Abstract: A photographic film splicer includes a supporting pad or platform on which ends of photographic film strips are supported, and a movable heat block which applies heat and pressure to a heat activated splice tape and the film ends. A heated die attached to the heat block and a plurality of spring-loaded pins supported by the platform apply heat and pressure to a portion of one of the film ends proximate the splice tape to deform a portion of the film strip. The deformed area of the film strip acts as a ramp proximate the splice tape which guides film strips over the interface of the splice tape and the film strip during operations in which the web of photographic film is cut into individual lengths and in which the individual lengths of film are stacked.

Abstract: This invention relates to a sewing method. Staples or tacks having the function of a sewing thread are first penetrated successively through a work placed on a bed. The staples or tacks are supplied and fed successively from a feeder which is provided over the work. The extremities of the staples or tacks are then transformed so as not to be removed from the work. The penetrating and transforming operations are performed simultaneously at a plurality of points or successively from point to point, whereby seams or patterned seams adjacent to each other are accomplished to sew the work.

Abstract: A method of producing laminated structural members, such as sheets or elongated profile elements, of fabric reinforced epoxy plastic. A reinforcement fabric is soaked with epoxy resin and a hardener. Upon hardening, a much thicker layer of epoxy resin, a hardener and a thickening agent is applied so as to form an intermediate layer. Onto the latter, a reinforcement fabric and optionally another thick intermediate layer and a thin fabric reinforced layer is applied. Finally, the resulting laminate product is permitted to harden on a support or a mould bed so as to form a rather rigid structural member.

Abstract: A process is provided for making a panty liner type of feminine napkin having an absorbent pad and a fluid permeable cover which is coterminous with the absorbent pad at each of the longitudinal ends. The process involves adhering the wrap to the pad with a water-based emulsion adhesive, selectively moistening the pad and compressing the coterminous longitudinal ends.

Abstract: A method of applying an applique to a support, comprising the steps of providing a cover layer of synthetic plastic sheet material having a design surface with an outer contour line, a narrow outer bonding zone along the outer contour line and at least one inner bonding zone spaced inwardly from the outer bonding zone; further providing an intermediate layer of a resiliently compressible latently adhesive thermoplastic material having spaces filled with a gaseous medium; sandwiching the intermediate layer between the cover layer and a support material; and pressing against the cover layer die means having outer and inner pressure faces corresponding to the outer and inner bonding zones and a raised cutting edge fixed along the outer pressure face and corresponding to the contour line, while activating the latently adhesive thermoplastic material of the intermediate layer and thereby bonding the cover layer by the intermediate layer in the outer and inner bonding zones to the support material while severing th

Abstract: A system is provided for applying a force to selected compliant material ch is in adjacent relationship with the inner surface of a rigid spherical segment. The system includes an elastomeric spherical segment having an apex and a radius of curvature which is less than the radius of curvature of the inner surface of the rigid spherical segment when the elastomeric segment is in an undeformed condition. Operative structure is provided for initially spacing the elastomeric segment from the rigid spherical segment, so that the elastomeric segment is in point contact relationship with the compliant material, and for controllably urging the elastomeric segment toward the compliant material after the initial spacing, until the curvature of the elastomeric segment is conformed to the curvature of the inner surface of the spherical segment.

Abstract: A method of constructing a fiberglass structure features that enable a gelcoat protective layer to be applied to an article formed in an automatic process. In the process, a web of fiberglass is drawn through a bath of structural resin to impregnate the fiberglass with the structural resin. A web of organic, porous veil material is drawn through a bath of gelcoat resin simultaneously with the structural resin impregnated web of fiberglass. The two webs are squeezed together, and the resin metered to provide a composite web having a layer of resin and a layer of gelcoat. A mold draws the composite web off of the rollers. Once a section has been drawn onto the mold, the web is sheared. Then the mold is moved into an oven for heating and curing the article.

Abstract: This invention relates to a wear lining containing rubber e.g. for pumps intended for handling wearing material such as dredger and mud pumps of the centrifugal type, which wear lining comprises a layer of wear rubber rigidly combined with a support plate. One of the problems with wear linings of such pumps is that already in manufacture they must be given a shape corresponding to the shape of the shell of the pump housing in which they are to be mounted, and must be manufactured in sections to permit mounting in their pump housing. For this a great number of moulds is required, which involves great costs of manufacture, and as the known wear linings for pumps are manufactured in sections, mounting thereof will be difficult and time-consuming, at the same time as there will be a joint between two sections, which has turned out to be a part of the wear lining that is exposed to wear.

Abstract: The method of shaping and securing an uncured tire bead filler material to a tire bead ring consisting of initially placing a piece of bead filler material over one of the peripheral surfaces of the bead ring; stitching a filler material first portion to this surface; folding, juxtaposing and thereby adhering a part of a filler material second portion over and on at least the filler material first portion; and adjusting the final angular position of the remainder of the filler material relative to the bead ring. Several embodiments of this method are presented.

Abstract: An improved method for the construction of tire liners (19) incorporating a core strip (10) of high temperature and pressure (HPT) molded and vulcanized rubber or another tread supporting material which allows low temperature and pressure (LPT) vulcanizable rubber to flow and to bond the core in place in the liners is described. The tire liner preferably includes LPT vulcanized rubber (16, 17 and 18) surrounding the HPT strip (10) with flexible wings (16) on the side resulting from the flow of vulcanizable LPT rubber during molding of the tire liner. The LPT rubber as vulcanizable sheets 11 and 12 is preferably wrapped around the strip of HPT rubber in such a manner that during molding the rubber flows to the short sides (10b) of the HPT core to form the flexible LPT wings on the tire liner. The tire liner is adapted for mounting inside pneumatic tires adjacent the tread (102) to provide protection against objects penetrating the tread and to stabilize the tread.

Abstract: A method and device for anchoring rods of high tensile strength insulating material in metal attachment fittings are disclosed. The end of the rod which is previously split and traversed by a hole is inserted axially into the attachment fitting through an open end thereof. A fastening member is inserted into a blind hole extending across an internal cavity in the attachment fitting in line with the hole in the rod for spreading the rod end, the split end being brought into engagement with large wall portions of the inwardly flaring internal cavity of the attachment filling. A relatively high vacuum is applied to the internal cavity. The internal cavity is filled with a high strength, nonshrinking resin having a coefficient of expansion identical to that of the metal fitting through a channel in the fastening member. After polymerization the resin hardens on the rod to form a rigid block fast with the attachment fitting which prevents the rod from being pulled out of the attachment fitting.

Abstract: An integrated string primarily for use in connection with athletic rackets, such as tennis, badminton, squash and the like, but also usable for fishing line, musical strings, etc., said string in one embodiment comprising a thermoplastic core having a thermoplastic sheath covering same and integrated thereto, said core material and said sheath comprising strands therein having substantially different melting points, and in a second embodiment said string consisting of a braided sheath, with no inner core, said sheath comprising thermoplastic strands having substantially different melting points.

Abstract: There is described a process for embossing onto a document machine-readable information in the form of optical markings with a light-modifying relief structure for indicating the genuineness of the document, comprising transferring a thermoplastic layer to the document from an embossing foil by means of a hot embossing die, and simultaneously embossing the optical markings in at least the thermoplastic layer. Also described are embossed documents produced by the disclosed process.

Abstract: An improved thermoforming process for the production of formed articles of corrugated plastic board having small radius curvatures and deep drawings, which comprises heating said corrugated plastic board at the portions to be formed into small radius curvatures or deep drawings more intensively than at the other portions, and applying pressure to said portions thereby crushing the rib structure in said portions without crushing the rib structure in said other portions.

Abstract: A process for manufacturing artificial breasts using a two component silicone rubber composition capable of a cross linking additional reaction, has cups sheathed by a plastic layer joined by welding and into which the composition is charged under pressure, and during the vulcanization the edges of the sheets are forced together and joined by welding and the protruding edge portion cut off.

Abstract: The method includes the following steps: (1) a microsheet of glass is drawn from a glass melt; (2) a reflective layer, such as silver, is deposited on one surface of the microsheet; (3) a first flexible backing layer, such as fiberglass, is bonded to the reflective layer; (4) the combination of the microsheet with the reflective layer and the first backing layer is formed over a mandrel which is preferably in the form of a parabolic cylinder; and (5) a honeycombed layer, with a second fiberglass backing layer, is then bonded to the first backing layer. The product produced by the steps 1-5 is then cured so that it retains the desired configuration; i.e. parabolic-cylindrical, after it is removed from the mandrel.

Abstract: A plurality of expandable bags are serially connected lengthwise in roll form. Each bag is of substantially long length and has an expandable gusset near one end thereof and traversely of the length. The gusset end of each bag is respectively connected to the filling or open end of the next bag by perforated or weakened structure. Various modifications of the position of the opening are incorporated. Also, the bags are rolled into serial form in a compact package for distribution and use with the gusset and opening portions of each bag being rolled inwardly to the inside of the roll, or outwardly to the outside of the roll. The method of making these serially connected bags in roll form is also included.

Abstract: The invention relates to an anti-skid device for vehicle wheels for travelling on ice and snow with a disc-like casing connected to the wheel rim with resilient-elastic anti-skid arms, constructed in such a way that in the position of use their ends can be swung out radially into the tire tread area while adapting to the rolling shapes of the tire and can be swung in when not in use, so that a device is obtained which can effortlessly be fitted whenever required, which is inexpensive to manufacture and which permits higher speeds than are possible when travelling with snow chains or spiked tires.

Abstract: A sheet of a crosslinkable polymer of ethylene having a melt index of at least 1.5 is supported by a sheet of a polymer having a melt index of 0.9 or less. The support sheet provides support for the sheet of the crosslinkable polymer of ethylene during a thermoforming operation.

Abstract: Thermoforming, utilized for making articles from sheets of thermoplastic ins, does not always yield articles having desired strength properties. It has been suggested that both thermoplastic and thermosetting layers be used to making the articles stronger. However it was virtually impossible to bond the layers together. A process is provided herein for obtaining that bond.

Abstract: For added strength and efficiency, the handles of impact or striking implements are weighted near their striking ends by the addition thereto of carefully pre-weighed supplemental veneers intervened with main veneers or by providing in a solid handle blank a head portion of increased thickness prior to compression. The mass of the handle at the striking end is effectively increased.

Abstract: Identification plates are produced by applying retroreflective material upon a male die member and subsequently pressing a plate blank over the retroreflective material to adhere the material to the blank. The blank is then lifted from the male die member and the retroreflective material, in the form of characters to be formed upon the identification plate, has pressure applied thereto to remove air bubbles. The blank is then replaced on the male die member which is formed with male die elements also in the form of the characters to be produced, and by applying a compressive force to the plate blank, an identification plate is formed with indented retroreflective characters devoid of air bubbles or the like.

Abstract: A plane plate of corrugated paperboard, which is produced by bonding a corrugated medium and at least one liner board with a thermoplastic resin, is shaped into a curved plate by means of a hot-press so that the resin fluidifies and allows the medium and each liner board to make individual and slipping movements during press-forming. The resin hardens upon subsequent temperature reduction and affords the curved heat and sound insulator plate a good shape retentivity. This is a continuation of application Ser. No. 686,314 filed May 14, 1976, now U.S. Pat. No. 4,093,482.

Abstract: A method and apparatus for manufacturing padded or cushioned straps having a main structural strap member adatped to be fastened to a surface, a vinyl wrap or cover and a foam cushion material intermediate the vinyl wrap and the strap member.

Abstract: A thermoplastic pharmaceutical solution container includes a neck portion having at least one port through the neck portion. A thermoplastic port protector or closure covers the port and defines a frangible section. The closure has a length to diameter ratio providing good mechanical advantage leverage to rupture the frangible section when the closure is pushed sideways. A seal is formed with the closure by forcing a die heated above the melting point of the plastic material into the neck portion, removing a portion of the port protector and forming a depression. The frangible section is formed in the vertical side wall of the depression.

Abstract: A method is provided for forming a fracturable seal of the type wherein a plastic cup-shaped closure is hermetically sealed to a plastic planar surface, such as the neck of pharmaceutical solution containers. The seal is formed with the closure by forcing a die heated above the melting point of the plastic material into the planar surface, with the sealing die also being in heat exchange relationship with a portion of the closure. Both the planar surface and the closure adjacent thereto become molten and the surface material is displaced to form a fused seal transverse to the surface. The surface is depressed at least 0.005 inch from its original height by the sealing action of the die, and a frangible section is formed in the vertical side wall of the depression. The seal will be fractured due to tension stress when the closure is removed from the surface.

Abstract: A multi-ply fibrous material is provided which is suitable for use as a wipe, swab, or sponge and which comprises a backing layer and at least one liquid absorbent layer. The backing layer is made of compactly assembled natural wood pulp fibers, bonded to each other with an adhesive binder to provide wet strength. The liquid absorbent layer is made of loosely assembled fibers including both natural wood pulp fibers and wettable thermoplastic synthetic wood pulp fibers which are irregularly arranged, intersecting, overlapping, and mechanically interengaged segments of the thermoplastic synthetic wood pulp fibers being heat fused and bonded to the backing layer in a discontinuous pattern of embossed areas alternating with unembossed areas.

Abstract: The process herein is used for achieving multilevel mechanical embossing of a sheet material having a fused or cured wear layer. An embossed pattern is provided in register with a printed design under the wear layer. A two stage embossing is carried out. In the first stage embossing, a texturing is placed on the raised areas of the finished product. The second stage embossing provides deep embossing, which would be in register with the printed design under the wear layer.

Abstract: A method of producing a shaped wall covering material composed of a corrugated cardboard substrate, a porous buffer layer adhered onto one side of the substrate and a thermoplastic resin liner coated on the outer surface of the buffer layer. The starting materials are set in a hot-press in an orderly piled arrangement with interposed adhesive materials and subjected to press-shaping between male and female dies with application of heat. During the shaping operation, air is sucked from the gap between the substrate and the shaped surface of one die through holes intentionally formed in this die. The resultant attraction of the piled materials to this die facilitates the shaping and prevents a layer-separation or deformation of the product attributable to a sticking tendency of the liner to the other die.

Abstract: A compliant roller for use in a xerographic fusing apparatus is made by placing a rigid gudgeoned roller core in a mold assembly with a preshrunk outer sleeve positioned about the interior surface of the mold and by forcing an elastomeric siloxane, e.g., silicone rubber, between the core and the sleeve. The sleeve is comprised of a material which contains tetrafluoroethylene and/or hexafluoropropylene copolymers. The ends of the roller are sealed with an epoxy resin and a forming fixture to form an oil tight and airtight seal.

Abstract: A process for manufacturing a xerographic toner cartridge containing a heat-fusible toner powder situated in a container having an open end surrounded by a peripheral lip. An elongated tongue of a material having non-directional shear strength characteristics is placed on top of the opening, with a thermoplastic adhesive layer being disposed between the container lip and the tongue. The adhesive is activatable by heat and pressure, and once activated adheres more strongly to the peripheral container lip than to the tongue. The adhesive is bonded to the tongue and the peripheral lip by a heated platen having a shape conforming to that of the lip. The heat and pressure applied is sufficient to form the desired adhesive bonds, but the temperature and time employed are insufficient to cause deterioration of the toner powder in the container.

Abstract: A lightweight metallic honeycomb core panel structure having a high strength, a highly contoured surface and possessing relatively low thermal conductivity through the panel is prepared by bonding a first adhesive sheet and a peel-ply cloth to one edge surface of a honeycomb core prior to contouring the core into the desired shape with the first sheet applied to the surface which becomes the convex side of the panel. Sufficient force is applied to the sheet in order to force the edge of the honeycomb core through the uncured adhesive and the sheet is bonded to the core forming a structural fillet. The core is then contoured to the desired shape with the peel-ply acting to prevent spreading of node bonds at the convex surface. A second sheet also comprising an uncured adhesive material and a peel ply cloth is bonded onto the second side of the core so that a fillet is formed on the core cell walls. The peel-ply cloths are then removed to expose a bondable surface.

Abstract: An embossed plastic sheet material having a surface design effect thereon, and the process of preparing such material which comprises: applying to compressed areas of an embossed release sheet having a design effect thereon a first polymer characterized by a high modulus of elongation; applying a continuous layer of a second polymer characterized by a low modulus of elongation over the first polymer in the depressed areas; removing the release sheet to provide a polymeric sheet material composed of a continuous layer of a low modulus polymer, with raised areas composed of a high modulus polymer secured thereto, the raised areas of the high modulus polymer forming a substantial part of the sheet surface; and flexing the low modulus polymer in the intervening low areas between the raised high polymer areas to the polymeric sheet to form a weak-hinge effect, thereby providing an imitation leather-type material with an accentuated design effect thereon.

Abstract: A method for producing clear, cured transparent polycarbonate laminates comprises directly bonding a sheet of transparent thermosetting polyurethane sheet to a polycarbonate sheet to produce a laminate, heating the laminate above the softening point of the polycarbonate sheet, and forming the laminate to a desired curvature.

Abstract: The opposite ends of at least one pair of tubular members, for instance steel tubes, are closed by inserts which have radial portions overlying end faces about the open ends of the tubular members. The tubular members are then axially aligned with each other while maintaining the radial portions of the inserts spaced from each other, whereafter the tubular members and the spacing therebetween are covered with a jacket of plastic material. Subsequently thereto, the jacket is severed intermediate the annular portions of the inserts to thereby obtain two discrete tubular elements.

Abstract: A hollow resin bonded glass fiber column of unique cross section suitable for use as a utility pole, light standard or the like is disclosed including unique means for forming the pole. A rotatable finned mandrel is wrapped with a waxed surfaced paper and then sprayed with a mixture of chopped glass, resin and catalyst which is initially pressed thereon by a roller and then wrapped with continuous bands of fiberglass roving, re-rolled, covered with a fiberglass veil, rolled again and allowed to cure. The finned mandrel which makes relatively thin line contact with the inside of the pole and the wax surfaced paper allows the curved pole to be easily slipped endwise from the mandrel. In one embodiment a metal mandrel having eight radially extending fins has been successfully used to form fiberglass poles of octagonal cross section.

Abstract: Shaped insulation material is formed by passing a porous envelope containing insulation material such as that comprising silica aerogel and an opacifier through a series of rolls followed by making the shape so formed rigid.

Abstract: A method of forming a double-walled unit from thermoplastic materials, preferably polymethyl methacrylate, in which two sheets, one of which is provided with an aperture to allow the passage of air between the sheets, are stretched apart under thermoforming conditions by imposed pressure differences, the desired spatial relationship between the sheets being obtained by adjustment of the pressure differences, and in which the sheets are simultaneously bonded about their perimeters.

Abstract: A mold section is made by covering at least the surface of a cavity of a metallic substrate with a layer of plastic barrier material. A pattern is then placed on this so-covered surface. A compressive force and heat are applied to the metallic substrate and pattern causing the material of the layer to flow and then become bonded to the surface of the cavity while duplicating the surface and shape of the pattern.

Abstract: A low cost pressure transducer can be manufactured and assembled with automatic or semiautomatic production line techniques. The transducer includes a pressure fitting, a diaphragm, a strain gage comprising a bridge circuit and tabs with leads for the bridge circuit, and a termination board, all contained within a case. One end of the case is swaged over a flange on the fitting in order to sealingly clamp the diaphragm between a shoulder in the case and the fitting flange. The bridge portion of the strain gage is adhesively secured to the diaphragm. A pressure distribution member is placed over the bridge so pressure may be applied to the assembly during heat-curing of the adhesive which secures the gage to the diaphragm. The termination board has four terminals and a corresponding number of conductive strips. It is positioned in the case so that each of the conductive strips is pressed into electrical contact with a corresponding lead on the tabs of the gage.