Molybdenum Containing Patents (Class 148/334)
  • Patent number: 11542567
    Abstract: Described herein are thin metal strips having hot rolled exterior side surfaces characterized as being primarily or substantially free of all prior austenite grain boundaries, or at least primarily or substantially free of all prior austenite grain boundaries, and including elongated surface structure. As a result, because the prior austenite grain boundaries are not primarily or substantially present, all such prior austenite grain boundaries are not susceptible to grain boundary etching due to acid etching or pickling. In particular examples, the thin metal strips undergo hot rolling performed with a coefficient of friction equal to or greater than 0.20 with or without use of lubrication.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: January 3, 2023
    Assignee: NUCOR CORPORATION
    Inventors: Tao Wang, Kishlay Mishra, Jeffery Edward Keffer
  • Patent number: 11060161
    Abstract: The present invention provides a steel part. The steel part includes a steel precoated with a zinc-based alloy including, the contents being expressed by weight, from 0.5 to 2.5% aluminum and, optionally, one or more elements chosen from the group of: Pb?0.003%; Sb?0.003%; Bi?0.003%; 0.002%.?Si?0.070%; La<0.05%; and Ce<0.05%. A balance of the precoat includes zinc and inevitable impurities. The steel part also includes a compound formed by at least one heat treatment for alloying between the steel and the precoat. The compound includes over more than 90% of its thickness, at least one Fe/Zn-based phase, the iron weight content of which is equal to 65% or higher and the Fe/Zn ratio of which is between 1.9 and 4. A structural or safety part is also provided.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: July 13, 2021
    Assignee: ArcelorMittal
    Inventors: Alain Bello, Vivian Fabbri, Gerard Dugelay
  • Patent number: 11008634
    Abstract: A tool steel having strength and high impact toughness incudes 0.7 to 0.9 wt % of C, 0.4 to 0.6 wt % of Si, 0.4 to 0.6 wt % of Mn, 7.0 to 9.0 wt % of Cr, 1.5 to 2.5 wt % of Mo, up to 1.0 wt % or less (excluding 0 wt %) of V, 0.01 to 0.06 wt % of Ce, and a remainder of Fe and inevitable impurities, wherein the tool steel has a hardness of 59 to 65 HRC and an impact toughness of 30 to 42 J/cm2. The tool steel has super-high-strength combined with high impact toughness due to inclusion of Ce, thus reducing primary carbide content in an as-cast state and after solution treatment and tempering.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: May 18, 2021
    Assignee: Korea Institute of Industrial Technology
    Inventors: Min-Ha Lee, Joong-Hwan Jun, Chae-Ho Lim, Song-Yi Kim, Jin-Gu Han
  • Patent number: 10988823
    Abstract: The present invention provides an annealed steel material having a composition containing, in mass %, 0.28?C?0.42, 0.01?Si?1.50, 0.20?Mn?1.20, 4.80?Cr?6.00, 0.80?Mo?3.20, 0.40?V?1.20, and 0.002?N?0.080, with the balance being Fe and unavoidable impurities; in which the annealed steel material has a cross-sectional size of a thickness of 200 mm or more and a width of 250 mm or more, and a hardness of 100 HRB or less; and in which a diameter of a largest ferritic grain observed in a microstructure is 120 ?m or less in terms of a perfect circle equivalent, an area ratio of carbides is 3.0% or more and less than 10.5%, and an average particle diameter of the carbides is 0.18 ?m or more and 0.29 ?m or less.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: April 27, 2021
    Assignee: DAIDO STEEL CO., LTD.
    Inventor: Masamichi Kawano
  • Patent number: 10940556
    Abstract: Provided is an automotive member, or particularly, a steel sheet having a tensile strength exceeding 900 MPa. The automotive member has a resistance weld for fixing two or more steel sheets containing a predetermined composition, in which a maximum hardness (HVBM) in a heat-affected zone of the resistance weld is at least 1.1 times hardness (HVW) of a nugget in the resistance weld formed in a softest steel sheet of a sheet set during resistance welding, and furthermore, an average grain size of a steel sheet structure of the heat-affected zone within 2 mm in a direction at a right angle to a sheet thickness from an end part of the nugget of the high-strength steel sheet is 3 ?m or less, and a minimum hardness (HVmin) in the heat-affected zone is at least 90% of hardness (HV?) of the high-strength steel sheet before the resistance welding.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: March 9, 2021
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda, Yoshiyasu Kawasaki
  • Patent number: 10774406
    Abstract: The present invention relates to a steel and a mold constituted of the steel, in which the steel contains as essential elements, in terms of % by mass, 0.58%?C?0.70%, 0.010%?Si?0.30%, 0.50%?Mn?2.00%, 0.50%?Cr<2.0%, 1.8%?Mo?3.0%, and 0.050%<V?0.80%, with the balance being Fe and unavoidable impurities.
    Type: Grant
    Filed: July 27, 2016
    Date of Patent: September 15, 2020
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Naoki Umemori, Masamichi Kawano, Takayuki Shimizu
  • Patent number: 10748688
    Abstract: A soft magnetic alloy including a composition having a formula of ((Fe(1?(?+?))X1?X2?)(1?(a+b+d+e))MaBbCrdCue)1?fCf. X1 is one or more elements selected from a group of Co and Ni. X2 is one or more elements selected from a group of W, Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O, and rare earth elements. M is one or more elements selected from a group of Nb, Hf, Zr, Ta, Ti, Mo, and V. 0.030?a?0.14, 0.028?b?0.15, 0.005?d?0.020, 0<e?0.030, 0?f?0.040, ??0, ??0, and 0??+??0.50 are satisfied.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: August 18, 2020
    Assignee: TDK CORPORATION
    Inventors: Akihiro Harada, Hiroyuki Matsumoto, Kenji Horino, Kazuhiro Yoshidome, Akito Hasegawa, Hajime Amano, Kensuke Ara, Masahito Koeda, Seigo Tokoro
  • Patent number: 10344360
    Abstract: The present invention has as its object the provision of steel sheet for hot stamping use which is excellent in part strength after hot stamping and delayed fracture resistance comprised of large C content high strength steel sheet in which effective hydrogen traps are formed in the steel material. The steel sheet of the present invention solves this problem by forming Fe—Mn-based composite oxides in the steel sheet and trapping hydrogen at the interfaces of the composite oxides and matrix steel and in the voids around the composite oxides. Specifically, it provides steel sheet for hot stamping use which is comprised of chemical ingredients which contain, by mass %, C: 0.05 to 0.40%, Si: 0.02% or less, Mn: 0.1 to 3%, S: 0.02% or less, P: 0.03% or less, Al: 0.005% or less, Ti: 0.01% or less, N: 0.01% or less, one or both of Cr and Mo in a total of 0.005 to 1%, and O: 0.003 to 0.03% and which have a balance of Fe and unavoidable impurities and which contains average diameter 0.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: July 9, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhisa Kusumi, Yuji Ogawa, Masayuki Abe, Hidekuni Murakami, Kengo Takeda, Jun Maki
  • Patent number: 10239245
    Abstract: A blemish free surface is formed on the cavity side of a set of mold or die blocks, said set consisting of a core side and a cavity side, by use of a softer alloy on the core side as contrasted to the cavity side so that, during plastic injection molding, the core side will wear at the parting line in preference to the cavity side whereby erosion of the set occurs on the core side in preference to the cavity side leaving the cavity side erosion free.
    Type: Grant
    Filed: February 1, 2016
    Date of Patent: March 26, 2019
    Assignees: A. FINKL & SONS CO., SOREL FORGE CO.
    Inventor: Louis Philippe Lapierre-Boire
  • Patent number: 9896802
    Abstract: The invention relates to a creping blade for the detachment of a travelling paper web from a dryer cylinder, said blade having a working edge to be placed against the cylinder, wherein the creping blade has a tensile strength of 1800-2500 N/mm2 and a hardness of 57-66 HRC in the hardened and tempered condition and wherein the blade is made from a steel, which comprises the following main components (in wt. %): C: 1.2-1.5; Si: 0.1-0.8; Mn: 0.1-0.7; Cr: 4.2-5.2; Mo: 3.0-4.0; V: 3.2-4.2; N: 0.01-0.15; balance Fe and impurities.
    Type: Grant
    Filed: January 17, 2015
    Date of Patent: February 20, 2018
    Assignee: VOESTALPINE PRECISION STRIP AB
    Inventor: Chris Millward
  • Patent number: 9771639
    Abstract: The present invention relates to a high-strength high-toughness steel plate and a method of manufacturing the steel plate. The steel plate contains the following chemical compositions, by weight, C: 0.03-0.06%, Si?0.30%, Mn: 1.0-1.5%, P?0.020%, S?0.010%, Al: 0.02-0.05%, Ti: 0.005-0.025%, N?0.006%, Ca?0.005%, and more than one of Cr?0.75%, Ni?0.40%, Mo?0.30%, other compositions being Ferrum and unavoidable impurities. The finished steel plate, with a thickness of 6-25 mm, has a yield strength of ?700 MPa, an elongation A50 of ?18%, Akv at ?60° C. of ?150 J and good cool bending property.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: September 26, 2017
    Assignee: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Aiwen Zhang, Sihai Jiao, Qingfeng Zhang
  • Patent number: 9737955
    Abstract: In a welded joint manufactured by a method of resistance spot welding thin steel sheets, when the diameter of a nugget formed from the thin steel sheets is denoted by d, on a horizontal plane passing through a nugget surrounded by a corona bond, distribution of an amount of P in a region in the nugget surrounded by a closed curve at a distance d/100 from an end portion of a weld zone toward the inside of the nugget and a closed curve at a distance d/5 from the end portion of the weld zone toward the inside of the nugget is analyzed by area analysis, and the proportion of the region in terms of area in which the concentration m (mass %) of P is more than twice the concentration M (mass %) of P of a base metal composition is 5% or less.
    Type: Grant
    Filed: November 6, 2012
    Date of Patent: August 22, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Koichi Taniguchi, Yasuaki Okita, Rinsei Ikeda
  • Patent number: 9695487
    Abstract: The present invention provides a high-strength wear-resistant steel plate with Brinell hardness of ?HB420, comprising the following chemical compositions (by weight %) C: 0.205-0.25%, Si: 0.20-1.00%, Mn: 1.0-1.5%, P?0.015%, S?0.010%, Al: 0.02-0.04%, Ti: 0.01-0.03%, N?0.006%, Ca?0.005%, and at least one of Cr?0.70%, Ni?0.50%, Mo?0.30%, other compositions being Ferrum and unavoidable impurities. Also provided is a method of manufacturing the wear-resistant steel plate has remarkable TRIP effect in use, improving substantially its wear resistance, thereby meeting the high demand for wear-resistant steel plates in related industries.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: July 4, 2017
    Assignee: Baoshan Iron & Steel Co., Ltd.
    Inventors: Aiwen Zhang, Guodong Wang, Sihai Jiao
  • Patent number: 9683275
    Abstract: A steel plate with a low yield ratio and high toughness. The steel plate comprises components of, by weight: C (0.05-0.08%), Si (0.15-0.30%), Mn (1.55-1.85%), P (less than or equal to 0.015%), S (less than or equal to 0.005%), Al (0.015-0.04%), Nb (0.015-0.025%), Ti (0.01-0.02%), Cr (0.20-0.40%), Mo (0.18-0.30%), N (less than or equal to 0.006%), O (less than or equal to 0.004%), Ca (0.0015-0.0050%), and Ni (less than or equal to 0.40%), a ratio of Ca to S being greater than or equal to 1.5, and the residual being Fe and inevitable impurities.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: June 20, 2017
    Assignee: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Aiwen Zhang, Sihai Jiao, Xiangqian Yuan, Yushan Chen
  • Patent number: 9599223
    Abstract: To provide a price-competitive compression ring having excellent thermal conductivity and thermal sag resistance, which can be used in a high-thermal-load environment of high-compression-ratio engines, steel identified by the material number of SKS93 in JIS G 4404 is used, and a piston ring wire is annealed before an oil-tempering treatment such that spheroidal cementite having an average particle size of 0.1-1.5 ?m is dispersed in a tempered martensite matrix.
    Type: Grant
    Filed: June 21, 2012
    Date of Patent: March 21, 2017
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventors: Yuji Shima, Ryouichi Kamon
  • Patent number: 9446443
    Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).
    Type: Grant
    Filed: May 9, 2014
    Date of Patent: September 20, 2016
    Assignee: The Gillette Company
    Inventors: William Scott Masek, Matthew Joseph Guay, Michael Joseph Bond, Joseph Allan DePuydt, Ming Laura Xu
  • Patent number: 9352369
    Abstract: A method for forming structural equipment employed in sulfur containing environments such as oil refineries and the like. In one embodiment, the method comprises: providing a steel composition containing up to 0.35% of C, 0.30 to 3.5% Si, up to 1.2% Mo, up to 1.35% Mn, up to 5% Al, less than 12.0% Cr, balance of Fe and unavoidable impurities; forming a structural component conforming to prevailing industry standards with respect to design, fabrication, inspection and testing, metallurgical and mechanical properties. The structural equipment has a corrosion rate of less than 15 mpy. In one embodiment, the equipment is formed from a steel composition has a carbon equivalent of less than 0.63, requiring no post weld heat treatment (“PWHT”). In another embodiment, the CE is less than 0.45, requiring no preheat nor PWHT.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: May 31, 2016
    Assignee: Chevron U.S.A. Inc.
    Inventors: Edwin Hall Niccolls, Grzegorz Jan Kusinski, David Lawrence Cooke
  • Patent number: 9340847
    Abstract: Embodiments of the present disclosure are directed to methods of manufacturing steel tubes that can be used for mining exploration, and rods made by the same. Embodiments of the methods include a quenching of steel tubes from an austenitic temperature prior to a cold drawing, thereby increasing mechanical properties within the steel tube, such as yield strength, impact toughness, hardness, and abrasion resistance. Embodiments of the methods reduce the manufacturing step of quenching and tempering ends of a steel tube to compensate for wall thinning during threading operations. Embodiments of the methods also tighten dimensional tolerances and reduce residual stresses within steel tubes.
    Type: Grant
    Filed: April 10, 2012
    Date of Patent: May 17, 2016
    Assignee: Tenaris Connections Limited
    Inventors: Eduardo Altschuler, Pablo Egger
  • Patent number: 9206490
    Abstract: An outer ring, an inner ring, and a ball, each of which is a bearing part, are made of a quench-hardened steel containing not less than 0.90 mass % and not more than 1.05 mass % of carbon, not less than 0.15 mass % and not more than 0.35 mass % of silicon, not less than 0.01 mass % and not more than 0.50 mass % of manganese, and not less than 1.30 mass % and not more than 1.65 mass % of chromium with the rest consisting of an impurity. A contact surface thereof with another part has a nitrogen concentration of not less than 0.25 mass %. A remaining austenite amount in the contact surface is not less than 6 volume % and not more than 12 volume %.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: December 8, 2015
    Assignee: NTN CORPORATION
    Inventors: Takashi Ueno, Chikara Ohki, Daisuke Sato, Kyouhei Kageyama, Shougo Shimizu
  • Patent number: 9187797
    Abstract: The present invention provides a steel part for machine structural use whose fatigue strength and toughness are improved and a manufacturing method thereof. A steel part made of a steel containing, in mass %, C: 0.05 to 0.20%, Si: 0.10 to 1.00%, Mn: 0.75 to 3.00%, P: 0.001 to 0.050%, S: 0.001 to 0.200%, V: exceeding 0.20 to 0.25%, Cr: 0.01 to 1.00%, Al: 0.001 to 0.500%, and N: 0.0080 to 0.0200%, and a balance being composed of Fe and inevitable impurities, in which a steel structure contains a bainite structure having an area ratio of 95% or more, a bainite lath width is 5 ?m or less, V carbide having an average grain diameter of not less than 4 nm nor more than 7 nm dispersedly exists in the bainite structure, and an area ratio of V carbide in the bainite structure is 0.18% or more.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: November 17, 2015
    Assignee: NIPPON STEEL AND SUMITOMO METAL CORPORATION
    Inventors: Shinya Teramoto, Hiromasa Takada, Manabu Kubota, Yoichi Taniguchi, Junichi Nakatsuka, Kazuhiro Fujimura, Satoshi Koganemaru
  • Patent number: 9051634
    Abstract: Disclosed is a steel sheet in which the amounts of respective elements in chemical components, which are represented by mass %, satisfy the following Expression 1 and Expression 2. In addition, the steel contains Ti-included-carbonitrides as inclusions, and the number density of the Ti-included-carbonitrides having a long side of 5 ?m or more is 3 pieces/mm2 or less. 0.3?{Ca/40.88+(REM/140)/2}/(S/32.07)??(Expression 1) Ca?0.005?0.0035×C??(Expression 2).
    Type: Grant
    Filed: June 28, 2012
    Date of Patent: June 9, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takashi Morohoshi, Takashi Aramaki, Masafumi Zeze
  • Patent number: 9034120
    Abstract: Provided is bearing steel excellent in workability after spheroidizing-annealing and in hydrogen fatigue resistance property after quenching and tempering. The bearing steel has a chemical composition containing, by mass %: 0.85% to 1.10% C; 0.30% to 0.80% Si; 0.90% to 2.00% Mn; 0.025% or less P; 0.02% or less S; 0.05% or less Al; 1.8% to 2.5% Cr; 0.15% to 0.4% Mo; 0.0080% or less N; and 0.0020% or less O, which further contains more than 0.0015% to 0.0050% or less Sb, with the balance being Fe and incidental impurities, to thereby effectively suppress the generation of WEA even in environment where hydrogen penetrates into the steel, so as to improve the roiling contact fatigue life and also the workability such as cuttability and forgeability of the material.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: May 19, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasumasa Hirai, Kiyoshi Uwai
  • Publication number: 20150122377
    Abstract: The invention relates to a steel and to a flat steel product produced therefrom that have optimized mechanical properties and at the same time can be produced at low cost, without having to rely for this on expensive alloying elements that are subject to great fluctuations with regard to their procurement costs. The steel and the flat steel product have for this purpose the following composition according to the invention (in % by weight): C: 0.11-0.16%; Si: 0.1-0.3%; Mn: 1.4-1.9%; Al: 0.02-0.1%; Cr: 0.45-0.85%; Ti: 0.025-0.06%; B: 0.0008-0.002%, the remainder Fe and impurities that are unavoidable for production-related reasons, which include contents of phosphorus, sulfur, nitrogen or molybdenum as long as the following respectively apply for their contents: P: ?0.02%, S: ?0.003%, N: ?0.008%, Mo: ?0.1%. Similarly, the invention relates to a method for producing a flat steel product that consists of a steel according to the invention.
    Type: Application
    Filed: June 5, 2013
    Publication date: May 7, 2015
    Inventors: Ekatherina Bocharova, Sigrun Ebest, Dorothea Mattissen, Roland Sebald
  • Publication number: 20150114524
    Abstract: In a high strength cold-rolled steel plate having a specific chemical composition, a soft first phase (ferrite) has an area ratio of 20-50%, the remainder being a hard second phase (tempered martensite and/or tempered bainite), among all the ferrite grains, ferrite grains that have an average grain diameter of 10-25 ?m account for a total area ratio of 80% or more, the number of the cementite grains that have an equivalent circle diameter of 0.3 ?m or more is more than 0.15 piece and 1.0 piece or less per 1 ?m2 of ferrite, and the tensile strength is 980 MPa or more.
    Type: Application
    Filed: May 24, 2013
    Publication date: April 30, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tomokazu Masuda, Katsura Kajihara, Toshio Murakami, Masaaki Miura, Muneaki Ikeda
  • Publication number: 20150114527
    Abstract: A steel for oil country tubular goods includes, as a chemical composition, by mass %, C, Si, Mn, Al, Mo, P, S, O, N, and a balance containing Fe and impurities, wherein a full width at half maximum HW of a crystal plane corresponding to a (211) crystal plane of an ? phase and a carbon content expressed in mass % in the chemical composition satisfy HW×C1/2?0.38, the carbon content and a molybdenum content expressed in mass % in the chemical composition satisfy C×Mo?0.6, a number of M2C carbides having a hexagonal crystal structure and having an equivalent circle diameter of 1 nm or more is 5 pieces or more per one square micron, and an yield strength is 758 MPa or more.
    Type: Application
    Filed: June 17, 2013
    Publication date: April 30, 2015
    Inventors: Tomohiko Omura, Yuji Arai, Kaori Kawano, Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Keiichi Kondo, Koji Nagahashi, Masanao Seo
  • Patent number: 9005378
    Abstract: Disclosed is a spring steel wire rod that comprises C in a range of 0.35 to 0.65% (mass %, the same applies to respective elements described hereinafter), Si in a range of 1.4 to 2.2%, Mn in a range of 0.10 to 1.0%, Cr in a range of 0.1 to 2.0%, P not more than 0.025% (0% excluded), and S not more than 0.025% (0% excluded), balance comprising iron, and unavoidable impurities, wherein an average grain size Dc of a central part of the steel wire rod is not more than 80 ?m while an average grain size Ds of a surface layer part of the steel wire rod is not less than 3.0 ?m.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: April 14, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Takuya Kochi, Shogo Murakami, Takeshi Kuroda, Hiromichi Tsuchiya
  • Patent number: 8992697
    Abstract: A high strength press-formed member includes a steel sheet constituting the member including a composition including by mass %, C: 0.12% to 0.69%, Si: 3.0% or less, Mn: 0.5% to 3.0%, P: 0.1% or less, S: 0.07% or less, Al: 3.0% or less, N: 0.010% or less, Si+Al: at least 0.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: March 31, 2015
    Assignee: JFE Steel Corporation
    Inventors: Hiroshi Matsuda, Yoshimasa Funakawa, Yasushi Tanaka
  • Publication number: 20150078951
    Abstract: The present invention relates to a high speed steel with a chemical composition that comprises, in % by weight: 0.6-2.1 C 3-5 Cr 4-14 Mo max 5 W max 15 Co 0.5-4 V, balance Fe and impurities from the manufacturing of the material, which steel is powder metallurgically manufactured and has a content of Si in the range of 0.7<Si?2.
    Type: Application
    Filed: August 4, 2014
    Publication date: March 19, 2015
    Inventor: Stefan Sundin
  • Publication number: 20150075680
    Abstract: A steel sheet suitable as a starting material for a vehicle impact absorbing member with high absorption of impact energy and resistance to cracking contains, by mass %, C: 0.08-0.30%, Mn: 1.5-3.5%; Si+Al: 0.50-3.0%, P: 0.10% or less, S: at most 0.010%, and N: at most 0.010%, and optionally, one or more types selected from Cr: at most 0.5%, Mo: at most 0.5%, B: at most 0.010%, Ti: less than 0.04%, Nb: less than 0.030%, V: less than 0.5%, Ca: at most 0.010%, Mg: at most 0.010%, REM: at most 0.050%, and Bi: at most 0.050%. The microstructure contains, by area %, bainite: more than 50%, martensite: 3-30%, and retained austenite: 3-15%, the remainder comprising ferrite having an average grain diameter of less than 5 mm. The product of uniform elongation and hole expansion ratio is at least 300%2 and 5% effective flow stress is at least 900 MPa.
    Type: Application
    Filed: April 8, 2013
    Publication date: March 19, 2015
    Inventors: Yasuaki Tanaka, Kaori Kawano, Masahito Tasaka, Yoshiaki Nakazawa, Takuya Nishio, Masayuki Wakita, Jun Haga, Toshiro Tomida
  • Patent number: 8980022
    Abstract: This case hardening steel has a chemical composition including, by mass %: C: 0.1 to 0.6%; Si: 0.02 to 1.5%; Mn: 0.3 to 1.8%; P: 0.025% or less; S: 0.001 to 0.15%; Al: over 0.05 to 1.0%; Ti: 0.05 to 0.2%; N: 0.01% or less; and O: 0.0025% or less, and further including, by mass %, one or more of Cr: 0.4 to 2.0%, Mo: 0.02 to 1.5%, Ni: 0.1 to 3.5%, V: 0.02 to 0.5%, and B: 0.0002 to 0.005%, and the balance consisting of iron and unavoidable impurities.
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: March 17, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kei Miyanishi, Masayuki Hashimura, Shuuji Kozawa, Manabu Kubota, Tatsuro Ochi
  • Patent number: 8980019
    Abstract: A steel rail includes: by mass %, higher than 0.85% to 1.20% of C; 0.05% to 2.00% of Si; 0.05% to 0.50% of Mn; 0.05% to 0.60% of Cr; P?0.0150%; and the balance consisting of Fe and inevitable impurities, wherein 97% or more of a head surface portion which is in a range from a surface of a head corner portion and a head top portion as a starting point to a depth of 10 mm has a pearlite structure, a Vickers hardness of the pearlite structure is Hv320 to 500, and a CMn/FMn value which is a value obtained by dividing CMn [at. %] that is a Mn concentration of a cementite phase in the pearlite structure by FMn [at. %] that is a Mn concentration of a ferrite phase is equal to or higher than 1.0 and equal to or less than 5.0.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: March 17, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Masaharu Ueda, Jun Takahashi, Akira Kobayashi, Takuya Tanahashi
  • Patent number: 8974610
    Abstract: A high-strength welded steel pipe is obtained by welding a seam weld portion of a steel plate that are formed in a pipe shape. In the high-strength welded steel pipe, a base metal of the steel plate includes, by mass %, C: 0.010% to 0.080%, Si: 0.01% to 0.50%, Mn: 0.50% to 2.00%, S: 0.0001% to 0.0050%, Ti: 0.003% to 0.030%, Mo: 0.05% to 1.00%, B: 0.0003% to 0.0100%, O: 0.0001% to 0.0080%, N: 0.006% to 0.0118%, P: limited to 0.050% or less, Al: limited to 0.008% or less, and the balance of Fe and inevitable impurities, Ceq is 0.30 to 0.53, Pcm is 0.10 to 0.20, [N]?[Ti]/3.4 is less than 0.003, the average grain size of the prior ? grains in heat affected zones in the steel plate is 250 ?m or less, and the prior ? grains include bainite and intragranular bainite.
    Type: Grant
    Filed: February 4, 2011
    Date of Patent: March 10, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Taishi Fujishiro, Takuya Hara, Yoshio Terada, Shinya Sakamoto, Hitoshi Asahi
  • Patent number: 8961710
    Abstract: A carburized component with improved fatigue strength has a base steel containing, by mass %, C: 0.15-0.25%, Si: 0.03-0.50%, Mn: more than 0.60% and not more than 1.5%, P?0.015%, S: 0.006-0.030%, Cr: 0.05-2.0%, Al?0.10%, N?0.03%, and O?0.0020%, and optionally at least one element selected from Mo, Cu, Ni, B, Ti, Nb and V, the balance being Fe and impurities. A surface hardened layer portion satisfies: (a) average carbon concentration in the region from the outermost surface to a point of 0.2 mm depth of 0.35-0.60 mass %, (b) surface roughness Rz?15 ?m, and (c) ?r(0)??800 MPa, ?r(100)??800 MPa, and residual stress intensity index Ir?80000, wherein Ir is calculated by [Ir=?|?r(y)|dy], where y ?m is the depth from the outermost surface and ?r(y) is the residual stress for the points from the outermost surface to a depth of 100 ?m with the range of y from 0 to 100 (?m).
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: February 24, 2015
    Assignees: Nippon Steel & Sumitomo Metal Corporation, Sintokogio, Ltd.
    Inventors: Yutaka Neishi, Takanari Hamada, Hidekazu Sueno, Yuji Kobayashi, Hideaki Sugiura
  • Publication number: 20150050519
    Abstract: In a hot stamped steel, when [C] represents an amount of C (mass %), [Si] represents an amount of Si (mass %), and [Mn] represents an amount of Mn (mass %), an expression of 5×[Si]+[Mn])/[C]>10 is satisfied, a metallographic structure includes 80% or more of a martensite in an area fraction, and optionally, further includes one or more of 10% or less of a pearlite in an area fraction, 5% or less of a retained austenite in a volume ratio, 20% or less of a ferrite in an area fraction, and less than 20% of a bainite in an area fraction, TS×?, which is a product of TS that is a tensile strength and ? that is a hole expansion ratio is 50000 MPa·% or more, and a hardness of the martensite measured with a nanoindenter satisfies H2/H1<1.10 and ?HM<20.
    Type: Application
    Filed: January 11, 2013
    Publication date: February 19, 2015
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Publication number: 20150047749
    Abstract: A low alloy steel subjected to post weld heat treatment, containing, by mass percent, of C: 0.01 to 0.15%, Si: 3% or less, Mn: 3% or less, and Al: 0.08% or less, one or more kinds of elements selected from Ti, V and Nb: the range satisfying Formula (1), and the balance being Fe and impurities, wherein in the impurities, N: 0.01% or less, P: 0.05% or less, S: 0.03% or less, and O: 0.03% or less: 0.1×[C(%)]?[Ti(%)]+[V(%)]+0.5×[Nb(%)]?0.2??(1) where, the symbol of element in the formula represents the content (mass %) of each element. In the alloy steel, a HAZ subjected to PWHT, especially short-time PWHT, has excellent hydrogen embrittlement resistance in wet hydrogen sulfide environments or the like.
    Type: Application
    Filed: December 17, 2012
    Publication date: February 19, 2015
    Inventors: Hiroyuki Hirata, Tomohiko Omura, Kenji Kobayashi, Kaori Kawano, Kota Tomatsu, Kazuhiro Ogawa
  • Patent number: 8956470
    Abstract: A steel (known as super bainite steel) containing between 90% and 50% bainite, the rest being austenite, in which excess carbon remains within the bainitic ferrite at a concentration beyond that consistent with equilibrium; there is also partial partitioning of carbon into the residual austenite. In one embodiment of the disclosure, the steel contains in weight percent: carbon 0.6 to 1.1%, silicon 1.5 to 2.0%, manganese 0.5 to 1.8, nickel up to 3%, chromium 1.0 to 1.5, molybdenum 0.2 to 0.5%, vanadium 0.1 to 0.2%, balance iron save for incidental impurities. Excellent properties are obtained if the manganese content is about 1% by weight.
    Type: Grant
    Filed: July 31, 2009
    Date of Patent: February 17, 2015
    Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland
    Inventors: Harshad Kumar Dharamshi Hansraj Bhadeshia, Carlos Garcia-Mateo, Peter Brown
  • Publication number: 20150041026
    Abstract: A method is provided with which a bearing steel, even when obtained from an ingot, is made to have a segregation part reduced in the degree of segregation and maximum inclusion diameter. The ingot contains 0.56-0.70 mass % C, 0.15-0.50 mass %, excluding 0.50 mass %, Si, 0.60-1.50 mass % Mn, 0.50-1.10 mass % Cr, 0.05-0.5 mass % Mo, up to 0.025 mass % P, up to 0.025 mass % S, 0.005-0.500 mass % Al, up to 0.0015 mass % O, and 0.0030-0.015 mass % N, with the remainder comprising Fe and incidental impurities. The ingot has a degree of segregation of 2.8 or less and a predicted value of the maximum diameter of inclusions present in 30,000 mm2 of the ingot, as calculated by extreme value statistics, of 60 ?m or less.
    Type: Application
    Filed: September 27, 2012
    Publication date: February 12, 2015
    Applicants: JFE STEEL CORPORATION, NTN CORPORATION
    Inventors: Minoru Honjo, Kiyoshi Uwai, Shinji Mitao
  • Patent number: 8951366
    Abstract: A high-strength cold-rolled steel sheet includes, by mass %, C: 0.10% to 0.40%, Mn: 0.5% to 4.0%, Si: 0.005% to 2.5%, Al: 0.005% to 2.5%, Cr: 0% to 1.0%, and a balance of iron and inevitable impurities, in which an amount of P is limited to 0.05% or less, an amount of S is limited to 0.02% or less, an amount of N is limited to 0.006% or less, the microstructure includes 2% to 30% of retained austenite by area percentage, martensite is limited to 20% or less by area percentage in the microstructure, an average particle size of cementite is 0.01 ?m to 1 ?m, and 30% to 100% of the cementite has an aspect ratio of 1 to 3.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: February 10, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kohichi Sano, Chisato Wakabayashi, Hiroyuki Kawata, Riki Okamoto, Naoki Yoshinaga, Kaoru Kawasaki, Natsuko Sugiura, Nobuhiro Fujita
  • Patent number: 8951367
    Abstract: A cold rolled steel sheet with excellent bendability contains C at 0.15 to 0.30%, Si at 0.01 to 1.8%, Mn at 1.5 to 3.0%, P at not more than 0.05%, S at not more than 0.005%, Al at 0.005 to 0.05% and N at not more than 0.005%, the balance being Fe and inevitable impurities, and has a steel sheet superficial soft portion satisfying: Hv(S)/Hv(C)?0.8??(1) wherein Hv(S) is hardness of the steel sheet superficial soft portion, and Hv(C) is hardness of a steel sheet core portion, 0.10?t(S)/t?0.30??(2) wherein t(S) is thickness of the steel sheet superficial soft portion, and t is the sheet thickness.
    Type: Grant
    Filed: February 16, 2011
    Date of Patent: February 10, 2015
    Assignee: JFE Steel Corporation
    Inventors: Kenji Kawamura, Kazuhiro Seto
  • Patent number: 8932414
    Abstract: Disclosed is a high-strength steel plate with excellent warm workability that has a component composition comprising, in mass %, 0.05 to 0.4% C, 0.5 to 3% Si+Al, 0.5 to 3% Mn, no more than 0.15% P (not including 0%), and no more than 0.02% S (including 0%), with the remainder comprising iron and impurities, and a composition that includes a total of 45 to 80% martensite and/or bainitic ferrite in terms of the area ratio relative to the entire composition, 5 to 40% polygonal ferrite in terms of the area ratio relative to the entire composition, and 5 to 20% retained austenite in terms of the area ratio relative to the entire composition, wherein the C concentration (C?R) within said residual austenite is in the range of 0.6 mass % to less than 1.0 mass %, and that furthermore may include bainite. In the high-strength steel plate, TRIP effects are achieved to the fullest extent in warm working, and increased ductility over prior steel plates is reliably achieved.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: January 13, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Hideo Hata, Toshio Murakami, Yukihiro Utsumi
  • Publication number: 20150010775
    Abstract: A hot stamped steel according to the present invention satisfies an expression of (5×[Si]+[Mn])/[C]>11 when [C] represents an amount of C by mass %, [Si] represents an amount of Si by mass %, and [Mn] represents an amount of Mn by mass %, a metallographic structure after hot stamping includes 40% to 90% of a ferrite and 10% to 60% of a martensite in an area fraction, a total of an area fraction of the ferrite and an area fraction of the martensite is 60% or more, a hardness of the martensite measured with a nanoindenter satisfies an H2/H1<1.10 and ?HM<20, and TS×?, which is a product of a tensile strength TS and a hole expansion ratio ? is 50000 MPa·% or more.
    Type: Application
    Filed: January 11, 2013
    Publication date: January 8, 2015
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Patent number: 8926766
    Abstract: Provided is a low yield ratio, high strength and high uniform elongation steel plate having excellent strain ageing resistance equivalent to API 5L X70 Grade or lower and a method for manufacturing the same. In particular, the steel plate contains 0.06% to 0.12% C, 0.01% to 1.0% Si, 1.2% to 3.0% Mn, 0.015% or less P, 0.005% or less S, 0.08% or less Al, 0.005% to 0.07% Nb, 0.005% to 0.025% Ti, 0.010% or less N, and 0.005% or less O on a mass basis, the remainder being Fe and unavoidable impurities. The low yield ratio, high strength and high uniform elongation steel plate has a metallographic microstructure that is a two-phase microstructure consisting of bainite and M-A constituent, the area fraction of the M-A constituent being 3% to 20%, the equivalent circle diameter of the M-A constituent being 3.0 ?m or less.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: January 6, 2015
    Assignee: JFE Steel Corporation
    Inventors: Junji Shimamura, Nobuyuki Ishikawa, Nobuo Shikanai
  • Publication number: 20150004433
    Abstract: A steel sheet includes, by mass %: C: 0.020% to 0.080%; Si: 0.01% to 0.10%; Mn: 0.80% to 1.80%; and Al: more than 0.10% and less than 0.40%; and further includes: Nb: 0.005% to 0.095%; and Ti: 0.005% to 0.095%, in which a total amount of Nb and Ti is 0.030% to 0.100%, and the steel sheet includes, as a metallographic structure, ferrite, bainite, and other phases, an area fraction of the ferrite is 80% to 95%, an area fraction of the bainite is 5% to 20%, a total fraction of the other phases is less than 3%, a tensile strength is 590 MPa or more, and a fatigue strength ratio as a fatigue strength to the tensile strength is 0.45 or more.
    Type: Application
    Filed: February 7, 2013
    Publication date: January 1, 2015
    Inventors: Hiroyuki Tanaka, Kunio Hayashi, Toshio Ogawa, Koichi Goto, Kazuaki Nakano
  • Patent number: 8920582
    Abstract: A steel material which is suitable for hot press working or hot three-dimensional bending and direct quench and which can be used to manufacture a high-strength formed article with sufficient quench hardening even by short time heating at a low temperature has a chemical composition comprising, in mass percent, C: 0.05-0.35%, Si: at most 0.5%, Mn: 0.5-2.5%, P: at most 0.03%, S: at most 0.01%, sol. Al: at most 0.1%, N: at most 0.01%, and optionally at least one element selected from the group consisting of B: 0.0001-0.005%, Ti: 0.01-0.1%, Cr: 0.18-0.5%, Nb: 0.03-0.1%, Ni: 0.18-1.0%, and Mo: 0.03-0.5% and has a steel structure in which the spheroidization ratio of carbides is 0.60-0.90.
    Type: Grant
    Filed: August 22, 2012
    Date of Patent: December 30, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kazuo Hikita, Nobusato Kojima
  • Patent number: 8920296
    Abstract: A forged roll for use, inter alia, in the cold rolling industry and a method of producing a forged roll as described. The roll has a steel composition, by weight, with 0.8 to less than 1% C, 0.2 to 0.5% Mn, 0.2 to 2.0% Si, 7.0 to 13.0% Cr, 0.6 to 1.6% Mo, more than 1.0 to 3.0% V, the remainder being Fe and impurities. The steel is tempered martensite with retained austenite at less than 5% per volume with eutectic carbides of less than 5% by volume, a hardness between 780-840 HV, and internal compressive stresses of between ?300 to ?500 MPa.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: December 30, 2014
    Assignee: Åkers AB
    Inventors: Claude Gaspard, Catherine Vergne, Daniel Batazzi
  • Publication number: 20140370329
    Abstract: When the amount of C, the amount of Si and the amount of Mn are respectively represented by [C], [Si] and [Mn] in unit mass %, the cold rolled steel sheet satisfies a relationship of (5×[Si]+[Mn])/[C]>10, the metallographic structure contains, by area ratio, 40% to 90% of a ferrite and 10% to 60% of a martensite, further contains one or more of 10% or less of a pearlite by area ratio, 5% or less of a retained austenite by volume ratio and 20% or less of a bainite by area ratio, the hardness of the martensite measured using a nanoindenter satisfies H20/H10<1.10 and ?HM0<20, and TS×? representing the product of TS that is a tensile strength and ? that is a hole expansion ratio is 50000 MPa·% or more.
    Type: Application
    Filed: January 11, 2013
    Publication date: December 18, 2014
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Publication number: 20140366994
    Abstract: A steel sheet and a method for producing the same are disclosed. The steel sheet has a composition containing 0.015% to 0.05% C, less than 0.10% Si, 0.1% to 2.0% Mn, 0.20% or less P, 0.1% or less S, 0.01% to 0.10% Al, 0.005% or less N, and 0.06% to 0.5% Ti in percent by mass, C and Ti satisfying the inequality Ti*/C?4, where Ti* (mass percent)=Ti-3.4N and Ti, C, and N represent the content (mass percent) of each element. The steel sheet has a microstructure which contains a ferrite phase as a base, in which the average grain diameter of the ferrite phase is 7 ?m or more, and in which the ratio of the rolling-direction average grain diameter to thickness-wise average grain diameter of the ferrite phase is 1.1 or more.
    Type: Application
    Filed: December 10, 2012
    Publication date: December 18, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Taro Kizu, Koichiro Fujita
  • Patent number: 8911567
    Abstract: The high-strength steel sheet includes, by mass %: C: 0.01% to 0.10%; Si: 0.15% or less; Mn: 0.80% to 1.80%; P: 0.10% or less; S: 0.015% or less; Al: 0.10% to 0.80%; Cr: 0.01% to 1.50%; N: 0.0100% or less; and a balance consisting of iron and inevitable impurities, in which a metallic structure is composed of ferrite and a hard second phase, the area fraction of the ferrite is 80% or more, the area fraction of the hard second phase is 1% to 20%, the fraction of unrecrystallized ferrite in the ferrite is less than 10%, the ferrite grain sizes are 5 ?m to 20 ?m, and the fraction of the ferrite crystal grains having an aspect ratio of 1.2 or less in the entire ferrite crystal grains is 60% or more.
    Type: Grant
    Filed: November 9, 2010
    Date of Patent: December 16, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Toshio Ogawa, Naoki Matsutani, Koichi Goto, Shinichiro Watanabe, Nobuhiro Fujita, Toshiki Nonaka
  • Publication number: 20140363696
    Abstract: A high-strength hot rolled steel sheets with excellent stretch flangeability has small variations in mechanical properties in individual coils. Variations in strength from place to place in a coil are decreased by minimally reducing the Si and Mn contents to suppress the occurrence of problems such as segregation. Further, the microstructure of the steel sheets is configured such that a ferrite phase represents an area ratio of not less than 95%, the ferrite crystal grains have an average grain size of not less than 1 ?m, and the ferrite crystal grains contain TiC with an average particle size of not more than 7 nm dispersed in the crystal grains.
    Type: Application
    Filed: December 14, 2012
    Publication date: December 11, 2014
    Inventors: Yoshimasa Funakawa, Tetsuo Yamamoto, Hiroshi Uchomae, Hiroshi Nakano, Taro Kizu
  • Publication number: 20140352852
    Abstract: The steel sheet has a chemical composition containing, by mass %, C: 0.04-0.08%, Si: 0.50% or less, Mn: 0.8-2.2%, P: 0.02% or less, S: 0.006% or less, Al: 0.1% or less, N: 0.008% or less, and Cr: 0.05-0.8%, and further Nb: 0.01-0.08%, V: 0.001-0.12%, and Ti: 0.005-0.04% in adjusted amounts, with the balance including Fe and incidental impurities. The steel sheet has a surface layer having a microstructure containing bainite as a main phase, martensite as a second phase in a volume fraction of 0.5-4%, and at lease one of ferrite phase, pearlite, and cementite as a third phase in a total volume fraction of 10% or less.
    Type: Application
    Filed: December 21, 2012
    Publication date: December 4, 2014
    Inventors: Hiroshi Nakata, Tomoaki Shibata, Chikara Kami