Contains Organic Additive Other Than For Ph Control Patents (Class 148/259)
  • Patent number: 9228088
    Abstract: The present invention relates to an aqueous alkaline composition (A) for alkaline passivation of metallic components comprising at least in part surfaces of zinc or zinc alloys, containing iron(III) ions, phosphate ions, and one or more complexing agents, where a free alkalinity ranges from 1 to 6 points, and the pH is at least 11. The aqueous compositions (A) can additionally contain nonionic surfactants, so that such compositions are suitable for use in a method in which both cleaning and alkaline passivation of the metallic component occur in one step. The present invention further relates to a method for alkaline passivation of metallic components by contacting them with composition (A), and further a method for surface treatment in automobile body production, in which the alkaline passivation step using composition (A) is followed by an acid passivation step using a composition (B).
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: January 5, 2016
    Assignee: Henkel AG & Co. KGaA
    Inventors: Jan-Willem Brouwer, Jens Kroemer, William E. Fristad, Annette Willer
  • Patent number: 9028667
    Abstract: A metal material is contacted with a treatment solution containing zirconium and/or titanium compound, and a polyamine compound having a number average molecular weight from 150 to 500,000 and containing from 0.1 mmol to 17 mmol of primary and/or secondary amino group per 1 g of solid content and at least one siloxane unit. Concentration of zirconium and/or titanium compound in the metal surface treatment composition is from 10 ppm to 10,000 ppm with respect to the metal element, and mass ratio of the zirconium and/or titanium element is from 0.1 to 100 with respect to the polyamine compound. The metal material is washed with water after contacted by the treatment solution.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: May 12, 2015
    Assignees: Nippon Paint Co., Ltd., Chemetall GmbH
    Inventors: Toshio Inbe, Thomas Kolberg
  • Publication number: 20150064445
    Abstract: An activating rinse for treating a substrate is disclosed. The activating rinse comprises a first component comprising a dispersion of divalent or trivalent metal phosphate particles having an average particle size that is not greater than 10 ?m, and a second component comprising first and second copolymers. The first copolymer is formed by the polymerization of ethylene oxide, propylene oxide, or combinations thereof, wherein one end of the first copolymer is terminated by an amine group, a hydroxyl group, or an alkyl group. The second copolymer is formed by the polymerization of styrene and a second monomer containing at least one carboxylate group, anhydride group, or combinations thereof. The second monomer is present in an amount of less than 50 percent by weight of the total weight of the second component. Also disclosed are methods for treating a substrate with the activating rinse and substrates treated with the activating rinse.
    Type: Application
    Filed: September 5, 2013
    Publication date: March 5, 2015
    Inventors: Mark W. McMillen, Nathan J. Silvernail, Peter L. Votruba-Drzal
  • Patent number: 8864916
    Abstract: The invention relates to a method and coating agents used in the method which provide good adherence to and good corrosion protection of metal substrates; the coating coating agents are cross-linkable via radical polymerization. Adhesion promoting compounds are present in the conversion layer in a quantity of about 0.01 to 40 weight percent and contain, on average, one reactive unsaturated group and at least one H-active group per molecule.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: October 21, 2014
    Assignee: Henkel AG & Co. KGaA
    Inventors: Matthias Koch, Kerstin Motzkat
  • Patent number: 8591638
    Abstract: A tin or tin alloy plating film surface treatment aqueous solution that can reduce whiskers on the surface of a tin or tin alloy plating film, and can provide a favorable tin or tin alloy plating film using a simple method for tin or tin alloy plating films that are used on electronic components.
    Type: Grant
    Filed: September 22, 2009
    Date of Patent: November 26, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventor: Yutaka Morii
  • Patent number: 8430973
    Abstract: The present invention relates to a process for improving the heat and corrosion resistance of stainless steel by means of a novel passivation process. This process comprises a chemical treatment with an aqueous solution comprising a complexing agent combination of at least one oxidant, a subsequent rinsing and a subsequent treatment at elevated temperature in an oxygen-containing atmosphere. The stainless steel surfaces obtained according to the invention have a homogeneous passive layer having increased chemical resistance and resistance to thermal discoloration.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: April 30, 2013
    Assignee: Poligrat GmbH
    Inventors: Olaf Böhme, Siegfried Piesslinger-Schweiger
  • Patent number: 8394208
    Abstract: The present invention relates to a composition for treating surfaces, comprising a copolymer as component A, synthesized from (meth)acrylic acid or salts thereof, a carboxylate-containing monomer and/or monomers containing groups containing phosphoric and/or phosphoric acid or salts thereof, and further comonomers if desired, to a passivating layer on a metal surface, which comprises component A, to a process for forming said passivating layer, and to the use of the composition of the invention to passivate a metal surface.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: March 12, 2013
    Assignee: BASF Aktiengesellschaft
    Inventors: Frank Dietsche, Helmut Witteler, Matthias Kluglein, Frank Klippel
  • Patent number: 8372216
    Abstract: A continuous method for surface treatment of metal strips applies a finish coat having a thickness of not more than 3 ?m, the apparatus employed for application being equipped with at least one IR sensor which faces a coated side of the strip, operates in reflection geometry, and serves to measure the coat thickness of the finish coat, with the strip running.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: February 12, 2013
    Assignee: BASF SE
    Inventors: Guido Vandermeulen, Bernd Strubel, Helmut Witteler, Jessica Neumann, Walter Bertkau, Bernd Laubusch, Jens Haas, Mirjam Herrlich-Loos, Helmut Löw, Walter Braumandl
  • Patent number: 8262810
    Abstract: A method for conversion treating a surface of a magnesium alloy workpiece includes the steps of degreasing, acid pickling, alkali pickling, and chemical converting. A phosphating solution is used in the step of chemical converting and includes the following solution concentrations: 2.89 gram/liter to 8.67 gram/liter of phosphoric acid, 0.3 gram/liter to 1.0 gram/liter of carbamide, 0.39 gram/liter to 1.56 gram/liter of nitric acid, 6 gram/liter to 30 gram/liter of manganese dihydrogen phosphate, and 0.2 gram/liter to 0.6 gram/liter of tannin.
    Type: Grant
    Filed: March 11, 2011
    Date of Patent: September 11, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Sheng-En Hsu, Yong Liu, Fei-Xiang Li, Zhao Jin
  • Patent number: 8163105
    Abstract: The present invention provides a corrosion inhibition method which minimizes environmental adverse effects by using phosphate base anticorrosives without using zinc salt base anticorrosives and by reducing the concentration of the phosphate base anticorrosives, enables stable formation of an effective initial protective film, and does not affect water treatment after the formation of the initial protective film. In an initial protective film formation process of forming an initial protective film on a surface of an iron-based metallic member of a water system by adding anticorrosives to the water system, at least one selected from a group consisting of pyrophosphoric acids and pyrophosphates is employed as the anticorrosives and the initial protective film formation process is conducted such that the initial pH at the start of the initial protective film formation process is adjusted to be 5 or more and less than 7 so that the pH at the end of the initial protective film formation process becomes 7 or more.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: April 24, 2012
    Assignee: Kurita Water Industries Ltd.
    Inventors: Yutaka Yoneda, Hajime Iseri, Shintaro Mori
  • Patent number: 8092618
    Abstract: The invention provides a method and apparatus for controlling the formation of foulant deposits on petroleum processing equipment. The invention involves a first mixture comprising an acid phosphate ester. The first mixture is applied to the surface of the petroleum processing equipment at a high temperature. Then a second mixture comprising a metal salt is applied also at a high temperature. The result is sufficient to provide an effective coating that prevents the formation of foulant deposits on the petroleum processing equipment. The second mixture reacts with any polyphosphate in the coating to prevent any contamination of petroleum materials within the petroleum processing equipment.
    Type: Grant
    Filed: October 21, 2009
    Date of Patent: January 10, 2012
    Assignee: Nalco Company
    Inventors: Ron Sharpe, Christopher Russell, Simon Crozier
  • Publication number: 20110155287
    Abstract: A method for conversion treating a surface of a magnesium alloy workpiece includes the steps of degreasing, acid pickling, alkali pickling, and chemical converting. A phosphating solution is used in the step of chemical converting and includes the following solution concentrations: 2.89 gram/liter to 8.67 gram/liter of phosphoric acid, 0.3 gram/liter to 1.0 gram/liter of carbamide, 0.39 gram/liter to 1.56 gram/liter of nitric acid, 6 gram/liter to 30 gram/liter of manganese dihydrogen phosphate, and 0.2 gram/liter to 0.6 gram/liter of tannin.
    Type: Application
    Filed: March 11, 2011
    Publication date: June 30, 2011
    Applicants: HONG FU JIN PRECISION INDUSTRY (SHENZHEN) CO., LTD., HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: SHENG-EN HSU, YONG LIU, FEI-XIANG LI, ZHAO JIN
  • Patent number: 7942983
    Abstract: An exemplary phosphating solution is used for conversion treating a surface of a magnesium alloy workpiece. The phosphating solution includes: 2.89 gram/liter to 8.67 gram/liter of phosphoric acid, 0.3 gram/liter to 1.0 gram/liter of carbamide, 0.39 gram/liter to 1.56 gram/liter of nitric acid, 6 gram/liter to 30 gram/liter of manganese dihydrogen phosphate, and 0.2 gram/liter to 0.6 gram/liter of tannin. A method for conversion treating a surface of a magnesium alloy workpiece is also provided.
    Type: Grant
    Filed: July 3, 2008
    Date of Patent: May 17, 2011
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Sheng-En Hsu, Yong Liu, Fei-Xiang Li, Zhao Jin
  • Patent number: 7909944
    Abstract: A surface conditioning composition is provided in which a titanium phosphate compound can be stored in the state of a dispersion liquid for a long period of time while being stably present in the dispersion liquid, with favorable stability also in the bath, and with the composition being capable of forming a conversion coating film in a sufficient amount of the film even in the case of application to conversion resistant metal materials such as high-tensile steel sheets.
    Type: Grant
    Filed: August 9, 2007
    Date of Patent: March 22, 2011
    Assignee: Chemetall GmbH
    Inventors: Toshio Inbe, Yusuke Wada, Masahiko Matsukawa, Kotaro Kikuchi
  • Patent number: 7905964
    Abstract: Process for the passivation of metallic surfaces, in particular of strip metals, by treatment of the surface with an acidic, aqueous preparation which comprises at least one water-soluble acid group-containing polymer and at least one wax.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: March 15, 2011
    Assignee: BASF SE
    Inventors: Helmut Witteler, Walter Bertkau, Thomas Heidenfelder, Alexander Göthlich
  • Patent number: 7670442
    Abstract: A process for iron phosphating ferrous metal substrates having undesirable ferrous oxides thereon, such as that formed by laser cutting, that eliminates at least the pickling step in the phosphating process and provides good paint adhesion, and compositions of matter useful in the process.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: March 2, 2010
    Assignee: Henkel AG & Co. KGaA
    Inventor: Daniel A. Service
  • Patent number: 7510613
    Abstract: Metal surfaces are treated with acidic aqueous compositions to form conversion coatings. The acidic aqueous compositions contain fluorometallate anions, divalent and/or trivalent cations of certain elements such as zinc, phosphorus-containing inorganic oxyanions, phosphonate anions containing phosphorus atoms directly bonded to carbon atoms, and water-soluble and/or water-dispersible organic polymers and/or polymer-forming resins.
    Type: Grant
    Filed: September 24, 2001
    Date of Patent: March 31, 2009
    Assignee: Henkel AG & Co. KGaA
    Inventor: Kevin K. Meagher
  • Patent number: 7479177
    Abstract: The invention involves a composition for forming a combined conversion and lubricating coating on a metal substrate with which the composition is brought into contact. The composition comprises (a) an oxyethylated aliphatic alcohol whose aliphatic hydrocarbon moiety contains 18 or more carbon atoms and (b) dissolved phosphate anions. Preferably the composition also comprises inorganic boron, an alkali metal salt of a fatty acid, and an accelerator for phosphate coating.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: January 20, 2009
    Assignee: Henkel AG & Co. KGaA
    Inventor: Richard J. Church
  • Patent number: 7344607
    Abstract: Chromate-free treatments and compositions, for applying a conversion or passivation coating to zinc coated metal surfaces. The compositions comprise a polyamidoamine/epihalohydrin polymer or cationic polyamine/epihalohydrin polymer component, fluoacid, H3PO4, and a film forming polymer latex component. The requisite metal surfaces are contacted by the compositions and dried. Rinsing is optional.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: March 18, 2008
    Assignee: GE Betz, Inc.
    Inventors: Jeffrey I. Melzer, Andrea Keys, Michael T. Raab, Robert A. Gelman
  • Patent number: 7294210
    Abstract: Alkyl-substituted hydroxylamines are useful as aids in the phosphating of metal substrates. In particular, the rate of phosphating and the rate at which manganese compounds are dissolved into aqueous phosphoric acid solutions may be accelerated by alkyl-substituted hydroxylamines.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: November 13, 2007
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Richard Church
  • Patent number: 7208053
    Abstract: Metallic surfaces are coated with an aqueous, acidic phosphate solution containing 10 to 60 g/l zinc, 0.5 to 40 g/l manganese, 50 to 300 g/l phosphate ions calculated as P2O5, and optionally other components.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: April 24, 2007
    Assignee: Chemetall GmbH
    Inventors: Hardy Wietzoreck, Klaus Bittner, Thomas Kolberg, Marion Wegner, Thomas Wendel, Gerrit Schüllermann
  • Patent number: 7153348
    Abstract: A hexavalent chromium-free surface treating agent for Sn- or Al-based coated steel sheet, comprising a trivalent chromium compound (A), a water-dispersible silica (B), a lubricity imparting component (C) made of one or more waxes of polyolefin wax, fluorine-containing wax and paraffin wax, and water, a mass ratio on the solid content basis of the water-dispersible silica (B) to the lubricity imparting component (C), (B)/(C), being within a range from 5/95 to 95/5.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: December 26, 2006
    Assignee: Nippon Steel Corporation
    Inventors: Teruaki Izaki, Masahiro Fuda, Mitsuru Nakamura, Katsuyuki Kawakami, Kensuke Mizuno
  • Patent number: 7041629
    Abstract: The inventive aqueous pickling agent on the basis of sulfuric acid or phosphoric acid and hydrogen fluoride for stainless steels, which pickling agent is free of wetting and emulsifying agents, contains (each as 100 wt-% substance) 1.5 to 16 wt-% sulfuric acid or 2.0 to 30 wt-% phosphoric acid as well as 0.5 to 14 wt-% hydrogen fluoride and 0.5 to 15.5 wt-% acid-soluble aromatic nitro compound. An iron(III) compound is not supplied to said pickling agent. Merely in the starting phase, an oxidizing agent can be supplied, which oxidizes iron(II) to form iron(III). As acid-soluble aromatic nitro compound m-nitrobenzene sulfonate and/or 3-nitrophthalate are particularly advantageous. The inventive pickling agent can be used as bath pickle and —when adding 2.5 to 5.5 wt-% magnesium and/or magnesium compound (calculated as Mg)—also as spraying pickle or brush pickle.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: May 9, 2006
    Assignee: Chemetall GmbH
    Inventors: Eckart Schonfelder, Gunther Schwane, Harald Werner
  • Patent number: 7037385
    Abstract: An aqueous metal surface treatment composition comprising the following ingredients: (A) an aqueous dispersion of a phenolic resin that includes a reaction product of (i) a phenolic resin precursor; (ii) a modifying agent, comprising a hydrocarbyl moiety bonded to at least one functional moiety that enables the modifying agent to react with the phenolic resin precursor; and at least one ionic moiety comprising an ionizable sulfur or phosphorous group; and (iii) at least one multi-hydroxyphenolic compound; and (B) optionally an acid where (iii) in (A) is optional where the reaction product contains two or more reactive phenolic methylol groups.
    Type: Grant
    Filed: May 4, 2002
    Date of Patent: May 2, 2006
    Assignee: LORD Corporation
    Inventors: Helmut W. Kucera, Kirk J. Abbey, Ernest B. Troughton, Jr.
  • Patent number: 6929705
    Abstract: The present invention relates to metallic sheets having an improved antimicrobial property and also related to a method of manufacturing such sheets. More particularly, it relates to the continuous coating on metallic sheets with a resin composition containing antimicrobial additives. The surface of the metallic article is afforded antimicrobial properties by coating a liquid dispersion or solution of fine particles made of an antimicrobial ingredient on the surface of the metallic sheet dispersed in a uniform layer and cured or dried to affix to the metallic surface. The inorganic antibacterial particles are metal component-supporting oxides and zeolite powders. The inorganic antibacterial core particles have at least a primary surface coating of at least one metal or metal compound having antimicrobial properties. Roll coaters apply the coating.
    Type: Grant
    Filed: August 23, 2001
    Date of Patent: August 16, 2005
    Assignee: AK Steel Corporation
    Inventors: Frederick A. Myers, LeRoy R. Price
  • Patent number: 6881279
    Abstract: A chemically and thermally stable chromate free aqueous liquid treatment for metals, especially aluminum, that imparts corrosion resistance as good as that from conventional chromate containing treatments, contains water and a fluoroacid selected from the group consisting of H2TiF6, H2 ZrF6, H2HfF6, H2SiF6, H2GeF6, H2SnF6, HBF4, and mixtures thereof; a water soluble organic carboxylic acid that contains at least two hydroxyl groups, exclusive of the hydroxyl groups that are part of any carboxyl groups, per carboxyl group in each acid molecule, the water soluble salts of such acids, and mixtures thereof; a source of phosphate ions; and an organic component selected from the group consisting of tannins and amino-phenolic polymers.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: April 19, 2005
    Assignee: Henkel Corporation
    Inventors: Kevin K. Meagher, Thomas J. Prescott, Timm L. Kelly
  • Patent number: 6875334
    Abstract: A method, a composition and a method for making the composition for anodizing metal surfaces, especially magnesium surfaces is disclosed. The composition is a basic aqueous solution including hydroxylamine, phosphate anions and nonionic surfactants. A complementary method, composition and method for making the composition for rendering an anodized metal surface, especially a magnesium surface, conductive is disclosed. The composition is a basic aqueous solution including bivalent nickel, pyrophosphate anions, sodium hypophosphite and either ammonium thiocyanate or lead nitrate.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: April 5, 2005
    Assignee: Alonim Holding Agricultural Cooperative Society Ltd.
    Inventor: Ilya Ostrovsky
  • Patent number: 6858097
    Abstract: A chromium- and nitrogen-free brightening and passivating treatment for metal surfaces, particularly iron and steel, comprises: at least one acid; at least one substance containing a peroxy moiety; and at least one organic substance selected from the group consisting of; molecules that contain both at least one ether moiety and at least one hydroxyl moiety; molecules that contain at least two ether moieties; and molecules that contain in each molecule both at least one ether moiety and one nitrogen atom that is covalently bonded to at least three carbon atoms. Preferably part of the acid contains phosphorus, which has been found to act synergistically with the organic substance to stabilize peroxy compounds against decomposition, particularly in the presence of metal ions.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: February 22, 2005
    Assignee: Henkel Kommanditgesellschaft auf Aktien (Henkel KGAA)
    Inventors: Paolo B. Giordani, Valentino Gasparetto, Dario Negri
  • Patent number: 6818313
    Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: November 16, 2004
    Assignee: University of Dayton
    Inventors: Andrew W. Phelps, Jeffrey A. Sturgill
  • Patent number: 6805756
    Abstract: A universal aqueous composition and a process for using such a composition for pretreating metal substrates is provided. The aqueous composition includes a hydroxy functional cyclic compound, such as a tannin, in an amount of at least about 500 ppm, phosphate ions, an oxidizer-accelerator, and at least one Group IVB metal compound capable of converting to a metal oxide upon application to the metal substrate, such as a fluorozirconate or fluorotitanate. The composition may further contain fluoride ions and/or iron. The composition is particularly useful for corrosion resistance with a variety of metals such as iron, steel, zinc-coated surfaces, aluminum, and alloys thereof. A disaccharide may further be provided to prolong the useful life of the composition, particularly when used in spray applications.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: October 19, 2004
    Assignee: PPG Industries Ohio, Inc.
    Inventors: William J. Claffey, John F. McIntyre, Leslie M. Beck
  • Patent number: 6780256
    Abstract: An aqueous solution and method for applying the solution to a metal surface form a zinc phosphate coating on the metal surface. The zinc phosphate coating minimizes corrosion and improves adhesion of subsequently coated materials such as sealants and paints. The solution of the composition and method of application consume free acidity otherwise left on the metal surface, and obviate the need for subsequent rinsing or extensive drying or stoving operations. The composition includes an aqueous solution including water, a zinc source, phosphoric acid, a polyhydric compound (preferably pentaerythritol), a metal salt, and optionally, an oxidizer.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: August 24, 2004
    Assignee: Bulk Chemicals, Inc.
    Inventor: José B. Rivera
  • Patent number: 6758916
    Abstract: A chromium free conversion coating at least equivalent in corrosion protective quality to conventional chromate conversion coatings can be formed on metals, particularly cold rolled steel, by a dry-in-place aqueous acidic liquid that preferably has a pH value between 0.5 and 5.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: July 6, 2004
    Assignee: Henkel Corporation
    Inventor: David R. McCormick
  • Publication number: 20040118483
    Abstract: The invention relates to a process for coating metallic surfaces with a phosphating coating by contacting metallic surfaces at a temperature not above 45° C. and at a pH value less than 3.
    Type: Application
    Filed: December 24, 2002
    Publication date: June 24, 2004
    Inventors: Michael Deemer, Chanard Cooper
  • Patent number: 6740173
    Abstract: The invention concerns a method for protecting metal products against corrosion, characterised in that it consists in applying directly on the metal products, that is without prior treatment, a composition consisting at least of a film-forming binder, at least a corrosion inhibiting additive reactive with metal and at least an oligomer additive bearing phosphonic acids. The inventive composition is characterised in that it comprises a film-forming binder, at least a corrosion inhibiting additive reactive with metal and at least an oligomer additive bearing phosphonic acids.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: May 25, 2004
    Assignee: Atofina
    Inventors: Jacques Pierre Pouyfaucon, Bernard Jean Leon Boutevin, Yves Hervaud
  • Patent number: 6706123
    Abstract: A liquid iron phosphating concentrate is provided which contains dispersed aromatic carboxylic acid. The aromatic carboxylic acid remains dispersed in the concentrate by incorporation of a thickener in the composition.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: March 16, 2004
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: William E. Fristad, Karim I. Saad
  • Patent number: 6673470
    Abstract: A surface treated tin-plated steel sheet which has an alloy layer formed on the surface of a steel sheet, a tin plating layer being formed on said alloy layer with a remaining exposed portion of the alloy layer having an area of 30% or more of that of the alloy layer and, formed on said tin plating layer and said exposed portion of the alloy layer, a coating film containing P and Si in an amount of 0.5 to 100 mg/m2 and 0.1 to 250 mg/m2, respectively; and a chemical treatment solution for use in preparing the steel sheet which comprises a phosphate ion, a tin ion and a silane coupling agent and has a pH of 1.5 to 5.5. The surface treated tin-plated steel sheet is free from chromium which causes problems from an environmental view point, and also is excellent in adhesion with a paint, corrosion resistance after being coated, rust resistance, and formability.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: January 6, 2004
    Assignee: Kawasaki Steel Corporation
    Inventors: Tomofumi Shigekuni, Hisatada Nakakoji, Kazuo Mochizuki, Chiaki Kato
  • Publication number: 20030230363
    Abstract: Rinsing or sealing solutions based on cobalt are described for barrier films such as anodic coatings, phosphate coatings, or “black oxide” coatings. The treated films contain a trivalent or tetravalent cobalt/valence stabilizer complex. The rinsing or sealing bath may also contain an optional preparative agent or an optional solubility control agent. The oxidized cobalt is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. Cobalt/valence stabilizer combinations are chosen based on the well-founded principles of cobalt coordination chemistry. A number of cobalt/valence stabilizer combinations that match the performance of conventional hexavalent chromium systems are presented.
    Type: Application
    Filed: January 4, 2002
    Publication date: December 18, 2003
    Inventors: Jeffrey Allen Sturgill, Andrew Wells Phelps, Joseph Thomas Swartzbaugh
  • Publication number: 20030209289
    Abstract: A liquid iron phosphating concentrate is provided which contains dispersed aromatic carboxylic acid. The aromatic carboxylic acid remains dispersed in the concentrate by incorporation of a thickener in the composition.
    Type: Application
    Filed: January 31, 2003
    Publication date: November 13, 2003
    Inventors: William E. Fristad, Karim I. Saad
  • Patent number: 6638370
    Abstract: By including nitric acid and hydroxylamine in a manganese phosphating composition and controlling the ratio of nitric to phosphoric acids and the ratio of Total Acid to Free Acid within a specified range, satisfactory manganese phosphate conversion coatings can be obtained within a reasonable time at temperatures much lower than has previously been thought necessary for operating a manganese phosphating composition with no other metal cations (except possibly for iron).
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: October 28, 2003
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Mervet S. Boulos
  • Patent number: 6635122
    Abstract: Methods of making and using annealable insulated metal-based powder particles are provided. The insulated metal-based powder particles are formed from metal-based core particles that are coated with an annealable insulating material. The annealable insulating material has at least one inorganic compound and at least one organic polymeric resin. The inorganic compound in the insulating material forms a nonporous insulating layer surrounding the metal-based core particles upon heating. The organic polymeric resin preferably aids in dispersing or binding the inorganic compound to the metal-based core particles prior to annealing. The insulated metal-based powder particles produced can be formed into core components that can be annealed to improve the magnetic performance of the core component. The core components produced are particularly useful under AC operating conditions of 500 Hz or lower.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: October 21, 2003
    Assignee: Hoeganaes Corporation
    Inventors: Francis G. Hanejko, George Ellis
  • Patent number: 6589324
    Abstract: A chromium-free agent for treating metallic surface comprising the following (i)-(iv): (i) at least one of (A) a mixture of an aluminum salt and an inorganic oxide particle and (B) an aluminum-containing inorganic oxide particle comprising aluminum, oxygen and at least one element other than these two (ii) a salt of a metal other than aluminum (iii) a phosphorus compound (iv) a resin and/or a precursor thereof provided that when (i) is a mixture of an aluminum salt and an inorganic oxide particle, the equivalent ratio of phosphorus/aluminum is not less than 0.1. The agent for treating metallic surface is applied to the surface of a metal material such as steel plate, plated steel plate, alloy-plated steel plate, alloy plate, silicon steel plate, stainless steel plate, shape steel, pipe, wire material and the like, and dried to form a film superior in corrosion resistance, adhesion to a metal material and adhesion to a paint.
    Type: Grant
    Filed: April 22, 1999
    Date of Patent: July 8, 2003
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Hiroaki Kamo, Yasunari Hotta, Toshiyuki Shimizu, Hisao Odashima
  • Publication number: 20030121568
    Abstract: A chromium- and nitrogen-free brightening and passivating treatment for metal surfaces, particularly iron and steel, comprises: at least one acid; at least one substance containing a peroxy moiety; and at least one organic substance selected from the group consisting of: molecules that contain both at least one ether moiety and at least one hydroxyl moiety; molecules that contain at least to ether moieties; and molecules that contain in each molecule both at least one ether moiety and one nitrogen atom that is covalently bonded to at least three carbon atoms. Preferably part of the acid contains phosphorus, which has been found to act synergistically with the organic substance to stabilize peroxy compounds against decomposition, particularly in the presence of metal ions.
    Type: Application
    Filed: June 28, 2002
    Publication date: July 3, 2003
    Inventors: Paolo B. Giordani, Valentino Gasparetto, Dario Negri
  • Patent number: 6569264
    Abstract: The present invention provides a corrosion inhibitor composition for magnesium or magnesium alloys which contains as an effective component, at least one compound selected from among aromatic carboxylic acids and salts thereof as an effective component. Further, the present invention provides a surface treating agent for magnesium and/or magnesium alloy components which contains a phosphate, at least one compound selected from among aromatic carboxylic acids and salts thereof, and further, as required, at least one compound selected from among pyrazole compounds and triazole compounds,and surface-treating method using the surface treating agent.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: May 27, 2003
    Assignee: Otsuka Kagaku Kabushiki Kaisha
    Inventors: Kazunori Fukumura, Takahiko Shiraishi
  • Patent number: 6565671
    Abstract: The present invention relates to a surface-treated steel sheet coated with a chromate layer having excellent corrosion resistance, fuel resistance and seam weldability, and a chromate solution used for preparing the surface-treated steel sheet. Specifically, the chromate solution of the present invention comprises (a) a main solution prepared by adding to a chrome solution having 0.4 to 0.8 of trivalent chrome composition and 7 to 50 g/l of dissolved chrome, on the basis of the chrome in the chrome solution, 50 to 80 w % of phosphate, 20 to 40 w % of fluoric acid, 300 to 2000 w % of colloidal silica, 5 to 15 w % of sulfuric acid, and 25 to 40 w % of sodium phosphate, and (b) a hardener solution containing added epoxy silane or glycidyl silane of 2 to 10 w % on the basis of total hardener solution, the pH of which is controlled between 2 and 3, wherein 10 to 60 w % of the hardener solution being added to the main solution.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: May 20, 2003
    Assignee: Pohang Iron & Steel Co., Ltd.
    Inventors: Jae-Ryung Lee, Sam-Kyu Chang, Sang-Geol Noh, Soo-Hyoun Cho
  • Patent number: 6551417
    Abstract: Tri-cation zinc phosphate conversion coating compositions are disclosed. The compositions include a phosphate component, ions of nickel, manganese, and zinc, and a glycerophosphate component, such as disodium glycerophosphate. Coatings formed from these compositions provide improved corrosion resistance to metal substrates and provide a uniform layer for the application of paint finishes. Processes of making and using these compositions are also disclosed.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: April 22, 2003
    Assignee: GE Betz, Inc.
    Inventors: Edward A. Rodzewich, Bruce V. Haberle, Joseph E. Murphy
  • Patent number: 6540845
    Abstract: The present invention provides an aqueous agent for treating metal surfaces capable of degreasing and forming a zinc phosphate coat simultaneously. The present metal surface treating agent includes an aqueous solution that includes water and a water-soluble organic solvent where the amount of water is larger than the amount of the water-soluble organic solvent; phosphate ions; nitrate ions; and zinc ions.
    Type: Grant
    Filed: April 25, 2002
    Date of Patent: April 1, 2003
    Assignee: Nippon Dacro Shamrock Co., Ltd.
    Inventors: Masaki Oyama, Hirokuni Okada
  • Publication number: 20030047244
    Abstract: The present invention is to provide an aqueous agent for treating metal surfaces that can carry out degreasing and forming a zinc phosphate coat simultaneously.
    Type: Application
    Filed: April 25, 2002
    Publication date: March 13, 2003
    Inventors: Masaki Oyama, Hirokuni Okada
  • Patent number: 6514357
    Abstract: A composition for metal surface treatment which comprises an aluminum ion, a magnesium ion, a manganese ion, a water-soluble organic resin, an acid and water; and a surface treated metal material which has been treated with the composition. The resultant surface treated metal material is free from the danger of water contamination owing to chromium, since the composition is free of chromium, and also is excellent in both electrical conductivity and corrosion resistance. Accordingly, the metal material can be used in a wide variety of applications in place of a conventional chromate-treated steel sheet and the like.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: February 4, 2003
    Assignees: Kawasaki Steel Corporation, Dai Nippon Toryo Co., Ltd.
    Inventors: Chiyoko Tada, Hiroyuki Ogata, Shigeru Umino
  • Patent number: 6482273
    Abstract: The invention relates to a method for preparing workpieces suitable for phosphatizing for chipless cold forming by acid pickling, rinsing, drying and treatment with acid reaction lubricants containing phosphate ions. According to said method the workpieces are rinsed before drying with a solution which contains lactic acid, has a pH below 3 and preferably a temperature of between 60 and 80° C. Preferred embodiments of the invention consist of rinsing the workpieces with a solution which in addition contains phosphoric acid, has a lactic acid concentration of between 1 and 50 g/l and a weight ratio of lactic acid to phosphoric acid of between 1:9 and 9:1.
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: November 19, 2002
    Assignee: Chemetall GmbH
    Inventors: Klaus-Dieter Nittel, Uwe Rau
  • Patent number: 6478860
    Abstract: A highly effective and storage stable conditioning treatment for metal surfaces prior to phosphating them is a suspension in water containing solid miorosize particles of at least one phosphate of a divalent or trivalent metal and an accelerant selected from the group consisting of sacoharides and their derivatives thereof, orthophosphoric acid, condensed phosphoric acids, organophosphonic acids, and polymers of vinyl acetate and/or carboxylic acid. The surface conditioning liquid composition is used simply by effecting contact between the metal and the liquid composition, and can also be used to simultaneously carry out degreasing, particularly when the conditioning liquid also contains nonionic or anionic surfactant.
    Type: Grant
    Filed: January 22, 2001
    Date of Patent: November 12, 2002
    Assignee: Henkel Corporation
    Inventors: Takaomi Nakayama, Yasuhiko Nagashima, Kensuke Shimoda, Hirokastu Bannai