Copper Containing Patents (Class 148/416)
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Patent number: 11848118Abstract: An aluminium based conductor made of an alloy has at least 98 wt % aluminium, from 0.25 to 0.45 wt % iron, from 0.07 to 0.25 wt % copper and from 0.001 to 0.10 wt % boron, having high strength and conductivity. The present arrangement also includes a method for obtaining such conductors.Type: GrantFiled: February 1, 2022Date of Patent: December 19, 2023Assignee: NEXANSInventor: Audun Johanson
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Patent number: 11220729Abstract: The present disclosure concerns embodiments of aluminum alloy compositions exhibiting microstructural stability and strength at high temperatures. The disclosed aluminum alloy compositions comprise particular combinations of components that contribute the ability of the compositions to exhibit improved microstructural stability and hot tearing resistance as compared to conventional alloys. Also disclosed herein are embodiments of methods of making and using the alloys.Type: GrantFiled: May 20, 2016Date of Patent: January 11, 2022Assignees: UT-Battelle, LLC, FCA US LLC, NEMAK USA, Inc.Inventors: Amit Shyam, Yukinori Yamamoto, Dongwon Shin, Shibayan Roy, James A. Haynes, Philip J. Maziasz, Adrian Sabau, Andres F. Rodriguez-Jasso, Jose A. Gonzalez-Villarreal, Jose Talamantes-Silva, Lin Zhang, Christopher R. Glaspie, Seyed Mirmiran
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Patent number: 11193192Abstract: The present invention relates to aluminum alloy products that can be riveted and possess excellent ductility and toughness properties. The present invention also relates to a method of producing the aluminum alloy products. In particular, these products have application in the automotive industry.Type: GrantFiled: October 28, 2015Date of Patent: December 7, 2021Assignee: NOVELIS INC.Inventors: Michael Bull, Rajeev G. Kamat
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Patent number: 10774408Abstract: The invention provides a method of manufacturing a component formed of an aluminum alloy for use in an automotive vehicle application, for example those requiring high strength, light-weight, and a complex three-dimensional shape. The method begins by providing a blank formed of an aluminum alloy which is already solution heat treated and tempered, and thus has a temper designation of about T4. The method further includes heating the blank to a temperature of 150° C. to 350° C., preferably 190° C. to 225° C. The method next includes quickly transferring the blank to a hot or warm forming apparatus, and stamping the blank to form the complex three-dimensional shape. Immediately after the forming step, the component has a temper designation of about T6, but preferably not greater than T6, and thus is ready for use in the automotive vehicle application without any post heat treatment or machining.Type: GrantFiled: January 23, 2015Date of Patent: September 15, 2020Assignee: MAGNA INTERNATIONAL INC.Inventors: Edward K. Steinebach, Mark Justin Jones, Jeremiah John Brady, Kenneth Ray Adams, Gerard M. Ludtka
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Patent number: 9847530Abstract: An object of the present invention is to provide an aluminum alloy foil for an electrode current collector, the foil having a high strength and high strength after a drying process. The aluminum alloy foil can be manufactured at low cost. Disclosed is an aluminum alloy foil for electrode current collector, including 0.03 to 1.0% of Fe, 0.01 to 0.2% of Si, 0.0001 to 0.2% of Cu, 0.005 to 0.03% of Ti, with the rest being Al and unavoidable impurities. The aluminum alloy foil has Fe solid solution content of 200 ppm or higher, and an intermetallic compound having a maximum diameter length of 0.1 to 1.0 ?m in an number density of 2.0×104 particles/mm2 or more.Type: GrantFiled: July 29, 2011Date of Patent: December 19, 2017Assignees: UACJ CORPORATION, UACJ FOIL CORPORATIONInventors: Masakazu Seki, Satoshi Suzuki, Kenji Yamamoto, Tomohiko Furutani
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Patent number: 8771441Abstract: An aluminum alloy comprising 2.1 to 2.8 wt. % Cu, 1.1 to 1.7 wt. % Li, 0.1 to 0.8 wt. % Ag, 0.2 to 0.6 wt. % Mg, 0.2 to 0.6 wt. % Mn, a content of Fe and Si less or equal to 0.1 wt. % each, and a content of unavoidable impurities less than or equal to 0.05 wt. % each and 0.15 wt. % total, and the alloy being substantially zirconium free.Type: GrantFiled: December 18, 2006Date of Patent: July 8, 2014Inventors: Bernard Bes, Herve Ribes, Christophe Sigli, Timothy Warner
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Patent number: 8454766Abstract: An extruded material of a free-cutting aluminum alloy excellent in embrittlement resistance at a high temperature, containing from 3 to 6% by mass of Cu and from 0.9 to 3% by mass of Bi with the balance being Aluminum and inevitable impurities, wherein a temperature for reducing the Charpy impact test value to half of the value at room temperature is 180° C. or more.Type: GrantFiled: March 31, 2008Date of Patent: June 4, 2013Assignee: Furukawa-Sky Aluminum Corp.Inventors: Kensuke Mori, Kazuo Taguchi
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Patent number: 8366846Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.Type: GrantFiled: March 26, 2009Date of Patent: February 5, 2013Assignee: Kobe Steel, Ltd.Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
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Publication number: 20120301732Abstract: Disclosed is an Al alloy film for use in a display device, which does not undergo the formation of hillocks even when exposed to high temperatures of about 450° C. to 600° C., and has excellent high-temperature heat resistance, low electrical resistance (wiring resistance) and excellent corrosion resistance under alkaline environments. Specifically disclosed is an Al alloy film for use in a display device, which comprises at least one element selected from a group X consisting of Ta, Nb, Re, Zr, W, Mo, V, Hf and Ti and at least one rare earth element, and which meets the following requirement (1) when heated at 450° C. to 600° C. (1) Precipitates each having an equivalent circle diameter of 20 nm or more are present at a density of 500,000 particles/mm2 or more in a first precipitation product containing at least one element selected from Al and the elements included in the group X and at least one rare earth element.Type: ApplicationFiled: February 16, 2011Publication date: November 29, 2012Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)Inventors: Hiroyuki Okuno, Toshihiro Kugimiya, Hiroshi Goto
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Publication number: 20120085470Abstract: The invention includes the hot thermo-mechanical processing of heat-treatable aluminum alloys comprising preparation of the billet material, heating the billet to obtain the temperature for solution treatment, holding the billet at this temperature a sufficient amount of time required for the dissolution of soluble elements, cooling the billet to the temperature necessary for plastic deformation with essential preservation of the solid solution, plastic deformation, immediate quenching of the billet after plastic deformation, and then billet aging at the corresponding temperature and time. Additional plastic deformation may be used between stages of quenching and aging. An embodiment specifies cooling rate, forging temperature and strain rate.Type: ApplicationFiled: September 16, 2011Publication date: April 12, 2012Applicant: ENGINEERED PERFORMANCE MATERIALS COMPANY, LLCInventor: Vladimir M. Segal
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Publication number: 20120024433Abstract: An assembly and method of making the assembly are provided. The assembly includes: a first 7xxx series aluminum alloy member comprising not greater than 1 wt. % Cu; a second 7xxx series aluminum alloy member comprising at least 1 wt % Cu; a joint between the first member and the second member that joins the first member to the second member; wherein the assembly comprises a stress corrosion cracking resistance for a marine environment.Type: ApplicationFiled: July 28, 2011Publication date: February 2, 2012Applicant: Alcoa Inc.Inventors: Cagatay Yanar, James P. Moran, Harry R. Zonker, Ralph R. Sawtell
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Patent number: 8011095Abstract: The invention relates to a method for producing a piston for a combustion engine comprising a combustion recess, during which an annular fiber preform for reinforcing the edge of the combustion recess is firstly fastened inside the casting mold. Afterwards, a low-silicon aluminum/copper melt is introduced into the casting mold by which the fiber preform is infiltrated and molded into the recess edge within the scope of the casting process. The piston blank produced in this manner is then subsequently compacted by a high-temperature isostatic pressing before the piston is completed by means of a machining completion process. The flanks and the base areas of the second and third annular groove are coated by means of anodic oxidation, and the hub boreholes are smoothed and hardened by roller-burnishing. This results in a very high-quality and heavy-duty piston.Type: GrantFiled: November 23, 2005Date of Patent: September 6, 2011Assignee: MAHLE GmbHInventor: Wilfried Sander
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Publication number: 20070246137Abstract: A process for fabricating a worked product or a monolithic multi-functional structural element comprising aluminium alloy includes a hot working step and at least one transformation step by cold plastic deformation after the hot transformation step. At least two zones of the structural element have imposed generalized average plastic deformations and the imposed deformations are different by at least 2%. Structural elements can be fabricated, particularly for aeronautical construction, with properties that are variable while their geometric characteristics are identical to those of existing components. The process is economic and controllable, and properties can be varied for parts not requiring any artificial ageing.Type: ApplicationFiled: April 13, 2007Publication date: October 25, 2007Inventors: Philippe Lequeu, Fabrice Heymes, Armelle Danielou
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Patent number: 6974633Abstract: An extruded structural member having improved damage tolerance containing a base section (6); a stiffening section having at least one pair of structural stiffeners (10), the structural stiffeners integral with the base section (6) and projecting outwardly thereof; and at least one intra-stiffener (90) area positioned between the pair of structural stiffeners (10), the intra-stiffener area (90) having a microstructure with intentionally increased amounts of fiber texture to reduce the rate of fatigue crack growth in the extruded structural member.Type: GrantFiled: March 10, 2004Date of Patent: December 13, 2005Assignee: Alcoa Inc.Inventors: Matthew D. Garratt, Gary H. Bray, Diana K. Denzer, Patrick Ulysse
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Patent number: 6846369Abstract: A method for producing a cast aluminum alloy article having high strength and/or toughness is provided. The method includes providing a molten aluminum alloy, centrifugally casting the molten aluminum alloy to form a cast body; and hot isostatically processing the cast body to form a hipped body. The hipped body may optionally be solution heat treated to form a heat treated body, which may subsequently be precipitation hardened to further enhance the properties of the cast product as desired. The method allows the production of cast aluminum alloy articles having physical and mechanical properties similar to those obtained for articles produced from corresponding aluminum alloy chemistries by wrought techniques.Type: GrantFiled: September 7, 2000Date of Patent: January 25, 2005Assignee: Johnson Brass & Machine Foundry, Inc.Inventors: Steven A. Clark, Balathandan S. Pillai
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Publication number: 20040231764Abstract: An aluminum alloy plate to be subjected to a bake coating contains silicon (Si) and magnesium (Mg) with the balance being aluminum (Al) and inevitable impurities. In order to set the content of Mg2Si in a range of 0.50% by weight≦Mg2Si≦1.00% by weight, when the Si content by weight percent is taken on an x-axis of rectangular coordinates and the Mg content by weight percent is taken on a y-axis of the rectangular coordinates, the Si and Mg contents are set in a region in a diagram formed by sequentially connecting a point A (0.18, 0.31), a point B (1.3, 0.31), a point C (1.3, 0.64), a point D (0.37, 0.64), a point E (0.37, 1.0), a point F (0.18, 1.0) and the point A (0.18, 0.31). Thus, a bake-hard effect can be obtained, and the aluminum alloy plate can be produced at a relatively low manufacturing cost.Type: ApplicationFiled: March 15, 2004Publication date: November 25, 2004Inventors: Hitoshi Kazama, Kunihiro Yasunaga
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Patent number: 6786983Abstract: An aluminum alloy product is provided that includes an ADC12 aluminum alloy, wherein the ADC12 aluminum alloy is cast into the product utilizing a high pressure, slow velocity casting technique.Type: GrantFiled: March 19, 2002Date of Patent: September 7, 2004Assignee: SPX CorporationInventors: Richard Brian Szymanowski, Rathindra DasGupta
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Patent number: 6712915Abstract: Various articles of manufacture, such as electrosurgical scalpels, razor blades, electronic components and mechanical components having a quasicrystalline AlCuFe alloy film less than about 10,000 Å thick. Such articles of manufacture may be formed by depositing (in sequence) on a substrate through radio frequency sputtering a stoichiometric amount of each respective alloy material and then annealing those layers to form the film through solid state diffusion.Type: GrantFiled: September 21, 2001Date of Patent: March 30, 2004Assignee: University of Utah Research FoundationInventors: Orest G. Symko, Ehab Abdel-Rahman, Wanjun Park, Thierry Klein, David Kieda
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Patent number: 6696175Abstract: The present invention provides aluminum alloys and layers formed in aluminum alloys as well as methods for their manufacture. Aluminum alloys of the present invention are provided with at least one discrete layer of uncrystallized grains formed therein. Alloys of the present invention can be formed, for example, by a process that includes a final partial anneal that permits softening of the material to essentially an O-temper condition. Processes of the present invention recrystallized substantially the entire material by leave a discrete layer of preferably less than 50 microns of the material unrecrystallized. In preferred embodiments, the aluminum material is a core material that is clad on one or both sides and the discrete unrecrystallized layer forms at the boundary between the clad and the core.Type: GrantFiled: January 16, 2003Date of Patent: February 24, 2004Assignee: Pechiney Rolled ProductsInventors: Scott L. Palmer, Zayna Connor, H. Scott Goodrich
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Patent number: 6685782Abstract: A suitable alloy of the alloy AlMgSi type employed for the manufacture of components having high capacity to absorb kinetic energy by plastic deformation contains, in wt. %, silicon 0.40 to 0.80 magnesium 0.40 to 0.70 iron max. 0.30 copper max. 0.20 manganese max. 0.15 vanadium 0.05 to 0.20 chromium max. 0.10 titanium max. 0.10 zinc max. 0.10 and further elements each individually at most 0.05, in total at most 0.15 and the remainder aluminium.Type: GrantFiled: November 23, 1998Date of Patent: February 3, 2004Assignee: Alcan Technology & Management Ltd.Inventor: Pius Schwellinger
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Publication number: 20030180178Abstract: An aluminum alloy product is provided that includes an ADC12 aluminum alloy, wherein the ADC12 aluminum alloy is cast into the product utilizing a high pressure, slow velocity casting technique.Type: ApplicationFiled: March 19, 2002Publication date: September 25, 2003Inventors: Richard Brian Szymanowski, Rathindra DasGupta
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Patent number: 6562154Abstract: Aluminum sheet products having highly anisotropic grain microstructures and highly textured crystallographic microstructures are disclosed. The products exhibit improved strength and improved resistance to fatigue crack growth, as well as other advantageous properties such as improved combinations of strength and fracture toughness. The sheet products are useful for aerospace and other applications, particularly aircraft fuselages.Type: GrantFiled: June 12, 2000Date of Patent: May 13, 2003Assignee: Aloca Inc.Inventors: Roberto J. Rioja, Robert W. Westerlund, Anne E. Roberts, Dhruba J. Chakrabarti, Diana K. Denzer, Anthony Morales, Paul E. Magnusen, Gregory B. Venema
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Publication number: 20030010411Abstract: An Al—Cu—Si—Ge quaternary alloy uses Si—Ge additions to provide a reasonably dense and homogeneous distribution of precipitates. Heterogeneous nucleation on this Si—Ge template is used to enhance both strength and thermal stability. These precipitates are used as a template for heterogeneous precipitation of other hardening phases, particularly the •′ (Al2Cu) phase. Thus, a Si—Ge addition is used to provide a dense template of heterogeneous nucleation sites for subsequent precipitation of Al—Cu precipitates.Type: ApplicationFiled: April 30, 2002Publication date: January 16, 2003Inventors: David Mitlin, John W. Morris, Velimir Radmilovic, Ulrich Dahmen
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Publication number: 20020184970Abstract: Methods for reducing inclusion content of sputter targets and targets so produced are disclosed. Inclusions (93) may be reduced by adding a small amount of Si to the molten Al or molten Al alloy followed by filtering of the molten metals through a filter medium (175). Targets having substantially no inclusions (93) therein of greater than about 400 &mgr;m are especially useful in the sputtering of large flat panel displays and result, upon sputtering, in a reduction in the amount of macrmparticles sputtered onto the substrate.Type: ApplicationFiled: December 13, 2001Publication date: December 12, 2002Inventors: Charles E. Wickersham, John E. Poole, Alexander Leybovich, Lin Zhu
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Patent number: 6406567Abstract: Stress relieving of an age hardenable aluminium alloy product after solution heat treatment and quenching, is carried out by a permanent cold plastic deformation applied by the steps: (a) applying a stress-relieving cold mechanical stretch to said product, and (b) applying a stress-relieving cold compression to said product. This combined treatment gives improved strength and toughness and at least comparable distortion after machining.Type: GrantFiled: September 28, 2000Date of Patent: June 18, 2002Assignee: Corus Aluminium Walzprodukte GmbHInventors: Alfred Johann Peter Haszler, Alfred Ludwig Heinz, Otmar Martin Müller
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Patent number: 6350532Abstract: The invention relates to a recyclable aluminum foil. The foil is made of an alloy containing 0.2%-0.5% Si, 0.4%-0.8% Fe, 0.1%-0.3% Cu, and 0.05%-0.3% Mn by weight. with the balance aluminum and incidental impurities. The foil contains at least about 2% by weight of strengthening particulates and has at least about 0.1% by weight of the copper and/or manganese retained in solid solution. The invention also relates to a method of manufacturing a sheet of aluminum based on an alloy which involves continuously casting an alloy of the above composition to form a sheet of alloy, coiling said sheet of alloy, cold rolling the sheet of alloy, interannealing the alloy after a first pass of the cold rolling; and further cold rolling the alloy to a final desired gauge. The foil, which is suitable for household use, has improved strength due to a larger quantity of dispersoids fortified by elements in solid solution, and can be recycled with other alloy scrap.Type: GrantFiled: January 18, 2000Date of Patent: February 26, 2002Assignee: Alcan International Ltd.Inventors: Thomas L. Davisson, Luc Montgrain, Daniel Pulliam, Sadashiv Nadkarni
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Patent number: 6334911Abstract: An aluminum alloy having a composition represented by the general formula: AlbalCuaMb or AlbalCuaMbTMc wherein M represents one or two elements selected between Mn and Cr; TM represents at least one element selected from the group consisting of Ti, Zr, V, Fe, Co, and Ni; and a, b and c each represent an atomic percentage of 0<a≦3, 2<b ≦5, and 0<c≦2, containing quasi-crystals in the structure thereof, and having an elongation of at least 10% at room temperature and a Young's modulus of at least 85 GPa. The aluminum alloy exhibits excellent mechanical properties such as high-temperature strength, ductility, impact strength and tensile strength and is provided as a rapidly-solidified material, a heat-treated material obtained by heat-treating the rapidly-solidified material, or a consolidated and compacted material obtained by consolidating and compacting the rapidly-solidified material.Type: GrantFiled: February 19, 1998Date of Patent: January 1, 2002Assignee: YKK CorporationInventors: Kazuhiko Kita, Koji Saito, Koju Tachi, Teruaki Onogi, Kenji Higashi
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Patent number: 6294030Abstract: Various articles of manufacture, such as electrosurgical scalpels, razor blades, and electronic components, comprise a quasicrystalline AlCuFe alloy film less than about 3000 Å thick, formed by depositing in sequence on a substrate through radio frequency sputtering a stoichiometric amount of each respective alloy material and then annealing those layers to form the film through solid state diffusion.Type: GrantFiled: December 15, 1994Date of Patent: September 25, 2001Assignee: University of Utah Research FoundationInventors: Orest G. Symko, Thierry Klein, David Kieda
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Patent number: 6267829Abstract: The present invention is a method for producing an iron-containing hypoeutectic alloy free from primary platelet-shaped beta-phase of the Al5FeSi in the solidified structure by the steps (a) providing an iron-containing aluminum alloy having a composition within the following limits, in weight percent, 6-10% Si, 0.05-1.0% Mn, 0.4-2% Fe, at least one of 1) 0.01-0.8% Ti and/or Zr 2) 0.005-0.5% Sr and/or Na and/or Ba, 0-6.0% Cu, 0-2.0% Cr, 0-2.0% Mg, 0-6.0% Zn, 0-0.Type: GrantFiled: August 27, 1998Date of Patent: July 31, 2001Assignee: Opticast ABInventors: Lennart Bäckerud, Lars Arnberg, Guocai Chai
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Patent number: 6258463Abstract: The invention relates to a process for producing anodic coatings with superior corrosion resistance and other properties on aluminum and aluminum alloy surfaces by cryogenically treating the aluminum prior to anodizing. The invention also relates to the anodic coatings and to the anodically coated articles produced by the process. The anodized coating has a thickness of 0.001 to 0.5 mm and a time to penetration of at least 5 hours for aqueous solutions of HCl.Type: GrantFiled: March 2, 2000Date of Patent: July 10, 2001Assignee: Praxair S.T. Technology, Inc.Inventor: Michael Kevin Corridan
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Patent number: 6120621Abstract: An aluminum alloy strip useful for can stock having a thickness of less than or equal to about 30 mm, and containing large (Mn,Fe)Al.sub.6 intermetallics as principal intermetallic particles in said strip. The intermetallic particles have an average surface size at a surface of the strip and an average bulk size in a bulk of the strip, the average surface size being greater than the average bulk size. The strip article may be produced by supplying a molten aluminum alloy having a composition consisting, in addition to aluminum, essentially by weight of: Si between 0.05 and 0.15%; Fe between 0.3 and 0.6%; Mn between 0.6 and 1.2%; Mg between 1.1 and 1.8%; Cu between 0.2 and 0.6%; and other elements: less than or equal to 0.05% each element with a maximum of 0.2% for the total of other elements; and casting the molten alloy in a continuous caster having opposed moving mold surfaces to an as-cast thickness of less than or equal to 30 mm.Type: GrantFiled: July 8, 1996Date of Patent: September 19, 2000Assignee: Alcan International LimitedInventors: Iljoon Jin, John Fitzsimon
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Patent number: 6113850Abstract: An A-rated, aluminum alloy suitable for machining, said alloy consisting essentially of: about 4-5.75 wt. % copper, about 0.2-0.9 wt. % bismuth, about 0.12-1.0 wt. % tin, the ratio of bismuth to tin ranging from about 0.8:1 to 5:1, up to about 0.7 wt. % iron, up to about 0.4 wt. % silicon, up to about 0.3 wt. % zinc, the balance aluminum, incidental elements and impurities. On a preferred basis, this alloy contains about 4.4-5.0 wt. % copper, about 0.4-0.75 wt. % bismuth, about 0.2-0.5 wt. % tin, the ratio of bismuth to tin ranging from about 1:1 to 3:1, about 0.2 wt. % or less iron and about 0.2 wt. % or less silicon. The alloy is substantially lead-free, cadmium-free and thallium-free. There is further disclosed an improved method for making screw machine stock or wire, rod and bar product from this alloy by casting, preheating, extruding, solution heat treating, cold finishing and aging the same.Type: GrantFiled: August 9, 1994Date of Patent: September 5, 2000Assignee: Aluminum Company of AmericaInventors: Charles W. Bartges, Gerald D. Scott, Thomas J. Klemp, M. Elise Hyland, James A. Brock, Colleen Spillard
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Patent number: 6074498Abstract: A dual aging treatment of aluminum-copper-lithium-scandium alloys allows preparation of alloys exhibiting superior physical properties as compared to the same alloys subjected to only a single aging. In particular, the difference between yield strength and ultimate tensile strength is markedly increased. The alloys are characterized by an array of fine T1 phase precipitates within the aluminum grain, leaving a substantially T1 phase precipitate-free zone along the grain boundaries, and an array of coarse .theta.' and .delta.' phase precipitates throughout the grains with little or no .theta.' and .delta.' phase-free zones.Type: GrantFiled: October 28, 1997Date of Patent: June 13, 2000Assignee: McDonnell Douglas CorporationInventors: Douglas J. Waldron, William F. Bozich
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Patent number: 5980604Abstract: Spray atomization of molten metal and/or intermetallic matrix composites reinforced with ceramic particles is practiced by atomizing the matrix into micron sized droplets and depositing the semisolid droplets in a bulk deposition upon a temperature controlled substrate. The semiliquid droplets are injected with refinement particles while in a range of 0 to 40% by volume solid phase and deposited on the substrate surface while in a 40 to 90% by volume solid phase. Refined grain morphology, increased solid solubility, nonequilibrium phases, absence of macro segregation, and elimination of the need to handle fine reactive particles are all achieved by performing the spray deposition process under a controlled atmosphere. Materials fabricated by the process exhibit unusual combinations of properties, such as spatially varying properties.Type: GrantFiled: June 13, 1996Date of Patent: November 9, 1999Assignee: The Regents of the University of CaliforniaInventor: Enrique J. Lavernia
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Patent number: 5948185Abstract: An improved method of forming a severe bend or a hem in a sheet of wrought aluminum age-hardened and age-hardenable alloy includes heating the region to be bent or hemmed to a temperature above about 250.degree. C. for a period of seconds and then quenching the heated region to remove the age-hardening effect and thereafter accomplishing the bend or hem before age hardening of the heated region occurs.Type: GrantFiled: May 1, 1997Date of Patent: September 7, 1999Assignee: General Motors CorporationInventors: Paul Edward Krajewski, Edward Frank Ryntz
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Patent number: 5908709Abstract: A material for sliding surface bearings comprises a backing layer of steel and a clad-on layer made of an aluminum-base bearing material. To increase the fatigue limit the material 2 for sliding surface bearings has been heat-treated at 200 to 220.degree. C. for 2 to 12 hours and the bearing material is composed of14 to 18% by weight tin,1.7 to 2.3% by weight copper,balance aluminum.Type: GrantFiled: August 6, 1997Date of Patent: June 1, 1999Assignee: Kolbenschmidt AktiengesellschaftInventors: Klaus Deicke, Harald Pfestorf, Werner Schubert, Thomas Steffens
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Patent number: 5803994Abstract: An essentially lead-free aluminum alloy is provided for extruded screw machine stock. The alloy consists essentially of from about 4.5% to about 6% copper, a maximum of about 0.4% silicon, a maximum of about 0.7% iron, not more than about 0.3% zinc, from about 0.1% to about 1% bismuth, from about 0.2% to about 0.5% tin, balance aluminum and unavoidable impurities. The screw machine stock is prepared by extruding a homogenized billet to the desired shape, then the shape is subjected to a thermomechanical treatment involving at least one heat-treatment and cold working.Type: GrantFiled: March 19, 1997Date of Patent: September 8, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Norman Leroy Coats, II, Larry Eugene Farrar, Jr.
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Patent number: 5766546Abstract: An alloy suitable for manufacturing components out of a hollow body by high internal pressure forming contains, in wt. %,______________________________________ Silicon 0.3 to 1.6 Magnesium 0.3 to 1.3 Iron max. 0.5 Copper max. 0.9 Manganese max. 0.5 Vanadium 0.05 to 0.3 Cobalt max. 0.3 Chromium max. 0.3 Nickel max.0.8 Zirconium max. 0.3 ______________________________________and other alloying elements, individually at most 0.05, in total at most 0.15, the remainder aluminum.Type: GrantFiled: March 13, 1997Date of Patent: June 16, 1998Assignee: Alusuisse Technology & Management Ltd.Inventor: Pius Schwellinger
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Patent number: 5759302Abstract: There is provided Al alloys which have improved and excellent fracture toughness and fatigue characteristic and improved formability, and which can be suitably used for transportation machines, such as aircraft, railway vehicles, general mechanical parts and the like. The Al alloy contains 1 to 8% (% by weight, the same is true for the following) of Cu, containing one or more selected from a group comprising 0.4 to 0.8% of Mn, 0.15 to 0.3% of Cr, 0.05 to 0.1% of Zr and 0.1 to 2.5% of Mg, Fe and Si each being less than 0.1%, a distance between constituents being more than 85 .mu.m, and having a micro-structure fulfilling at least one of the following (a) to (c):(a) the size of Al--Mn dispersoids is 4000 .ANG. or more,(b) the size of Al--Cr dispersoids is 1000 .ANG. or more, and(c) the size of Al--Zr dispersoids is 300 .ANG. or more.Type: GrantFiled: August 10, 1995Date of Patent: June 2, 1998Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Manabu Nakai, Takehiko Eto
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Patent number: 5714018Abstract: A high-strength and high-toughness aluminum-based alloy having a composition represented by the general formula: Al.sub.a Ni.sub.b X.sub.c M.sub.d Q.sub.e, wherein X is at least one element selected from the group consisting of La, Ce, Mm, Ti and Zr; M is at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, Y, Nb, Mo, Hf, Ta and W; Q is at least one element selected from the group consisting of Mg, Si, Cu and Zn; and a, b, c, d and e are, in atomic percentage, 83.ltoreq.a.ltoreq.94,3, 5.ltoreq.b.ltoreq.10, 0.5.ltoreq.c.ltoreq.3, 0.1.ltoreq.d.ltoreq.2, and 0.1.ltoreq.e.ltoreq.2. The aluminum-based alloy has a high strength and an excellent toughness and can maintain the excellent characteristics provided by a quench solidification process even when subjected to thermal influence at the time of working. In addition, it can provide an alloy material having a high specific strength by virtue of minimized amounts of elements having a high specific gravity to be added to the alloy.Type: GrantFiled: October 27, 1992Date of Patent: February 3, 1998Assignee: YKK CorporationInventors: Kazuhiko Kita, Hidenobu Nagahama, Takeshi Terabayashi, Makoto Kawanishi
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Patent number: 5676773Abstract: Aluminum-based products are disclosed which contain 0.5 to 4.5 wt % lithium and which further contain no more than 1 ppm of each of the alkali metal impurity elements sodium, potassium, rubidium, and cesium. The products are capable of being aged to a peak-aged condition at which they have a grain boundary region substantially free of liquid phase eutectics comprised of sodium and potassium that form embrittlement phases at room temperature, and have a higher fracture toughness than a similar product containing more than 5 ppm in total of the alkali metal impurity elements.Type: GrantFiled: June 7, 1995Date of Patent: October 14, 1997Assignee: Comalco Aluminium LimitedInventor: Donald Webster
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Patent number: 5618358Abstract: A new aluminum based alloy having properties which mimic homogenized DC cast 3003 alloy and a low-cost method for manufacturing it are described. The alloy contains 0.40% to 0.70% Fe, 0.10% to less than 0.30% Mn, more than 0.10% to 0.25% Cu, less than 0.10% Si, optionally up to 0.10% Ti and the balance Al and incidental impurities. The alloy achieves properties similar to homogenized DC cast 3003 when continuously cast followed by cold rolling and if desired annealing at final gauge. Suprisingly no other heat treatments are required.Type: GrantFiled: March 1, 1995Date of Patent: April 8, 1997Inventors: Thomas Davisson, Sadashiv Nadkarni, Douglas Reesor
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Patent number: 5616189Abstract: An alloy of aluminum containing magnesium, silicon and optionally copper in amounts in percent by weight falling within one of the following ranges:(1) 0.4.ltoreq.Mg.ltoreq.0.8, 0.2.ltoreq.Si.ltoreq.0.5, 0.3.ltoreq.Cu.ltoreq.3.5;(2) 0.8.ltoreq.Mg.ltoreq.1.4, 0.2.ltoreq.Si.ltoreq.0.5, Cu.ltoreq.2.5; and(3) 0.4.ltoreq.Mg.ltoreq.1.0, 0.2.ltoreq.Si.ltoreq.1.4, Cu.ltoreq.2.0; said alloyhaving been formed into a sheet having properties suitable for automotive applications. The alloy may also contain at least one additional element selected from the group consisting of Fe in an amount of 0.4 percent by weight or less, Mn in an amount of 0.4 percent by weight or less, Zn in an amount of 0.3 percent by weight or less and a small amount of at least one other element, such as Cr, Ti, Zr and V.Type: GrantFiled: July 22, 1994Date of Patent: April 1, 1997Assignee: Alcan International LimitedInventors: Iljoon Jin, John Fitzsimon, Michael J. Bull, Pierre H. Marois, Alok K. Gupta, David J. Lloyd
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Patent number: 5607523Abstract: A high-strength aluminum-based alloy consisting of a composition represented by the general formula: Al.sub.bal Q.sub.a M.sub.b X.sub.c, wherein Q is at least one element selected from the group consisting of Mn and Cr; M is at least one element selected from the group consisting of Co, Ni, and Cu; X is at least one of rare earth elements including Y, or Misch metal (Mm); and a, b and c are, in atomic percentages, 1.ltoreq.a.ltoreq.7, 0.5.ltoreq.b.ltoreq.5, and 0<c.ltoreq.5, the aluminum-based alloy containing quasicrystals in the structure thereof. The quasicrystals may be of an icosahedral phase (I phase), a decagonal phase (D phase), or a crystalline phase akin thereto and the structure may comprise the quasicrystalline phase and a phase formed of any one of an amorphous phase, aluminum, and a supersaturated aluminum solid solution or a composite (mixed phase) thereof.Type: GrantFiled: January 9, 1995Date of Patent: March 4, 1997Assignees: Tsuyoshi Masumoto, Akihisa Inoue, YKK CorporationInventors: Tsuyoshi Masumoto, Akihisa Inoue, Junichi Nagahora, Toshisuke Shibata, Kazuhiko Kita
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Patent number: 5593515Abstract: A high strength aluminum-based alloy, which having a composition of the general formula: Al.sub.bal Q.sub.a M.sub.b X.sub.c T.sub.d, wherein Q represents at least one element selected from the group consisting of Mn, Cr, V, Mo and W; M represents at least one element selected from the group consisting of Co, Ni, Cu and Fe; X represents at least one element selected from rare earth elements including Y or Mm; T represents at least one element selected from the group consisting of Ti, Zr and Hf; and a, b, c and d represent the following atomic percentages: 1.ltoreq.a.ltoreq.7, 0>5, 0>c.ltoreq.5 and 0>d.ltoreq.2, and contains quasi-crystals in the structure thereof. The alloy of the present invention is excellent in the hardness and strength at both room temperature and a high temperature, and also in thermal resistance and ductility.Type: GrantFiled: March 27, 1995Date of Patent: January 14, 1997Assignees: Tsuyoshi Masumoto, Akihisa Inoue, Teikoku Piston Ring Co., Ltd., Yamaha Corporation, YKK CorporationInventors: Tsuyoshi Masumoto, Akihisa Inoue, Hisamichi Kimura, Yoshiyuki Shinohara, Yuma Horio, Kazuhiko Kita
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Patent number: 5578144Abstract: To provide a high-strength, high-ductility cast aluminum alloy, which enables a near-net shape product to be produced by improving the casting structure of an aluminum alloy, particularly by using specific constituents and controlling the cooling rate, and a process for producing the same. The high-strength, high-ductility cast aluminum alloy of the present invention is characterized in that it has a structure comprising fine grains of .alpha.-Al, having an average grain diameter of not more than 10 .mu.m, surrounded by a network of a compound of Al-lanthanide-base metal, the .alpha.-Al grains forming a domain, that the domain comprises an aggregate of .alpha.-Al grains which have been refined, cleaved, and ordered in a single direction and that it has a composition represented by the general formula Al.sub.a Ln.sub.b M.sub.c wherein a, b, and c are, in terms of by weight, respectively 75%.ltoreq.a.ltoreq.95%, 0.5%.ltoreq.b<15%, and 0.5%.ltoreq.c<15%.Type: GrantFiled: June 14, 1995Date of Patent: November 26, 1996Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuaki Satou, Yukio Okochi
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Patent number: 5547633Abstract: The specification describes a ternary alloy of aluminium. The alloy described comprises from 80 to 96% by weight of aluminium and from 4 to 20% by weight of titanium and a third element selected from the group consisting of cobalt, chromium, copper, magnesium, nickel and iron. The weight ratio of titanium to ternary alloying element lies in the range from 1:1 to 6:1. The alloy can be aged at a temperature in the range from 300.degree. to 450.degree. C.Type: GrantFiled: September 23, 1994Date of Patent: August 20, 1996Assignee: Monash UniversityInventors: Barry C. Muddle, Jianfeng Nie
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Patent number: 5525168Abstract: Disclosed are (i) a method of producing a support for planographic printing plate, which comprises melting an aluminum ingot having an aluminum content of not less than 99.7 wt % to prepare a cast ingot, scalping the surface of the cast ingot, soaking the scalped cast ingot, cold rolling the soaked ingot to a thickness of 0.1 to 0.5 mm, correction of the resulting sheet to prepare an aluminum support, and then graining the aluminum support and (ii) a method of producing a support for planographic printing plate, which comprises melting an aluminum ingot having an aluminum content of not less than 99.7 wt % to prepare a cast ingot in a melt holding furnace, directly subjecting the cast ingot to continuous casting to prepare a thin sheet having a thickness of 2 to 30 mm, cold rolling the thin sheet, correction of the resulting sheet to prepare an aluminum support, and then graining the aluminum support.Type: GrantFiled: September 13, 1994Date of Patent: June 11, 1996Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Akio Uesugi
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Patent number: 5455003Abstract: A method is disclosed for the production of aluminum-copper-lithium alloys that exhibit improved strength and fracture toughness at cryogenic temperatures. Improved cryogenic properties are achieved by controlling the composition of the alloy, along with processing parameters such as the amount of cold-work and artificial aging. The ability to attain substantially equal or greater strength and fracture toughness at cryogenic temperature in comparison to room temperature allows for use of the alloys in cryogenic tanks for space launch vehicles and the like.Type: GrantFiled: August 10, 1993Date of Patent: October 3, 1995Assignee: Martin Marietta CorporationInventors: Joseph R. Pickens, William T. Tack
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Patent number: 5439536Abstract: Strength anisotropy of aluminum-lithium alloy wrought products is reduced by subjecting these types of alloys to improved T8 temper practice. The wrought product, after solution heat treating and quenching, is subjected to a combination of cold rolling and stretching steps prior to aging. The cold rolling can range between 1 and 20% reduction with the stretching step ranging between 0.5-10%. The cold rolling step may be performed in one or a multiple of passes. When multiple passes are used, the cold rolling may be done in different directions to further enhance reductions in strength anisotropy for these types of alloys. An aluminum-lithium alloy wrought product subjected to the improved T8 temper practice has an increased minimum tensile yield stress throughout its thickness and in various directions to facilitate commercial application of the product in high strength applications.Type: GrantFiled: May 2, 1994Date of Patent: August 8, 1995Assignee: Reynolds Metals CompanyInventor: Alex Cho