Abstract: Process for temporary fixing of a polymeric layer material on rough surfaces, wherein the polymer layer material encompasses at least one viscoelastic layer, wherein the process involves laying the layer material on the rough surface, introducing energy in order to lower the viscosity of the at least one viscoelastic layer, in such a way that flow onto the rough surface takes place, and the layer is crosslinked in such a way as to produce a layer which has at least some elastomeric character and which at least to some extent wets the rough surface.

Abstract: Process for the creation of a seal on a component, in which on one surface of the component which may be pre-treated, a sealant material is applied using screen printing, and by means of a tool at a specific temperature, the geometry of the finished seal is imprinted into the sealant material.

Abstract: A method for applying a pattern to a target surface includes the steps of applying a coating of membrane material over a selected portion of a substrate. The substrate imparts a pattern to the membrane material corresponding to a pattern to be applied to the target surface. A support member is positioned in contact with an outer portion of the membrane material. The support member has a higher rigidity than the membrane material. The method may also combine the steps of curing the membrane material to bond the support member to the membrane. When bonded to the membrane, the support member maintains at least a portion of the membrane in a substantially taut condition to prevent a portion of the membrane from folding onto itself. The membrane is then employed to impart the pattern to the target surface.

Abstract: The invention concerns a smooth engagement element of a clutch friction disc, in particular for a motor vehicle, consisting, at least partly in a silicone addition.

Abstract: A process for manufacturing stiffened structures (11) in composite materials formed by an outer coating (13) and a plurality of stiffeners (15) the cross-section of which has a closed form delimiting an inner opening (23), comprising the following steps: a) Providing a shaping tool (31); b) Providing auxiliary male tools (37) with an inert material inside them coated with membranes suitable for curing c) Providing stiffeners (15) in fresh or cured condition; d) Arranging the stiffeners (15) in the tool (31) and the auxiliary male tools (37) in their inner openings (23); e) Laminating the outer coating (13); f) Curing the stiffened structure (11) with high temperature and pressure; g) Removing the auxiliary male tools (37) after reducing their volume by withdrawing the inert material thereof; h) Separating the cured stiffened structure (11) from the tool (31). The invention also relates to the auxiliary male tools.

Abstract: A method of attaching MST devices to a support member via an adhesive film, the MST devices each having an attachment face with a first aperture and the support member having a mounting surface with second apertures corresponding to each of the first apertures respectively and a fiducial marker for each of the MST devices respectively, and the adhesive film having a plurality of openings. The method involving positioning the adhesive film using the fiducial marker and the corresponding opening such that the openings register with at least part of the second apertures in the mounting surface, applying the adhesive film to the mounting surface, positioning each of the MST devices relative to the respective openings, and, attaching the MST devices with heat and pressure such that the openings establish the respective first and second apertures.

Abstract: The invention relates to an alignment layer with improved adhesion to liquid crystal (LC) films, to a precursor material used for the preparation of such a layer, to a laminate comprising such a layer and at least one LC polymer film, and to the use of the alignment layer and the laminate for optical, electrooptical, decorative or security uses and devices, wherein the alignment layer and the precursor material comprise at least one reactive mesogen in monomeric, oligomeric or polymeric form.

Abstract: An apparatus for making an elastic laminate including a crosslinked elastic layer formed of an elastic copolymer includes a die for extruding a layer of crosslinkable elastic copolymer, at least one roll for conveying the elastic layer, a supply source for providing at least one nonwoven web, a lamination nip for laminating at least one nonwoven web to the elastic layer, a processing unit for crosslinking the elastic layer and a winder for collecting the elastic laminate. The crosslinkable elastic copolymer may be a crosslinkable elastic styrenic block copolymer, a crosslinkable semi-crystalline polyolefin plastomer, or a crosslinkable propylene-ethylene copolymer. The crosslinkable elastic layer may be extruded in the form of a plurality of parallel filaments such as by a filament die. The processing unit may be positioned between the at least one roll and the lamination nip or may be positioned between the lamination nip and the winder.

Abstract: A method of forming a piece from a composite material is disclosed in which a mandrel is used that reduces relative movement between the mandrel and the piece during the curing process.

Abstract: A gas turbine engine component and a method for making a composite gas turbine engine component, the method includes providing a tool having a first and second surface, the first and second surface arranged at an angle to each other. A fibrous segment is applied to the first surface. The fibrous segment has an end terminating adjacent to the angle between the first surface and the second surface. A fibrous preform is positioned on the fibrous segment and on the second surface. A matrix material is then provided on one or more of the fibrous preform or the fibrous segment. The fibrous segment and fibrous preform are heated to a temperature sufficient to allow expansion of the end of the fibrous segment. The matrix material is then cured to form a composite article having an angular portion having substantially uniform fiber distribution.

Abstract: Disclosed is a sealing material for liquid crystals having high adhesion strength and excellent gap-forming power at bonding of panels. Also disclosed are a method for producing such a sealing material and a method for producing a liquid crystal display cell which is improved in productivity, high-speed response and reliability. The sealing material for liquid crystals is produced through a step wherein fine particles (D) having an average particle size of not more than 3 ?m are dispersed, using a wet dispersion unit (A), in a reactive resin (C) having an epoxy group and/or a (meth)acryloyl group which resin has been dissolved in a solvent (B) and a following step wherein the solvent (B) is removed.

Abstract: A handling layer and adhesive parts having the handling layer are formed according to the present invention along with used therefore.

Abstract: A three-ply product includes a particleboard core assembled with a patterned vulcanized fibre sheet or layer on each surface. One of the vulcanized fibre sheets may have a preprinted decorative pattern provided thereon. The other vulcanized fibre sheet may also be decorative, or merely a plain sheet of vulcanized fibre. The product is useful for woodworking applications, and may be processed (i.e., stained, sanded, lacquered, etc.) like a natural wood product. Unlike prior vulcanized fibre processes, the process of making the vulcanized fibre sheets preprints a pattern, in a preprinting process, on the top sheets of cellulose paper plies.

Abstract: A core material for a vacuum insulation material is produced by forming under heat a mat of inorganic fibers with an uncured, thermosetting organic binder adhered thereon into the core material while pressing the mat for at least 30 seconds such that a density of the mat increases to 150 to 400 kg/m3.

Abstract: The present invention pertains to a method for attaching two surfaces to each other or coating a surface, comprising the steps of providing a bioadhesive composition consisting of a bioadhesive polyphenolic protein derived from a byssus-forming mussel, mixing the bioadhesive protein with a strongly alkaline solution before or simultaneously as applying the composition to the surfaces which are to be attached to each other or the surface to be coated. The surfaces are then joined and left for a sufficiently long time to allow curing to occur alternatively the surface coated by the composition is left for a sufficiently long time to allow curing to occur. The invention can be provided as a kit of parts comprising the bioadhesive protein solution and a preparation of a strongly alkaline solution.

Abstract: A method for producing a laminated structure, where the method comprises the forming of a primary laminated structure from a plurality of layers, and the forming of an additional layer, the additional layer comprising an erosion-resistant material, on the primary laminated structure. In addition, such a laminated structure is disclosed.

Abstract: The present invention relates to methods of stabilizing and/or sealing core and stabilized and/or sealed core for manufacturing molded composite structures. In particular, the present invention relates to methods of stabilizing and/or sealing core and stabilized and/or sealed core for manufacturing aircraft. In one implementation, the core is stabilized or sealed by applying a layer of roll-coated adhesive on the core, applying a layer of stabilizing material on the roll-coated adhesive layer; and applying a layer of thermoplastic barrier film on the stabilizing material.

Abstract: The present invention relates to resin compositions that are useful for preparing adhesive films, which are, in turn, useful for forming interlayer insulation layers for multi-layered printed wiring boards having an excellent mechanical strength and capable of being roughened by an oxidizing agent.

Abstract: A method for the production under elevated pressure and temperature of a laminate (1, 1?) consisting of a pack with alternating metal layers (2) and plastic bonding layers (3), comprises stacking a first series (8) of layers on top of one another in a mould, then stacking at least a second series (7, 7?) of layers on top of the first series (8) of layers, with the formation of the pack of layers such that at at least one edge of the pack at least one (7, 7?) of the series is stepped back with respect to the other series (8), an auxiliary tool (12) being placed alongside the stepped-back series (7, 7?) and on the other, non-stepped-back series (8) and a gap (13) being formed between the stepped-back series (7, 7?) and that side (14) of the auxiliary tool (12) facing said series, raising the temperature and the pressure on the pack and the auxiliary (12) tool such that the binder in the plastic bonding layers (3) is made to flow and some of the binder present in the stepped-back series (7, 7?) collects in said

Abstract: Reactive polyurethane hotmelts comprising crystallizing polyesterpolyols based on fumaric acid and 1,6-hexanediol. These hotmelts exhibit good pressure-sensitive adhesive (PSA) properties over a very broad temperature range. The reactive polyurethane hotmelts are prepared by mixing a polyol mixture containing at least on crystallizing polyesterpolyol with an excess of polyisocyanates.

Abstract: The invention is to perform operations from sealing of a honeycomb core with a thermosetting sealing material having an adhesive property to its hardening in one step, prevent a resin from flowing into cells of the honeycomb core during resin impregnating operation, and thereby mold low-cost honeycomb sandwich components by using RTM technique which is adopted in molding solid materials, for instance. Dry fabric sheets are stacked on both sides of a honeycomb core with thermosetting sealing members having an adhesive property placed in between, and the sealing members and the dry fabric sheets are heated at the curing temperature of the sealing members to cause initial hardening of the sealing members and to dry the dry fabric sheets. Then, the dry fabric sheets are impregnated with a thermosetting resin and the resin impregnated into the dry fabric sheets is hardened by hot-pressing an entire assembly thus prepared under specific conditions.

Abstract: A laminate having electromagnetic shielding properties, said laminate including two or more layers adhered together with resin under application of heat and pressure, wherein at least one of said layers includes a substrate having deposited thereon a metal-containing coating. The invention is also a method of manufacturing a laminate having electromagnetic shielding properties including the steps: (a) depositing a metal-containing coating onto a substrate to form a metal coated substrate, (b) incorporating said metal coated substrate into a laminate assembly having 10 at least one other layer, (c) adhering said metal coated substrate to said at least one other layer using a curable resin to form an adhered laminate assembly, and (d) subjecting said adhered laminate assembly to heat and pressure to cure said resin and thereby form said laminate.

Abstract: Disclosed is a method for increasing and optimizing the structural performance of composite structural member for use as primary load-bearing members through the introduction of prestressing members to the structure. Prestressing may occur by either pre-tensioning or post-tensioning the reinforced polymer structure. The teachings of the present disclosure are useful in constructing structural elements of bridges, buildings, pipes, poles, and other common structural members, including pilings and plywood.

Abstract: A method for making a printing blanket resulting from assembling a plurality of layers employs elastomer layers which do not contain thermal cross-linking agents and are of the thermoplastic type. Such a printing blanket is useful in the field of printing machines.

Abstract: An insulating material comprising a cycloolefin polymer, specifically, an interlayer insulating material for a high-density assembly board having interlayer-connecting via holes at most 200 ?m in diameter, comprising a cycloolefin polymer containing at least 50 mol % of a repeating unit derived from a cycloolefin monomer; a dry film formed from a curable resin composition comprising a polymer having a number average molecular weight within a range of 1,000 to 1,000,000 as measured by gel permeation chromatography, and a hardener; and a resin-attached metal foil obtained by forming a film of a cycloolefin polymer on one side of a metal foil. Laminates, multi-layer laminates and build-up multi-layer laminates making use of these materials, and production processes thereof.

Abstract: A method for molding composite structures whereby a material stack including a core having first and second opposing sides is prepared. The preparing of the material stack includes applying a fibrous support layer on at least one of the first side and the second side of the core section, applying an adhesive layer on the support layer, and applying a thermoplastic barrier layer on the adhesive layer. The method also includes preparing a resin and a mold; placing the material stack in the mold; sealing the core; infusing the mold and material stack with resin; curing the structure; and removing the structure from the mold. In one embodiment, the method creates a composite aircraft wing panel.

Abstract: A method of producing a lightweight heat resistant and insulative composite sheet, and containing glass fibers, consisting essentially of homogenized glass fiber and binder materials forming a first layer, binder material extending in a second layer on a surface of the first layer and bonded thereto, woven glass fiber facing cloth extending in a third layer on a surface of the second layer and bonded thereto so that the second layer is sandwiched between the first and third layers, binder material in all layers being cured, to integrate the layers.

Abstract: Adhesive films which are useful for preparing laminated circuit boards may be produced by laminating a resin composition layer made of a layer A and layer B on a support base film, in which layer A is a layer of a thermosetting resin composition that has an inorganic filler content of from 0 to less than 40% by weight, has a cured surface which after roughening, allows forming a conductor layer by plating, and is solid at ambient temperature, layer B is a layer of a thermosetting resin composition that has an inorganic filler content of 40% by weight or more, and is solid at ambient temperature, layer A is laminated adjacent to the support base film, and layer B layer has a fluidity that allows the filling of a resin into a through hole and/or a via hole.

Abstract: A method is provided for using a three-dimensional, Pi-shaped, woven preform to assemble first and second composite components. The preform is infused with resin, and at least one surface of the preform is adhered to at least one surface of the first component using a film adhesive. The preform is cured while an oversized tool coated with non-stick material is located within a clevis formed by two legs of the preform. A removable peel ply is located between the tool and the clevis, and semi-rigid over-presses are used during curing. After curing, the tool, over-presses, and peel ply are removed, and adhesive is injected into the clevis. The second component is inserted into the clevis, the adhesive adhering to an inner surface of the clevis and to at least one surface of the second component for retaining the second component within the clevis, the second component having a smaller width than the tool.

Abstract: A method for forming a honeycomb sandwich composite panel comprising dry fabrics, an unpermeating-resin film, a non-low-viscosity-resin film, a honeycomb core, a non-low-viscosity resin film, an unpermeating-resin film and dry fabrics, stacked in this order in a mold. The cells of the honeycomb core are sealed by the laminated films. The unpermeating-resin film prevents the excessive permeation of the resin which forms the laminated films into the dry fabrics and to enhance the adhesion of this resin to the honeycomb core by forming proper fillets of the resin of the laminated sealing films. Further, drying process for drying the dry fabrics enables the application of the RTM process to the formation of the honeycomb sandwich composite panel.

Abstract: A method for providing an encapsulated optoelectronic chip is provided. The optoelectronic chip is secured on a substrate. A translucent coating substance is then applied on said optoelectronic chip and the translucent coating substance is then polished away to enable an optical coupling.

Abstract: A method of producing polyurethane pads and other articles has the steps of providing at least one polyurethane layer having a first curing agent, providing a second polymer layer having a second curing agent, providing a connecting layer between the first and second layers with the first curing agent as in the first polyurethane layer, and subjected the layers to a thermal treatment so that the same first curing agent migrates from the connecting layer to the first polyurethane layer and vice versa. Also, an article produced by the method is proposed.

Abstract: To provide a method of manufacturing a material which can make a skeletal component as thin as possible to be contained in an insulating layer in a manufactured copper clad laminate and can securely prevent the direct contact between the nodular treatment surface of the attached copper foil and a skeletal component.

Abstract: A production method capable of stably producing a prepreg and a copper foil with thin insulating layer using a thin backbone material capable of securing excellent laser hole-making property.

Abstract: Method of making a gas matrix composite ultrasound transducer comprises aligning piezoelectric rods or fibers substantially parallel to each other on an adhesive side of a plurality of curable adhesive-faced sheets, stacking the sheets so as to maintain the gaps between the rods or fibers, curing the adhesive, cutting the cured structure perpendicular to the rods or fibers into narrow slices, and applying a conductive layer to each cut face to form electrical contacts with both ends of the rods or fibers.

Abstract: A method of manufacturing a hollow section grid-stiffened panel comprises providing a tool (10) having a surface (12). The stiffened skin composite panel is preassembled comprising laminating a composite outer skin (14) on the surface, placing a separator outer layer (16) on the composite outer skin (14), and laminating a composite stiffener (20) on the mandrel (18), the mandrel being positioned on the separator layer (16), wherein the separator layer (16) separates the stiffener (20) and the mandrel (18) from the outer composite skin (14). The preassembled outer skin composite panel is cured on the tool. The separator layer (16) and mandrel (18) are removed from the preassembled stiffened skin composite panel. The stiffened skin composite panel is reassembled, comprising applying an adhesive between the composite outer skin (14) and the composite stiffener (20). The reassembled stiffener skin composite panel is cured on the tool to bond the stiffener skin to the outer skin.

Abstract: Magnet wires wound in slots in a lamination stack of a dynamoelectric machine are encapsulated, in whole or in part, with plastic. The plastic may be thermally conductive and have features molded therein that enhance heat transfer. The plastic may stiffen the armature and increase its critical speed. Characteristics of the plastic, its geometry and its distribution may be varied to adjust spinning inertia and resonant frequency of the armature. The magnet wires may be compressed into the slots, by application of iso-static pressure or by the pressure of the plastic being molded around them. Larger magnet wire can then be used which increases the power of the electric motor using the armature having the larger magnet wire. A two or three plate mold may be used to mold the plastic around the armature. Balancing features can be molded in place. The plastic can have a base polymer that is a blend of two or more polymers and various thermally conductive fillings.

Abstract: Methods are provided for manufacturing bipolar graphite articles. First and second components are formed from flexible graphite material. The first component has a protrusion formed thereon, and the second component has a recess formed therein which is complementary to the protrusion of the first component. The first and second components are assembled so that the protrusion of the first component is received in the recess of the second component. Preferably, the components are made from uncured resin impregnated graphite material. The assembled components are then pressed together and heated to cure the resin so as to bond the components together.

Abstract: According to the process for coating metal substrates, a light-sensitive (or photo-sensitive) bonding material, such as an emulsion or a photopolymer film, is used to adhere metal directly to a substrate to provide various forms of metal coatings on the substrate. The light-sensitive bonding material is generally applied directly between the substrate and the metal layer. The light-sensitive bonding material is applied under conditions (e.g., lighting and temperature) that prevent premature curing of the light-sensitive bonding material. The light-sensitive bonding material applied between the substrate and metal is then dried and exposed to light to cure the light-sensitive bonding material in selected areas, causing the metal to adhere to the substrate in the selected areas.

Abstract: The present invention provides a method of bonding a fluoroelastomer layer to a silicone rubber layer, the method comprising the steps of: (i) providing a layer of a curable fluoropolymer composition comprising (a) a fluoropolymer capable of being dehydrofluorinated thereby forming reactive sites, (b) a dehydrofluorinating agent, (c) a curing agent capable of cross-linking said fluoropolymer through reaction with said reactive sites and (d) a peroxide; (ii) contacting said layer of said curable fluoropolymer composition with a curable silicone layer comprising a silicone resin and a peroxide; curing said layers while being in contact with each other at conditions sufficient to (a) cause dehydrofluorination of said fluoropolymer and cross-linking of said fluoropolymer layer and (b) cross-linking of said silicone resin, said curing being carried out in the presence of a bonding promoter selected from the group consisting of an organic compound having one or more nucleophilic groups capable of reacting with

Abstract: The present invention provides a new device and method for enhancing the electrical properties of the thick metal backer/electrically conductive thermoset adhesive/printed circuit board or card assembly. The enhanced electrical properties are obtained by providing a thin bondline of conductive adhesive that is essentially void free.

Abstract: The present invention discloses a process for producing a high-quality insulation for conductors or conductor bundles of electrical machines by means of spray-sintering. Unlike in the prior art, it is possible to apply internal corona-discharge protection, insulation and external corona-discharge protection to conductors or conductor bundles in which, on account of a very low level of defects in the insulation and its inherent resistance to partial discharges, it is possible to dispense with the use of winding processes using glass/mica tapes. This eliminates the need to use complex special equipment and allows the throughput times to be shortened considerably.

Abstract: The present invention provides a highly reliable technology for manufacturing a substrate with protrusions. After filling an UV-curable transfer material into the grooves of an intaglio plate for transfer, the UV-curable transfer material is cured by irradiating UV rays under the conditions where it is exposed to an atmosphere that contains at least one of oxygen and ozone while a curing-inhibited portion is formed in an area of the UV-curable transfer material exposed to this atmosphere, and the UV-curable transfer material is transferred to the substrate to form the protrusions, while the curing-inhibited portion is made to adhere to the substrate.

Abstract: A composite formed of a polymer matrix phase having a reinforcement phase including polymeric microfibers. The microfibers are preferably formed of a highly oriented polymer, having a high modulus value and a large surface area. The large surface area can serve to tightly bind the microfibers to the polymer matrix phase. The microfibers can be provided as a fully- or partially-microfibrillated film, as a non-woven web of entangled microfibers, or as a pulp having free fibers. The microfibers can be embedded in, or impregnated with, a polymer or polymer precursor. Some composite articles are formed from thermoset resins cured about a highly oriented polypropylene microfiber reinforcement phase, providing a strong, tough, moisture resistant article. One composite includes a matrix and reinforcement formed of the same material type and having substantially equal refractive indices, allowing the composite to be optically clear.

Abstract: A method of vulcanizing an object formed of unvulcanized rubber, in which the unvulcanized-rubber formed object is vulcanized by pressing and heating by mold means, comprises disposing a fiber sheet member on a surface of the unvulcanized-rubber formed object and vulcanizing the unvulcanized-rubber formed object by the mold means.

Abstract: A forming jig includes a grid pattern of support walls arranged on a support base and having upper free ends located along an imaginary curved surface, and modular sectional profile members arranged on the walls to enclose a vacuum chamber within the jig. Grooves, channels and air passages between neighboring profile members communicate into the vacuum chamber. The outer surface of the profile members matches the intended inner surface of a structural component to be fabricated using the jig. In the fabrication process, a film is applied to the outer surface to pre-establish a vacuum, the film is removed while simultaneously a vacuum skin is applied, stringer members are set into the grooves, fiber skin layers are laid up, a sealant is applied around the perimeter, a structural shell is vacuumed onto the skin layers, and then this preformed component is removed from the jig, injected with resin unless the skin layers were pre-impregnated with resin, and cured.

Abstract: The apparatus for joining and sealing conduits, includes edge trim, a sleeve, and a retaining element. The edge trim is shaped to mount upon and engage an end of a conduit. The sleeve extends between the conduits and at least partially surrounds the edge trim. The sleeve may be made of compressible material, such that when the retaining element surrounds a portion of the sleeve and the edge trim, the retaining element generally compresses the portion of the sleeve portion underlying the retaining element and displaces the sleeve material to expand on either side of the retaining element and limit movement of the retaining element. The method of joining and sealing conduits includes mounting the edge trim and a retaining element upon an end of a conduit, extending a sleeve between the conduits, and sliding the retaining element over the sleeve toward the end of the conduit.

Abstract: A laminate for gum packaging is defined. The laminate includes a metal layer, a polymer layer, a paper layer, and an electron beam cured coating. The laminate provides as good or better barrier properties as a conventional laminate for gum packaging. However, the laminate has “reacted-in” slip agents in the electron beam cured coating, thereby avoiding the common problems of slip agent migration. Further, the laminate of the invention is more economical to produce than is the conventional laminate.

Abstract: A frangible fiberglass insulation batt includes a pair of fiberglass strips arranged to lie in side-by-side relation to one another and a frangible polymerized binder bridge spanning a gap between the fiberglass strips and retaining the fiberglass strips in side-by-side relation. To produce such a batt, a stream of uncured fiberglass insulation is cut along its length to form two side-by-side fiberglass strips and then passed through a curing oven to cause heat generated in the oven to polymerize (cure) binder associated with the strips in the gap to form the frangible polymerized binder bridge.

Abstract: A method of modifying the surface of a solid polymer substrate comprising the steps of a) generating radicals on the substrate surface by subjecting it to a gas plasma or by subjecting it to UV light, and b) treating the surface with a vapor of a monomer or a monomer mixture comprising cyano acrylate and/or isocyanate, where step b) starts before step a), simultaneously with step a), under step a), or follows immediately after step a), and a polymer substrate modified accordingly; a method of binding an organic binder material to a surface of a solid polymer substrate comprising the steps of modifying the surface of the substrate by said method, and bringing the organic material in contact with the surface of the substrate, and a polymer bonded to an organic material by the last mentioned method.