above; and the coated article prepared by this process.Type: GrantFiled: January 21, 1997Date of Patent: January 5, 1999Assignee: PPG Industries, Inc.Inventors: Mark W. McMillen, Richard M. Nugent, Jr.
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Reducing or avoiding surface irregularities in electrophoretic painting of phosphated metal surfaces
Patent number: 5851371Abstract: The phenomenon of "mapping" (surface defects) after electrophoretic painting over phosphate conversion coatings passivated with hexavalent chromium containing passivating compositions can be avoided or reduced by keeping the surface being treated constantly wet from the time it is conversion coated until it is electrophoretically painted, by preceding the passivating step by treatment with an aqueous liquid treatment composition comprising at least one of the following components: (A) a water soluble and/or water dispersible polymer with a weight average molecular weight of at least 500; (B) fluorometallic acids and anions thereof, the molecules of which consist of (i) at least one atom of boron, silicon, zirconium, iron, aluminum, or titanium, (ii) at least four fluorine atoms, and, optionally, (iii) one or more atoms of oxygen, hydrogen, or both; (C) zirconium salts of ethylenediamine tetraacetic acid; and (D) alkali metal and ammonium zirconyl carboxylates and carbonates; or by replacing the chromium contaType: GrantFiled: June 16, 1997Date of Patent: December 22, 1998Assignee: Henkel CorporationInventors: Lester E. Steinbrecher, Timothy J. Zens -
Patent number: 5728235Abstract: An aqueous solution of manganese phosphate and phosphoric acid, preferably with little or no content of any material conventionally recognized as an accelerator or of any divalent metal ions other than manganese and iron, forms a good quality paint undercoating phosphate conversion coating on metal substrates, particularly on steel and galvanized steel substrates, when contacted by spraying or immersion with the substrates at a temperature of 54.degree.-65.degree. C. for a time of 0.5-5 minutes.Type: GrantFiled: November 12, 1996Date of Patent: March 17, 1998Assignee: Henkel CorporationInventors: Mervet S. Boulos, David C. Montrose, Michael Petschel
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Patent number: 5725683Abstract: A process for making an aluminum alloy lighting sheet product having a reflective surface protected by a UV-stable polymer coating. An aluminum alloy sheet is chemically brightened in an aqueous acidic solution, conversion coated, and then coated with a UV-stable polymer. Alternatively, an aluminum alloy sheet is chemically etched in an aqueous alkaline solution, conversion coated, and then coated with a UV-stable polymer. Preferably, the UV-stable polymer contains about 0.5-10 wt. % amorphous silica particles. In another embodiment, an aluminum alloy sheet surface is cleaned, chemically conversion coated and then coated with a coating composition containing a UV-stable polymer and 0.5-10 wt. % of about 0.5-5 microns.Type: GrantFiled: March 28, 1996Date of Patent: March 10, 1998Assignee: Aluminum Company of AmericaInventors: Daniel L. Serafin, Paul B. Schultz, Albert L. Askin, Paula Hinds, David A. Linde, Robert E. Bombalski
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Patent number: 5685922Abstract: Quaternary ammonium salt having at least one alkyl group of 10 to 20 in carbon number is added to a chemical conversion solution to be at least 20 ppm in concentration, and a chemical conversion coating is formed on a surface of a metal can with this chemical conversion solution. After the chemical conversion coating is formed on the surface of the metal can with the chemical conversion solution, a surface treatment solution containing quaternary ammonium salt having at least one alkyl group of 10 to 20 in carbon number is applied to the surface of the metal can provided with the chemical conversion coating.Type: GrantFiled: May 19, 1995Date of Patent: November 11, 1997Assignee: Nippon Paint Co., Ltd.Inventors: Syunichi Endou, Satoshi Miyamoto
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Patent number: 5662746Abstract: A rinse solution for the treatment of conversion-coated metal substrates for improving the adhesion and corrosion resistance of siccative coatings, comprising an aqueous solution of a Group IVA metal ion, namely, zirconium, titanium, hafnium, and mixtures thereof, and a phenol polymer, with the pH of the total solution about 3.5 to 5.1. A method for treating such materials by applying the rinse solution to the substrate.Type: GrantFiled: February 23, 1996Date of Patent: September 2, 1997Assignee: Brent America, Inc.Inventor: John C. Affinito
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Patent number: 5653823Abstract: The composition of a non-chrome post-rinse composition for treating phosphated metal substrates is disclosed. The composition comprises the reaction product of an epoxy-functional material containing at least two epoxy groups; and an alkanolamine, or a mixture of alkanolamines. The composition further comprises a group IV-B metal ion, or a mixture of group IV-B metal ions. Also provided is a non-chrome post-rinse concentrate; a process for treating a phosphated metal substrate comprising contacting said phosphated metal substrate with the non-chrome post-rinse composition described above; and the coated article prepared by this process.Type: GrantFiled: October 20, 1995Date of Patent: August 5, 1997Assignee: PPG Industries, Inc.Inventors: Mark W. McMillen, Richard M. Nugent, Jr.
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Patent number: 5637404Abstract: A strip of highly reflective aluminum protected by a conversion coating and a light-permeable fluoropolymer coating which is non-adhesively interstitially mechanically bonded to the microscopic irregularities of the conversion coated surface. The highly reflective strip may be substituted for polished stainless steel and/or bi-metal and used under aggressive conditions for a prolonged period without deleteriously affecting the initial D/I (distinctness of reflected image) of the shaped strip. The strip of arbitrary length may be shaped in rolling dies so that at least a portion of the strip has a radius of less than 10 mm without damaging or separating the fluoropolymer coating. The specific steps of the claimed process require starting with a bright-rolled clean strip which is conversion coated to carry a thin metal compound coating. The reflective conversion coated surface is coated with the fluoropolymer while maintaining at least 80% D/I.Type: GrantFiled: October 18, 1995Date of Patent: June 10, 1997Assignee: Aluminum Company of AmericaInventors: Robert E. Bombalski, Daniel L. Serafin
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Patent number: 5614585Abstract: A hydrophilic surface-treating aqueous solution and a hydrophilic surface-treating method are provided to form a film which can maintain its hydrophilicity. The hydrophilic surface-treating aqueous solution contains as main components polyglutamic acid, basic compound, and aqueous resin if necessary. This surface-treating solution and method enable the forming of a film on the surface of aluminum series metals which are used for aluminum fins of heat exchangers, and confer the film's anticorrosion properties, superior hydrophilicity and high hydrophilic permanency, while remarkably suppressing an offensive odor.Type: GrantFiled: March 5, 1996Date of Patent: March 25, 1997Assignee: Nippon Paint Co., Ltd.Inventors: Masahiko Matsukawa, Hidekimi Hirasawa, Fujio Mikami, Katsuyoshi Yamasoe
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Patent number: 5603818Abstract: The invention describes a method of producing an adherent and corrosion-inhibiting multi-layer coating on metal parts comprising the steps of(A) phosphating the metal parts with an aqueous metal phosphating solution;(B) electrophoretically depositing a film of a siccative organic coating composition on the phosphated metal parts;(C) applying a second film of a composition comprising at least one film-forming organic resin component as a seal coat;(D) curing the coating on the metal parts; and optionally(E) applying a corrosion-inhibiting film as a top seal coat.Type: GrantFiled: December 8, 1995Date of Patent: February 18, 1997Assignee: Man-Gill Chemical CompanyInventors: Randall J. Brent, David A. Blaha
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Patent number: 5543174Abstract: An iron powder composition comprising an iron powder coated with a substantially uniform coating of a thermoplastic material and admixed with a boron nitride powder and a method of utilizing the mixture to produce a magnetic core component is provided. The iron powder mixture is formulated with up to about 1% by weight of boron nitride which reduces the stripping and sliding die ejection pressures during high temperature molding and also improves the permeability of the magnetic part over an extended frequency range.Type: GrantFiled: December 15, 1994Date of Patent: August 6, 1996Assignee: Hoeganaes CorporationInventor: Howard G. Rutz
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Patent number: 5494535Abstract: Cleaned or chemically pretreated metal surfaces are modified using aqueous solutions of amino-containing organic polymers, the metal surfaces thus modified being particularly suitable for coating by cathodic electrodeposition.Type: GrantFiled: March 15, 1995Date of Patent: February 27, 1996Assignee: BASF AktiengesellschaftInventors: Harald Keller, Gerhard Hoffmann, Walter Denzinger, Rainer Fassler
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Patent number: 5401337Abstract: Seal coating compositions and methods of applying them to metallic surfaces, particularly aluminum or alloys thereof, beating a previously formed protective coating, particularly a conversion coating, such as a chromate or phosphate coating or a chrome-free metal oxide conversion coating, or a coating formed by anodization, provide improved corrosion resistance beyond that provided by the previously formed protective coating. The seal coating compositions preferably contain at least one of benzotriazole, nickel and/or cobalt cations and borates, or aminated polymers of vinyl styrene.Type: GrantFiled: November 1, 1993Date of Patent: March 28, 1995Assignee: Henkel CorporationInventors: Lawrence R. Carlson, Philip M. Johnson, John R. Pierce
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Patent number: 5389162Abstract: The present invention provides a surface-treating agent for a metal can, which has an effect of elevating smoothness of the metal can, shows a low foaming property and high thermal stability, but not uneasiness at safety, and thereby contributes to elevate a transferring speed of a metal can body in producing the metal can. A surface-treating agent for a metal can, comprising an emulsion containing a sorbitan fatty acid ester in a concentration of 100 to 2000 mg/l in a water medium, is sprayed to a metal can body in the final stage of a rinsing process which is carried out after a converting process.Type: GrantFiled: December 3, 1993Date of Patent: February 14, 1995Assignee: Nippon Paint Co., Ltd.Inventors: Syunichi Endou, Masahiro Jo, Satoshi Miyamoto
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Patent number: 5385655Abstract: The invention describes a method of producing an adherent and corrosion-inhibiting multi-layer coating on metal parts comprising the steps of(A) phosphating the metal parts with an aqueous metal phosphating solution;(B) electrophoretically depositing a film of a siccative organic coating composition on the phosphated metal parts;(C) applying a second film of a composition comprising at least one film-forming organic resin component as a seal coat;(D) curing the coating on the metal parts; and optionally(E) applying a corrosion-inhibiting film as a top seal coat.Type: GrantFiled: November 23, 1993Date of Patent: January 31, 1995Assignee: Man-Gill Chemical CompanyInventors: Randall J. Brent, David A. Blaha
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Patent number: 5360492Abstract: An aqueous pretreating composition for application to a metal surface, said composition having a pH of from about 3.4 to about 6, comprising at least about 0.01 percent by weight based the total weight of the composition of a substituted triazine compound selected from compounds having the structures: ##STR1## wherein R.sub.1 and R.sub.2 and, where applicable, R.sub.3 are the same or different and are selected from the group consisting of --OH, --SH, --NH.sub.2, .dbd.O, an allyloxy group having 3-8 carbon atoms and a carboxy alkyl group having 2-8 carbon atoms.Type: GrantFiled: April 6, 1992Date of Patent: November 1, 1994Assignee: PPG Industries, Inc.Inventor: Ralph C. Gray
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Patent number: 5350791Abstract: Substantially improved retention of hydrophilicity after exposure to high temperature can be provided on a metal substrate, particularly an aluminum alloy of the type used for heat exchanger fins by an aqueous liquid hydrophilicizing treatment composition containing acrylic and/or methacrylic acid polymer or copolymer, polyether alcohol, and alkali metal silicate. The treatment composition may also contain an anti-microbial agent and additional alkalinizer. The hydrophilicizing treatment is preferably applied over a conventional conversion coating, particularly a chromium phosphate or chromium oxide conversion coating.Type: GrantFiled: May 14, 1993Date of Patent: September 27, 1994Assignee: Henkel CorporationInventor: Chi-Fan Hsu
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Patent number: 5342456Abstract: A chromium free conversion coating at least equivalent in corrosion protective quality to conventional chromate conversion coatings can be formed on metals, particularly galvanized steel, by a dry-in-place aqueous acidic liquid comprising:(A) a component of anions, each of said anions consisting of (i) at least four fluorine atoms and (ii) at least one atom of an element selected from the group consisting of titanium, zirconium, hafnium, silicon, and boron and, optionally, (iii) one or more oxygen atoms;(B) a component of cations of elements selected from the group consisting of cobalt, magnesium, manganese, zinc, nickel, tin, zirconium, iron, aluminum and copper; the ratio of the total number of cations of this component to the total number of anions of component (A) being at least 2:5; and(C) sufficient free acid to give the composition, after dilution with from 1 to 19 times its own weight of water, a pH in the range from 0.5 to 5.Type: GrantFiled: April 13, 1993Date of Patent: August 30, 1994Assignee: Henkel CorporationInventor: Shawn E. Dolan
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Patent number: 5306524Abstract: An iron powder composition comprising an iron powder coated with a substantially uniform coating of a thermoplastic material and admixed with a boron nitride powder and a method of utilizing the mixture to produce a magnetic core component is provided. The iron powder mixture is formulated with up to about 1% by weight of boron nitride which reduces the stripping and sliding die ejection pressures during high temperature molding and also improves the permeability of the magnetic part over an extended frequency range.Type: GrantFiled: September 15, 1992Date of Patent: April 26, 1994Assignee: Hoeganaes CorporationInventors: Howard G. Rutz, Christopher Oliver, Brooks Quin
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Patent number: 5294266Abstract: The invention is in a composition and process for the chromium free passivating postrinsing of conversion layers on metals before the application of a paint or adhesive. The conversion layers can be on the bases of phosphate layers, at least two polyvalent metal ions with complex formers, titanium, zirconium and/or hafnium. The postrinsing agent is an aqueous solution which has been adjusted to a pH value of up to 5 and which contains an aluminum fluorozirconate having an Al:Zr:F mole ratio of (0.15 to 8.0):1:(5 to 52), and in which solutions the total concentration of Al+Zr+F is 0.1 to 8.0 g/l. The postrinsing solutions may additionally contain at least one of the anions benzoate, caprylate, ethyl hexoate, salicylate in a total concentration of 0.05 to 0.5 g/1 and may preferably be adjusted to the required pH value with cations of volatile bases, such as ammonium, ethanolammonium and di- and triethanolammonium.Type: GrantFiled: November 18, 1992Date of Patent: March 15, 1994Assignee: Metallgesellschaft AktiengesellschaftInventors: Dieter Hauffe, Thomas Kolberg, Gerhard Muller, Horst Gehmecker, Werner Rausch, Peter Schubach, Thomas Wendel
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Patent number: 5226976Abstract: Seal coating compositions and method of applying same, to metallic surfaces, particularly aluminum or alloys thereof, containing a previously formed protective coating on the metal surface, to provide for improved corrosion resistance beyond that provided by the previously formed protective coating. Aqueous solutions of the seal coating components are applied to the metal surface containing the previously formed coating which is subsequently rinsed and dried to provide metal articles having improved resistance to corrosion.Type: GrantFiled: April 15, 1991Date of Patent: July 13, 1993Assignee: Henkel CorporationInventors: Lawrence R. Carlson, Philip M. Johnson, John R. Pierce
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Patent number: 5209788Abstract: This application relates to a water-based passivating composition comprising:(a) an amino compound which is selected from the group consisting of an amino acid and salts thereof and an amino alcohol and salt thereof, and(b) a metal compound selected from a group IIIB transition metal compound, a group IVB transition metal compound and a rare earth metal compound.Type: GrantFiled: November 21, 1990Date of Patent: May 11, 1993Assignee: PPG Industries, Inc.Inventors: Mark W. McMillen, F. Leon Bergeron
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Patent number: 5196055Abstract: This invention relates to a two-component, low VOC pretreatment primer comprising:a) an aqueous first component comprising1) a resin,2) a zinc chromate pigment,3) a zinc phosphate pigment, and4) a package stabilizing agent; andb) an aqueous second component comprising a catalyst soution for said first component.Type: GrantFiled: January 23, 1991Date of Patent: March 23, 1993Assignee: The Sherwin-Williams CompanyInventors: William B. Lesney, Frank M. Jachim
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Patent number: 5149382Abstract: Disclosed herein is an aqueous composition containing an S-triazine compound having at least one hydroxyl group composition adapted for use in pretreating a ferrous or non-ferrous metal surface.Type: GrantFiled: August 23, 1991Date of Patent: September 22, 1992Assignee: PPG Industries, Inc.Inventor: Ralph C. Gray
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Patent number: 5147472Abstract: A method and composition for sealing of a conversion coating is disclosed. The method includes contacting a metal substrate, to which has been applied a conversion coating, with an aqueous solution including a heterocyclic alcohol. The preferred heterocyclic alcohol is tetrahydro-2-furanmethanol. The sealer may dry in place or be followed by a water rinse.Type: GrantFiled: January 29, 1991Date of Patent: September 15, 1992Assignee: Betz Laboratories, Inc.Inventor: David W. Reichgott
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Patent number: 5082511Abstract: The cold impact resistance and corrosion resistance of objects having a zinciferous metal surface successively coated with a zinc phosphate conversion coating and an organic surface coating can be improved by utilizing sufficient manganese ion in the solution used for zinc phosphating to assure the presence of at least 3% by weight manganese in the phosphate conversion coating layer formed. Sufficient phosphating to achieve good bonds to organic surface coatings can be accomplished in as little as 5 seconds.Type: GrantFiled: September 7, 1989Date of Patent: January 21, 1992Assignee: Henkel CorporationInventors: Samuel T. Farina, Karl A. Korinek
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Patent number: 5063011Abstract: Methods of doubly coating iron particles. The methods comprise treating the iron particles with phosphoric acid to form a layer of hydrated iron phosphate at the surfaces of the iron particles. The particles are heated in an inert atmosphere at a temperature and for a time sufficient to convert the hydrated layer to an iron phosphate layer. The particles are then coated with a termoplastic material to provide a coating of thermoplastic material substantially uniformly circumferentially surrounding the iron phosphate layer. Doubly-coated iron particles provided in accordance with this invention are generally useful for forming magnetic components and cores for use in high frequency switching applications.Type: GrantFiled: June 12, 1989Date of Patent: November 5, 1991Assignee: Hoeganaes CorporationInventors: Howard Rutz, Francis G. Hanejko