Containing Over 1 Percent Aluminium Patents (Class 148/309)
  • Patent number: 6162306
    Abstract: Electromagnetic steel sheets which contain Cr in an amount of from about 1.5 to 20% by weight and Si in an amount of from about 2.5 to 10% by weight, while having a total amount of C and N of not larger than about 100 ppm by weight, and which has a specific resistivity of not smaller than about 60 .mu..OMEGA..multidot.cm.
    Type: Grant
    Filed: October 28, 1998
    Date of Patent: December 19, 2000
    Assignee: Kawasaki Steel Corporation
    Inventors: Shigeaki Takajo, Takako Yamashita, Akihiro Matsuzaki, Osamu Kondo
  • Patent number: 6129790
    Abstract: A ferromagnetic powder comprising ferromagnetic particles coated with a material that does not degrade at temperatures above 150.degree. C. and permits adjacent particles to strongly bind together after compaction such that parts made from the ferromagnetic powder have a transverse rupture strength of about 8,000 to about 20,000 pounds/square inch before sintering. The coating includes from 2 to 4 parts of an oxide and one part of a chromate, molybdate, oxalate, phosphate, or tungstate. The coating may be substantially free of organic materials. The invention also includes a method of making the ferromagnetic powder, a method of making soft magnetic parts from the ferromagnetic powder, and soft magnetic parts made from the ferromagnetic powder.
    Type: Grant
    Filed: February 11, 1999
    Date of Patent: October 10, 2000
    Assignee: Materials Innovation, Inc.
    Inventors: David S. Lashmore, Glenn L. Beane, Lev Deresh, Zonglu Hua
  • Patent number: 6033792
    Abstract: A recording head for recording data onto a recording medium is provided with a thin film formed of the following compound Fe.sub.100-a-b-c X.sub.a Y.sub.b Z.sub.c, wherein X is at least one element selected from the group consisting of Nb, Ta, Hf and Zr, Y is one or two elements selected from the group consisting of Cr, Ru, Al, Si, Ti and Rh, and Z is at least one element selected from the group consisting of C and N, and wherein 5.ltoreq.a.ltoreq.20, 0.5.ltoreq.b.ltoreq.15, 1.ltoreq.c.ltoreq.20, and 0.5.ltoreq.a/c.ltoreq.0.7, the carbide or the nitride of the element X having an average grain size of not larger than 3 nm. This way, increased corrosion resistance is provided without substantially reducing magnetic characteristics such as saturation and coercive force. A recording apparatus, such as a VTR, including such a recording head is disclosed as well as a recording medium formed using this thin film.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: March 7, 2000
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigekazu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5919319
    Abstract: An Iron-cobalt alloy, whose chemical composition contains, by weight:5%.ltoreq.Co.ltoreq.40%0%.ltoreq.Si.ltoreq.5%0.2%.ltoreq.Al.ltoreq.5%0.5%.ltoreq.Si+Al.ltoreq.5%the balance being iron and impurities resulting from the smelting. Process for manufacturing a strip and strip obtained.
    Type: Grant
    Filed: January 13, 1997
    Date of Patent: July 6, 1999
    Assignee: Imphy S.A.
    Inventor: Georges Couderchon
  • Patent number: 5873955
    Abstract: A recording head for recording data onto a recording medium is provided with a thin film formed of the following compound Fe.sub.100-a-b-c X.sub.a Y.sub.b Z.sub.c, wherein X is at least one element selected from the group consisting of Nb, Ta, Hf and Zr, Y is one or two elements selected from the group consisting of Cr, Ru, Al, Si, Ti and Rh, and Z is at least one element selected from the group consisting of C and N, and wherein 5.ltoreq.a.ltoreq.20, 0.5.ltoreq.b.ltoreq.15, 1.ltoreq.c.ltoreq.20, and 0.5.ltoreq.a/c.ltoreq.0.7, the carbide or the nitride of the element X having an average grain size of not larger than 3 nm. This way, increased corrosion resistance is provided without substantially reducing magnetic characteristics such as saturation and coercive force. A recording apparatus, such as a VTR, including such a recording head is disclosed as well as a recording medium formed using this thin film.
    Type: Grant
    Filed: February 1, 1996
    Date of Patent: February 23, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigekazu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5858548
    Abstract: Corrosion resistance of a magnetic film composed mainly of Fe is maintained while keeping its magnetic properties. A magnetic head having a magnetic core is formed in part of the magnetic thin film, which contains not only an alloy of Fe-metalloid series but also (Al, Ru) or (Al, Rh) and which is thermally treated at a constant temperature to develop the soft magnetic properties. The deterioration of the saturation magnetization and the soft magnetic properties is suppressed by adding (Al, Ru) or (Al, Rh) together. The magnetic film has a high saturation magnetization and excellent soft magnetic properties and is excellent in corrosion resistance and hardness.
    Type: Grant
    Filed: July 31, 1995
    Date of Patent: January 12, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigeharu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5821000
    Abstract: A composite magnetic member formed of a single material having a ferromagnetic section with high soft magnetism and a non-magnetic or the like section with sufficiently low magnetic (feebly magnetized or non-magnetic) and sufficient low MS temperature and a process for producing the member are provided. A composite magnetic member made of a single material of martensitic stainless steel including Ni having two sections of a ferromagnetic section having maximum permeability not less than 200 and coercive force not more than 2000 A/m and a feebly magnetized section having permeability not more than 2 and MS temperature not more than -30.degree. C.
    Type: Grant
    Filed: December 6, 1996
    Date of Patent: October 13, 1998
    Assignee: Hitachi Metals, Ltd. and Denso Corporation
    Inventors: Tsutomu Inui, Jun Sunakawa, Masaki Shimizu, Keizo Takeuchi, Shinya Sugiura
  • Patent number: 5730810
    Abstract: In a non-oriented electromagnetic steel sheet including about 0.01 wt % or less of C, about 1.0 wt % or less of Si, Mn in a range of about 0.1 wt % to 1.5 wt %, Al in a range of about 0.2 wt % to 1.5 wt %; the steel sheet having a critical amount of about 2 to 80 ppm rare earth metal, and the quantities of Ti and Zr in the steel sheet being limited to about 15 ppm or less of Ti, and about 80 ppm or less of Zr. The sheet exhibits excellent magnetic characteristics, such as iron loss, even when punched and laminated sheets are stress relief annealed at a low temperature for a short period of time.
    Type: Grant
    Filed: April 18, 1995
    Date of Patent: March 24, 1998
    Assignee: Kawasaki Steel Corporation
    Inventors: Minoru Takashima, Keiji Sato, Takashi Obara
  • Patent number: 5720829
    Abstract: A maraging type magnetic hot work implement, such as a forging die, or a tool, such as a turbine blade, having Ni.sub.3 Mo, Ni.sub.3 Al and, preferably, Ni.sub.3 Ti strengthening precipitates dispersed uniformly, and being substantially Co free, said product having the following approximate composition by weight percent:______________________________________ C less than .20 Mn .80 max P .015 max S .010 max Si .15-.35 Ni 6.00-16.00 Cr 6.00-14.00 Mo 2.00-6.00 V 0.3-.15 Ti 0.00-4.00 Al .20-8.00 Fe balance together with incidental impurities and other elements not significantly adversely affecting performance ______________________________________and methods of manufacture thereof.
    Type: Grant
    Filed: February 2, 1996
    Date of Patent: February 24, 1998
    Assignee: A. Finkl & Sons Co.
    Inventors: Charles W. Finkl, Guy A. Brada, Algirdas A. Underys
  • Patent number: 5651841
    Abstract: A powder magnetic core having reduced core losses and increased mechanical strength is provided at low costs. The core is obtained by compressing a ferromagnetic metal powder and an insulating agent and then annealing the compressed body. The ferromagnetic metal powder is made up of a substantially spherical form of ferromagnetic metal particles containing Fe, Al and Si. The core has a permeability of at least 50 at 100 kHz, a core loss of up to 450 kW/m.sup.3 at 100 kHz in an applied magnetic field of 100 mT, and a core loss of up to 300 kW/m.sup.3 at 25 kHz in an applied magnetic field of 200 mT.
    Type: Grant
    Filed: July 20, 1995
    Date of Patent: July 29, 1997
    Assignee: TDK Corporation
    Inventors: Hideharu Moro, Naoki Kawakubo, Hideaki Sone, Hidetoshi Suzuki
  • Patent number: 5580399
    Abstract: In a magnetic recording medium of the coating type using a metal magnetic powder, for the purpose of improving switching field distribution (SFD) and electromagnetic properties, there is used a metal magnetic powder based on iron and containing Al and/or Si and a rare earth element, the content of Al and/or Si being 0.5 to 8% by weight based on the iron and the content of rare earth element (inclusive of Y) being 1 to 10% by weight based on the iron, and optionally 6 to 30% by weight of Co, preferably having a length of 0.06 to 0.30 .mu.m and an aspect ratio of from 4 to 15.
    Type: Grant
    Filed: January 29, 1996
    Date of Patent: December 3, 1996
    Assignee: TDK Corporation
    Inventors: Kiminori Tamai, Yoichi Yoshimura
  • Patent number: 5565272
    Abstract: A grain oriented silicon steel sheet having excellent primary glass film property and magnetic property, comprising 2.0 to 5.0% by weight of Si, wherein a primary glass film formed during secondary recrystallization annealing is composed mainly of forsterite (Mg.sub.2 SiO.sub.4) and an oxide containing Al, mainly of spinel (MgAl.sub.2 O.sub.4), or Al and Si, mainly of cordierite (MgO.sub.2 Al.sub.4 Si.sub.5 O.sub.18) and/or sapphirine (Mg.sub.4 Al.sub.10 Si.sub.2 O.sub.23), and in an analysis of the surface of the steel sheet by glow discharge optical emission spectrometry analysis (GDS analysis), a peak derived from Al is separated from a peak derived from Mg, and, preferably, the peak derived from Al is separated from the peak derived from Mg and the distance (time) from the surface of the steel sheet at which the peak derived from Al is 1.2 times or more the distance from the surface of the steel sheet at which the peak derived from Mg appears.
    Type: Grant
    Filed: July 10, 1992
    Date of Patent: October 15, 1996
    Assignee: Nippon Steel Corporation
    Inventors: Hiroaki Masui, Morio Shiozaki, Nobuyuki Takahashi, Hisashi Kabayashi, Takeo Nagashima, Shuichi Yamazaki, Hiroyasu Fujii
  • Patent number: 5411605
    Abstract: This invention is intended for providing a soft magnetic steel material having excellent DC magnetization properties and corrosion resistance, and capable of being manufactured at a low cost, and a method of manufacturing the same.The soft magnetic steel material of this invention contains 0.8 to 3.5% by weight of soluble aluminum, as well as limited amounts of C, total nitrogen, Si, Mn, P, S and total oxygen, and has an average ferrite crystal diameter of which the minimum has a specific relation to the thickness or diameter of the material. The material has a surface covered densely with aluminum oxide particles having a diameter of 0.01 to 5 microns. It exhibits a coercive force not exceeding 0.4 Oe in the absence of any strain and a magnetic flux density of 15,000 G or more at a magnetomotive force of 25 Oe. The aluminum oxide particles formed on the surface of the material are preferably formed with a density of 1.times.10.sup.12 to 1.times.10.sup.16 particles, or more preferably 1.times.10.sup.13 to 1.
    Type: Grant
    Filed: June 11, 1993
    Date of Patent: May 2, 1995
    Assignee: NKK Corporation
    Inventors: Toshimichi Omori, Haruo Suzuki, Tetsuya Sampei, Takahiro Kanero, Masayoshi Nakagawa, Masayoshi Kurihara
  • Patent number: 5306356
    Abstract: Magnetic sheet metal obtained from hot-rolled strip steel containing, in particular, iron, silicon and aluminium and forming part of a family of sheet metals having orientated grains, characterized in that its composition is as follows: silicon less than 3.3%, aluminium between 1.5 and 8%, in concentration by weight, and in that the strip steel is subjected to cold-rolling in two steps with a final degree of reduction of between 50 and 80%, the magnetic sheet metal obtained having a general structure of the cubic type, at least 40% of the grains not deviating by more than 15.degree. from the ideal cubic orientation (100), 001 in the Miller notation.
    Type: Grant
    Filed: December 13, 1991
    Date of Patent: April 26, 1994
    Assignee: Ugine, Aciers de Chatillon et Gueugnon
    Inventors: Pierre Brissonneau, Jacques Quenin, Jean Verdun
  • Patent number: 5207841
    Abstract: Soft magnetic powder comprising flat soft magnetic particles of an alloy having a composition defined and encompassed by polygon ABCDE in a Fe-Si-Cr ternary composition diagram of FIG. 1 or polygon JKLMN in a Fe-Si-Al ternary composition diagram of FIG. 4 is suitable for use in magnetic shields. The flat soft magnetic particles are prepared by furnishing alloy particles having a predetermined composition, flattening them, and heat treating the flat particles to develop a peak corresponding to plane index (002) in an X-ray diffraction diagram thereof.
    Type: Grant
    Filed: April 5, 1991
    Date of Patent: May 4, 1993
    Assignee: TDK Corporation
    Inventors: Masao Shigeta, Asako Kajita, Ippo Hirai
  • Patent number: 5156922
    Abstract: Disclosed herein are acicular magnetic iron based alloy particles for magnetic recording, containing 1.5 to 10 mol % of B based on Fe (calculated as B) and 1.5 to 10 mol % of Co based on Fe (calculated as Co) in the vicinity of the surfaces of said particles and having a saturation magnetization of not less than 125 emu/g and an S.F.D. value of not more than 0.50, and a process for producing the same.
    Type: Grant
    Filed: July 8, 1991
    Date of Patent: October 20, 1992
    Assignee: Toda Kogyo Corporation
    Inventors: Akio Mishima, Mamoru Tanihara, Yasutaka Ota, Hirofumi Kawasaki, Kenji Okinaka, Kunio Ikemoto, Kousaku Tamari, Kohji Mori, Norimichi Nagai
  • Patent number: 5133814
    Abstract: A novel soft magnetic amorphous alloy thin film which, on account of the composition of the film consisting in a combination of a transition metal, a metalloid or semiconducting element, namely B, C or Si and an oxide derived from the starting material, is endowed with a comminuted and dispersed structure of a magnetic amorphous phase and a nonmagnetic amorphous phase. The soft magnetic amorphous alloy thin film may be applied to a magnetic head for short wavelength recording which is required to cope with high frequency characteristics and high coercivity of the recording medium.
    Type: Grant
    Filed: September 17, 1990
    Date of Patent: July 28, 1992
    Assignee: Sony Corporation
    Inventors: Hideaki Matsuyama, Hideaki Karamon
  • Patent number: 5073214
    Abstract: A magnetic material having an Fe-Si-Al type magnetic alloy with addition of one or more additive elements selected from a group consisting of Be, Mg, Ca, Sr, Ba, Sc, Y, Nb, Ta and Hf. The material has been subjected to an oxidation heat-treatment so as to contain a predetermined amount of oxygen.
    Type: Grant
    Filed: October 20, 1989
    Date of Patent: December 17, 1991
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Ken Hirota, Mitsuo Satomi, Koichi Kugimiya
  • Patent number: 4957699
    Abstract: The present invention relates to a soft magnetic steel improved in electric resistance, coercive force, magnetic flux density, magnetic response, cold forgeability, machinability, and corrosion resistance, which is characterized by the composition containing by weight, 0.015% or lower C+N, 0.20% or lower Si, 0.20% or lower Mn, 7 to 13% Cr, 2 to 5% Al, and balance of Fe with impurities, which is applicable to core materials of electronic fuel injection systems, solenoid valves, electromagnetic sensors, etc.
    Type: Grant
    Filed: April 28, 1989
    Date of Patent: September 18, 1990
    Assignee: Aichi Steel Works Ltd.
    Inventors: Yoshinobu Honkura, Hideki Fujii, Koji Murata
  • Patent number: 4946746
    Abstract: A metal fiber having unidirectional dendritic texture which is an assembly of a group of dendrites wherein primary arms have grown at angle of within 20.degree. relative to the metal fiber axis, diameter of said fiber being not greater than 100 .mu.m. There is also disclosed a single crystalline metal fiber which is a single crystalline material throughout the entire length, diameter of said fiber being not greater than 100 .mu.m, length of said fiber being not less than 40 mm. These fibers can be produced by melt-spinning of metal.
    Type: Grant
    Filed: December 6, 1988
    Date of Patent: August 7, 1990
    Assignee: Toyo Boseki Kabushikia Kaisha
    Inventors: Takaharu Ichiryu, Yoshiki Ono, Hideaki Ishihara
  • Patent number: 4762755
    Abstract: A ferromagnetic material is composed of an iron alloy which contains 2 to 12% by weight of silicon and 5 to 25% by weight of at least one element selected from the group consisting of ruthenium, rhodium, palladium, iridium, platinum, gold and silver. This ferromagnetic material exhibits a high saturation flux density and good corrosion resistance. Excellent magnetic characteristics are obtained by a multilayered film which is obtained by alternatingly laminating the above ferromagnetic material and a spacer layer composed of other material. Further, a markedly increased recording density is exhibited by a magnetic head for perpendicular magnetic recording, when the end of the main pole is composed of the ferromagnetic material.
    Type: Grant
    Filed: October 29, 1984
    Date of Patent: August 9, 1988
    Assignee: Hitachi, Ltd.
    Inventors: Kazuo Shiiki, Noriyuki Kumasaka, Yoshihiro Shiroishi, Hitoshi Nakamura, Yoshihiro Hamakawa, Noritoshi Saito, Shigeo Aoki, Kiminari Shinagawa, Mitsuhiro Kudo
  • Patent number: 4735865
    Abstract: Disclosed is a magnetic head core material having very high corrosion resistance even under severe conditions and a method for preparing the same. The material consists of 3 to 6 wt % of aluminum, 7 to 12 wt % of silicon, not more than 3 wt % of chromium and the substantial balance being iron.
    Type: Grant
    Filed: June 6, 1986
    Date of Patent: April 5, 1988
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Kumio Nago, Masaru Kadono, Tatsushi Yamamoto, Tetsurou Muramatsu, Mitsuhiko Yoshikawa
  • Patent number: 4671828
    Abstract: A magnetic thin film consisting essentially of Fe, Al and Si and further containing oxygen has high magnetic permeability and high hardness without lowering the magnetic properties such as saturation magnetic flux density or coercive force.The magnetic thin film has an increased specific resistivity and a lowered eddy current loss in the high frequency region and is suitable for a core material of magnetic transducer heads used in a high frequency region.The magnetic thin film is prepared by, for example, physical vapor deposition or ion implantation.
    Type: Grant
    Filed: April 5, 1985
    Date of Patent: June 9, 1987
    Assignee: Sony Corporation
    Inventors: Kazushi Yamauchi, Muneyuki Ogata, Tomio Kobayashi, Makoto Kubota, Tatsuo Kumura