Containing Over 1 Percent Aluminium Patents (Class 148/309)
  • Patent number: 11705267
    Abstract: A coil component includes a body having one surface and the other surface opposing each other, and one side surface and the other side surface, respectively connecting the one surface and the other surface to each other and opposing each other in one direction, a wound coil embedded in the body, a lead portion extending from an end of the wound coil to one surface of the body and disposed on the one surface of the body, an insulating layer covering one surface of the body and having an opening exposing a portion of the lead portion and extending in the one direction, and an external electrode disposed in the opening and connected to the lead portion. The insulating layer includes finishing portions respectively disposed on opposing sides of the opening in the one direction.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: July 18, 2023
    Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
    Inventors: Jeong Gu Yeo, Young Il Lee, Yong Hui Li
  • Patent number: 11408041
    Abstract: A non-oriented electrical steel sheet according to an exemplary embodiment of the present invention includes 2.0 to 4.0% of Si, 0.05 to 1.5% of Al, 0.05 to 2.5% of Mn, equal to or less than 0.005% of C (excluding 0%), equal to or less than 0.005% of N (excluding 0%), 0.001 to 0.1% of Sn, 0.001 to 0.1% of Sb, 0.001 to 0.1% of P, 0.001 to 0.01% of As, 0.0005 to 0.01% of Se, 0.0005 to 0.01% of Pb, 0.0005 to 0.01% of Bi, a remainder of Fe, and inevitable impurities, as wt %, wherein a Taylor factor (M) of each crystal grain included in a steel sheet is expressed in Formula 1, and an average Taylor factor value of the steel sheet is equal to or less than 2.75: M = ? ? CRSS [ Formula ? ? 1 ] (here, ? is a macro stress, and ?CRSS is a critical resolved shear stress).
    Type: Grant
    Filed: May 16, 2018
    Date of Patent: August 9, 2022
    Assignee: POSCO
    Inventors: Hun Ju Lee, Yong-Soo Kim, Su-Yong Shin
  • Patent number: 11396681
    Abstract: A non-oriented electrical steel sheet includes C: 0 to 0.0050 mass %, Si: 0.50 to 2.70 mass %, Mn: 0.10 to 3.00 mass %, Al: 1.00 to 2.70 mass %, and P: 0.050 to 0.100 mass %. In the non-oriented electrical steel sheet, Al/(Si+Al+0.5×Mn) is 0.50 to 0.83, Si+Al/2+Mn/4+5×P is 1.28 to 3.90, Si+Al+0.5×Mn is 4.0 to 7.0, the ratio of the intensity of {100} plane I{100} to the intensity of {111} plane I{111} is 0.50 to 1.40, the specific resistance is 60.0×10?8 ?·m or higher at room temperature, and the thickness is 0.05 mm to 0.40 mm.
    Type: Grant
    Filed: March 10, 2016
    Date of Patent: July 26, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Satoshi Kano, Takeaki Wakisaka, Ichiro Tanaka
  • Patent number: 10090088
    Abstract: The soft magnetic material of embodiments includes flattened magnetic metal particles including at least one magnetic metal selected from iron (Fe), cobalt (Co) and nickel (Ni), each of the flattened magnetic metal particles having a thickness of from 10 nm to 100 ?m, an aspect ratio of from 5 to 10,000, and a lattice strain of from 0.01% to 10%, and being oriented with magnetic anisotropy in one direction within aligned flattened surface; and an interposed phase existing between the flattened magnetic metal particles and including at least one of oxygen (O), carbon (C), nitrogen (N) and fluorine (F).
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: October 2, 2018
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tomohiro Suetsuna, Tomoko Eguchi, Kouichi Harada, Seiichi Suenaga, Hiroaki Kinouchi
  • Patent number: 10071421
    Abstract: The flaky magnetic metal particles of the embodiments include a plurality of flaky magnetic metal particles, each of the flaky magnetic metal particles including a first magnetic particle including a flat surface, at least one first element selected from the group consisting of Fe, Co and Ni, an average ratio between the maximum length and the minimum length in the flat surface being between 1 and 5 inclusive, an average thickness of the first magnetic particles being between 10 nm and 100 ?m inclusive, an average aspect ratio of the first magnetic particles being between 5 and 10000 inclusive; and a plurality of second magnetic particles disposed on the flat surface, an average number of the second magnetic particles being five or more, an average diameter of the second magnetic particles being between 10 nm and 1 ?m inclusive.
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: September 11, 2018
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tomohiro Suetsuna, Tomoko Eguchi, Hiroaki Kinouchi
  • Patent number: 9941039
    Abstract: A soft magnetic member is formed such that, when a differential relative permeability in an applied magnetic field of 100 A/m is represented by a first differential relative permeability ??L, and when a differential relative permeability in an applied magnetic field of 40 kA/m is represented by a second differential relative permeability ??H, a ratio of the first differential relative permeability ??L to the second differential relative permeability ??H satisfies a relationship of ??L/??H?10, and a magnetic flux density in an applied magnetic field of 60 kA/m is 1.15 T or higher.
    Type: Grant
    Filed: June 12, 2015
    Date of Patent: April 10, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daisuke Okamoto, Kiyotaka Onodera, Shinjiro Saigusa, Kohei Ishii, Masashi Ohtsubo, Junghwan Hwang, Masaaki Tani, Takeshi Hattori
  • Patent number: 9773597
    Abstract: A composite soft magnetic material having low magnetostriction and high magnetic flux density contains: pure iron-based composite soft magnetic powder particles that are subjected to an insulating treatment by a Mg-containing insulating film or a phosphate film; and Fe—Si alloy powder particles including 11%-16% by mass of Si. A ratio of an amount of the Fe—Si alloy powder particles to a total amount is in a range of 10%-60% by mass. A method for producing the composite soft magnetic material comprises the steps of: mixing a pure iron-based composite soft magnetic powder, and the Fe—Si alloy powder in such a manner that a ratio of the Fe—Si alloy powder to a total amount is in a range of 10%-60%; subjecting a resultant mixture to compression molding; and subjecting a resultant molded body to a baking treatment in a non-oxidizing atmosphere.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: September 26, 2017
    Assignees: MITSUBISHI MATERIALS CORPORATION, DIAMET CORPORATION
    Inventors: Hiroaki Ikeda, Hiroshi Tanaka, Kazunori Igarashi
  • Patent number: 8999075
    Abstract: A composite magnetic material manufactured by mixing a metal magnetic powder with an insulating binder to produce a mixed powder, press-molding the mixed powder to produce a molded product, and heat-treating the molded product in an oxidizing atmosphere at not lower than 80° C. and not higher than 400° C. to form an oxide film on a surface of the molded product. The metal magnetic powder includes Si, Fe, and component A, and the composition thereof satisfies 5.5%?Si?9.5%, 10%?Si+component A?13.5%, and the remainder is Fe, where % denotes weight %. The component A includes at least one of Ni, Al, Ti, and Mg.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: April 7, 2015
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Nobuya Matsutani, Takeshi Takahashi
  • Patent number: 8951364
    Abstract: The invention relates to an Fe—Co alloy, the composition of which comprises in % by weight: 6?Co+Ni?22 Si?0.2 0.5?Cr?8 Ni?4 0.10?Mn?0.90 Al?4 Ti?1 C?1 Mo?3 V+W?3 Nb+Ta?1 Si+Al?6 O+N+S+P+B?0.1 the balance of the composition consisting of iron and inevitable impurities due to the smelting, it being furthermore understood that the contents thereof satisfy the following relationships: Co+Si?Cr?27 Si+Al+Cr+V+Mo+Ti?3.5 1.23(Al+Mo)+0.84(Si+Cr+V)?1.3 14.5(Al+Cr)+12(V+Mo)+25 Si?50.
    Type: Grant
    Filed: January 14, 2009
    Date of Patent: February 10, 2015
    Assignee: Aperam Alloys Imphy
    Inventors: Thierry Waeckerle, Herve Fraisse
  • Publication number: 20150034212
    Abstract: A non-oriented electrical steel sheet with fine magnetic performance, and a calcium treatment method therefor, including an RH (Ruhrstahl-Heraeus) refinement step. The RH refinement step sequentially comprises a decarbonization step, an aluminum deoxidation step, and a step of adding calcium alloy. In the step of adding calcium alloy, time when the calcium alloy is added satisfies the following condition: time interval between Al and Ca/total time after ?Al=0.2-0.8. In this method, production cost is reduced, the production process is simple, a normal processing cycle of RH refinement is not affected, the device is convenient in operation and is controllable, and foreign substances are controllable in both shape and quantities. The non-oriented electrical steel sheet prepared according to the present invention has fine magnetic performance, and the method can be used for mass production of the non-oriented electrical steel sheet with fine magnetic performance.
    Type: Application
    Filed: March 27, 2012
    Publication date: February 5, 2015
    Applicant: Baoshan Iron & Steel Co., Ltd.
    Inventors: Feng Zhang, Xiandong Liu, Shishu Xie, Xuejun Lu, Xiao Chen, Aihua Ma, Peili Zhang, Yanwei Wang, Lan Zhang, Hongxu Hei
  • Publication number: 20150013845
    Abstract: A hot strip for producing an electric steel sheet has the following alloy composition in weight %: C: 0.001 to 0.08 Al: 4.8 to 20 Si: 0.05 to 10 B: up to 0.1 Zr: up to 0.1 Cr: 0.1 to 4, remainder iron and melting related impurities.
    Type: Application
    Filed: January 30, 2013
    Publication date: January 15, 2015
    Inventors: Zacharias Georgeou, Alexander Redenius
  • Publication number: 20150013850
    Abstract: An electrical steel sheet has a composition including C: less than 0.010 mass %, Si: 1.5˜10 mass % and the balance being Fe and incidental impurities, wherein a main orientation in a texture of a steel sheet is <111>//ND and an intensity ratio relative to randomly oriented specimen of the main orientation is not less than 5 and, preferably an intensity ratio relative to randomly oriented specimen of {111}<112> orientation is not less than 10, an intensity ratio relative to randomly oriented specimen of {310}<001> orientation is not more than 3 and Si concentration has a gradient that it is high at a side of a surface layer and low at a central portion in the thickness direction and a maximum value of the Si concentration is not less than 5.5 mass % and a difference between maximum and minimum values is not less than 0.5 mass %.
    Type: Application
    Filed: January 22, 2013
    Publication date: January 15, 2015
    Inventors: Takeshi Imamura, Minoru Takashima, Tatsuhiko Hiratani
  • Publication number: 20150013844
    Abstract: The present invention provides a non-oriented silicon steel with excellent magnetic properties and a manufacturing process therefor. During the manufacturing process of the present invention, the temperature T of the molten steel of steel tapped from a converter during steelmaking and the carbon content [C] and the free oxygen content [O] comply with the following formula: 7.27×103?[O][C]e(?5000/T)?2.99×104, and the final annealing step uses tension annealing at a low temperature for a short time. A non-oriented silicon steel with a low iron loss, and excellent anisotropy of iron loss can be obtained by means of the manufacturing process of the present invention.
    Type: Application
    Filed: December 11, 2012
    Publication date: January 15, 2015
    Inventors: Shishu Xie, Xiandong Liu, Xiao Chen, Hongxu Hei, Bo Wang, Aihua Ma, Liang Zou, Huawei Zhang, Wei Cao, Feng Zhang, Junliang Liu
  • Publication number: 20140373340
    Abstract: A higher-strength, non-grain-oriented electrical strip with high polarization, the electrical strip consisting of a steel alloy, wherein the limits of the following elements are maintained: Mn between 0.35 mass % and 0.65 mass %, Si between 2.0 mass % and 3.0 mass %, Al between 0.8 mass % and 1.4 mass %, and P between 0.14 mass % and 0.24 mass %; and a method for the production thereof.
    Type: Application
    Filed: September 17, 2012
    Publication date: December 25, 2014
    Inventors: Franz Dorninger, Roman Sonnleitner, Herbert Kreuzer
  • Publication number: 20140366988
    Abstract: A method for producing a higher-strength, non-grain-oriented electrical strip, according to which a slab is cast from a molten mass, the slab is hot-rolled and then cold-rolled—optionally a hot-strip annealing can be carried out between the hot-rolling and the cold-rolling —and the cold strip is annealed in order to produce a partially recrystallized structure so that the mechanical strength values ReH can be set within the range of 450 MPa to 850 MPa at an annealing temperature of between 600° C. and 800° C. for 60 s to 300 s.
    Type: Application
    Filed: September 17, 2012
    Publication date: December 18, 2014
    Inventors: Franz Dorninger, Roman Sonnleitner, Herbert Kreuzer
  • Publication number: 20140366989
    Abstract: The purpose of the present invention is to provide a high silicon steel sheet having excellent productivity and magnetic properties and a method for manufacturing the same.
    Type: Application
    Filed: December 20, 2012
    Publication date: December 18, 2014
    Inventors: Byung-Deug Hong, Jin-Mo Koo, Jae-Kon Lee, Sung-Jin Park, Sang-Hoon Kim
  • Publication number: 20140345751
    Abstract: A non-oriented electrical steel sheet has a chemical composition including, in mass %, C: 0.005% or less, Si: 5% or less, Al: 3% or less, Mn: 5% or less, S: 0.005% or less, P: 0.2% or less, N: 0.005% or less, Mo: 0.001 to 0.04%, Ti: 0.0030% or less, Nb: 0.0050% or less, V: 0.0050% or less, Zr: 0.0020% or less, one or both of Sb and Sn: 0.001 to 0.1% in total, and the balance being iron and incidental impurities.
    Type: Application
    Filed: September 26, 2012
    Publication date: November 27, 2014
    Inventors: Yoshihiko Oda, Hiroaki Toda, Tadashi Nakanishi, Yoshiaki Zaizen
  • Patent number: 8840734
    Abstract: A non-oriented electrical steel sheet, containing: C: 0.01 mass % or less; Si: 1.0 mass % or more and 3.5 mass % or less; Al: 0.1 mass % or more and 3.0 mass % or less; Mn: 0.1 mass % or more and 2.0 mass % or less; P: 0.1 mass % or less; S: 0.005 mass % or less; Ti: 0.001 mass % or more and 0.01 mass % or less; N: 0.005 mass % or less; and Y: more than 0.05 mass % and 0.2 mass % or less, with the balance being iron and inevitable impurities.
    Type: Grant
    Filed: February 5, 2013
    Date of Patent: September 23, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Masafumi Miyazaki, Hideaki Yamamura, Kazuto Kawakami
  • Patent number: 8591671
    Abstract: A non-oriented electrical steel sheet contains Cr: 0.3 mass % to 5.3 mass %, Si: 1.5 mass % to 4 mass %, Al: 0.4 mass % to 3 mass %, and W: 0.0003 mass % to 0.01 mass %. A C content is 0.006 mass % or less, a Mn content is 1.5 mass % or less, a S content is 0.003 mass % or less, and a N content is 0.003 mass % or less, and the balance is composed of Fe and inevitable impurities.
    Type: Grant
    Filed: February 21, 2011
    Date of Patent: November 26, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Takahide Shimazu, Hotaka Honma, Yousuke Kurosaki, Hisashi Mogi, Kenji Kosuge, Takeaki Wakisaka
  • Publication number: 20130167987
    Abstract: Provided is a low iron loss high strength non-oriented electromagnetic steel sheet and a method for manufacturing the same. The method comprises hot-rolling a slab comprising 0.005 weight % or less of C, 4.0 weight % or less of Si, 0.1 weight % or less of P, 0.03 weight % or less of S, 0.1 to 2.0 weight % of Mn, 0.3 to 2.0 weight % of Al, 0.003 weight % or less of N, 0.005 weight % or less of Ti, the remainder being Fe and unavoidable impurities, cold-rolling the slab, and finally annealing the slab such that the fractional area of the non-recrystallization tissue at the cross sectional surface of the steel sheet is 50% or lower (not including 0%).
    Type: Application
    Filed: December 22, 2011
    Publication date: July 4, 2013
    Applicant: POSCO
    Inventors: Jae-Song Kim, Jae-Kwan Kim, Su-Yong Sin, Yong-Soo Kim
  • Patent number: 8173093
    Abstract: Provided is an iron silicide sputtering target in which the oxygen as the gas component in the target is 1000 ppm or less, and a manufacturing method of such iron silicide sputtering target including the steps of melting/casting high purity iron and silicon under high vacuum to prepare an alloy ingot, subjecting the ingot to gas atomization with inert gas to prepare fine powder, and thereafter sintering the fine powder. With this iron silicide sputtering target, the amount of impurities will be reduced, the thickness of the ?FeSi2 film during deposition can be made thick, the generation of particles will be reduced, a uniform and homogenous film composition can be yielded, and the sputtering characteristics will be favorable. The foregoing manufacturing method is able to stably produce this target.
    Type: Grant
    Filed: September 1, 2003
    Date of Patent: May 8, 2012
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Patent number: 8158092
    Abstract: Provided is iron silicide powder in which the content of oxygen as the gas component is 1500 ppm or less, and a method of manufacturing such iron silicide powder including the steps of reducing iron oxide with hydrogen to prepare iron powder, heating the iron powder and Si powder in a non-oxidizing atmosphere to prepare synthetic powder containing FeSi as its primary component, and adding and mixing Si powder once again thereto and heating this in a non-oxidizing atmosphere to prepare iron silicide powder containing FeSi2 as its primary component. The content of oxygen as the gas component contained in the iron silicide powder will decrease, and the iron silicide powder can be easily pulverized as a result thereof. Thus, the mixture of impurities when the pulverization is unsatisfactory will be reduced, the specific surface area of the iron silicide powder will increase, and the density can be enhanced upon sintering the iron silicide powder.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: April 17, 2012
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Patent number: 8038808
    Abstract: A flat soft magnetic material to be used for a noise-suppressing magnetic sheet, wherein the 50% particle size D50 (?m), coercive force Hc (A/m) and bulk density BD (Mg/m3) of the flat soft magnetic material satisfy the following formula (1). D50/(HC×BD)?1.
    Type: Grant
    Filed: April 20, 2009
    Date of Patent: October 18, 2011
    Assignee: TDK Corporation
    Inventors: Atsuhito Matsukawa, Katsuhiko Wakayama, Hideharu Moru, Naoyoshi Sato, Yoshihito Hirai, Toshihisa Murayoshi
  • Patent number: 8029627
    Abstract: A magnetic component for a magnetically actuated fuel injection device is formed of a corrosion resistant soft magnetic alloy consisting essentially of, in weight percent, 9%<Co<20%, 6%<Cr<15%, 0%?S?0.5%, 0%?Mn?4.5%, 0%?Al?2.5%, 0%?V?2.0%, 0%?Ti?2.0%, 0%?Mo?2.0%, 0%?Si?3.5%, 0%?C<0.05%, 0%?P<0.1%, 0%?N<0.5%, 0%?O<0.05%, 0%?B<0.01%, and the balance being essentially iron and having at least one of Al, V, Ti and Mo.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: October 4, 2011
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventor: Joachim Gerster
  • Publication number: 20110168799
    Abstract: A magnetic component for a magnetically actuated fuel injection device is formed of a corrosion resistant soft magnetic alloy consisting essentially of, in weight percent, 3%<Co<20%, 6%<Cr<15%, 0%?S?0.5%, 0%?Mo?3%, 0%?Si?3.5%, 0%?Al?4.5%, 0%?Mn?4.5%, 0%?Me?6%, where Me is one or more of the elements Sn, Zn, W, Ta, Nb, Zr and Ti, 0%?V?4.5%, 0%?Ni?5%, 0%?C<0.05%, 0%?Cu<1%, 0%?P<0.1%, 0%?N<0.5%, 0%?O<0.05%, 0%?B<0.01%, and the balance being essentially iron and the usual impurities.
    Type: Application
    Filed: January 18, 2011
    Publication date: July 14, 2011
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventor: Joachim GERSTER
  • Patent number: 7972583
    Abstract: An iron silicide sputtering target in which the oxygen as a gas component in the target is 1000 ppm or less and a method of manufacturing such an iron silicide sputtering target are provided. The method includes the steps of melting/casting high purity iron and silicon under high vacuum to prepare an alloy ingot, subjecting the ingot to gas atomization with inert gas to prepare fine powder, and thereafter sintering the fine powder. The amount of impurities in the target will be reduced, the thickness of a ?FeSi2 film during deposition can be made thick, the generation of particles will be reduced, a uniform and homogenous film composition can be yielded, and the sputtering characteristics will be favorable. The foregoing manufacturing method is able to stably produce the target.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: July 5, 2011
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Patent number: 7854807
    Abstract: A metal magnetic powder for a magnetic recording medium is provided whose particles have a metal magnetic phase, composed mainly of Fe or Fe plus Co, and an oxide layer, wherein the average major axis length of the powder particles is 10-50 nm, the average particle volume including the oxide layer is 5,000 nm3 or less, the atomic ratio (R+Al+Si)/(Fe+Co) calculated using the content values (at. %) of the elements contained in the powder particles is 20% or less, where R is rare earth element (Y being treated as a rare earth element). The metal magnetic powder is obtained by using a complexing agent and a reducing agent to elute nonmagnetic constituents after firing. The metal magnetic powder exhibits a large saturation magnetization ?s for its particle volume while maintaining weatherability comparable to the conventional level and is suitable for a coated-type magnetic recording medium.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: December 21, 2010
    Assignee: Dowa Electronics Materials Co., Ltd.
    Inventors: Takayuki Yoshida, Masatoshi Nakayama, Ryota Igarashi
  • Patent number: 7819990
    Abstract: An iron-cobalt alloy containing in weight percentages: 10 to 22% of Co; traces to 2.5% of Si; traces to 2% of Al; 0.1 to 1% of Mn; traces to 0.0100% of C, a total of O, N and S content ranging between traces of 0.0070%; a total of Si, Al, Cr, Mo, V, Mn content ranging between 1.1 and 3.5%; a total of Cr, Mo and V content ranging between traces of 3%; a total of Ta and Nb content ranging between traces and 1%; and the rest being iron and impurities resulting from production wherein: 1.23×(Al+Mo) %+0.84 (Si+Cr+V) %?0.15×(Co %?15)?2.1, and 14.5×(Al+Cr) %+12×(V+Mo) %+25×Si %?21. The inventive alloy is useful for making electromagnetic actuator mobile cores.
    Type: Grant
    Filed: August 15, 2006
    Date of Patent: October 26, 2010
    Assignee: Imphy Ugine Precision
    Inventors: Thierry Waeckerle, Lucien Coutu, Marc Leroy, Laurent Chaput, Herve Fraisse
  • Patent number: 7740796
    Abstract: Provided is iron silicide powder in which the content of oxygen as the gas component is 1500 ppm or less, and a method of manufacturing such iron silicide powder including the steps of reducing iron oxide with hydrogen to prepare iron powder, heating the iron powder and Si powder in a non-oxidizing atmosphere to prepare synthetic powder containing FeSi as its primary component, and adding and mixing Si powder once again thereto and heating this in a non-oxidizing atmosphere to prepare iron silicide powder containing FeSi2 as its primary component. The content of oxygen as the gas component contained in the iron silicide powder will decrease, and the iron silicide powder can be easily pulverized as a result thereof. Thus, the mixture of impurities when the pulverization is unsatisfactory will be reduced, the specific surface area of the iron silicide powder will increase, and the density can be enhanced upon sintering the iron silicide powder.
    Type: Grant
    Filed: September 1, 2003
    Date of Patent: June 22, 2010
    Assignee: Nippon Mining & Metals Co., Ltd
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Patent number: 7662242
    Abstract: Non-oriented electrical steel sheet superior in core loss characterized by containing, by mass %, C: 0.01% or less, Si: 0.1% to 7.0%, Al: 0.1% to 3.0%, Mn: 0.1% to 2.0%, N: 0.005% or less, Ti: 0.02% or less, REM: 0.05% or less, S: 0.005% or less, O: 0.005% or less, and a balance of iron and unavoidable impurities and having a mass % of S shown by [S], a mass % of O shown by [O], a mass % of REM shown by [REM], a mass % of Ti shown by [Ti], and a mass % of N shown by [N] satisfying [Formula 1] and [Formula 2]: [REM]2×[O]2×[S]?1×10?15??[Formula 1] ([REM]2×[O]2×[S])÷([Ti]×[N])?1×10?10??[Formula 2].
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: February 16, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Masafumi Miyazaki, Wataru Ohashi, Yousuke Kurosaki, Takeshi Kubota, Hiroshi Harada, Tomohiro Konno, Yutaka Matsumoto, Koichi Kirishiki
  • Patent number: 7608154
    Abstract: A nonoriented electrical steel sheet excellent in core loss comprising copper sulfides with a sphere-equivalent radius of 100 nm or less, wherein the number density of the copper sulfides is less than 1×1010 [inclusions/mm3]. Preferably, the percentage of the number of copper sulfides with a (major axis)/(minor axis) ratio of more than 2 per total number of copper sulfides is 30% or less. The steel preferably further comprises Cu of 0.5 mass % or less and REM of 0.0005% or more and 0.03% or less, wherein the following expression (1) or expressions (1) and (2) are met: [REM]×[Cu]3?7.5×10?11??(1), ([REM]?0.003)0.1×[Cu]2?1.25×10?4??(2).
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: October 27, 2009
    Assignee: Nippon Steel Corporation
    Inventors: Wataru O-hashi, Masafumi Miyazaki, Yousuke Kurosaki, Takeshi Kubota
  • Patent number: 7601229
    Abstract: A method for making soft magnetic material includes: a first heat treatment step applying a temperature of at least 400 deg C. and less than 900 deg C. to metal magnetic particles; a step for forming a plurality of compound magnetic particles in which said metal magnetic particles are surrounded by insulation film; and a step for forming a shaped body by compacting a plurality of compound magnetic particles. This provides a method for making soft magnetic material that provides desired magnetic properties.
    Type: Grant
    Filed: October 1, 2004
    Date of Patent: October 13, 2009
    Assignee: Sumitomo Electric Industries Ltd.
    Inventors: Haruhisa Toyoda, Hirokazu Kugai, Kazuhiro Hirose, Naoto Igarashi, Takao Nishioka
  • Patent number: 7588648
    Abstract: The present invention provides a soft magnetic material and a powder magnetic core having desired magnetic characteristics. A soft magnetic material contains a metal magnetic powder 10. The metal magnetic powder 10 is formed from crystals 1 with an average size, as determined from X-ray diffraction, of at least 30 nm. It would be preferable, in the metal magnetic particles 10, for crystal grains 2 to have an average size of at least 10 microns.
    Type: Grant
    Filed: October 7, 2004
    Date of Patent: September 15, 2009
    Assignee: Sumitomo Electric Industries, Inc.
    Inventors: Haruhisa Toyoda, Hirokazu Kugai, Kazuhiro Hirose, Naoto Igarashi, Takao Nishioka
  • Publication number: 20090095380
    Abstract: A metallic magnetic material for magnetic element for magnetic element of a choke coil and an SMD choke power coil for accommodating low voltage and high current in a personal computer, graphic card, high frequency power supply, etc, is prepared by baking a powder of Fe—Si—Al alloy sendust, obtained by an atomization process and having an average particle diameter of 10 to 70 ?m, at 600° C. to 1000° C. in air or in an oxidizing atmosphere and mixing the baked sendust with 3 to 45 wt % of a carbonyl iron powder with an average particle diameter of 1 to 10 ?m. The metallic magnetic material for magnetic element according to the present invention is used in a coil-embedded SMD power choke coil having a square or rectangular shape with a height of 1 mm to 7 mm and with a length of one side being 3 mm to 13 mm.
    Type: Application
    Filed: November 30, 2007
    Publication date: April 16, 2009
    Applicant: SEKISIN INDUSTRY CO., LTD.
    Inventors: Namio SATO, Yotaro TOYOSHIMA, Katsutoshi YAMAMOTO
  • Publication number: 20080121314
    Abstract: The present invention relates to technology for manufacturing electrical steel sheets having excellent magnetic properties through the control of a hot-rolled texture using the phase transformation of steel. More particularly, it relates to a non-oriented electrical steel sheet that has reduced iron loss and increased magnetic flux density by controlling alloy component elements and optimizing hot-rolling conditions, even though hot-rolled sheet annealing is not carried out, as well as a manufacturing method thereof. More specifically, the invention provides a non-oriented electrical steel sheet which has excellent magnetic properties while hot-rolled sheet annealing can be omitted, the steel sheet being comprised of 0.005 wt % or less of C, 1.0-3.0 w % of Si, 0.1-2.0 wt % of Mn, 0.1 wt % or less of P, 0.1-1.5 wt % of Al, and a remainder of Fe and other inevitable impurities, in which the relationship between the elements Mn and Al satisfies an equation of ?0.2 <m(=Mn?Al)<1.
    Type: Application
    Filed: December 20, 2005
    Publication date: May 29, 2008
    Inventors: Jae-Young Choi, Byung-Keun Bae, Jong-Tae Park, Jae-Kwan Kim, Chel-Min Park
  • Patent number: 7195680
    Abstract: The invention relates to a soft magnetic alloy with the following composition in wt. %: 28%?Ni?34%, 0%?Co?4%, 0%?Cu?4%, 1%?Cr, 0%?Mo?8%, 0%?Nb?1%, 0%?Mn?2%, 0%?V?5%, 0%?W?5%, 0%?Si?4%, 0%?Al?4%, 0%?C?0.4%, optionally one or several elements selected from magnesium and calcium the content of which is such as to remain below 0.1%, the rest being iron and impurities from production. The chemical composition furthermore satisfies the following relationships: 180.5?6×Ni2.5×(Cr+Mo+V+W+Si+Al)+4×(Co+Cu)?197.5 et Co+Cu?4%. The invention relates to the use thereof for production of a stator for use in a motor for clock-making.
    Type: Grant
    Filed: February 14, 2003
    Date of Patent: March 27, 2007
    Assignee: Imphy Alloys
    Inventors: Thierry Waeckerle, Hervë Fraisse, Bruno Boulogne
  • Patent number: 6852174
    Abstract: There is disclosed a powder magnetic core in which a permeability does not easily drop even when an applied magnetic field intensifies, comprising: a bulk body containing a main component of a powder of an Fe-base alloy having a soft magnetic property, and the balance substantially including a heat-treated insulation binder and a void, wherein an aspect ratio of the powder is in a range of 1 to 1.5, and a volume ratio of the powder in the bulk body is in a range of 40 to 60 volume %, and an initial permeability (?0) has a value which satisfies 6??0?20, and a relation of ?/?0?0.5 is established between K and A, when the permeability is ? with an applied magnetic field of 24 kA/m.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: February 8, 2005
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Satoshi Takemoto, Takanobu Saito
  • Patent number: 6803118
    Abstract: A semi-hard magnetic alloy for activation strips in magnetic anti-theft security systems is disclosed that contains 8 to 25 weight % Ni, 1.0 to 4.5 weight % Al, 0.5 to 3 weight % Ti and the balance iron.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: October 12, 2004
    Assignee: Vacuumschmelze GmbH
    Inventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
  • Patent number: 6723914
    Abstract: There is provided a composite magnetic tape which can be easily applied irrespective of the inside or outside of an electronic equipment, prevent radiation of undesired electromagnetic waves from the inside of the equipment and reflection into the inside of the equipment, and shield electromagnetic noise from the outside of the equipment. The tape may be in the form of an adhesive tape or a self-welding tape. The tape is constituted of a composite magnetic layer formed by dispersing soft magnetic powder into an organic binding agent. Alternatively, it may have a stacked structure of a composite magnetic layer and a conductor layer.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: April 20, 2004
    Assignee: NEC Tokin Corp
    Inventors: Koji Kamei, Norihiko Ono, Mitsuharu Sato
  • Patent number: 6689490
    Abstract: Display Element for Employment in a Magnetic Anti-theft Security System A semi-hard magnetic alloy for activation strips in magnetic anti-theft security systems is disclosed that contains 8 to 25 weight % Ni, 1.5 to 4.5 weight % Al, 0.5 to 3 weight % Ti and balance iron. The alloy is distinguished over known, employed alloys by excellent magnetic properties and a high resistance to corrosion. Further, the inventive alloy can be excellently cold-worked before the annealing.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: February 10, 2004
    Assignee: Vacuumschmelze GmbH
    Inventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
  • Patent number: 6663981
    Abstract: A marker for use in a magnetic anti-theft security system has an amorphous ferromagnetic alloy alarm strip and at least one activation strip. The semi-hard magnetic alloy for the activation strip contains 8 to 25 weight % Ni, 1.5 to 4.5 weight % Al, 0.5 to 3 weight % Ti and balance of iron. The alloy is distinguished over known, employed alloys by excellent magnetic properties and a high resistance to corrosion. Further, the alloy can be excellently cold-worked before the annealing.
    Type: Grant
    Filed: June 8, 1999
    Date of Patent: December 16, 2003
    Assignee: Vacuumschmelze GmbH
    Inventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
  • Patent number: 6599375
    Abstract: A composite magnetic body 1, comprising a soft magnetic powder (2) and a binding agent (3), in which the specific surface area of the soft magnetic powder (2) is 0.1-3 m2/g. The surface state of the soft magnetic powder contained in the composite magnetic body is defined in terms of specific surface area, and self-extinguishing properties, i.e. fire resistance properties, are obtained. An electromagnetic interference suppressing body is obtained using this composite magnetic body.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: July 29, 2003
    Assignee: NEC Tokin Corporation
    Inventor: Yoshio Awakura
  • Patent number: 6579383
    Abstract: A powder magnetic core mainly comprises a soft magnetic powder which contains: 0.5 to 15% by mass of Si; 10% by mass or less of Al; and the balance of Fe and unavoidable impurities. The powder has an apparent density/true density falling within in a range of 0.4 to 0.55, and a volume percentage of the soft magnetic powder is 80% by volume or more. An initial permeability of the core at 100 kHz is 125 or more.
    Type: Grant
    Filed: April 1, 2002
    Date of Patent: June 17, 2003
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Satoshi Takemoto, Takanobu Saito
  • Publication number: 20030024607
    Abstract: A powder magnetic core mainly comprises a soft magnetic powder which contains: 0.5 to 15% by mass of Si; 10% by mass or less of Al; and the balance of Fe and unavoidable impurities. The powder has an apparent density/true density falling within in a range of 0.4 to 0.55, and a volume percentage of the soft magnetic powder is 80% by volume or more. An initial permeability of the core at 100 kHz is 125 or more.
    Type: Application
    Filed: April 1, 2002
    Publication date: February 6, 2003
    Inventors: Satoshi Takemoto, Takanobu Saito
  • Publication number: 20020066500
    Abstract: A finish annealed non-oriented electromagnetic steel sheet includes about 0.01 wt % or less of C, greater than about 1.0 wt % and at most about 3.5 wt % of Si, at least about 0.6 wt % and at most about 3.0 wt % of Al, at least about 0.1 wt % and at most about 2.0 wt % of Mn, at least about 2 ppm and at most about 80 ppm of one or more rare earth metals (REM), a maximum content of Ti and Zr being about 15 ppm and 80 ppm, respectively, wherein oxygen on the surface layer of the steel sheet is 1.0 g/m2 or less. Since the non-oriented electromagnetic steel sheet has desirable mechanical properties resulting from the increased amounts of Si and Al, a high magnetic flux density can be maintained without sacrificing a punching property as well as very low iron loss can be obtained even after stress relief annealing.
    Type: Application
    Filed: August 3, 2001
    Publication date: June 6, 2002
    Applicant: Kawasaki Steel Corporation
    Inventors: Masaki Kawano, Yoshihiro Ozaki, Atsuhito Honda
  • Publication number: 20020043299
    Abstract: The non-oriented electrical steel sheet having the following chemical composition: C: 0.01% or less, Si: 2.5% or less, Mn: 2% or less, Al: 1 to 5%, Si+Al+0.5×Mn: 2.5 to 5%, with a sheet thickness of 0.1 to 0.4 mm, an average grain diameter of 50 to 180 &mgr;m and a Vickers hardness of 130 to 210. The steel sheet is excellent in workability such as punchability and interlocking performance for forming it into cores for motors and also has a lower iron loss and higher magnetic flux density, and thus when used as a core in a motor, achieves the high a motor efficiency. The steel sheet is particularly suitable as a material for cores in inverter-controlled motors.
    Type: Application
    Filed: November 2, 2001
    Publication date: April 18, 2002
    Inventors: Ichiro Tanaka, Hiroyoshi Yashiki, Mitsuyo Maeda, Taisei Nakayama, Noriyuki Honjou, Shinsuke Mita
  • Publication number: 20020014181
    Abstract: A ferromagnetic powder comprising ferromagnetic particles coated with a material that does not degrade at temperatures above 150° C. and permits adjacent particles to strongly bind together after compaction such that parts made from the ferromagnetic powder have a transverse rupture strength of about 8,000 to about 20,000 pounds/square inch before sintering. The coating includes from 2 to 4 parts of an oxide and one part of a chromate, molybdate, oxalate, phosphate, or tungstate. The coating may be substantially free of organic materials. The invention also includes a method of making the ferromagnetic powder, a method of making soft magnetic parts from the ferromagnetic powder, and soft magnetic parts made from the ferromagnetic powder.
    Type: Application
    Filed: October 30, 1998
    Publication date: February 7, 2002
    Inventors: DAVID S. LASHMORE, GLENN L. BEANE, LEV DERESH, ZONGLU HUA
  • Patent number: 6312531
    Abstract: Soft magnetic powder of Fe—Al—Si system of which magnetostrictive constant &lgr; takes a positive value at the room temperature is employed to produce a magnetic composite article so that a temperature characteristic of core-loss of the article takes a negative value at the room temperature. Excellent magnetic characteristics such as a low core-loss and a high permeability can be obtained at a high frequency band.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: November 6, 2001
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Nobuya Matsutani, Yuji Mido, Kazuaki Onishi
  • Patent number: 6290783
    Abstract: A finish annealed non-oriented electromagnetic steel sheet includes about 0.01 wt % or less of C, greater than about 1.0 wt % and at most about 3.5 wt % of Si, at least about 0.6 wt % and at most about 3.0 wt % of Al, at least about 0.1 wt % and at most about 2.0 wt % of Mn, at least about 2 ppm and at most about 80 ppm of one or more rare earth metals (REM), a maximum content of Ti and Zr being about 15 ppm and 80 ppm, respectively, wherein oxygen on the surface layer of the steel sheet is 1.0 g/m2 or less. Since the non-oriented electromagnetic steel sheet has desirable mechanical properties resulting from the increased amounts of Si and Al, a high magnetic flux density can be maintained without sacrificing a punching property as well as very low iron loss can be obtained even after stress relief annealing.
    Type: Grant
    Filed: February 1, 1999
    Date of Patent: September 18, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Masaki Kawano, Yoshihiro Ozaki, Atsuhito Honda
  • Patent number: 6255005
    Abstract: Provided is a composite magnetic member made of a single material combining a ferromagnetic portion and a non-magnetic portion in which the ferromagnetic portion has better soft magnetism than conventional members and the non-magnetic portion has the same stable characteristic as conventional members. A method of producing the ferromagnetic portion of the member and a method of forming the non-magnetic portion are also provided. The composite magnetic member is made of an Fe—Cr—C-base alloy steel containing 0.1 to 5.0 weight % Al and has a ferromagnetic portion with a maximum magnetic permeability of not less than 400 and a non-magnetic portion with a magnetic permeability of not more than 2. In this member the number of carbides with a grain size of not less than 0.1 &mgr;m is regulated to not more than 50 in an area of 100 &mgr;m2 and the proportion of the number of carbides with a grain size of not less than 1.0 &mgr;m to the number of all carbides is controlled to not less than 15%.
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: July 3, 2001
    Assignee: Hitachi Metals, Ltd.
    Inventors: Shin-ichiro Yokoyama, Tsutomu Inui, Hideya Yamada