Nickel Containing Patents (Class 148/335)
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Patent number: 11890894Abstract: The railway wheel according to the present embodiment has a chemical composition consisting of: in mass %, C: 0.80 to 1.15%, Si: 0.45% or less, Mn: 0.10 to 0.85%, P: 0.050% or less, S: 0.030% or less, Al: 0.200 to 1.500%, N: 0.0200% or less, Nb: 0.005 to 0.050%, Cr: 0 to 0.25%, and V: 0 to 0.12%, with the balance being Fe and impurities, wherein at least in the microstructure of the rim part and the web part, the amount of pro-eutectoid cementite defined by Formula (1) is 2.00 pieces/100 ?m or less: Amount of pro-eutectoid cementite(pieces/100 ?m)=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 ?m×200 ?m/(5.66×100 ?m)×100??(1).Type: GrantFiled: September 27, 2019Date of Patent: February 6, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Taketo Maejima, Manabu Kubota
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Patent number: 11560612Abstract: A method of fabricating a low alloy steel ingot, the method including a) melting all or part of an electrode by a vacuum arc remelting method, the electrode, before melting, including iron and carbon, the melted portion of the electrode being collected in a crucible, thus forming a melt pool within the crucible; and b) solidifying the melt pool by heat exchange between the melt pool and a cooling fluid, the heat exchange applied serving to impose a mean solidification speed during step b) that is less than or equal to 45 ?m/s and to obtain an ingot of low alloy steel.Type: GrantFiled: June 24, 2019Date of Patent: January 24, 2023Assignees: SAFRAN AIRCRAFT ENGINES, SAFRAN LANDING SYSTEMSInventors: Laurent Ferrer, Nicolas Binot
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Patent number: 11519047Abstract: A motor vehicle component and a method of manufacturing thereof is disclosed having at least regionally high-strength and at the same time ductile properties, including providing a sheet metal blank composed of a hardenable steel alloy with at least 0.25% carbon fraction, at least partially heating the sheet metal blank to above austenitizing temperature, in less than 20 seconds, hot-forming and press-hardening the sheet metal blank, in the process, setting a tensile strength Rm of greater than 1800 MPa and an elongation at break A20 of greater than 6%.Type: GrantFiled: May 11, 2017Date of Patent: December 6, 2022Assignee: BENTELER AUTOMOBILTECHNIK GMBHInventors: Martin Holzweissig, Georg Frost, Ruediger Erhardt
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Patent number: 11434557Abstract: Provided are a low-temperature steel plate having excellent impact toughness, and a method for manufacturing same, the low-temperature steel plate comprising, in wt %, 0.02-0.08% C, 6.0-7.5% Ni, 0.5-0.9% Mn, 0.03-0.15% Si, 0.02-0.3% Mo, and 0.1-0.3% Cr, and 50 ppm or less of P, 10 ppm or less of S, and the remainder in Fe and various unavoidable impurities, and the microstructure at ¼t (t: thickness of the steel plate) location of the steel plate comprising, in % surface area, 10-35% tempered bainite, 3-15% residual austenite, and the remainder in tempered martensite, and having granularity of 10 ?m or less of high angle grain boundaries at 15° or greater as measured by Electron Backscatter Diffraction (EBSD).Type: GrantFiled: June 26, 2018Date of Patent: September 6, 2022Assignee: POSCOInventor: Hak-Cheol Lee
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Patent number: 11401593Abstract: The invention relates to a maraging steel containing C: 0.02% (mass %, hereinafter the same) or less, Si: 0.3% or less, Mn: 0.3% or less, Ni: 7.0 to 15.0%, Cr: 5.0% or less, Co: 8.0 to 12.0%, Mo: 0.1 to 2.0%, Ti: 1.0 to 3.0%, and Sol.Al: 0.01 to 0.2%, where the balance includes Fe and unavoidable impurities of P: 0.01% or less, S: 0.01% or less, N: 0.01% or less, and O: 0.01% or less. The parent phase of the maraging steel includes a martensitic phase. The parent phase contains a martensitic phase obtained by reverse transformation from a martensitic phase to an austenitic phase and then transformation from the austenitic phase, in an area fraction of 25% to 75%.Type: GrantFiled: February 5, 2018Date of Patent: August 2, 2022Assignee: Kobe Steel, Ltd.Inventors: Zhuyao Chen, Takeo Miyamura, Shigenobu Namba
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Patent number: 10844456Abstract: Provided are: a cold work tool having excellent wear resistance; and a method for manufacturing the cold work tool. A cold work tool which has an ingredient composition that can be prepared into a martensite structure by quenching and which has a martensite structure, wherein the hardness of the cold work tool is 58 HRC or more, the area ratio of a carbide having an equivalent circle diameter of 5 ?m or more in the cross-sectional structure of the cold work tool is 4.0% by area or more, and the carbon solid solution fraction, which is expressed by the ratio of the mass ratio of the amount of carbon that is present in the form of a solid solution in the structure of the cold work tool to the mass ratio of the amount of carbon that is contained in the whole of the cold work tool, is 75.0% or more. A method for manufacturing a cold work tool, which is suitable for manufacturing the aforementioned cold work tool.Type: GrantFiled: March 1, 2016Date of Patent: November 24, 2020Assignee: HITACHI METALS, LTD.Inventors: Tatsuya Shouji, Yukio Shinji, Katsufumi Kuroda
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Patent number: 10822681Abstract: A non-scaling heat-treatable steel with particular suitability for producing hardened or die-hardened components is disclosed, characterized by the following chemical composition in % by weight: C 0.04-0.50; Mn 0.5-6.0; Al 0.5-3.0; Si 0.05-3.0; Cr 0.05-3.0; Ni less than 3.0; Cu less than 3.0; Ti 0.0104-?0.050; B 0.0015-?40.0040; P less than 0.10; S less than 0.05; N less than 0.020; remainder iron and unavoidable impurities. Further disclosed is a method for producing a non-scaling hardened component from the steel and a method for producing a hot strip from a steel.Type: GrantFiled: April 20, 2018Date of Patent: November 3, 2020Assignee: SALZGITTER FLACHSTAHL GMBHInventors: Joachim Schöttler, Friedrich Luther, Stefan Mütze
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Patent number: 10752971Abstract: A high strength spring containing, by mass %, C: 0.40 to 0.50%, Si: 1.00 to 3.00%, Mn: 0.30 to 1.20%, Ni: 0.05 to 0.50%, Cr: 0.35 to 1.50%, Mo: 0.03 to 0.50%, Cu: 0.05 to 0.50%, Al: 0.005 to 0.100%, V: 0.05 to 0.50%, Nb: 0.005 to 0.150%, N: 0.0100 to 0.0200%, P: limited to be less than or equal to 0.015%, S: limited to be less than or equal to 0.010%, and the balance of Fe and inevitable impurities, wherein a Nb-compound including at least one of Nb-carbide, Nb-nitride and Nb-carbonitride is included, and wherein a V-compound including at least one of V-carbide and V-carbonitride that is precipitated around the Nb-compound is included.Type: GrantFiled: June 1, 2017Date of Patent: August 25, 2020Assignee: MITSUBISHI STEEL MFG. CO., LTD.Inventors: Motoki Watanabe, Koki Minoguchi, Hiroyuki Oishi
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Patent number: 10724113Abstract: The disclosed flat steel products have optimal mechanical properties such as high strength and good toughness, but are also well-suited for welding and other manufacturing processes. The steel products may have a ferrite-free microstructure with at least 95% by volume martensite and bainite, with a martensite content of at least 5% by volume, and no more than 5% by volume residual austenite and unavoidable microstructure constituents from the production process. In addition to iron and unavoidable impurities, a composition of the flat steel products may include in percent by weight: 0.08%-0.10% C, 0.015%-0.50% Si, 1.20%-2.00% Mn, 0.020%-0.040% Al, 0.30%-1.00% Cr, 0.20-0.30% Mo, 0.020-0.030% Nb, 0.0015-0.0025% B, up to 0.025% P, up to 0.010% S, and up to 0.006% N. Impurities can include up to 0.12% Cu, up to 0.090% Ni, up to 0.0030% Ti, up to 0.009% V, up to 0.0090% Co, up to 0.004% Sb, and up to 0.0009% W.Type: GrantFiled: February 3, 2015Date of Patent: July 28, 2020Assignee: ThyssenKrupp Steel Europe AGInventors: Andreas Kern, Elena Schaffnit, Hans-Joachim Tschersich
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Patent number: 10500817Abstract: A steel for electron-beam welding according to the present invention includes at least C: 0.02% to 0.10%, Si: 0.03% to 0.30%, Mn: 1.5% to 2.5%, Ti: 0.005% to 0.015%, N: 0.0020% to 0.0060%, and O: 0.0010% to 0.0035%, further includes S: limited to 0.010% or less, P: limited to 0.015% or less, and Al: limited to 0.004% or less, with a balance including iron and inevitable impurities. An index value CeEBB obtained by substituting composition of the steel into following Formula 1 falls in the range of 0.42 to 0.65%, the number of oxide having an equivalent circle diameter of 1.0 ?m or more is 20 pieces/mm2 or less at a thickness center portion in cross section along the thickness direction of the steel, and the number of oxide containing Ti of 10% or more and having an equivalent circle diameter of not less than 0.05 ?m or more and less than 0.5 ?m falls in the range of 1×103 to 1×105 pieces/mm2 at the thickness center portion.Type: GrantFiled: October 27, 2011Date of Patent: December 10, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Ryuichi Honma, Ryuji Uemori, Tadashi Ishikawa, Akihiko Kojima, Manabu Hoshino
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Patent number: 10428410Abstract: Steel alloys having high yield and ultimate tensile strengths in combination with high toughness based on medium carbon secondary hardening steel compositions having low cobalt content. Nickel is added to the medium carbon secondary hardening steel compositions to increase the yield and tensile strengths and fracture toughness. Applications of a steel alloy of the present disclosure include structural applications requiring high strength and high fracture toughness, such as aircraft landing gear.Type: GrantFiled: April 22, 2016Date of Patent: October 1, 2019Assignee: Carnegie Mellon UniversityInventor: Warren M. Garrison, Jr.
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Patent number: 10147717Abstract: In the disclosure, an electrostatic discharge (ESD) protection circuit is coupled between a first power rail and a second power rail to discharge any ESD stress. The ESD protection circuit includes a detection circuit, a triggering circuit, and a dual silicon controlled rectifier (DSCR) device. When an ESD stresses is being applied to the first or second power rail, the detection circuit may first detect the ESD stresses and output a detection signal to the triggering circuit. The triggering circuit generates a triggering signal based on the detection signal and the polarity of the ESD stress. Then, the DSCR device is symmetrically triggered based on the triggering signal received at a common node between at least two transistors of the same type. The exemplary ESD protection circuit may be implemented in nanoscale manufactured integrated circuit and achieve good ESD robustness while maintaining low standby leakage current and relatively small silicon footprint.Type: GrantFiled: August 26, 2016Date of Patent: December 4, 2018Assignee: Novatek Microelectronics Corp.Inventors: Federico Agustin Altolaguirre, Ming-Dou Ker, Tzu-Chien Tzeng, Ju-Lin Huang
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Patent number: 9951404Abstract: One aspect of the present disclosure is directed to low-alloy steels exhibiting high hardness and an advantageous level of multi-hit ballistic resistance with minimal crack propagation imparting a level of ballistic performance suitable for military armor applications. Certain embodiments of the steels according to the present disclosure have hardness in excess of 550 HBN and demonstrate a high level of ballistic penetration resistance relative to conventional military specifications.Type: GrantFiled: July 21, 2015Date of Patent: April 24, 2018Assignee: ATI PROPERTIES LLCInventors: Ronald E. Bailey, Thomas R. Parayil, Glenn J. Swiatek
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Patent number: 9945014Abstract: A high-manganese wear-resistant steel having excellent weldability comprises 5 to 15 wt % of Mn, 16?33.5C+Mn?30 of C, 0.05 to 1.0 wt % of Si, and a balance of Fe and other inevitable impurities. The microstructure thereof includes martensite as a major component, and 5% to 40% of residual austenite by area fraction.Type: GrantFiled: December 28, 2012Date of Patent: April 17, 2018Assignee: POSCOInventors: Soon-Gi Lee, In-Shik Suh, In-Gyu Park, Hong-Ju Lee
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Patent number: 9752203Abstract: The present invention describes a process to make enhanced fatigue strength micro-alloy steel. In the process of the present invention, the soaking temperature is maintained in the range of 900° C. to 1050° C. and soaking time in the range of 30-60 minutes depending on size of crankshaft to get refined grain size. Distortion of the components is prevented from occurring with provision of adequate supports especially designed for the process. Forged parts made using the process, such as crankshafts, have a refined grain pattern and result into 20 to 25% enhancement in torsion fatigue strength & 10-25% enhancement in bending fatigue strength. The present invention thus provides an enhanced ratio of the strength to material density and a micro-alloy whose torsion fatigue strength and bending fatigue strength are greater than the currently available micro-alloy steels.Type: GrantFiled: October 3, 2012Date of Patent: September 5, 2017Inventor: Babasaheb Neelkanth Kalyani
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Patent number: 9034121Abstract: A low alloy steel ingot contains from 0.15 to 0.30% of C, from 0.03 to 0.2% of Si, from 0.5 to 2.0% of Mn, from 0.1 to 1.3% of Ni, from 1.5 to 3.5% of Cr, from 0.1 to 1.0% of Mo, and more than 0.15 to 0.35% of V, and optionally Ni, with a balance being Fe and unavoidable impurities. Performing quality heat treatment including a quenching step and a tempering step to the low alloy steel ingot to obtain a material, which has a grain size number of from 3 to 7 and is free from pro-eutectoid ferrite in a metallographic structure thereof, and which has a tensile strength of from 760 to 860 MPa and a fracture appearance transition temperature of not higher than 40° C.Type: GrantFiled: April 17, 2012Date of Patent: May 19, 2015Assignees: THE JAPAN STEEL WORKS,LTD., KABUSHIKI KAISHA TOSHIBAInventors: Satoru Ohsaki, Kazuhiro Miki, Tsukasa Azuma, Koji Kajikawa, Shigeru Suzuki, Masayuki Yamada, Itaru Murakami, Kenichi Okuno, Liang Yan, Reki Takaku, Akihiro Taniguchi, Tetsuya Yamanaka, Makoto Takahashi, Kenichi Imai, Osamu Watanabe, Joji Kaneko
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Patent number: 9034120Abstract: Provided is bearing steel excellent in workability after spheroidizing-annealing and in hydrogen fatigue resistance property after quenching and tempering. The bearing steel has a chemical composition containing, by mass %: 0.85% to 1.10% C; 0.30% to 0.80% Si; 0.90% to 2.00% Mn; 0.025% or less P; 0.02% or less S; 0.05% or less Al; 1.8% to 2.5% Cr; 0.15% to 0.4% Mo; 0.0080% or less N; and 0.0020% or less O, which further contains more than 0.0015% to 0.0050% or less Sb, with the balance being Fe and incidental impurities, to thereby effectively suppress the generation of WEA even in environment where hydrogen penetrates into the steel, so as to improve the roiling contact fatigue life and also the workability such as cuttability and forgeability of the material.Type: GrantFiled: November 29, 2011Date of Patent: May 19, 2015Assignee: JFE STEEL CORPORATIONInventors: Yasumasa Hirai, Kiyoshi Uwai
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Patent number: 9005520Abstract: The invention concerns steels having excellent resistance over time, in a corrosive atmosphere due to oxidizing environments such as, for example, fumes or water vapor, under high pressure and/or temperature. The invention concerns a steel composition for special applications, said composition containing, by weight, about 1.8 to 11% of chromium (and preferably between about 2.3 and 10% of chromium), less than 1% of silicon, and between 0.20 and 0.45% of manganese. It has been found that it is possible to adjust the contents of the composition based on a predetermined model, selected to obtain substantially optimal properties with respect to corrosion in specific conditions of high temperature performances. Said model can involve as additive of as residue at least one element selected among molybdenum, tungsten, cobalt, and nickel.Type: GrantFiled: June 7, 2007Date of Patent: April 14, 2015Assignees: V & M FranceInventors: Jean Leyer, Bruno Vandenberghe, Viviane Lepingle, Ghislain Louis, Annie Fouquet, Catheline Petelot, Emilie Petelot, Adeline Petelot
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Patent number: 8999078Abstract: A forging heat resistant steel of an embodiment contains in percent by mass C: 0.05-0.2, Si: 0.01-0.1, Mn: 0.01-0.15, Ni: 0.05-1, Cr: 8 or more and less than 10, Mo: 0.05-1, V: 0.05-0.3, Co: 1-5, W: 1-2.2, N: 0.01 or more and less than 0.015, Nb: 0.01-0.15, B: 0.003-0.03, and a remainder comprising Fe and unavoidable impurities.Type: GrantFiled: December 23, 2011Date of Patent: April 7, 2015Assignees: Kabushiki Kaisha Toshiba, The Japan Steel Works, Ltd.Inventors: Masayuki Yamada, Reki Takaku, Haruki Ohnishi, Kenichi Okuno, Kenichi Imai, Kazuhiro Miki, Tsukasa Azuma, Satoru Ohsaki
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Patent number: 8992698Abstract: Provided is a welding metal in which the chemical component composition thereof is appropriately controlled; an A value that is specified by a predetermined relational expression satisfies the requirement of being 3.8% to 9.0%; an X value that is specified by a predetermined relational expression satisfies the requirement of being 0.5% or greater; the area percentage of carbide particles having a circle-equivalent diameter of 0.20 ?m or greater in the welding metal is 4.0% or less; and the number of carbide particles having a circle-equivalent diameter of 1.0 ?m or greater is 1000 particles/mm2 or less. This welding metal, which can exhibit not only high strength but also good low-temperature toughness and good drop-weight characteristics, is useful as a material for a pressure vessel in a nuclear power plant.Type: GrantFiled: April 8, 2011Date of Patent: March 31, 2015Assignee: Kobe Steel. Ltd.Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Minoru Otsu, Hideaki Takauchi
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Patent number: 8992697Abstract: A high strength press-formed member includes a steel sheet constituting the member including a composition including by mass %, C: 0.12% to 0.69%, Si: 3.0% or less, Mn: 0.5% to 3.0%, P: 0.1% or less, S: 0.07% or less, Al: 3.0% or less, N: 0.010% or less, Si+Al: at least 0.Type: GrantFiled: February 28, 2011Date of Patent: March 31, 2015Assignee: JFE Steel CorporationInventors: Hiroshi Matsuda, Yoshimasa Funakawa, Yasushi Tanaka
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Publication number: 20150083282Abstract: There is provided a seamless steel pipe having high strength and high toughness even if having a thick wall. A seamless steel pipe according to the present embodiment consists of: in mass %, C: 0.03 to 0.08%, Si: not more than 0.25%, Mn: 0.3 to 2.0%, P: not more than 0.05%, S: not more than 0.005%, Al: 0.001 to 0.10%, Cr: 0.02 to 1.0%, Ni: 0.02 to 1.0%, Mo: 0.02 to 0.8%, N: 0.002 to 0.008%, Ca: 0.0005 to 0.005%, and Nb: 0.01 to 0.1%, the balance being Fe and impurities, and has a wall thickness of not less than 50 mm.Type: ApplicationFiled: April 10, 2013Publication date: March 26, 2015Inventors: Yukimasa Ueda, Yuji Arai
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Patent number: 8980022Abstract: This case hardening steel has a chemical composition including, by mass %: C: 0.1 to 0.6%; Si: 0.02 to 1.5%; Mn: 0.3 to 1.8%; P: 0.025% or less; S: 0.001 to 0.15%; Al: over 0.05 to 1.0%; Ti: 0.05 to 0.2%; N: 0.01% or less; and O: 0.0025% or less, and further including, by mass %, one or more of Cr: 0.4 to 2.0%, Mo: 0.02 to 1.5%, Ni: 0.1 to 3.5%, V: 0.02 to 0.5%, and B: 0.0002 to 0.005%, and the balance consisting of iron and unavoidable impurities.Type: GrantFiled: January 13, 2010Date of Patent: March 17, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Kei Miyanishi, Masayuki Hashimura, Shuuji Kozawa, Manabu Kubota, Tatsuro Ochi
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Patent number: 8980019Abstract: A steel rail includes: by mass %, higher than 0.85% to 1.20% of C; 0.05% to 2.00% of Si; 0.05% to 0.50% of Mn; 0.05% to 0.60% of Cr; P?0.0150%; and the balance consisting of Fe and inevitable impurities, wherein 97% or more of a head surface portion which is in a range from a surface of a head corner portion and a head top portion as a starting point to a depth of 10 mm has a pearlite structure, a Vickers hardness of the pearlite structure is Hv320 to 500, and a CMn/FMn value which is a value obtained by dividing CMn [at. %] that is a Mn concentration of a cementite phase in the pearlite structure by FMn [at. %] that is a Mn concentration of a ferrite phase is equal to or higher than 1.0 and equal to or less than 5.0.Type: GrantFiled: June 7, 2011Date of Patent: March 17, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masaharu Ueda, Jun Takahashi, Akira Kobayashi, Takuya Tanahashi
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Patent number: 8974610Abstract: A high-strength welded steel pipe is obtained by welding a seam weld portion of a steel plate that are formed in a pipe shape. In the high-strength welded steel pipe, a base metal of the steel plate includes, by mass %, C: 0.010% to 0.080%, Si: 0.01% to 0.50%, Mn: 0.50% to 2.00%, S: 0.0001% to 0.0050%, Ti: 0.003% to 0.030%, Mo: 0.05% to 1.00%, B: 0.0003% to 0.0100%, O: 0.0001% to 0.0080%, N: 0.006% to 0.0118%, P: limited to 0.050% or less, Al: limited to 0.008% or less, and the balance of Fe and inevitable impurities, Ceq is 0.30 to 0.53, Pcm is 0.10 to 0.20, [N]?[Ti]/3.4 is less than 0.003, the average grain size of the prior ? grains in heat affected zones in the steel plate is 250 ?m or less, and the prior ? grains include bainite and intragranular bainite.Type: GrantFiled: February 4, 2011Date of Patent: March 10, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Taishi Fujishiro, Takuya Hara, Yoshio Terada, Shinya Sakamoto, Hitoshi Asahi
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Publication number: 20150059912Abstract: A steel plate has a chemical composition containing, by mass %, C: 0.03% or more and 0.08% or less, Si: 0.01% or more and 1.0% or less, Mn: 1.2% or more and 3.0% or less, P: 0.015% or less, S: 0.005% or less, Al: 0.08% or less, Nb: 0.005% or more and 0.07% or less, Ti: 0.005% or more and 0.025% or less, N: 0.010% or less, O: 0.005% or less and the balance being Fe and inevitable impurities, a metallographic structure including a bainite phase and island martensite, and a polygonal ferrite in surface portions within 5 mm from the upper and lower surfaces, wherein the area fraction of the island martensite is 3% to 15%, the equivalent circle diameter of the island martensite is 3.0 ?m or less, the area fraction of the polygonal ferrite in the surface portions is 10% to less than 80%.Type: ApplicationFiled: March 29, 2013Publication date: March 5, 2015Inventors: Junji Shimamura, Kimihiro Nishimura
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Patent number: 8961710Abstract: A carburized component with improved fatigue strength has a base steel containing, by mass %, C: 0.15-0.25%, Si: 0.03-0.50%, Mn: more than 0.60% and not more than 1.5%, P?0.015%, S: 0.006-0.030%, Cr: 0.05-2.0%, Al?0.10%, N?0.03%, and O?0.0020%, and optionally at least one element selected from Mo, Cu, Ni, B, Ti, Nb and V, the balance being Fe and impurities. A surface hardened layer portion satisfies: (a) average carbon concentration in the region from the outermost surface to a point of 0.2 mm depth of 0.35-0.60 mass %, (b) surface roughness Rz?15 ?m, and (c) ?r(0)??800 MPa, ?r(100)??800 MPa, and residual stress intensity index Ir?80000, wherein Ir is calculated by [Ir=?|?r(y)|dy], where y ?m is the depth from the outermost surface and ?r(y) is the residual stress for the points from the outermost surface to a depth of 100 ?m with the range of y from 0 to 100 (?m).Type: GrantFiled: November 28, 2011Date of Patent: February 24, 2015Assignees: Nippon Steel & Sumitomo Metal Corporation, Sintokogio, Ltd.Inventors: Yutaka Neishi, Takanari Hamada, Hidekazu Sueno, Yuji Kobayashi, Hideaki Sugiura
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Patent number: 8956470Abstract: A steel (known as super bainite steel) containing between 90% and 50% bainite, the rest being austenite, in which excess carbon remains within the bainitic ferrite at a concentration beyond that consistent with equilibrium; there is also partial partitioning of carbon into the residual austenite. In one embodiment of the disclosure, the steel contains in weight percent: carbon 0.6 to 1.1%, silicon 1.5 to 2.0%, manganese 0.5 to 1.8, nickel up to 3%, chromium 1.0 to 1.5, molybdenum 0.2 to 0.5%, vanadium 0.1 to 0.2%, balance iron save for incidental impurities. Excellent properties are obtained if the manganese content is about 1% by weight.Type: GrantFiled: July 31, 2009Date of Patent: February 17, 2015Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern IrelandInventors: Harshad Kumar Dharamshi Hansraj Bhadeshia, Carlos Garcia-Mateo, Peter Brown
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Patent number: 8951366Abstract: A high-strength cold-rolled steel sheet includes, by mass %, C: 0.10% to 0.40%, Mn: 0.5% to 4.0%, Si: 0.005% to 2.5%, Al: 0.005% to 2.5%, Cr: 0% to 1.0%, and a balance of iron and inevitable impurities, in which an amount of P is limited to 0.05% or less, an amount of S is limited to 0.02% or less, an amount of N is limited to 0.006% or less, the microstructure includes 2% to 30% of retained austenite by area percentage, martensite is limited to 20% or less by area percentage in the microstructure, an average particle size of cementite is 0.01 ?m to 1 ?m, and 30% to 100% of the cementite has an aspect ratio of 1 to 3.Type: GrantFiled: January 26, 2011Date of Patent: February 10, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Kohichi Sano, Chisato Wakabayashi, Hiroyuki Kawata, Riki Okamoto, Naoki Yoshinaga, Kaoru Kawasaki, Natsuko Sugiura, Nobuhiro Fujita
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Patent number: 8951367Abstract: A cold rolled steel sheet with excellent bendability contains C at 0.15 to 0.30%, Si at 0.01 to 1.8%, Mn at 1.5 to 3.0%, P at not more than 0.05%, S at not more than 0.005%, Al at 0.005 to 0.05% and N at not more than 0.005%, the balance being Fe and inevitable impurities, and has a steel sheet superficial soft portion satisfying: Hv(S)/Hv(C)?0.8??(1) wherein Hv(S) is hardness of the steel sheet superficial soft portion, and Hv(C) is hardness of a steel sheet core portion, 0.10?t(S)/t?0.30??(2) wherein t(S) is thickness of the steel sheet superficial soft portion, and t is the sheet thickness.Type: GrantFiled: February 16, 2011Date of Patent: February 10, 2015Assignee: JFE Steel CorporationInventors: Kenji Kawamura, Kazuhiro Seto
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Patent number: 8932414Abstract: Disclosed is a high-strength steel plate with excellent warm workability that has a component composition comprising, in mass %, 0.05 to 0.4% C, 0.5 to 3% Si+Al, 0.5 to 3% Mn, no more than 0.15% P (not including 0%), and no more than 0.02% S (including 0%), with the remainder comprising iron and impurities, and a composition that includes a total of 45 to 80% martensite and/or bainitic ferrite in terms of the area ratio relative to the entire composition, 5 to 40% polygonal ferrite in terms of the area ratio relative to the entire composition, and 5 to 20% retained austenite in terms of the area ratio relative to the entire composition, wherein the C concentration (C?R) within said residual austenite is in the range of 0.6 mass % to less than 1.0 mass %, and that furthermore may include bainite. In the high-strength steel plate, TRIP effects are achieved to the fullest extent in warm working, and increased ductility over prior steel plates is reliably achieved.Type: GrantFiled: March 22, 2011Date of Patent: January 13, 2015Assignee: Kobe Steel, Ltd.Inventors: Hideo Hata, Toshio Murakami, Yukihiro Utsumi
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Patent number: 8932415Abstract: Provided is a welding metal in which a predetermined chemical component composition is satisfied, the A value as specified by formula (1) is 3.8% to 9.0%, and the surface area percentage of carbide having a circle-equivalent diameter of 0.20 ?m or greater in the welding metal is 4.0% or less. A value=0.8×[C]?0.05×[Si]+0.5×[Mn]+0.5×[Cu]+[Ni]?0.5×[Mo]+0.2×[Cr]??(1) (Provided that [C], [Si], [Mn], [Cu], [Ni], [Mo] and [Cr] are the C, Si, Mn, Cu, Ni, Mo and Cr content (by mass percent), respectively) The welding metal is useful as a material for a pressure vessel of a nuclear power plant as the welding metal is high in strength and has good low-temperature toughness and drop-weight characteristics.Type: GrantFiled: January 24, 2011Date of Patent: January 13, 2015Assignee: Kobe Steel, Ltd.Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Minoru Otsu, Hideaki Takauchi
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Publication number: 20150004433Abstract: A steel sheet includes, by mass %: C: 0.020% to 0.080%; Si: 0.01% to 0.10%; Mn: 0.80% to 1.80%; and Al: more than 0.10% and less than 0.40%; and further includes: Nb: 0.005% to 0.095%; and Ti: 0.005% to 0.095%, in which a total amount of Nb and Ti is 0.030% to 0.100%, and the steel sheet includes, as a metallographic structure, ferrite, bainite, and other phases, an area fraction of the ferrite is 80% to 95%, an area fraction of the bainite is 5% to 20%, a total fraction of the other phases is less than 3%, a tensile strength is 590 MPa or more, and a fatigue strength ratio as a fatigue strength to the tensile strength is 0.45 or more.Type: ApplicationFiled: February 7, 2013Publication date: January 1, 2015Inventors: Hiroyuki Tanaka, Kunio Hayashi, Toshio Ogawa, Koichi Goto, Kazuaki Nakano
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Patent number: 8920582Abstract: A steel material which is suitable for hot press working or hot three-dimensional bending and direct quench and which can be used to manufacture a high-strength formed article with sufficient quench hardening even by short time heating at a low temperature has a chemical composition comprising, in mass percent, C: 0.05-0.35%, Si: at most 0.5%, Mn: 0.5-2.5%, P: at most 0.03%, S: at most 0.01%, sol. Al: at most 0.1%, N: at most 0.01%, and optionally at least one element selected from the group consisting of B: 0.0001-0.005%, Ti: 0.01-0.1%, Cr: 0.18-0.5%, Nb: 0.03-0.1%, Ni: 0.18-1.0%, and Mo: 0.03-0.5% and has a steel structure in which the spheroidization ratio of carbides is 0.60-0.90.Type: GrantFiled: August 22, 2012Date of Patent: December 30, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Kazuo Hikita, Nobusato Kojima
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Patent number: 8920583Abstract: The invention provides a steel pipe excellent in deformation characteristics, most notably a steel pipe for expandable-pipe oil well and a low-yield-ratio line pipe, and a method of producing the same without conducting water cooling requiring large-scale heat treatment equipment, namely a method of producing a steel pipe excellent in deformation characteristics whose microstructure is a two-phase structure including a martensite-austenite constituent at an area fraction of 2 to 10% and a soft phase, which method comprises: heating at Ac1+10° C. to Ac1+60° C. and thereafter cooling a precursor steel pipe which contains, in mass %, C: 0.04 to 0.10% and Mn: 1.00 to 2.50%, is limited to Si: 0.80% or less, P: 0.03% or less, S: 0.01% or less, Al: 0.10% or less and N: 0.01% or less, further contains one or more of Ni: 1.00% or less, Mo: 0.60% or less, Cr: 1.00% or less and Cu: 1.00% or less, where content of Mn and content of one or more of Cr, Ni, Mo and Cu satisfy Mn+Cr+Ni+2Mo+Cu?2.Type: GrantFiled: July 22, 2008Date of Patent: December 30, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hitoshi Asahi, Tetsuo Ishitsuka, Motofumi Koyuba, Toshiyuki Ogata
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Patent number: 8911567Abstract: The high-strength steel sheet includes, by mass %: C: 0.01% to 0.10%; Si: 0.15% or less; Mn: 0.80% to 1.80%; P: 0.10% or less; S: 0.015% or less; Al: 0.10% to 0.80%; Cr: 0.01% to 1.50%; N: 0.0100% or less; and a balance consisting of iron and inevitable impurities, in which a metallic structure is composed of ferrite and a hard second phase, the area fraction of the ferrite is 80% or more, the area fraction of the hard second phase is 1% to 20%, the fraction of unrecrystallized ferrite in the ferrite is less than 10%, the ferrite grain sizes are 5 ?m to 20 ?m, and the fraction of the ferrite crystal grains having an aspect ratio of 1.2 or less in the entire ferrite crystal grains is 60% or more.Type: GrantFiled: November 9, 2010Date of Patent: December 16, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Toshio Ogawa, Naoki Matsutani, Koichi Goto, Shinichiro Watanabe, Nobuhiro Fujita, Toshiki Nonaka
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Patent number: 8899094Abstract: The present invention is typically embodied as a method for studying ballistic resistance of one or more steel materials. A projectile is caused to strike groups of steel samples made of the same steel material, and the ballistic limit V50 of each steel material is determined. Prior to the V50 testing, a sample of each steel material is metallographically imaged so as to reveal austenitic bodies therein. The austenitic volume fraction of a sample of each steel material is measured via VSM at least once prior to the V50 testing and at least once subsequent to the V50 testing. Subsequent to the V50 testing, a microhardness distribution is mapped characterizing a sample of each steel material in the vicinity of the ballistic crater. The empirical results are assessed in light of the inventively discovered mechanism of plasticity of the steel that is ballistically induced in relation to austenite-to-martensite transformation.Type: GrantFiled: April 10, 2012Date of Patent: December 2, 2014Assignee: The United States of America as represented by the Secretary of the NavyInventor: Xian Jie Zhang
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Publication number: 20140345756Abstract: A reduced nickel-chromium alloy component having by weight about 0.38% to about 0.43% C, about 0.15% to about 0.30% Si, about 1.00% to about 1.25% Mn, about 0.75% to about 0.90% Ni, about 1.00% to about 1.30% Cr, about 0.25% to about 0.35% Mo, about 0.05% to about 0.12% V, up to about 0.015% S, up to about 0.015% P, up to about 0.15% Cu, and balance iron and incidental impurities. The component has a hardenability corresponding to an ideal diameter of greater than about 10 inches.Type: ApplicationFiled: May 21, 2013Publication date: November 27, 2014Applicant: GENERAL ELECTRIC COMPANYInventors: Jeremy RIDGE, Ted F. MAJKA, John Randolph WOOD
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Patent number: 8894779Abstract: Provided is bearing steel excellent in post spheroidizing-annealing workability and in post quenching-tempering hydrogen fatigue resistance property. The bearing steel has a chemical composition containing, by mass %: 0.85% to 1.10% C; 0.30% to 0.80% Si; 0.90% to 2.00% Mn; 0.025% or less P; 0.02% or less S; 0.05% or less Al; 1.8% to 2.5% Cr; 0.15% to 0.4% Mo; 0.0080% or less N; 0.0020% or less O; and the balance being Fe and incidental impurities, to thereby effectively suppress the generation of WEA even in environment where hydrogen penetrates into the steel, so as to improve the rolling contact fatigue life and also the workability such as cuttability and forgeability of the material.Type: GrantFiled: November 24, 2011Date of Patent: November 25, 2014Assignee: JFE Steel CorporationInventors: Yasumasa Hirai, Kiyoshi Uwai
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Patent number: 8894778Abstract: The present invention relates to a mechanical part, which is obtained by: processing a steel into a shape of a part, the steel having an alloy composition containing, by weight percent, C: 0.10 to 0.30%, Si: 0.50 to 3.00%, Mn: 0.30 to 3.00%, P: 0.030% or less, S: 0.030% or less, Cu: 0.01 to 1.00%, Ni: 0.01 to 3.00%, Cr: 0.20 to 1.00%, Al: 0.20% or less, N: 0.05% or less, and the remainder of Fe and inevitable impurities, and the alloy composition satisfying the following condition: [Si %]+[Ni %]+[Cu %]?[Cr %]>0.50, in which [Si %], [Ni %], [Cu %] and [Cr %] represent the concentration of Si, the concentration of Ni, the concentration of Cu and the concentration of Cr in the alloy composition, respectively; subjecting the steel to a carburizing treatment in a vacuum, followed by gradually cooling the steel; and subsequently subjecting the steel to a high-frequency hardening to thereby harden a surface of the steel.Type: GrantFiled: April 8, 2008Date of Patent: November 25, 2014Assignees: Daido Tokushuko Kabushiki Kaisha, Aisin Aw Co., Ltd.Inventors: Toshiyuki Morita, Kouji Ohbayashi, Masaki Kuwabara, Taro Matsukawa, Yutaka Eto, Kohki Mizuno
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Patent number: 8882938Abstract: A high strength hot dip galvanized steel strip including, in mass percent, of the following elements: 0.10-0.18% C, 1.90-2.50% Mn, 0.30-0.50% Si, 0.50-0.70% Al, 0.10-0.50% Cr, 0.001-0.10% P, 0.01-0.05% Nb, max 0.004% Ca, max 0.05% S, max 0.007% N, and optionally at least one of the following elements: 0.005-0.50% Ti, 0.005-0.50% V, 0.005-0.50% Mo, 0.005-0.50% Ni, 0.005-0.50% Cu, max 0.005% B, the balance Fe and inevitable impurities, wherein 0.80%<Al+Si<1.05% and Mn+Cr>2.10%. This steel offers improved formability at a high strength, has a good weldability and surface quality together with a good produce-ability and coat-ability.Type: GrantFiled: December 21, 2010Date of Patent: November 11, 2014Assignee: Tata Steel Ijmuiden B.V.Inventors: Bernard Leo Ennis, David Neal Hanlon
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Patent number: 8882942Abstract: A Ni-added steel plate contains, by mass %, C: 0.03% to 0.10%, Si: 0.02% to 0.40%, Mn: 0.3% to 1.2%, Ni: 5.0% to 7.5%, Cr: 0.4% to 1.5%, Mo: 0.02% to 0.4%, Al: 0.01% to 0.08%, T.O: 0.0001% to 0.0050%, P: limited to 0.0100% or less, S: limited to 0.0035% or less, and N: limited to 0.0070% or less with a remainder composed of Fe and inevitable impurities, in which a Ni segregation ratio at a position of ¼ of a plate thickness away from a plate surface in a thickness direction is 1.3 or less, a fraction of austenite after deep cooling is 2% or more, an austenite unevenness index after deep cooling is 5.0 or less, and an average equivalent circle diameter of austenite after deep cooling is 1 ?m or less.Type: GrantFiled: July 7, 2011Date of Patent: November 11, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hitoshi Furuya, Naoki Saitoh, Motohiro Okushima, Yasunori Takahashi, Takehiro Inoue, Ryuji Uemori
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Patent number: 8876987Abstract: A high strength pressed member has excellent ductility and stretch flangeability and tensile strength of 780-1400 MPa, with a predetermined steel composition and steel microstructure relative to the entire microstructure of steel sheet, where area ratio of martensite 5-70%, area ratio of retained austenite 5-40%, area ratio of bainitic ferrite in upper bainite 5% or more, and total thereof is 40% or more, 25% or more of martensite is tempered martensite, polygonal ferrite area ratio is above 10% and below 50% to the entire microstructure of steel sheet, and average grain size is 8 ?m or less, average diameter of a group of polygonal ferrite grains is 15 ?m or less, the group of polygonal ferrite grains represented by a group of ferrite grains of adjacent polygonal ferrite grains, and average carbon content in retained austenite is 0.70 mass % or more and tensile strength is 780 MPa or more.Type: GrantFiled: October 2, 2012Date of Patent: November 4, 2014Assignee: JFE Steel CorporationInventors: Hiroshi Matsuda, Yoshimasa Funakawa, Kaneharu Okuda, Kazuhiro Seto
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Patent number: 8871040Abstract: The invention relates to an air hardenable high-hardness steel for armoring applications, such as armor plate for use in light armored vehicles and body armor, and having a high level of ballistic performance relative to its plate thickness. In particular, the invention concerns a high ballistic strength martensitic armor steel which, in an air cooled and untempered condition, has a strength coefficient (s0) of higher than 2500 MPa; a flow parameter (P) of higher than 8.0, preferably higher than 18.0; and a manganese content of 1.8 to 3.6% by weight of manganese, preferably 2.8 to 3.1% by weight of manganese. The armor steel also includes retained austenite at a volume fraction of at least 1%, and preferably a volume fraction of 4 to 20%.Type: GrantFiled: June 15, 2010Date of Patent: October 28, 2014Assignee: Damascus Armour Development (Pty) Ltd.Inventors: Deon Francoise Du Plessis, Jacob Johannes Wessels, Percy Phillip Adams, Roelof Johannes Mostert, Waldo Edmund Stumpf
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Patent number: 8871039Abstract: The present invention provides a thick welded steel pipe excellent in low temperature toughness in which contents of Mn and Mo satisfy (Expression 1) below, Pcm obtained by (Expression 2) below is 0.16 to 0.19, and a metal structure of a base material steel plate consists of ferrite being 30 to 95% in an area ratio and a low temperature transformation structure, and in a metal structure of a coarse-grained HAZ, an area ratio of grain boundary ferrite is 1.5% or more, the total area ratio of the grain boundary ferrite and intragranular ferrite is not less than 11% nor more than 90%, an area ratio of MA is 10% or less, and its balance is composed of bainite. 1.2325?(0.85×[Mn]?[Mo])?1.5215??(Expression 1) and Pcm=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10??(Expression 2).Type: GrantFiled: September 13, 2011Date of Patent: October 28, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Yasuhiro Shinohara, Takuya Hara, Naoki Doi, Eiichi Yamashita
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Patent number: 8865061Abstract: The invention relates to a steel alloy for a low alloy steel for producing high-tensile, weldable, hot-rolled seamless steel tubing, in particular construction tubing. The chemical composition (in % by mass) is: 0.15-0.18% C; 0.20-0.40% Si; 1.40-1.60% Mn; max. 0.05% P; max. 0.01% S; >0.50-0.90% Cr; >0.50-0.80% Mo; >0.10-0.15% V; 0.60-1.00% W; 0.0130-0.0220% N; the remainder is made up of iron with production-related impurities; with the optional addition of one or more elements selected from Al, Ni, Nb, Ti, with the proviso that the relationship V/N has a value of between 4 and 12 and the Ni content of the steel is not more than 0.40%.Type: GrantFiled: January 23, 2009Date of Patent: October 21, 2014Assignee: Vallourec Deutschland GmbHInventors: Christoph Kaucke, Guido Kubla, Heinz Sanders, Charles Stallybrass, André Schneider, Markus Schütz
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Publication number: 20140299236Abstract: Disclosed herein are embodiments of a seamless quenched and tempered steel pipe which can have a wall thickness WT higher than or equal to 6 mm and lower than or equal to 35 mm. Some embodiments of the steel pipe can have a chemical composition comprising C, Mn, Si, Cr, Ni, Mo, Al, N, Ca, Nb, Ti, V, Zr, and Ta based on the composition weight, the remaining being iron and impurities. In some embodiments, wherein (V+Nb) content is lower than 0.07 wt %; defining a first parameter P1=(60×C)+Cr+[5×e(35×Mo/WT)]+50×(V+Nb), the chemical composition satisfies a first condition P1?14.5.Type: ApplicationFiled: April 8, 2014Publication date: October 9, 2014Applicant: Dalmine S.p.A.Inventors: Ettore Anelli, Emanuele Paravicini Bagliani, Stefano Fare, José Enrique Garcia Gonzales, Victor Blancas Garcia, Héctor Manuel Quintanilla Carmona
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Publication number: 20140299235Abstract: Disclosed herein are embodiments of a seamless quenched and tempered steel pipe having a wall thickness (WT) higher than or equal to 35 mm and lower than or equal to 80 mm. Embodiments of the steel pipe can comprise C, Mn, Cr, Ni, Mo, Al, Ca, N, Nb, Ti, Zr, and Ta. Further, for some embodiments of the steel pipe wherein, defining a first parameter P1=50×C+Cr+10×Mo+70×V, the chemical composition can satisfy a first condition P1?8.0.Type: ApplicationFiled: April 8, 2014Publication date: October 9, 2014Applicant: Dalmine S.p.A.Inventors: Ettore Anelli, Emanuele Paravicini Bagliani, Stefano Fare
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Publication number: 20140299237Abstract: The invention relates to a method for manufacturing a high-strength structural steel and to a high-strength structural steel product. The method comprises a providing step for providing a steel slab, a heating step (1) for heating said steel slab to 950 to 1300 C, a temperature equalizing step (2) for equalizing the temperature of the steel slab, a hot rolling step including a hot rolling stage of type I (5) for hot rolling the steel slab in the no-recrystallization temperature range below the recrystallization stop temperature (RST) but above the ferrite formation temperature A3, a quenching step (6) for quenching said hot-rolled steel at cooling rate of at least 20 C/s to a quenching-stop temperature (QT) between Ms and Mf temperatures, a partitioning treatment step (7, 9) for partitioning said hot-rolled steel in order to transfer carbon from martensite to austenite, and a cooling step (8) for cooling said hot-rolled steel to room temperature.Type: ApplicationFiled: July 2, 2012Publication date: October 9, 2014Applicant: RAUTARUUKKI OYJInventors: Mahesh Chandra Somani, David Arthur Porter, Leo Pentti Karjalainen, Tero Tapio Rasmus, Ari Mikael Hirvi
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Publication number: 20140290807Abstract: A low yield ratio and high-strength hot rolled steel sheet having a composition containing, on a mass percent basis, 0.03% to 0.10% C, 0.10% to 0.50% Si, 1.4% to 2.2% Mn, 0.005 % to 0.10% Al, 0.02% to 0.10% Nb, 0.001% to 0.030% Ti, 0.05% to 0.50% Mo, 0.05% to 0.50% Cr, and 0.01% to 0.50% Ni, in which Moeq preferably satisfies the range of 1.4% to 2.2%; and a microstructure including a main phase that contains bainitic ferrite having an average grain size of 10 ?m or less and a secondary phase that contains massive martensite having an aspect ratio of less than 5.0 in an area ratio of 1.4% to 15%.Type: ApplicationFiled: June 13, 2012Publication date: October 2, 2014Applicant: JFE Steel CorporationInventors: Sota Goto, Hiroshi Nakata, Chikara Kami, Toshifumi Abe, Takato Tamai