Silicon Containing Patents (Class 148/307)
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Patent number: 12123065Abstract: A grain-oriented electrical steel sheet according to an embodiment of the present disclosure includes: a forsterite layer formed on the surface of an electrical steel sheet; a groove which is formed on the forsterite layer in a direction perpendicular to a rolling direction; and a forsterite calcination layer which is formed in the direction of both ends of the electrical steel sheet on the basis of an upper end of the groove and has a width of 1.1 to 1.3 times the width of the groove.Type: GrantFiled: December 23, 2016Date of Patent: October 22, 2024Assignee: POSCO CO., LTDInventors: Oh Yeoul Kwon, Se Min Park, Jong-Tae Park, Jae Kyoum Kim, Seung Gon Lee, Won Gul Lee
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Patent number: 12115596Abstract: The present invention relates to methods of enhancing the surface properties of soft alloys by using a high energy beam. In particular embodiments, the methods can also allow for beam-based welding of such soft alloys to another metal component.Type: GrantFiled: January 25, 2021Date of Patent: October 15, 2024Assignee: National Technology & Engineering Solutions of Sandia, LLCInventors: Jeffrey Rodelas, Donald F. Susan, Andrew Kustas
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Patent number: 12116645Abstract: A grain-orientation electrical steel sheet according to an exemplary embodiment of the present invention includes a linear groove formed in a direction intersecting with the rolling direction, the groove includes the gradient section and the uniform section on a cross section including the transverse direction of the groove and the rolling surface normal direction of the steel sheet, and a length of the gradient section (GS) and the length of the uniform section (US) satisfy Equation 1 below. 0.1?[GSL]/[USL]?0.5??[Equation 1] In Equation 1, [GSL] represents the length (mm) of the gradient section and [USL] represents the length (mm) of the uniform section.Type: GrantFiled: May 23, 2019Date of Patent: October 15, 2024Assignee: POSCO CO., LTDInventors: Se-Min Park, Seong-Cheol Hong, Hyun-Chul Park, Jung-Moon Kang, Chang-Ho Kim, Won-Gul Lee, Ki-Young Min
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Patent number: 12110577Abstract: The iron loss of a dust core is reduced. A dust core (1) includes soft magnetic metal particles (3) having an average particle size of 5 ?m or more and 30 ?m or less, and a particle boundary phase (6). The particle boundary phase (6) includes a polycrystalline compound containing Al (aluminum). When a sectional structure of the dust core (1) is observed, an area percentage of ?-Al2O3 in the particle boundary phase (6) is 75% or less. An average thickness Ta of the particle boundary phase (6) is 10 nm or more and 300 nm or less. According to the present invention, the iron loss is reduced.Type: GrantFiled: March 11, 2020Date of Patent: October 8, 2024Assignee: NITERRA CO., LTD.Inventors: Hiroshi Watanabe, Satoshi Mori, Manami Fujii, Katsuya Takaoka, Hiroki Takeuchi, Hisashi Kozuka
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Patent number: 12110569Abstract: A non oriented electrical steel sheet consists of a silicon steel sheet and an insulation coating. The silicon steel sheet contains Si, Al, and Mn as chemical composition, and an alignment degree to {5 5 7}<7 14 5> orientation in a central area along a thickness direction of the silicon steel sheet is 12 to 35.Type: GrantFiled: March 20, 2019Date of Patent: October 8, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Takeru Ichie, Masaru Takahashi, Fuminobu Murakami, Shinichi Matsui, Masahiro Yamamoto
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Patent number: 12103061Abstract: A method for cold rolling rolled stock (2) in a mill train (1) with multiple roll stands (3 to 7). An upper limit temperature and/or a lower limit temperature is provided for a rolled stock temperature of the rolled stock (2) for at least one rolling pass, and the rolled stock temperature is controlled and/or regulated by at least one control or regulating measure such that during the at least one rolling pass, the rolled stock temperature does not exceed the upper limit temperature specified for the rolling pass and/or the rolled stock temperature does not fall below the lower limit temperature specified for the rolling pass.Type: GrantFiled: September 7, 2020Date of Patent: October 1, 2024Assignee: PRIMETALS TECHNOLOGIES AUSTRIA GMBHInventors: Martin Bergmann, Konrad Krimpelstaetter
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Patent number: 12018386Abstract: The disclosure describes a method that includes forming a soft magnetic material by a technique including melt spinning. The soft magnetic material includes at least one of: at least one of an ??-Fe16(NxZ1-x)2 phase domain or an ??-Fe8(NxZ1-x), where Z includes at least one of C, B, or O, and where x is a number greater than zero and less than one; or at least one of an ??-Fe16N2 phase domain or an ??-Fe8N phase domain, and at least one of an ??-Fe16Z2 phase domain or an ??-Fe8Z phase domain.Type: GrantFiled: October 9, 2020Date of Patent: June 25, 2024Assignee: Regents of the University of MinnesotaInventors: Jian-Ping Wang, Bin Ma, Guannan Guo
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Patent number: 11972885Abstract: A magnetic material includes a grain compact in which metal grains having oxide films are compacted, wherein the metal grains are constituted by Fe—Si-M soft magnetic alloy (where M represents a metal element that oxidizes more easily than iron), the metal grains in the grain compact are mutually bonded with adjacent metal grains by inter-bonding of their oxide films, and at least some of this bonding of oxide films takes the form of bonding of crystalline oxides, or preferably at least some of the bonding of oxides is based on continuous lattice bond. A coil component has a coil on an interior or surface of an element body wherein the element body uses the magnetic material.Type: GrantFiled: January 5, 2012Date of Patent: April 30, 2024Assignee: TAIYO YUDEN CO., LTDInventors: Kenji Otake, Hitoshi Matsuura
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Patent number: 11680306Abstract: A method for manufacturing magnetic alloy powder constituted by magnetic grains whose alloy phase is coated with an oxide film, includes: providing a material powder for magnetic alloy whose Fe content is 96.5 to 99 percent by mass and which also contains Si and at least one of non-Si elements (element M) that oxidize more easily than Fe; and heat-treating the material powder and thus forming an oxide film on a surface of each grain constituting the material powder, to obtain a magnetic alloy powder, wherein a content of Fe in the alloy phase is higher than in the material powder; and at a location in the oxide film where its content of Si is in element distributions in a film thickness direction is highest, the content of Si is higher than a content of Fe, and also higher than its content of element M, at the location.Type: GrantFiled: May 19, 2022Date of Patent: June 20, 2023Assignee: TAIYO YUDEN CO., LTD.Inventors: Yoko Orimo, Tomoo Kashiwa
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Patent number: 11649532Abstract: Provided is a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising a chemical composition containing C: 0.0050% or less, Si: 2.0% or more and 6.0% or less, Mn: 1.0% or more and 3.0% or less, P: 0.20% or less, S: 0.0050% or less, N: 0.0050% or less, Al: 0.0050% or less, and one or more selected from B: 0.0001% or more and 0.0050% or less, Nb: 0.0001% or more and 0.0050% or less, and V: 0.0005% or more and 0.0500% or less, with a balance consisting of Fe and inevitable impurities, wherein a number density of Si—Mn nitrides with an average diameter of 50 nm or more and 500 nm or less is 1 or less per ?m3.Type: GrantFiled: May 20, 2019Date of Patent: May 16, 2023Assignee: JFE STEEL CORPORATIONInventors: Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Hiroaki Nakajima, Yoshihiko Oda
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Patent number: 11636975Abstract: The invention discloses a method and its device for preparing a magnetic core with amorphous ribbon. The magnetic core is prepared with amorphous ribbon, the size of the amorphous ribbon is controlled according to the target requirements, and the magnetic core with required size and shape is prepared according to the target requirements; the single-roller rapid quenching technology with online automatic segmentation and automatic storage capability is used for preparation, which can control the length, width and thickness of the amorphous ribbon according to the target requirements; the amorphous ribbon segmented by single-roller rapid quenching technology is used to spray and cool down one by one, and then air-dry, transfer, spray adhesive and online store it one by one; the stored amorphous ribbon is reshaped, compressed and heat-treated successively, and then demoulded to prepare a magnetic core.Type: GrantFiled: November 17, 2020Date of Patent: April 25, 2023Assignee: ZHEJIANG NORMAL UNIVERSITYInventors: Yunzhang Fang, Wenzhong Li, Zheng Fang, Yun Ma, Rimin Pan, Huiqun Ye, Jinju Zheng, Linfeng Jin, Xiaozhen Fan
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Patent number: 11333265Abstract: An electromagnetic valve used in a fuel system, in which at least a portion of a member constituting an magnetic circuit in an electromagnetic drive unit includes 0.15-0.45 mass % (inclusive) Ni, 0.65-1.0 mass % (inclusive) Al, 9.2-10.3 mass % (inclusive) Cr, and 0.90-1.6 mass % (inclusive) Mo, and the remainder comprises an alloy material comprising Fe and unavoidable impurities. The alloy material may further include 0.05-0.15 mass % (inclusive) Pb.Type: GrantFiled: August 30, 2018Date of Patent: May 17, 2022Assignees: DAIDO STEEL CO., LTD., DENSO CORPORATIONInventors: Akihiko Saito, Takeshi Takano, Yu Nakama, Satoshi Doi, Takeshi Senoo, Tetsuya Aoki, Masatsune Ozawa, Makoto Saizen
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Patent number: 11326219Abstract: Provided are: a grain-oriented electromagnetic steel sheet exhibiting excellent coating film adhesion and excellent magnetic characteristics; and a method for producing this grain-oriented electromagnetic steel sheet. This grain-oriented electromagnetic steel sheet is provided with a ceramic coating film arranged on a steel sheet, and an oxide insulating tension coating film arranged on the ceramic coating film. The ceramic coating film contains a nitride and an oxide; the nitride contains at least one element selected from the group consisting of Cr, Ti, Zr, Mo, Nb, Si, Al, Ta, Hf, W and Y; and the oxide has a corundum crystal structure. The Young's modulus of the ceramic coating film as determined by a nanoindentation method is 230 GPa or more; the average film thickness of the ceramic coating film is from 0.01 ?m to 0.30 ?m (inclusive); and the tension of the oxide insulating tension coating film is 10 MPa or more.Type: GrantFiled: October 17, 2017Date of Patent: May 10, 2022Assignee: JFE STEEL CORPORATIONInventors: Shigehiro Takajo, Takumi Umada, Takashi Terashima
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Patent number: 11286537Abstract: According to the disclosure, it is possible to increase the magnetic flux density and reduce iron loss by setting a chemical composition containing, by mass %, C: 0.0050% or less, Si: 1.50% or more and 4.00% or less, Al: 0.500% or less, Mn: 0.10% or more and 5.00% or less, S: 0.0200% or less, P: 0.200% or less, N: 0.0050% or less, O: 0.0200% or less, and at least one of Sb: 0.0010% or more and 0.10% or less, and Sn: 0.0010% or more and 0.10% or less, with the balance being Fe and inevitable impurities, an Ar3 transformation temperature of 700° C. or higher, a grain size of 80 ?m or more and 200 ?m or less, and a Vickers hardness of 140 HV or more and 230 HV or less.Type: GrantFiled: January 12, 2018Date of Patent: March 29, 2022Assignee: JFE STEEL CORPORATIONInventors: Yoshihiko Oda, Tomoyuki Okubo, Yoshiaki Zaizen, Masanori Uesaka
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Patent number: 11180819Abstract: Provided is an oriented electrical steel sheet including a groove existing on the surface of the electrical steel sheet and a forsterite layer formed on a part or all of the surface of the electrical steel sheet, in which forsterite which is extended from the forsterite layer and penetrates to a base steel sheet in an anchor form is present on the surface of the side of the groove.Type: GrantFiled: December 21, 2015Date of Patent: November 23, 2021Assignee: POSCOInventors: Oh-Yeoul Kwon, Seung Gon Lee, Hyun-Chul Park, Jung Hun Park, Seong-Kyu See, Sung-Yeun Won, Jae-Kyoum Kim, Jong-Tae Park, Se Min Park
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Patent number: 11174526Abstract: A grain-oriented electrical steel sheet that includes a base coating with a high TiN ratio advantageous for the application of tension to the steel sheet and has excellent magnetic property is provided. The grain-oriented electrical steel sheet includes: a base coating having a peak value PTiN of TiN in the form of osbornite, observed in a range of 42°<2?<43° and a peak value PSiO2 of SiO2 in the form of cristobalite, observed in a range of 23°<2?<25° of both more than 0 and satisfying a relationship PTiN?PSiO2, in thin-film X-ray diffraction analysis; and an iron loss W17/50 of 1.0 W/kg or less.Type: GrantFiled: March 9, 2020Date of Patent: November 16, 2021Assignee: JFE STEEL CORPORATIONInventors: Yukihiro Shingaki, Tomoyuki Okubo, Hirotaka Inoue
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Patent number: 11091842Abstract: Provided are: an oriented electromagnetic steel sheet with outstanding coating adhesion and magnetic properties after stress relief annealing; and a method for manufacturing the oriented electromagnetic steel sheet. The oriented electromagnetic steel sheet comprises: a steel sheet; a non-oxide ceramic coating disposed on the steel sheet and containing a non-oxide; and an insulating tensile coating disposed on the non-oxide ceramic coating and containing an oxide. The thickness of the non-oxide ceramic coating is 0.020-0.400 ?m. The thickness of the insulating tensile coating is at least 1.0 ?m. The chromium content on the steel plate side of the non-oxide ceramic coating is less than 25 atomic %, and the chromium content on the insulating tensile coating side of the non-oxide ceramic coating is at least 25 atomic %.Type: GrantFiled: October 17, 2017Date of Patent: August 17, 2021Assignee: JFE STEEL CORPORATIONInventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima, Minoru Takashima, Yasuyuki Hayakawa
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Patent number: 11081266Abstract: Soft magnetic alloy powder includes plurality of soft magnetic alloy particles of soft magnetic alloy represented by composition formula (Fe(1?(?+?))X1?X2?)(1?(a+b+c++e+f+g))MaBbPcSidCeSfTig, wherein X1 represents Co and/or Ni; X2 represents at least one selected from group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements; M represents at least one selected from group consisting of Nb, Hf, Zr, Ta, Mo, W, and V; 0.020?a?0.14, 0.020<b?0.20, 0<c?0.15, 0?d?0.060, 0?e?0.040, 0?f?0.010, 0?g?0.0010, ??0, ??0, and 0??+??0.50 are satisfied, wherein at least one of f and g is more than 0; and wherein soft magnetic alloy has a nano-heterostructure with initial fine crystals present in an amorphous substance; and surface of each of the soft magnetic alloy particles is covered with a coating portion including a compound of at least one element selected from group consisting of P, Si, Bi, and Zn.Type: GrantFiled: March 8, 2019Date of Patent: August 3, 2021Assignee: TDK CORPORATIONInventors: Masakazu Hosono, Hiroyuki Matsumoto, Kenji Horino, Kazuhiro Yoshidome, Isao Nakahata, Akito Hasegawa, Hajime Amano
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Patent number: 11053574Abstract: A non-oriented electrical steel sheet according to an aspect of the present invention contains, as a chemical composition, by mass %, C: more than 0% and 0.0050% or less, Si: 3.0% to 4.0%, Mn: 1.2% to 3.3%, P: more than 0% and less than 0.030%, S: more than 0% and 0.0050% or less, sol. Al: more than 0% and 0.0040% or less, N: more than 0% and 0.0040% or less, one or more of La, Ce, Pr, and Nd: 0.0005% to 0.0200% in total, Ca: 0.0005% to 0.0100%, Ti: 0.0005% to 0.0100%, Sn: 0% to 0.10%, Sb: 0% to 0.10%, Mg: 0% to 0.0100%, and a remainder including Fe and impurities, in which Si?0.5×Mn: 2.0% or more, and Si+0.5×Mn: 3.8% or more.Type: GrantFiled: January 16, 2018Date of Patent: July 6, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyoshi Yashiki, Yoshiaki Natori, Kazutoshi Takeda, Susumu Mukawa, Takuya Matsumoto, Koji Fujita, Takashi Morohoshi, Masafumi Miyazaki
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Patent number: 10889875Abstract: A grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet, wherein a total area percentage of defective parts scattered on the forsterite film is less than 1.5% relative to a surface area of the forsterite film when viewed from above the surface, and methods for evaluating a grain oriented electrical steel sheet comprising a grain oriented electrical steel sheet having a surface and a forsterite film formed on the surface of the steel sheet.Type: GrantFiled: June 5, 2019Date of Patent: January 12, 2021Assignee: JFE STEEL CORPORATIONInventors: Masayasu Nagoshi, Tomohiro Matsushima, Makoto Watanabe, Shigehiro Takajo, Toshito Takamiya, Masanori Uesaka, Takashi Terashima
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Patent number: 10872716Abstract: In order to provide a soft magnetic flaky powder that is used primarily in a member for an RFID and that has the high real part ?? of a magnetic permeability and the low imaginary part ?? of the magnetic permeability even when having an average particle diameter of 30 ?m or more, and a method for producing the soft magnetic flaky powder, the present invention provides a soft magnetic flaky powder obtained by flattening-treatment of a soft magnetic powder, in which an average particle diameter is more than 30 ?m, a coercive force measured by applying a magnetic field in the longitudinal direction of the flaky powder is in a range of 240 to 640 A/m, a saturation magnetization is 1.0 T or more, and an aspect ratio is 30 or more, and a method for producing the soft magnetic flaky powder.Type: GrantFiled: November 9, 2015Date of Patent: December 22, 2020Assignee: Sanyo Special Steel Co., Ltd.Inventors: Fumihiro Maezawa, Toshiyuki Sawada
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Patent number: 10822678Abstract: When a non-oriented electrical steel sheet is produced by hot rolling a slab containing, by mass %, C: not more than 0.0050%, Si: 1.5-5.0%, Mn: 0.20-3.0%, sol. Al: not more than 0.0050%, P: not more than 0.2%, S: not more than 0.0050% and N: not more than 0.0040% to form a hot rolled sheet, cold rolling the hot rolled sheet without conducting a hot band annealing and then subjecting to a finish annealing, a compositional ratio of CaO in oxide-based inclusions existing in the slab defined by CaO/(SiO2+Al2O3+CaO) is set to not less than 0.4 and/or a compositional ratio of Al2O3 defined by Al2O3/(SiO2+Al2O3+CaO) is set to not less than 0.3, and a coiling temperature in the hot rolling is set to not lower than 650° C.Type: GrantFiled: November 17, 2015Date of Patent: November 3, 2020Assignee: JFE STEEL CORPORATIONInventors: Tadashi Nakanishi, Hiroaki Nakajima, Tomoyuki Okubo, Yoshihiko Oda
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Patent number: 10662491Abstract: A grain-oriented electrical steel sheet comprising a steel sheet having a surface on which grooves, in which an extending direction crosses a rolling direction and a depth direction is parallel to a sheet thickness direction, are formed, and wherein a molten solidified substance ranging in parallel to the groove exists on both sides of the groove on the surface of the steel sheet, and a height becoming a maximum frequency in a height distribution of height data in which the surface of the steel sheet in a specific area including the groove is measured at regular intervals is set as a virtual plane, and a value of V2/V1 is more than 0.10 and less than 0.80, wherein V1 is a space volume of recess parts recessed from the virtual plane and V2 is a volume of projection parts projected from the virtual plane.Type: GrantFiled: March 31, 2017Date of Patent: May 26, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Takahito Mizumura, Fumiaki Takahashi, Masato Mizokami, Hisashi Mogi, Hideyuki Hamamura, Hirofumi Imai, Shinya Hayashi, Kenichi Murakami
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Patent number: 10622848Abstract: A material comprises at least one layer of a plurality of domains, each domain being flattened in a first direction and elongated in a second direction normal to the first direction. The flattened and elongated domains define an anisotropic microstructure that facilitates a magnetic flux flow in the second direction.Type: GrantFiled: April 11, 2017Date of Patent: April 14, 2020Assignee: Persimmon Technologies, Corp.Inventors: Martin Hosek, Jayaraman Krishnasamy
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Patent number: 10449636Abstract: A pipeline is a pipeline having plural weld zones in which ends of plural steel pipes are joined by welding, the plural steel pipes are produced from plural charges of molten steel having one or more steel compositions; yield point elongation is not present on a stress-strain curve obtained when stress is applied in a longitudinal direction of each of the steel pipes; a thickness of each of the steel pipes t (mm) and an average pipe outside-diameter D (mm) satisfy t/D×100?6; and in the plurality of the weld zones, ?YS which is a yield strength difference between one steel pipe and the other steel pipe that are welded to each other (MPa), and YR representing a yield ratio that is a ratio of the yield strength to tensile strength of a pipe having a low yield strength out of the one steel pipe and the other steel pipe, satisfy ?YS??1.75×YR+230.Type: GrantFiled: July 13, 2017Date of Patent: October 22, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Yukinobu Nagata, Eiji Tsuru, Yasuhiro Shinohara
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Patent number: 10395806Abstract: A grain-oriented electrical steel sheet, on which magnetic domain refining treatment by strain application has been performed, has an insulating coating with excellent insulation properties and corrosion resistance. In a grain-oriented electrical steel sheet, linear strain having been applied thereto by irradiation with a high-energy beam, the linear strain extending in a direction that intersects a rolling direction of the steel sheet, an area ratio of irradiation marks within an irradiation region of the high-energy beam is 2% or more and 20% or less, an area ratio of protrusions with a diameter of 1.5 ?m or more within a surrounding portion of the irradiation mark is 60% or less, and an area ratio of exposed portions of steel substrate in the irradiation mark is 90% or less.Type: GrantFiled: December 27, 2012Date of Patent: August 27, 2019Assignee: JFE Steel CorporationInventors: Hirotaka Inoue, Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
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Processes for producing continuous bulk forms of iron-silicon alloys and bulk forms produced thereby
Patent number: 10364477Abstract: Processes for producing continuous bulk forms of iron-silicon alloys and bulk forms produced thereby. Such a bulk form is continuous in a longitudinal direction thereof and has a continuous cross-sectional form transverse to the longitudinal direction. The bulk form is formed of an Fe—Si alloy and has a crystallographic texture that comprises <111> and {110} fibers that are inclined relative to the longitudinal direction. The bulk form may be produced by a process that includes deforming a solid body formed of an Fe—Si alloy with a cutting tool in a single step to continuously produce a continuous bulk form from material obtained from the solid body.Type: GrantFiled: August 25, 2016Date of Patent: July 30, 2019Assignee: Purdue Research FoundationInventors: Andrew Benjamin Kustas, Dinakar Sagapuram, Kevin Paul Trumble, Srinivasan Chandrasekar -
Patent number: 10242782Abstract: According to the present invention, a high-strength electrical steel sheet that is suitable as rotor material for a high speed motor, steadily has high strength, and also has excellent magnetic properties can be obtained by setting the chemical composition thereof to include, by mass %, C: 0.005% or less, Si: more than 3.5% and 4.5% or less, Mn: 0.01% or more and 0.10% or less, Al: 0.005% or less, Ca: 0.0010% or more and 0.0050% or less, S: 0.0030% or less, and N: 0.0030% or less, Ca/S being 0.80 or more, the balance being Fe and incidental impurities, and by setting the sheet thickness to 0.40 mm or less, the non-recrystallized deformed microstructure to 10% or more and 70% or less, tensile strength (TS) to 600 MPa or more, and iron loss W10/400 to 30 W/kg or less.Type: GrantFiled: August 8, 2012Date of Patent: March 26, 2019Assignee: JFE STEEL CORPORATIONInventors: Hiroaki Toda, Tadashi Nakanishi, Masaaki Kohno, Yoshihiko Oda
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Patent number: 10236105Abstract: The invention relates to high magnetic induction oriented silicon steel and a preparation method thereof. The oriented silicon steel comprises the following chemical elements by weight percent: 0.035-0.120% of C, 2.9-4.5% of Si, 0.05-0.20% of Mn, 0.005-0.050% of P, 0.005-0.012% of S, 0.015-0.035% of Als, 0.001-0.010% of N, 0.05-0.30% of Cr, 0.005-0.090% of Sn, not more than 0.0100% of V, not more than 0.0100% of Ti, at least one of trace elements of Sb, Bi, Nb and Mo, and the balance of Fe and other inevitable impurities, wherein Sb+Bi+Nb+Mo is 0.0015-0.0250% and (Sb/121.8+Bi/209.0+Nb/92.9+Mo/95.9)/(Ti/47.9+V/50.9) ranges from 0.1 to 15.Type: GrantFiled: December 11, 2012Date of Patent: March 19, 2019Assignee: BAOSHAN IRON & STEEL CO., LTDInventors: Huabing Zhang, Guobao Li, Xijiang Lu, Yongjie Yang, Zhuochao Hu, Kanyi Shen, Jiaqiang Gao, Meihong Wu
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Patent number: 9881720Abstract: Increasing the chromium content of an electrical steel substrate to a level greater than or equal to about 0.45 weight percent (wt %) produced a much improved forsterite coating having superior and more uniform coloration, thickness and adhesion. Moreover, the so-formed forsterite coating provides greater tension potentially reducing the relative importance of any secondary coating.Type: GrantFiled: August 26, 2014Date of Patent: January 30, 2018Assignee: AK Steel Properties, Inc.Inventors: Jerry William Schoen, Kimani Tirawa Partin, Christopher Mark Wilkins
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Patent number: 9803139Abstract: A method for selectively removing an aluminum-silicon coating fired on a surface of a metallic structure is described. The method includes the step of contacting the coating with molten potassium hydroxide (KOH), under conditions sufficient to remove the coating without substantially affecting the metallic surface. Methods for preparing a magnetic component are also described. They involve masking pre-selected regions of the surface of the component, using an aluminum-silicon coating that is fired onto the surface, prior to a nitriding step. The coating is then removed according to the procedure outlined herein.Type: GrantFiled: June 24, 2016Date of Patent: October 31, 2017Assignee: General Electric CompanyInventors: Peter John Bonitatibus, Jr., Francis Johnson, Min Zou
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Patent number: 9659693Abstract: A silicon steel sheet (1) containing Si is cold-rolled. Next, a decarburization annealing (3) of the silicon steel sheet (1) is performed so as to cause a primary recrystallization. Next, the silicon steel sheet (1) is coiled so as to obtain a steel sheet coil (31). Next, an annealing (6) of the steel sheet coil (31) is performed through batch processing so as to cause a secondary recrystallization. Next, the steel sheet coil (31) is uncoiled and flattened. Between the cold-rolling and the obtaining the steel sheet coil (31), a laser beam is irradiated a plurality of times at predetermined intervals on a surface of the silicon steel sheet (1) from one end to the other end of the silicon steel sheet (1) along a sheet width direction (2). When the secondary recrystallization is caused, grain boundaries passing from a front surface to a rear surface of the silicon steel sheet (1) along paths of the laser beams are generated.Type: GrantFiled: May 13, 2014Date of Patent: May 23, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Tatsuhiko Sakai, Koji Hirano, Satoshi Arai, Yoshiyuki Ushigami
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Patent number: 9637812Abstract: A non-oriented electrical steel sheet contains 2.8 mass % or more and 4.0 mass % or less of Si, 0.2 mass % or more and 3.0 mass % or less of Al, and 0.02 mass % or more and 0.2 mass % or less of P. The non-oriented electrical steel sheet contains further contains 0.5 mass % or more in total of at least one kinds selected from a group consisting of 4.0 mass % or less of Ni and 2.0 mass % or less of Mn. A C content is 0.05 mass % or less, a N content is 0.01 mass % or less, an average grain diameter is 15 ?m or less, and a <111> axial density is 6 or larger.Type: GrantFiled: October 11, 2013Date of Patent: May 2, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventor: Takeshi Kubota
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Patent number: 9570219Abstract: This oriented electrical steel sheet is a non-oriented electrical steel sheet consisting of, in mass %: C: not less than 0.0001% and not more than 0.0040%, Si: more than 3.0% and not more than 3.7%, sol.Al: not less than 0.3% and not more than 1.0%, Mn: not less than 0.5% and not more than 1.5%, Sn: not less than 0.005% and not more than 0.1%, Ti: not less than 0.0001% and not more than 0.0030%, S: not less than 0.0001% and not more than 0.0020%, N: not less than 0.0001% and not more than 0.003%, Ni: not less than 0.001% and not more than 0.2%, P: not less than 0.005% and not more than 0.05%, with a balance consisting of Fe and impurities, in which a resistivity ? at room temperature ?60 ??cm, and saturation magnetic flux density Bs at room temperature ?1.945 T are established, and the components contained satisfy 3.5?Si+(?)×sol.Al+(?)×Mn?4.25.Type: GrantFiled: March 27, 2013Date of Patent: February 14, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yoshiaki Natori, Kenichi Murakami, Takeaki Wakisaka, Hisashi Mogi, Takuya Matsumoto, Tomoji Shono, Tatsuya Takase, Junichi Takaobushi
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Patent number: 9222145Abstract: A method for producing a soft magnetic alloy ribbon having a composition represented by Fe100-x-y-zAxByXz, wherein A is Cu and/or Au, X is at least one element selected from the group consisting of Si, S, C, P, Al, Ge, Ga and Be, and x, y and z are numbers (by atomic %) meeting the conditions of 0<x?5, 10?y?22, 1?z?10, and x+y+z?25, and comprising a matrix phase in which fine crystal grains having an average diameter of 60 nm or less are dispersed at a volume fraction of 50% or more, part of an oxide film formed on the surface being a layer having a lower B concentration than the average B concentration of the matrix phase; comprising the steps of (1) ejecting an alloy melt having the above composition onto a rotating cooling roll for quenching, to form a primary fine-crystalline alloy ribbon having a matrix phase, in which fine crystal nuclei having an average diameter of 30 nm or less are dispersed at a volume fraction of more than 0% and less than 30% in an amorphous phase; and then (2) annealing the prType: GrantFiled: January 20, 2010Date of Patent: December 29, 2015Assignee: HITACHI METALS, LTD.Inventors: Motoki Ohta, Yoshihito Yoshizawa
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Patent number: 9013274Abstract: An article, system and method related to a magnetomechanical marker used to mark stationary assets. Magnetomechanical markers can be arranged in clusters and associated with stationary assets, including assets buried underground. Markers can be associated with an asset by being attached to the asset, arranged in a particular spatial relationship with the asset, or in any other appropriate way. A portable locating device can be used to generate an alternating magnetic field to activate the magnetomechanical marker and thus locate the asset.Type: GrantFiled: September 22, 2010Date of Patent: April 21, 2015Assignee: 3M Innovative Properties CompanyInventors: Ziyad H. Doany, Dean M. Dowdle, Michael E. Hamerly, William C. Egbert, Terrence H. Joyce, Jr.
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Patent number: 8999075Abstract: A composite magnetic material manufactured by mixing a metal magnetic powder with an insulating binder to produce a mixed powder, press-molding the mixed powder to produce a molded product, and heat-treating the molded product in an oxidizing atmosphere at not lower than 80° C. and not higher than 400° C. to form an oxide film on a surface of the molded product. The metal magnetic powder includes Si, Fe, and component A, and the composition thereof satisfies 5.5%?Si?9.5%, 10%?Si+component A?13.5%, and the remainder is Fe, where % denotes weight %. The component A includes at least one of Ni, Al, Ti, and Mg.Type: GrantFiled: June 28, 2011Date of Patent: April 7, 2015Assignee: Panasonic Intellectual Property Management Co., Ltd.Inventors: Nobuya Matsutani, Takeshi Takahashi
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Publication number: 20150064481Abstract: Increasing the chromium content of an electrical steel substrate to a level greater than or equal to about 0.45 weight percent (wt %) produced a much improved forsterite coating having superior and more uniform coloration, thickness and adhesion. Moreover, the so-formed forsterite coating provides greater tension potentially reducing the relative importance of any secondary coating.Type: ApplicationFiled: August 26, 2014Publication date: March 5, 2015Inventors: Jerry William Schoen, Kimani Tirawa Partin, Christopher Mark Wilkins
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Patent number: 8951364Abstract: The invention relates to an Fe—Co alloy, the composition of which comprises in % by weight: 6?Co+Ni?22 Si?0.2 0.5?Cr?8 Ni?4 0.10?Mn?0.90 Al?4 Ti?1 C?1 Mo?3 V+W?3 Nb+Ta?1 Si+Al?6 O+N+S+P+B?0.1 the balance of the composition consisting of iron and inevitable impurities due to the smelting, it being furthermore understood that the contents thereof satisfy the following relationships: Co+Si?Cr?27 Si+Al+Cr+V+Mo+Ti?3.5 1.23(Al+Mo)+0.84(Si+Cr+V)?1.3 14.5(Al+Cr)+12(V+Mo)+25 Si?50.Type: GrantFiled: January 14, 2009Date of Patent: February 10, 2015Assignee: Aperam Alloys ImphyInventors: Thierry Waeckerle, Herve Fraisse
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Publication number: 20150034212Abstract: A non-oriented electrical steel sheet with fine magnetic performance, and a calcium treatment method therefor, including an RH (Ruhrstahl-Heraeus) refinement step. The RH refinement step sequentially comprises a decarbonization step, an aluminum deoxidation step, and a step of adding calcium alloy. In the step of adding calcium alloy, time when the calcium alloy is added satisfies the following condition: time interval between Al and Ca/total time after ?Al=0.2-0.8. In this method, production cost is reduced, the production process is simple, a normal processing cycle of RH refinement is not affected, the device is convenient in operation and is controllable, and foreign substances are controllable in both shape and quantities. The non-oriented electrical steel sheet prepared according to the present invention has fine magnetic performance, and the method can be used for mass production of the non-oriented electrical steel sheet with fine magnetic performance.Type: ApplicationFiled: March 27, 2012Publication date: February 5, 2015Applicant: Baoshan Iron & Steel Co., Ltd.Inventors: Feng Zhang, Xiandong Liu, Shishu Xie, Xuejun Lu, Xiao Chen, Aihua Ma, Peili Zhang, Yanwei Wang, Lan Zhang, Hongxu Hei
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Publication number: 20150013844Abstract: The present invention provides a non-oriented silicon steel with excellent magnetic properties and a manufacturing process therefor. During the manufacturing process of the present invention, the temperature T of the molten steel of steel tapped from a converter during steelmaking and the carbon content [C] and the free oxygen content [O] comply with the following formula: 7.27×103?[O][C]e(?5000/T)?2.99×104, and the final annealing step uses tension annealing at a low temperature for a short time. A non-oriented silicon steel with a low iron loss, and excellent anisotropy of iron loss can be obtained by means of the manufacturing process of the present invention.Type: ApplicationFiled: December 11, 2012Publication date: January 15, 2015Inventors: Shishu Xie, Xiandong Liu, Xiao Chen, Hongxu Hei, Bo Wang, Aihua Ma, Liang Zou, Huawei Zhang, Wei Cao, Feng Zhang, Junliang Liu
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Publication number: 20150013850Abstract: An electrical steel sheet has a composition including C: less than 0.010 mass %, Si: 1.5˜10 mass % and the balance being Fe and incidental impurities, wherein a main orientation in a texture of a steel sheet is <111>//ND and an intensity ratio relative to randomly oriented specimen of the main orientation is not less than 5 and, preferably an intensity ratio relative to randomly oriented specimen of {111}<112> orientation is not less than 10, an intensity ratio relative to randomly oriented specimen of {310}<001> orientation is not more than 3 and Si concentration has a gradient that it is high at a side of a surface layer and low at a central portion in the thickness direction and a maximum value of the Si concentration is not less than 5.5 mass % and a difference between maximum and minimum values is not less than 0.5 mass %.Type: ApplicationFiled: January 22, 2013Publication date: January 15, 2015Inventors: Takeshi Imamura, Minoru Takashima, Tatsuhiko Hiratani
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Publication number: 20150000794Abstract: An unoriented silicon steel having high magnetic conductivity and low iron loss at a working magnetic density of 1.0-1.5 T and method for manufacturing same. By proper deoxidation control in a RH refining and high-temperature treatment for a short time in a normalizing step, the method can reduce the amount of inclusions in the silicon steel and improve grain shape, so as to improve the magnetic conductivity and iron loss of the unoriented silicon steel at a magnetic density of 1.0-1.5 T.Type: ApplicationFiled: March 29, 2012Publication date: January 1, 2015Applicant: BAOSHAN IRON & STEEL CO., LTD.Inventors: Liang Zou, Bo Wang, Xiandong Liu, Aihua Ma, Shishu Xie, Hongxu Hei
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Publication number: 20150000793Abstract: Disclosed are a non-oriented electrical steel sheet and a method of manufacturing the same. The non-oriented electrical steel sheet of the present invention includes 0.005 wt % or less of C, 1.0-4.0 wt % of Si, 0.1-0.8 wt % of Al, 0.01-0.1 wt % of Mn, 0.02-0.3 wt % of P, 0.005 wt % or less of N. 0.001-0.005 wt % of S, 0.005 wt % or less of Ti, 0.01-0.2 wt % of at least one of Sn and Sb, and the remainder including Fe and other impurities unavoidably added thereto, wherein Mn, Al, P, and S may respectively fulfill the empirical formula 0.8?{[Mn]/(100*[S])+[Al]}/[P]?40, wherein [Mn], [Al], [P], and [S] respectively refer to weight percentages of Mn, Al, P, and S.Type: ApplicationFiled: December 28, 2012Publication date: January 1, 2015Inventors: Junesoo Park, Byung-Keun Bae, Yong-Soo Kim, Su-Yong Sin
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Publication number: 20140373340Abstract: A higher-strength, non-grain-oriented electrical strip with high polarization, the electrical strip consisting of a steel alloy, wherein the limits of the following elements are maintained: Mn between 0.35 mass % and 0.65 mass %, Si between 2.0 mass % and 3.0 mass %, Al between 0.8 mass % and 1.4 mass %, and P between 0.14 mass % and 0.24 mass %; and a method for the production thereof.Type: ApplicationFiled: September 17, 2012Publication date: December 25, 2014Inventors: Franz Dorninger, Roman Sonnleitner, Herbert Kreuzer
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Publication number: 20140366988Abstract: A method for producing a higher-strength, non-grain-oriented electrical strip, according to which a slab is cast from a molten mass, the slab is hot-rolled and then cold-rolled—optionally a hot-strip annealing can be carried out between the hot-rolling and the cold-rolling —and the cold strip is annealed in order to produce a partially recrystallized structure so that the mechanical strength values ReH can be set within the range of 450 MPa to 850 MPa at an annealing temperature of between 600° C. and 800° C. for 60 s to 300 s.Type: ApplicationFiled: September 17, 2012Publication date: December 18, 2014Inventors: Franz Dorninger, Roman Sonnleitner, Herbert Kreuzer
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Publication number: 20140366989Abstract: The purpose of the present invention is to provide a high silicon steel sheet having excellent productivity and magnetic properties and a method for manufacturing the same.Type: ApplicationFiled: December 20, 2012Publication date: December 18, 2014Inventors: Byung-Deug Hong, Jin-Mo Koo, Jae-Kon Lee, Sung-Jin Park, Sang-Hoon Kim
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Patent number: 8911574Abstract: A method for manufacturing high-Si cold rolled steel sheets includes heating a cold rolled steel sheet with a direct flame burner (A) having an air ratio of not more than 0.89 when the temperature of the cold rolled steel sheet that is being increased is in the temperature range of not less than 300° C. and less than Ta° C., subsequently heating the cold rolled steel sheet with a direct flame burner (B) having an air ratio of not less than 0.95 when the temperature of the cold rolled steel sheet is in the temperature range of not less than Ta° C. and less than Tb° C., and subsequently soak-annealing the cold rolled steel sheet in a furnace having an atmospheric gas composition which has a dew point of not more than ?25° C. and contains 1 to 10 volume % of H2 and the balance of N2.Type: GrantFiled: March 28, 2011Date of Patent: December 16, 2014Assignee: JFE Steel CorporationInventors: Shinji Ootsuka, Junichiro Hirasawa, Hideyuki Takahashi, Naoto Yoshimi, Hideki Nagano
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Publication number: 20140360629Abstract: A grain-oriented electrical steel sheet, on which magnetic domain refining treatment by strain application has been performed, has an insulating coating with excellent insulation properties and corrosion resistance. In a grain-oriented electrical steel sheet, linear strain having been applied thereto by irradiation with a high-energy beam, the linear strain extending in a direction that intersects a rolling direction of the steel sheet, an area ratio of irradiation marks within an irradiation region of the high-energy beam is 2% or more and 20% or less, an area ratio of protrusions with a diameter of 1.5 ?m or more within a surrounding portion of the irradiation mark is 60% or less, and an area ratio of exposed portions of steel substrate in the irradiation mark is 90% or less.Type: ApplicationFiled: December 27, 2012Publication date: December 11, 2014Inventors: Hirotaka Inoue, Shigehiro Takajo, Hiroi Yamaguchi, Seiji Okabe, Kazuhiro Hanazawa
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Publication number: 20140345751Abstract: A non-oriented electrical steel sheet has a chemical composition including, in mass %, C: 0.005% or less, Si: 5% or less, Al: 3% or less, Mn: 5% or less, S: 0.005% or less, P: 0.2% or less, N: 0.005% or less, Mo: 0.001 to 0.04%, Ti: 0.0030% or less, Nb: 0.0050% or less, V: 0.0050% or less, Zr: 0.0020% or less, one or both of Sb and Sn: 0.001 to 0.1% in total, and the balance being iron and incidental impurities.Type: ApplicationFiled: September 26, 2012Publication date: November 27, 2014Inventors: Yoshihiko Oda, Hiroaki Toda, Tadashi Nakanishi, Yoshiaki Zaizen