Subsequent To Assembly Patents (Class 156/221)
  • Patent number: 4826552
    Abstract: A process for the production of multiple-layer moldings from a substrate, member based on polypropylene and an elastomer foam is provided wherein lamination of the foam to the substrate member and shaping of the polypropylene take place in one working step.
    Type: Grant
    Filed: April 29, 1987
    Date of Patent: May 2, 1989
    Assignee: Dynamit Nobel Aktiengesellschaft
    Inventors: Hans-Ulrich Breitscheidel, Karlo Klaar, Paul Spielau
  • Patent number: 4814031
    Abstract: A method of and device for imprinting the upper surface of a container that has a closure at its upper surface, especially of a bottle with a head that is wrapped along with its cap all the way around with a blank, especially of foil, by applying the blank around the head while leaving part of the blank to project beyond it, wrapping the sleeve-shaped extension to one side against the upper surface of the cap, and pressing it down with a resilient pad. The disk is embossed at the upper surface, the blank of foil is pressed down with the resilient pad, forcing foil into the embossed areas, and the raised areas of the embossing are then burnished with a hard pressure-application component.
    Type: Grant
    Filed: October 15, 1986
    Date of Patent: March 21, 1989
    Inventor: Rudolf Zodrow
  • Patent number: 4812190
    Abstract: A thermally insulating covering is provided incorporating a synthetic resin-impregnated carrier mat of fibers and an aluminum foil layer on that entire side of said carrier mat which is to face a heat source. A layer of insulating material is preferably located in predetermined areas between the carrier mat and the aluminum foil. A process for producing such covering is also provided.
    Type: Grant
    Filed: January 30, 1987
    Date of Patent: March 14, 1989
    Inventor: Peter Pelz
  • Patent number: 4812186
    Abstract: A method for the manufacture of a laminated element comprising a thermoformed cellular core material and one or more reinforcing and/or decorative web layers which comprises applying an adhesive coating to said web, placing the thermoformable cellular core material on said coated web to form an intermediate laminated element, and placing the intermediate laminated product without substantial preheating in a heated mould to deform the thermoformable cellular core material to a desired final shape and to cure the adhesive.
    Type: Grant
    Filed: May 14, 1987
    Date of Patent: March 14, 1989
    Assignee: John Cotton Limited
    Inventors: Anthony McConnell, Anthony M. Bedford
  • Patent number: 4808252
    Abstract: Disposable diapers having elasticized waistbands which are shaped to conform to the wearers' waists and method of making them. The shaped disposable diapers are made by affixing an elastomeric material having a heat unstable state and a heat stable and elastic state to the diaper while the elastomeric material is in its heat unstable state and then heating the elastomeric material while the diaper is restrained in a folded configuration.
    Type: Grant
    Filed: August 6, 1987
    Date of Patent: February 28, 1989
    Assignee: The Procter & Gamble Company
    Inventor: Glen R. Lash
  • Patent number: 4800111
    Abstract: A heat shapable resin laminate sheet, composed of several heat-bonded support webs impregnated with duroplastic binders, the deformation temperature to be utilized in shaping the laminate sheet being higher than the temperature utilized in molding it, which comprises a number of individual laminations, each of which is formed separately of one or more support webs impregnated with duroplastic binders and layers of thermoplastic binders arranged between the individual laminations, the melting point temperatures of the thermoplastic binders being equal to or lower than the deformation temperature, and a process of shaping the laminate sheet.
    Type: Grant
    Filed: March 17, 1988
    Date of Patent: January 24, 1989
    Assignee: Isovolta Osterreichische Isolierstoffwerke Aktiengesellschaft
    Inventors: Guenther Pflug, Georg Petershofer
  • Patent number: 4795517
    Abstract: Fabric is glued to a foam cushion, while design lines are formed in the cushion, by pressing a hot, perforated die against a layered composition of foam, hot melt adhesive, and fabric. Protruding ridges in the die are heated to a higher temperature than the land area. Superheated steam is ejected through the perforations, causing the foam to melt and form the design lines, and causing the layer of adhesive to become molten. The composition is then cooled, for example by pulling air through it, to resolidify the adhesive and the molten foam under the ridges. The process is useful for forming automobile seats. It requires less labor than forming the design lines by sewing, and without damaging the fabric.
    Type: Grant
    Filed: June 5, 1986
    Date of Patent: January 3, 1989
    Assignee: Astechnologies, Inc.
    Inventors: George M. Elliott, Michael L. Avery
  • Patent number: 4782605
    Abstract: A shoe insert for use with a shoe or sneaker to reduce impact to the foot and to absorb shock and attenuate shock to the foot. The insert is comprised of a base layer of a relatively resilient material, a foam layer disposed over the base layer, a fabric disposed over the foam layer and means integrally forming the base layer, foam layer and fabric into a sheet tri-laminate. A support layer is disposed only at the heel area and is constructed of a rigid material of higher density than that of the tri-laminate. Means are provided for attaching and forming the tri-laminate with the support layer.
    Type: Grant
    Filed: August 1, 1986
    Date of Patent: November 8, 1988
    Assignee: Packaging Service Corporation
    Inventor: Bernard Chapnick
  • Patent number: 4781774
    Abstract: A method of manufacture of a foam core board is described as well as vehicle trim panels made from such board. A foam board having a cell structure including a structure with large cells in a center portion is initially formed. This board is skived into two separate panels, each having one surface with relatively large cell structure and wherein said cells have been opened by the skiving process. This surface acts to promote enhanced sound absorption from the foam core board. This board may be laminated with appropriate decorative material and molded to make contoured resilient vehicle trim panels.
    Type: Grant
    Filed: April 6, 1987
    Date of Patent: November 1, 1988
    Assignee: United Technologies Automotive, Inc.
    Inventors: Raymond G. Steward, Stuart G. Boyd
  • Patent number: 4750961
    Abstract: A heat shapable resin laminate sheet, composed of several heat-bonded support webs impregnated with duroplastic binders, the deformation temperature to be utilized in shaping the laminate sheet being higher than the temperature utilized in molding it, which comprises a number of individual laminations, each of which is formed separately of one or more support webs impregnated with duroplastic binders and layers of thermoplastic binders arranged between the individual laminations, the melting point temperatures of the thermoplastic binders being equal to or lower than the deformation temperature, and a process of shaping the laminate sheet.
    Type: Grant
    Filed: September 22, 1987
    Date of Patent: June 14, 1988
    Assignee: Isovolta Isterreichische Isolierstoffwerke Aktiengesellschaft
    Inventors: Guenther Pflug, Georg Petershofer
  • Patent number: 4731139
    Abstract: A method for the production of an embossed laminate containing at least two layers, in which a thin top layer of stretchable material is backed with an unvulcanized bottom layer of rubber and pressed with a platen which has recesses which are arranged in a pattern and have a depth exceeding the thickness of the top layer, in which the two layers are bonded and solidified together by vulcanization, and in which at least the top layer is removed in the area of the projections by a cutting, milling or grinding process performed on a straight line, the laminate being exposed to a pressure and deformation acting perpendicular to its surface during the removal of the top layer in the area of the projections.
    Type: Grant
    Filed: November 21, 1986
    Date of Patent: March 15, 1988
    Assignee: Firma Carl Freudenberg
    Inventors: Ulrich Feyerabend, Gerhard Graab
  • Patent number: 4718960
    Abstract: A method for the production of frames from rigid plastic profiles for use on refrigerator cabinets and in particular on chest freezers, which comprises forming the plastic profiles, mitering and welding the edges of the plastic profiles to form a frame having sharp-edged corners, and rounding at least one of the sharp-edged corners by means of thermo-forming.The invention also comprises the finished frame thereby obtained and its application in the field of refrigerator cabinets and in particular, chest freezers.
    Type: Grant
    Filed: January 27, 1986
    Date of Patent: January 12, 1988
    Assignee: Pantasote Inc.
    Inventor: Bruno Pasqualini
  • Patent number: 4698258
    Abstract: A base web is prepared which has two parallel layers of nonwoven fiber glass webs, each impregnated with a solidified resinous composition and separated from each other by a core layer of an expandable solidified resinous composition which is bonded to the resinous composition used to impregnate the fiber glass webs by a thin integral layer of nonexpandable resinous composition. Additional layers of resinous material, expandable and nonexpandable, and decorative effects may be supported by the base web. The composite web is subjected to heat processing to expand the core layer and other expandable layers that may be present and to fuse the resinous composition used in the construction of the product. The processes are particularly adaptable for the production of shapes such as floor tiles and decorations that employ chemical embossing.
    Type: Grant
    Filed: May 22, 1986
    Date of Patent: October 6, 1987
    Inventor: Joseph C. Harkins, Jr.
  • Patent number: 4671832
    Abstract: An access floor panel construction employing peripheral trim channel elements joined together at the panel corners and fixed at their mid-lengths to the edges of a main body. As disclosed, the trim elements are of an organic thermoplastic material and are ultrasonically welded together at their ends and thermoplastically deformed into receiving portions of the main body edges. An assembly fixture holds the trim elements in position for final assembly in a manner which reduces the size of any gaps which might occur as a result of dimensional tolerances in the panel components.
    Type: Grant
    Filed: September 17, 1985
    Date of Patent: June 9, 1987
    Assignee: Donn Incorporated
    Inventor: Stephen D. Cline
  • Patent number: 4664733
    Abstract: Obliquely cohered fasteners may be formed by adhering wires with an adhesive coating to form a strip. The strip is then shaped so that the wires are formed into fasteners of the desired shape. The adhesive coating is then plasticized and while plasticized, each fastener is offset from the next to obtain the obliquely cohered fasteners. Then, the adhesive coating is rehardened. Instead of applying a single adhesive coating, the wires may be adhered with a first thermoplastic coating and a second coating of a non-self-adhesive resin. The second coating may be applied only to that portion of the first coating covering the fasteners. Alternatively, as the fasteners are offset, the second coating may be cracked between fasteners to weaken the second coating, allowing the fasteners to be more easily separated when desired. The off-setting may be performed by a device which applies a force to one of the ends of the fasteners while the other of the ends of the fasteners are displaced.
    Type: Grant
    Filed: August 14, 1985
    Date of Patent: May 12, 1987
    Assignee: Max Company, Ltd.
    Inventor: Atsushi Masago
  • Patent number: 4663225
    Abstract: A fiber reinforced, composite article is manufactured by forming a nonwoven, air-laid batt from a single fiber type or a mixture of fibers. The batt is either resinated with a thermoplastic material or includes a thermoplastic binder fiber. The batt is formed into a preform having the desired shape in a through-air mold and heated sufficiently to set the thermoplastic material, so that the resulting preform retains the desired shape and is sufficiently stiff to withstand the pressure of the injected resin. The preform is then transferred to a resin injection mold, where the interstices between the fibers are saturated with an appropriate resin matrix. As the fibers of the preform are saturated (or after a saturation but before the resin sets) the resin transfer mold is compressed, thereby forming the preform into its final desired thickness and increasing the concentration of the fibers to give the preform appropriate strength.
    Type: Grant
    Filed: May 2, 1986
    Date of Patent: May 5, 1987
    Assignee: Allied Corporation
    Inventors: Radcliffe W. Farley, Edward A. Vaughn, Clarke A. Rodman, Edward C. Homonoff
  • Patent number: 4659407
    Abstract: The invention provides a process for manufacturing optical disks by pressing and disks obtained by such a process, for improving the inherent flatness of the optical disk of the thick type, obtained by a process of pressing between a recorded master and another master, recorded or not depending on whether it is a question of a single or double side disk, this latter being formed from a stack of at least two thin sheets of thermoformable material subjected to a pressure-temperature cycle after which bonding together of the sheets and duplication of the information from the masters for information recording are obtained.
    Type: Grant
    Filed: July 2, 1984
    Date of Patent: April 21, 1987
    Assignee: Thomson-CSF
    Inventors: Jean-Pierre Lacotte, Sylvain Kretschmer, Pierre Oprandi, Georges Broussaud
  • Patent number: 4659405
    Abstract: This relates to the forging of web-like portions of components so as to increase the density thereof and to shape the material for various purposes. In one form of the invention forging is utilized to form an upstanding sealing rib without a material orientation of the plastic which would result in distortion of the material should it be subjected to retorting. In another form of the invention forge tooling is utilized to provide an element with a hinge strip wherein the core material is compressed without an undue internal stressing of the core material. Most particularly, the tooling is heated to provide a softening of the skin surfaces of the material thereby permitting relative movement of the material which is being forged with respect to the tooling and thereby an internal compressing of the material without shear stresses being developed therein. This abstract is not to be considered as limiting the claims of the application.
    Type: Grant
    Filed: April 3, 1986
    Date of Patent: April 21, 1987
    Assignee: Continental Can Company, Inc.
    Inventor: John Walter
  • Patent number: 4648923
    Abstract: A shoe insert for use with a shoe or sneaker to reduce impact to the foot and to absorb shock and attenuate shock to the foot. The insert is comprised of a base layer of a relatively resilient material, a foam layer disposed over the base layer, a fabric disposed over the foam layer and means integrally forming the base layer, foam layer and fabric into a sheet tri-laminate. A support layer is disposed only at the heel area and is constructed of a rigid material of higher density than that of the tri-laminate. Means are provided for attaching and forming the tri-laminate with the support layer.
    Type: Grant
    Filed: February 1, 1985
    Date of Patent: March 10, 1987
    Inventor: Bernard Chapnick
  • Patent number: 4639284
    Abstract: A variable pitch multi-blade propeller suitable for use on a helicopter is constructed of a foam preform joined with a fibrous spar enclosed in resin-impregnated foils and fitted with a metal leading edge. Various components are assembled in a mold and the resins, then cured. The structure may further include a reinforcing yoke of carbon fiber fabrics preimpregnated with a polymerizable synthetic resin. The process may further include a heat treating step to effect polymerization.
    Type: Grant
    Filed: January 4, 1985
    Date of Patent: January 27, 1987
    Assignee: Societe Nationale Industrielle Aerospatiale
    Inventors: Rene L. Mouille, Marc Declerco, Jean-Pierre Jalaguier, Bernard Jaugey
  • Patent number: 4634484
    Abstract: Leather sheets having desired grain pattern are mounted on a roller with edges abutting. Onto the surface of the grain pattern a silicone synthetic resin is applied as a uniformly thick coating with a coating knife as the roller rotates. The resin is hardened into a matrix. It is then peeled off the grain pattern. The grain pattern in the matrix is interrupted where the leather sheets abutted. The matrix is placed with the pattern outward on a roller whose diameter pretty much matches the diameter of the embossing roller to be produced. The surface of a tubular thermoplastic film is embossed by contact with the cylindrical matrix under heat and pressure. The embossed surface of the thermoplastic film is once again overembossed under heat and pressure in the areas along the abutting edges of the natural grain pattern on the roller, so that an endless positive impression without seams in the grain's pattern is produced.
    Type: Grant
    Filed: February 19, 1985
    Date of Patent: January 6, 1987
    Assignee: J.H. Benecke GmbH
    Inventor: Werner Wagner
  • Patent number: 4617208
    Abstract: A process of making a cut pile, tufted carpet that is non-directional is disclosed. It comprises the steps of:(a) knitting a yarn composed of thermoplastic fiber, e.g., continuous filament polypropylene ribbon, into a deknittable fabric,(b) heating the fabric to a temperature at which the curves and bends generated in the yarn by its knitted configuration are established in the yarn's memory,(c) cooling the fabric to about room temperature,(d) deknitting the cooled fabric and rewinding the yarn under enough tension to restraighten it,(e) tufting the yarn as facing yarn into a primary carpet backing material, forming a cut pile carpet,(f) coating the underside of the carpet with a heat-settable adhesive that, when cured, will help anchor the tufts of yarn in the backing material, and(g) heating the adhesive-coated carpet to a temperature at which the adhesive will set and the facing yarn will reconform to the bends and twists in its memory.
    Type: Grant
    Filed: July 19, 1983
    Date of Patent: October 14, 1986
    Assignee: Modern Fibers, Inc.
    Inventor: Roy A. Cadenhead, Sr.
  • Patent number: 4617218
    Abstract: A process of making a cut pile, tufted carpet that has the tightly curled appearance of Persian lamb is dislcosed. It comprises the steps of:(a) knitting a synthetic carpet facing yarn, e.g., a continuous filament nylon, into a deknittable fabric,(b) heating the fabric to a temperature at which the curves and bends generated in the yarn by its knitted configuration are established in the yarn's memory,(c) cooling the fabric to about room temperature,(d) deknitting the cooled fabric and rewinding the unravelled yarn under enough tension to restraighten it,(e) tufting the yarn as facing yarn into a primary carpet backing material, forming a cut pile carpet, which then can be dyed,(f) coating the underside of the carpet with a heat-settable adhesive that, when cured, will help anchor the tufts of yarn in the backing material, and(g) heating the adhesive-coated carpet to a temperature at which the adhesive will set and the facing yarn will reconform to the bends and twists in its memory.
    Type: Grant
    Filed: September 21, 1984
    Date of Patent: October 14, 1986
    Assignee: Modern Fibers, Inc.
    Inventor: Roy A. Cadenhead, Sr.
  • Patent number: 4588463
    Abstract: A file substrate of paper stock such as a file backer or file folder having a reinforced edge portion is disclosed. Such file substrate has at least one straight edge with a tear resistant plastic film secured either side of the substrate and about the straight edge. This film reinforces the substrate straight edge without significantly increasing the thickness thereof. A colored adhesive may be used for securing a clear reinforcing film to the folder. This provides a color band down a side of the folder to distinguish a group of files in a file system. Method and apparatus are disclosed for applying the reinforcing film to file folder blanks.
    Type: Grant
    Filed: January 10, 1984
    Date of Patent: May 13, 1986
    Assignee: Datafile Limited
    Inventors: Donald T. Barber, Erhard P. Walter
  • Patent number: 4559257
    Abstract: A laminate, including an aluminum foil layer and a polyester layer, has the aluminum foil layer wrinkled or contracted into a large number of wrinkles. These can be straightened out when the plastic material is stretched, without any breaking of the aluminum foil layer.
    Type: Grant
    Filed: August 9, 1984
    Date of Patent: December 17, 1985
    Assignee: Tetra Pak Developpement SA
    Inventor: Erling I. Nilsson
  • Patent number: 4558957
    Abstract: To simplify fitting and sealing the crystal (4) to the casing (2, 6, 8), assembly is effected by means of ultrasonic welding. The casing (2, 6, 8) and the crystal (4) are made of synthetic materials which are thermo-weldable to each other. The mating faces (8a, 4b) of the peripheral wall (8) of the casing and the crystal (4) are formed for reducing the contact area between the two parts to permit thermo-welding by subjecting the assembly to high-frequency mechanical vibrations imparted by a tool (15).
    Type: Grant
    Filed: August 12, 1983
    Date of Patent: December 17, 1985
    Assignee: ETA S.A., Fabriques d'Ebauches
    Inventors: Elmar Mock, Jacques Muller
  • Patent number: 4539056
    Abstract: This invention relates to a release sheet which comprises a backing sheet, a release resin layer and a pattern layer, the pattern layer being positioned directly or indirectly on the reverse side of the release resin layer in relation to a peeling surface thereof. The release sheet is useful especially as a release sheet used in making synthetic leather.
    Type: Grant
    Filed: December 8, 1983
    Date of Patent: September 3, 1985
    Assignees: Ajinomoto Co., Inc., Nippon Printing Co., Ltd.
    Inventors: Kazuhisa Takeshita, Yasuo Takeda
  • Patent number: 4526818
    Abstract: A liquid crystal display panel having uniform cell thickness is composed of a first substrate and a second opposed substrate where each substrate has cooperating electrodes selectively disposed on the interior surfaces thereof. At least one of the substrates is a laminate of two flexible plastic films and a polarizing film therebetween. The plastic films have different thermal expansion coefficients, with the thermal expansion coefficient of the film on the interior surface being less than the thermal expansion coefficient of the film on the opposed substrate so that the center of the substrate is biased convexly towards the opposed substrate. Substantially rigid spacer members are disposed between the substrates. Adhesive substances are disposed about the periphery of the substrates for coupling the substrates and maintaining the display panel assembled. The at least one substrate is a laminate biased against the spacer members for maintaining uniform thickness across the display panel.
    Type: Grant
    Filed: December 22, 1983
    Date of Patent: July 2, 1985
    Assignee: Epson Corporation
    Inventors: Jun Hoshikawa, Yukihiro Iwashita, Osamu Suzuawa
  • Patent number: 4523968
    Abstract: A tube and fitting assembly is disclosed which includes a plastic fitting with a hollow pin frictionally receiving an end portion of a plastic tube, and an integral collar surrounding the pin and tube end portion and with the tube end portion clamped between the pin and collar. A method of making a tube and fitting assembly is disclosed which includes spin-forming the collar of a fitting about an end portion of a plastic tube while the end portion is disposed on a hollow pin concentric with the collar.
    Type: Grant
    Filed: September 19, 1983
    Date of Patent: June 18, 1985
    Assignee: Sherwood Medical Company
    Inventor: George W. McCool
  • Patent number: 4519862
    Abstract: A method of manufacturing a cushion material by welding under heat a first layer to an adjoining second layer at necessary portions of the latter by use of a welding member having a plurality of pressure applying projections. The material of the second layer is deformed and molten and flows at temperatures higher than those of the material of the first layer. In the method, the surface portions of the first layer not engaged by the welding member and lying closer to the welding member and/or the welding member itself are cooled by cooling gas thereby welding the first layer to the second layer without giving rise to any appreciable thermal change on the surface of the first layer except the portions engaged by the welding member.
    Type: Grant
    Filed: October 4, 1983
    Date of Patent: May 28, 1985
    Assignee: Tachikawa Spring Co.
    Inventors: Muneharu Urai, Tadafumi Abe, Youichirou Haraguchi, Koji Hayashi, Shigeki Kon
  • Patent number: 4518451
    Abstract: A thin absorbent undergarment liner is provided which exhibits a clear, aesthetically pleasing embossed pattern on the body facing surface thereof while still maintaining the longitudinal edges soft and comfortable. The liner is provided to have areas of deep depressions on the body facing surface and shallow impressions on the longitudinal edges.
    Type: Grant
    Filed: September 2, 1982
    Date of Patent: May 21, 1985
    Assignee: Personal Products Company
    Inventors: Thomas J. Luceri, Kenneth J. Molee
  • Patent number: 4510005
    Abstract: The end face of an optical fiber is urged against the highly polished surface of a disk as a laser beam is directed toward the disk to heat the end face above its softening temperature and cause it to conform to the contour and finish of the highly polished surface. A termination ferrule may be simultaneously mounted on the fiber optic cable with a heat bonding agent, using as a heat source either the laser beam or an auxiliary heat source. A hand-held, gun-type unit with a built-in disk and triggered laser can be used to polish and terminate optical fibers in the field.
    Type: Grant
    Filed: September 28, 1982
    Date of Patent: April 9, 1985
    Assignee: Allied Corporation
    Inventor: John P. Nijman
  • Patent number: 4496411
    Abstract: A method for crimping tire bead rings in which an inner die member has grooves for holding the bead rings in the area of the bead splices and an upper die member engages the outer surface of the bead rings in that area. The die members are compressed with sufficient force for a sufficient period of time so that the strands of the bead rings are held together by the insulating material around the strands in the area of the bead splices. The side portions of the grooves control the spreading of the bead rings and may be flared to compress and then release the bead rings. The grooves of the inner die member may have movable inserts for ejecting the bead rings. The upper die member may also include grooves in mating engagement with the grooves of the inner die member for enclosing the outer portions of the bead rings at the splice area and provide for release of the bead rings after crimping.
    Type: Grant
    Filed: March 26, 1984
    Date of Patent: January 29, 1985
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Richard A. Davies, Michael W. Lee, Frank A. Rodenberger, James R. Hill, David P. Kulavich, Donald L. Sowell
  • Patent number: 4484964
    Abstract: A method of providing a seal between the barrel portion and the end plate of a can including the steps of providing a metallic can plate having a circumferential peripheral portion of inverted U-shaped cross section, defining an annular groove, the peripheral portion including a free outer side wall, the can end plate being coated at its inner side with a first layer of heat-fusible plastic; providing a can barrel coated at its inner surface with a second layer of heat-fusible plastic; fitting the can end plate to the upper end of the can barrel such that the upper edge portion of the can barrel is tightly fitted in the annular groove and the can end plate; curling the free outer side wall at least one turn into the groove to form a curled and expanded portion protruding into the groove so that the groove has an upper portion and a lower portion narrower than the upper portion; pressing the curled and expanded portion against the upper edge portion of the can barrel so as to cause the upper edge portion of th
    Type: Grant
    Filed: July 13, 1983
    Date of Patent: November 27, 1984
    Inventor: Kiyoshi Kawamata
  • Patent number: 4482417
    Abstract: A hinge for thermoplastic material particularly suitable for loose-leaf binder covers is constructed by embedding an embossed welding die into the thermoplastic material to a depth less than the full height of the embossment so that no vertical lines are produced in the thermoplastic by the longitudinal edges of the die. The resulting surface of the thermoplastic is a hinge containing indentations corresponding to the pattern of the embossed die, which permit the thermoplastic to be folded at the hinge area.
    Type: Grant
    Filed: May 2, 1983
    Date of Patent: November 13, 1984
    Assignee: Jostens, Inc.
    Inventors: Loren J. Hulber, Raymond W. Fluckiger
  • Patent number: 4475976
    Abstract: A ply (100) of fiber reinforced composite material is laid onto a mandrel (30) having a vacuum ported upper surface with a generally U-shaped cross section. Ply (100) is laid onto the top web (32) of mandrel (30), with its side edges being laid in a cantilevered fashion. A flexible bag (20) is inflated into a stretched condition and lowered over mandrel (30). Bag (20) rolls over mandrel (30) to form play (100) down over mandrel (30). As bag (20) rolls over mandrel (30), it folds ply (100) along two contoured bend lines between the web (32) and flanges (34, 36) of mandrel (30) and simultaneously restrains ply (100) from folding along a straight line. Bag (20) engages a seal (38) carried by mandrel (30). A vacuum is applied through mandrel (30) to evacuate the area between bag (20) and mandrel (30) within seal (38), to compact ply ( 100). Each ply of composite material is formed and compacted before laying another ply.
    Type: Grant
    Filed: December 23, 1983
    Date of Patent: October 9, 1984
    Assignee: The Boeing Company
    Inventors: Robert F. Mittelstadt, George R. Stumpf, Jr.
  • Patent number: 4470865
    Abstract: An annular tire tread belt is assembled of uncured resilient material having reinforcing cords. An annular container of resilient material has reinforcing cords extending between annular bead rings at the edges. The container is shaped in a toroidal configuration and the tread belt stuck to the container by a layer of suitable tacky barrier material with sufficient tack to maintain the tread belt in a centered position on the container for engagement with a centered portion of the mold. The barrier material also is sufficiently incompatible with the materials of the container and tread belt to prevent appreciable chemical bonding across the interface during curing of the tread belt. After at least partial curing of the tread belt, the tread belt is detached from the container and is ready for use in a tire.
    Type: Grant
    Filed: December 16, 1982
    Date of Patent: September 11, 1984
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: William E. Egan, Brian M. Logan
  • Patent number: 4462851
    Abstract: A method for placing tax stamps onto the bottoms of cigarette packs contained in a carton includes the steps of selecting a sheet of tax stamps having at least two rows and five columns thereby defining individual tax stamp units bearing tax indicia thereon, separating each of the units while simultaneously maintaining the spatial integrity of the columns and rows, transferring the units onto the cigarette packs contained in the carton, and affixing each of the units to the cigarette packs thereby establishing that the cigarette packs have been taxed by the proper taxing authority.
    Type: Grant
    Filed: October 18, 1982
    Date of Patent: July 31, 1984
    Assignee: United States Banknote Corporation
    Inventor: Gilbert Colgate, Jr.
  • Patent number: 4459169
    Abstract: A rotatable processing bowl assembly adapted for mounting in a centrifuge includes an umbilical tubing system formed of a plurality of individual flexible tubes each of which communicates with the processing bowl. Each tube has an exterior wall and includes a first portion extending adjacently from the bowl and a second portion which is spaced from the bowl. The exterior walls of the tubes are bonded together along their first portions so that the joined exterior walls collectively define the outer periphery of the tubing system along the first portions of the tubes. Preferably, the tubes are also wound to form a predetermined helical pattern along their first portions. This arrangement enhances the tubing system's durability and resistance to fatigue along the bonded together first portions, particularly at higher rotational speeds, and permits direct, facile connection of the free and unattached second portions with external apparatus.
    Type: Grant
    Filed: March 23, 1983
    Date of Patent: July 10, 1984
    Assignee: Baxter Travenol Laboratories, Inc.
    Inventors: David V. Bacehowski, Ronald Bucheger
  • Patent number: 4451315
    Abstract: This application discloses a process for producing a non-woven fabric which comprises applying a crosslinkable bonding agent to a portion of the surface of a fiber assembly, applying heat and pressure to drive the crosslinkable bonding agent into the fiber assembly and to densify the fiber assembly and subsequently crosslink the bonding agent.
    Type: Grant
    Filed: October 15, 1982
    Date of Patent: May 29, 1984
    Assignee: Firma Carl Freudenberg
    Inventor: Tadashi Miyazaki
  • Patent number: 4446189
    Abstract: A nonwoven textile fabric laminate comprising at least one layer of nonwoven textile fabric secured by needle punching to an elastic layer such that the nonwoven fabric layer is permanently stretched when the elastic layer is drafted to a condition within its elastic limit and the nonwoven fabric layer exhibits increased bulk when the elastic layer is allowed to relax and return to substantially its condition prior to drafting. One form of the fabric laminate includes a nonwoven textile fabric layer needle punched to each side of the elastic layer. Various methods and apparatus for producing such laminates are also disclosed.
    Type: Grant
    Filed: May 12, 1983
    Date of Patent: May 1, 1984
    Assignee: Phillips Petroleum Company
    Inventor: Gerald A. Romanek
  • Patent number: 4429014
    Abstract: A multi-layered wiper and method of making it, the wiper having at least one strong surface region of fibers having a predominate length of less than one-fourth inch and having bonding material disposed therein in a fine spaced apart pattern, the areas in the strong surface region where the bonding material is disposed being finely creped and at least one inner core region of fibers having a predominate length of less than one-fourth inch and generally having less fiber concentration than the surface region, and at least one interior strong region of fibers having a predominate length of less than one-fourth inch and having a greater fiber concentration than in the inner core region and having bonding material disposed therein in a fine spaced apart pattern to bond the fibers in the interior strong region together into a strong network, the bonding material in the interior strong region being substantially unconnected to the bonding material in the strong surface region and a strengthening layer comprising a
    Type: Grant
    Filed: July 16, 1982
    Date of Patent: January 31, 1984
    Assignee: Scott Paper Company
    Inventors: William G. Isner, John C. Smoyer
  • Patent number: 4418110
    Abstract: Retroreflective sheeting in which a specularly reflective layer within the sheeting has extensive discontinuities which make the sheeting permeable to vapor, thereby allowing release of vapors from a substrate to which the sheeting is applied.
    Type: Grant
    Filed: June 21, 1982
    Date of Patent: November 29, 1983
    Assignee: Minnesota Mining and Manufacturing
    Inventors: David C. May, Terry R. Bailey
  • Patent number: 4416951
    Abstract: The invention concerns extruded sealing strips of a resilient material with a center core or reinforcement in the form of gripping means. Such sealing strips are typically used around automobile doors or door frames. The body of the sealing strip has at least a partial fabric covering which is of a light and economical structure. This material is coated with a vinyl plastisol which advantageously is microporous. The coated material is then embossed and finally adhesively bonded, with an adhesive based on saturated polyurethane, which is not reactive in solution. Flocking may be applied prior to or after the bonding to further improve the esthetic appearance of the assembly.
    Type: Grant
    Filed: March 16, 1982
    Date of Patent: November 22, 1983
    Assignee: Etablissements Mesnel
    Inventor: Francois Mesnel
  • Patent number: 4409046
    Abstract: A metallic syringe tube is fused to a plastic fitting into which the tube is inserted so that the inner end of the tube contacts the fitting, by clamping the tube between a counterelectrode which acts as an abutment for the inner end of the tube and a clamping jaw which engages the free end of the tube, and applying a resistance heating voltage to the tube between the counterelectrode and a location between the fitting and the clamping jaw for heating at least a portion of the syringe tube inner end in contact with the fitting to the melting temperature of the plastic forming the fitting.
    Type: Grant
    Filed: December 10, 1980
    Date of Patent: October 11, 1983
    Assignee: SORTIMAT Creuz & Co. GmbH
    Inventors: Friedrich Holzwarth, Gerhard Heinze
  • Patent number: 4390384
    Abstract: A method and apparatus is disclosed for bonding two pieces of thermoplastic material to one another. The method includes the steps of heating the edges of the plastic materials to be joined to at least their fusing temperatures and then forcing the heated edge portions against one another to thereby form a bonded junction. A bead is formed along at least one edge of the junction of the plastic materials as a result of the pressure of the two plastic materials bearing against one another. The welded junction is heated, optionally at elevated pressure, to at least its fusion temperature and is then rapidly cooled. The resulting weld has a high impact and dielectric strength and has a smooth overall appearance.
    Type: Grant
    Filed: November 18, 1980
    Date of Patent: June 28, 1983
    Assignee: Hardigg Industries, Inc.
    Inventor: E. Wayne Turner
  • Patent number: 4386989
    Abstract: A bendable and twistable element having a high level of tensile strength, while remaining flexible and bendable in respect of twisting is produced by individually forming in a mould unitary layers of resin impregnated cut lengths of a continuous member, with their ends located between resin impregnated layers of fabric, polymerizing the resin, locating a plurality of the unitary layers in a further mould with the interposition, between the superposed pairs of layers of fabric, of layers of glue, setting the glue by heating and compression to form rigid end members, injecting a viscous elastomer into the middle portion of the bundle of cut lengths of the several unitary layers and curing the elastomer. The elements have particular use for connecting helicopter rotor blades to a hub member.
    Type: Grant
    Filed: January 23, 1981
    Date of Patent: June 7, 1983
    Assignee: Societe Nationale Industrielle et Aerospatiale
    Inventor: Jacques A. Aubry
  • Patent number: 4384904
    Abstract: The present invention relates to superior wear layer-coated embossed surface coverings which are prepared by depositing a cross-linking initiator on at least a portion of the surface of a cross-linkable foam formed on a backing. Preferably a wear layer is applied at this point and cross-linking of the affected areas is accomplished by heating the sheet. The sheet of material is either uniformly or differentially heated and then uniformly compressed to a desired embossing depth using a non-patterned press or roll. The noncross-linked regions remain depressed upon removal of the compressing force whereas the cross-linked regions return essentially to their original height. The wear layer remains in contact with all of the foam regions so that the resulting sheet of material has a wear layer which is uniformly adhered to the contour of the foam layer. The surface of the sheet has an embossed or textured finish.
    Type: Grant
    Filed: August 24, 1981
    Date of Patent: May 24, 1983
    Assignee: Armstrong World Industries, Inc.
    Inventors: William J. Kauffman, George L. Lilley
  • Patent number: 4376812
    Abstract: A decorative laminate having registered color and embossing is produced by effecting a simultaneous embossing and laminating using a three-dimensional press plate acting against a release sheet having a colored ink layer on the surface thereof adjacent the uppermost laminate surface and a color bearing sheet over which is coated, colored flowable resin.
    Type: Grant
    Filed: September 29, 1980
    Date of Patent: March 15, 1983
    Assignee: Formica Corporation
    Inventor: Wilbur W. West
  • Patent number: RE32270
    Abstract: A coated paperboard product and a process for producing the same which includes corona discharge treatment of a paperboard surface and subsequent extrusion of molten polyester thereon. The resulting product has a very high degree of adhesion between the paperboard and polyester layers, and is capable of being utilized for forming pressed food trays which can be subjected to oven cooking temperatures.
    Type: Grant
    Filed: January 27, 1984
    Date of Patent: October 28, 1986
    Assignee: James River-Norwalk, Inc.
    Inventor: Lee J. Murray, Jr.