For Detection Or Control Of Electrical Parameter (e.g., Current, Voltage, Resistance, Power, Etc.) Patents (Class 156/345.28)
  • Patent number: 8092638
    Abstract: A plasma reactor for processing a workpiece includes a reactor chamber, an electrostatic chuck within the chamber for supporting a workpiece, an RF plasma bias power generator coupled to apply RF power to the electrostatic chuck and a refrigeration loop having an evaporator inside the electrostatic chuck with a refrigerant inlet and a refrigerant outlet. Preferably, the evaporator includes a meandering passageway distributed in a plane beneath a top surface of the electrostatic chuck. Preferably, refrigerant within the evaporator is apportioned between a vapor phase and a liquid phase. As a result, heat transfer between the electrostatic chuck and the refrigerant within the evaporator is a constant-temperature process. This feature improves uniformity of temperature distribution across a diameter of the electrostatic chuck.
    Type: Grant
    Filed: April 21, 2006
    Date of Patent: January 10, 2012
    Assignees: Applied Materials Inc., Advanced Thermal Sciences Corporation
    Inventors: Paul Lukas Brillhart, Richard Fovell, Hamid Tavassoli, Douglas A. Buchberger, Jr., Douglas H. Burns, Kallol Bera, Daniel J. Hoffman
  • Publication number: 20120000887
    Abstract: According to one embodiment, there is provided a plasma treatment apparatus including an electrode, a first power supply circuit, a plasma generating unit, a second power supply circuit, a sensing unit, and a control unit. The electrode is arranged inside a treatment chamber. On the electrode, a substrate to be treated is placed. The first power supply circuit supplies power to the electrode. The plasma generating unit generates plasma in a space separated from the electrode inside the treatment chamber. The second power supply circuit supplies power to the plasma generating unit. The sensing unit senses a parameter output from the first power supply circuit. The control unit controls power supplied from the second power supply circuit so that the parameter sensed by the sensing unit becomes close to or substantially equal to a target value.
    Type: Application
    Filed: June 29, 2011
    Publication date: January 5, 2012
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideo Eto, Makoto Saito, Keiji Suzuki, Nobuyasu Nishiyama
  • Publication number: 20110318935
    Abstract: Provided is a method of setting a thickness of a dielectric, which restrains the dielectric formed in an electrode from being consumed when etching a silicon dioxide film on a substrate by using plasma. In a substrate processing apparatus including an upper electrode facing a susceptor and the dielectric formed of silicon dioxide in the upper electrode, a silicon dioxide film formed on a wafer being etched by using plasma, an electric potential of the plasma facing the dielectric in a case where the dielectric is not formed in the upper electrode is estimated based on a bias power applied to the susceptor and an A/C ratio in a chamber, and the thickness of the dielectric is determined so that an electric potential of the plasma, which is obtained by multiplying the estimated electric potential of the plasma by a capacity reduction coefficient calculated when a capacity of the dielectric and a capacity of a sheath generated around a surface of the dielectric are combined, is 100 eV or less.
    Type: Application
    Filed: June 29, 2011
    Publication date: December 29, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Jun OYABU, Takashi KITAZAWA
  • Publication number: 20110303635
    Abstract: A dry etching apparatus includes: a vacuum chamber which includes therein a stage on which a member to be etched is mounted; a process gas supply device which supplies a process gas into the vacuum chamber; a plasma generating device which includes an electrode for generating a plasma in the vacuum chamber; a plasma generating power source which supplies high-frequency power for plasma generation to the electrode of the plasma generating device; a bias power source which is a single bias power source for controlling a self-bias potential of the stage and from which output frequency is variable; a matching box which is a single matching box connected electrically between the stage and the bias power source and which matches impedances between a load of the bias power source and the bias power source; a frequency setting device which sets an output frequency of the bias power source; and a control device which controls an impedance of the matching box according to the set output frequency of the bias power sour
    Type: Application
    Filed: June 10, 2011
    Publication date: December 15, 2011
    Inventor: Shuji TAKAHASHI
  • Patent number: 8073646
    Abstract: A plasma processing apparatus includes a radio frequency generator capable of adjusting a target output power level based on the set power level and the offset level to output radio frequency power; a chamber in which a plasma process is performed; and a power detection unit for measuring radio frequency power level fed to the matching unit. The plasma processing apparatus further includes a generator control unit for controlling the radio frequency power such that the radio frequency power level fed to the matching unit reaches the set power level by calculating the offset level based on the difference between the set power level and the power level measured by the power detection unit and transmitting the set power level and the offset level in digital form to the data input terminal of the radio frequency generator.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: December 6, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Kenji Sato
  • Publication number: 20110284164
    Abstract: Provided is a plasma generating apparatus. The plasma generating apparatus includes a vacuum chamber, an ElectroStatic Chuck (ESC), an antenna unit, and an antenna cover. The vacuum chamber has a hollow interior and is sealed at a top. The ESC disposed at an internal center of the vacuum chamber receives an external bias Radio Frequency (RF). The antenna unit covers and seals the through-hole of an insulating vacuum plate. The antenna cover covers a top of the antenna unit and has a gas injection port.
    Type: Application
    Filed: July 27, 2011
    Publication date: November 24, 2011
    Inventor: Hong-Seub KIM
  • Publication number: 20110287631
    Abstract: A plasma processing apparatus and a method of manufacturing a semiconductor device which can prevent a discharge from occurring between a substrate such as a semiconductor wafer or the like, and a base material of a lower electrode or a peripheral structure of the base material, and can improve yield and productivity. The plasma processing apparatus includes a processing chamber, a lower electrode, an upper electrode, and a plurality of lifter pins for supporting a substrate to be processed. Each of the lifter pins includes a pin body part and a lid part which is disposed on a top portion of the pin body part and has an outer diameter greater than an outer diameter of the pin body part.
    Type: Application
    Filed: May 12, 2011
    Publication date: November 24, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takashi YAMAMOTO
  • Publication number: 20110277933
    Abstract: A plasma processing apparatus includes: a vacuum chamber; a plasma processing execution portion; a discharge state detecting unit; a window portion; a camera; a first storing portion; a second storing portion; and an image data extracting unit. The image data extracting unit extracts at least moving image data, which show the generation state of the abnormal discharge, from the first storing portion and stores the extracted moving image data in the second storing portion when the discharge state detecting unit detects the abnormal discharge.
    Type: Application
    Filed: January 25, 2010
    Publication date: November 17, 2011
    Applicant: PANASONIC CORPORATION
    Inventors: Masaru Nonomura, Hiroshi Haji, Kiyoshi Arita
  • Publication number: 20110266257
    Abstract: A plasma etching method uses a plasma etching apparatus including a process chamber, a susceptor, a microwave supplying portion, a gas supplying portion, an evacuation apparatus, a bias electric power supplying portion that supplies alternating bias electric power to the susceptor, and a bias electric power control portion that controls the alternating bias electric power, wherein the bias electric power control portion controls the alternating bias electric power so that supplying and disconnecting the alternating bias electric power to the susceptor are alternately repeated to allow a ratio of a time period of supplying the alternating bias electric power with respect to a total time period of supplying the alternating bias electric power and disconnecting the alternating bias electric power to be 0.1 or more and 0.5 or less.
    Type: Application
    Filed: November 11, 2009
    Publication date: November 3, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tetsuya Nishizuka, Masahiko Takahashi, Toshihisa Ozu
  • Publication number: 20110259520
    Abstract: An apparatus for improving bevel etch repeatability among substrates is provided. The apparatus includes an optical arrangement disposed to ascertain at least one bevel edge characteristic of a bevel edge of a substrate. The apparatus also includes a logic module for deriving at least one compensation factor from the at least one bevel edge characteristic. At least one compensation factor pertains to an adjustment in a bevel etch process parameter. The apparatus further includes a plasma processing chamber for performing bevel etching utilizing the at least one compensation factor.
    Type: Application
    Filed: July 7, 2011
    Publication date: October 27, 2011
    Inventors: Andreas Fischer, Neungho Shin, Fransisco Camargo
  • Publication number: 20110259851
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Application
    Filed: August 29, 2010
    Publication date: October 27, 2011
    Applicant: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Randy Heckman, Daniel J. Hoffman
  • Publication number: 20110253673
    Abstract: The amount of RF power supplied to a plasma in a vacuum plasma processing chamber is gradually changed on a preprogrammed basis in response to signals stored in a computer memory. The computer memory stores signals so that other processing chamber parameters (pressure, gas species and gas flow rates) remain constant while the gradual change occurs. The stored signals enable rounded corners, instead of sharp edges, to be etched, e.g., at an intersection of a trench wall and base.
    Type: Application
    Filed: June 30, 2011
    Publication date: October 20, 2011
    Applicant: LAM RESEARCH CORPORATION
    Inventors: Tuqiang NI, Frank Y. Lin, Chung-Ho Huang, Weinan Jiang
  • Patent number: 8038833
    Abstract: In a plasma processing apparatus, a member for propagating high frequency from a high frequency power supply and/or to which the high frequency is applied. A power feed rod is electromagnetically shielded between a matching unit and a bottom plate of a chamber by a coaxial cylindrical conductor connected to a ground potential. A surface potential system disposed in an appropriate distance from the power feed rod in radius direction is installed in the cylindrical conductor, and measures in a non-contact state the electrostatic surface potential of the power feed rod through electrostatic capacitance and provides a controller with a surface potential detection signal including surface potential measurement value information. The controller performs a required signal processing or operation processing on the basis of the surface potential detection signal from the surface potential system, thereby obtaining the measurement value of the DC potential on the power feed rod.
    Type: Grant
    Filed: July 21, 2009
    Date of Patent: October 18, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Satoshi Maebashi, Toshihiro Hayami, Naoyuki Umehara
  • Patent number: 8033246
    Abstract: An arc suppression arrangement suppresses arcs in a gas discharge device that is operated with an alternating voltage from a power supply. The arc suppression arrangement includes an arc suppression device and an arc identification device that controls the arc suppression device. The arc suppression device includes at least one controllable resistor that is connected in series in an electrical line that extends from an alternating voltage source to an electrode of the gas discharge device. An arc can thereby be prevented from being provided with energy.
    Type: Grant
    Filed: May 5, 2006
    Date of Patent: October 11, 2011
    Assignee: HUETTINGER Elektronik GmbH + Co. KG
    Inventors: Peter Wiedemuth, Markus Bannwarth, Lothar Wolf
  • Publication number: 20110240222
    Abstract: A gas shower head having many gas discharging ports formed on the lower surface is provided on the top wall of a processing container such that the gas shower head faces a placing table on which a substrate is to be placed, and the top wall of the processing container at the periphery of the gas shower head is composed of a dielectric material. A coil is provided on the dielectric material, and the phase of high frequency waves to be supplied to the gas shower head and the coil is adjusted so that the phase of the electrical field in a processing region above the substrate and the phase of the electrical field in the peripheral region surrounding the processing region are same or opposite to each other.
    Type: Application
    Filed: November 17, 2009
    Publication date: October 6, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Ikuo Sawada, Songyun Kang, Shigeru Kasai
  • Publication number: 20110240221
    Abstract: A plasma processing apparatus includes a processing chamber; a lower electrode provided in the processing chamber and having a base made of a conductive metal to which a high frequency power is applied, the lower electrode also serving as a mounting table for mounting thereon a target substrate; an upper electrode provided in the processing chamber to face the lower electrode; and a focus ring disposed above the lower electrode to surround the target substrate. An electrical connection mechanism is provided between the base of the lower electrode and the focus ring to electrically connect the base of the lower electrode to the focus ring through a current control element, and generates a DC current in accordance with a potential difference.
    Type: Application
    Filed: March 30, 2011
    Publication date: October 6, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takashi Yamamoto, Shunsuke Mizukami, Ryuji Ohtani, Kimihiro Higuchi
  • Publication number: 20110223750
    Abstract: According to an embodiment, a method for manufacturing a semiconductor device is disclosed. The method includes: arranging a semiconductor substrate on a first electrode out of first and second electrodes arranged to be opposed to each other in a vacuum container; applying negative first pulse voltage and radio-frequency voltage to the first electrode, the negative first pulse voltage being superimposed with the radio-frequency voltage; applying negative second pulse voltage to the second electrode in an off period of the first pulse voltage; and processing the semiconductor substrate or a member on the semiconductor substrate by plasma formed between the first and second electrodes.
    Type: Application
    Filed: March 8, 2011
    Publication date: September 15, 2011
    Inventors: Hisataka HAYASHI, Takeshi Kaminatsui, Akio Ui
  • Patent number: 8018164
    Abstract: Fluctuations in a plasma characteristic such as load impedance are compensated by a controller that modulates a stabilization RF generator coupled to the plasma having a frequency suitable for stabilizing the plasma characteristic, the controller being responsive to the fluctuations in the plasma characteristic.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: September 13, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
  • Publication number: 20110214811
    Abstract: A controller 90 of an automatic matching unit includes a first and a second matching control unit 100, 102 for respectively variably controlling the electrostatic capacitances of a first and a second variable capacitors 80, 82 through a first and a second stepping motor 86, 88 such that a measured absolute value ZMm and a measured phase Z?m of a load impedance obtained by an impedance measuring unit 84 become close to a predetermined reference absolute value ZMs and a predetermined reference phase Z?s, respectively; and a gain control unit 112. The gain control unit 112 variably controls a proportional gain of at lease one of the first and the second matching unit based on current electrostatic capacitances NC1 and NC2 of the first and the second variable capacitors 80, 82 obtained by a first and a second electrostatic capacitance monitoring unit 108, 110, respectively.
    Type: Application
    Filed: March 4, 2011
    Publication date: September 8, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Mitsutoshi ASHIDA
  • Patent number: 8012305
    Abstract: An exhaust assembly is described for use in a plasma processing system, whereby secondary plasma is formed in the exhaust assembly between the processing space and chamber exhaust ports in order to reduce plasma leakage to a vacuum pumping system, or improve the uniformity of the processing plasma, or both. The exhaust assembly includes a powered exhaust plate in combination with a ground electrode is utilized to form the secondary plasma surrounding a peripheral edge of a substrate treated in the plasma processing system.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: September 6, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Hiroyuki Takahashi
  • Publication number: 20110209828
    Abstract: The invention provides a plasma processing apparatus capable of minimizing the non-uniformity of potential distribution around wafer circumference, and providing a uniform process across the wafer surface. The apparatus is equipped with a focus ring formed of a dielectric, a conductor or a semiconductor and having RF applied thereto, the design of which is optimized for processing based on a design technique clarifying physical conditions for flattening a sheath-plasma interface above a wafer and the sheath-plasma interface above the focus ring. A surface voltage of the focus ring is determined to be not less than a minimum voltage for preventing reaction products caused by wafer processing from depositing thereon.
    Type: Application
    Filed: May 9, 2011
    Publication date: September 1, 2011
    Inventors: Ryoji NISHIO, Tadamitsu Kanekiyo, Yoshiyuki Oota, Tsuyoshi Matsumoto
  • Publication number: 20110209827
    Abstract: In an automatic matching unit, a controller includes a first and a second matching algorithm. The operating point Zp is moved stepwise toward the matching point Zs with a relatively large pitch by using the first matching algorithm. Further, when the operating point Zp is within the outer proximity range, the operating point Zp is moved stepwise toward the matching point Zs with a relatively small pitch by using the second matching algorithm. In the second matching algorithm, the operating point Zp is moved close to the third reference line TC1S or TC2S perpendicular to the first or second reference line C1S or C2S along, e.g., the route Zp(7)->Zp(8)->Zp(9) on the impedance coordinates. The coordinates of the operating point Zp(9) reaches an available quasi-matching point ZB extremely close to the origin O (the matching point Zs).
    Type: Application
    Filed: February 24, 2011
    Publication date: September 1, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Mitsutoshi ASHIDA
  • Patent number: 8007641
    Abstract: An arc discharge detection device is used for detecting arc discharges in a plasma process. The arc discharge detection device includes a comparator to which an instantaneous signal and a reference value are supplied. The reference value is formed by a setting means from an extreme value of the signal. The extreme value is determined by an extreme value detection device within a predetermined time period, and the comparator changes the state of an arc discharge detection signal when the comparison between the reference value and an instantaneous value of the signal shows that an arc discharge has occurred.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: August 30, 2011
    Assignee: HUETTINGER Elektronik GmbH + Co. KG
    Inventors: Markus Winterhalter, Peter Wiedemuth
  • Patent number: 8002945
    Abstract: A method is provided in plasma processing of a workpiece for stabilizing the plasma against engineered transients in applied RF power, by modulating an unmatched low power RF generator in synchronism with the transient.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: August 23, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
  • Patent number: 7993487
    Abstract: In the present invention, two coil-shaped probes each detecting the intensity of a magnetic field in a direction around a center axis of a processing space are provided in a process vessel of a plasma processing apparatus. Each of the probes detects an induced electromotive force generated in the coil, and a computer calculates an amount of radio-frequency current from the induced electromotive force, based on a predetermined calculation principle. A difference between the amounts of the radio-frequency current detected by the probes is calculated, and a loss radio-frequency current amount passing out of a plasma area between upper and lower electrodes is calculated, whereby the flow of the radio-frequency current in the plasma is known.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: August 9, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Yohei Yamazawa
  • Publication number: 20110174778
    Abstract: A plasma processing apparatus performs a process on a substrate by using plasma. The plasma processing apparatus includes a processing chamber; a mounting table which is located in the processing chamber and on which a substrate is mounted; a gas shower head formed of a conductive material provided to face the mounting table and having at the bottom surface thereof a plurality of gas injection openings for supplying a processing gas into the processing chamber; an induction coil to which a high frequency current is supplied to generate an inductively coupled plasma in a region surrounding a space below the gas shower head; a negative voltage supplying unit for applying a negative DC voltage to the gas shower head to allow an electrical field, which is induced by the induction coil, to be drawn to a central portion of the processing region; and a unit for evacuating the processing chamber.
    Type: Application
    Filed: July 7, 2009
    Publication date: July 21, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Ikuo Sawada, Songyun Kang, Shigeru Kasai
  • Publication number: 20110174777
    Abstract: A sensing device for measuring a plasma process parameter in a plasma chamber for processing workpieces may include a substrate with one or more sensor embedded in the substrate. The substrate can have a surface made of substantially the same material as workpieces that are plasma processed in the plasma chamber. Each sensor can include a collector portion made of substantially the same material as the substrate surface. The collector portion includes a surface that is level with the surface of the substrate. Sensor electronics are embedded into the substrate and coupled to the collector portion. When the substrate surface is exposed to a plasma one or more signals resulting from the plasma can be measured with the sensor(s).
    Type: Application
    Filed: January 21, 2010
    Publication date: July 21, 2011
    Applicant: KLA-Tencor Corporation
    Inventors: Earl Jensen, Mei Sun
  • Publication number: 20110162798
    Abstract: Methods and apparatus for tuning matching networks are provided herein. A method of tuning a matching network includes providing a matching network coupling an RF source to a load, the matching network having a tunable element disposed at a first set point; increasing a value of the tunable element by a first step above the first set point; sensing a first adjusted value of a reflected RF power; decreasing the value of the tunable element by the first step below the first set point; sensing a second adjusted value of the reflected RF power; comparing the first and the second adjusted values of the reflected RF power; and moving the tunable element to a second set point that corresponds to a position having a lowest adjusted value of the reflected RF power. The method may be repeated until the reflected RF power falls within an acceptable reflected RF power range.
    Type: Application
    Filed: October 6, 2010
    Publication date: July 7, 2011
    Applicant: APPLIED MATERIALS, INC.
    Inventors: CHUNLEI ZHANG, SERGIO F. SHOJI, ANDREY SEMENIN, KARTIK RAMASWAMY, JAMES P. CRUSE, BRYAN LIAO
  • Publication number: 20110155694
    Abstract: A plasma reactor and an etching method using the same are provided. The method includes a first changing step of changing the number or arrangement structure of inductive coils connecting to an RF source power supply unit, a step of applying RF source power and generating high density plasma, a first etching step of etching a first etch-target layer of a workpiece, a first stopping step of stopping applying the RF source power, a second changing step of changing the number or arrangement structure of the inductive coils, a step of applying RF source power to corresponding inductive coils and generating low density plasma, a second etching step of etching a second etch-target layer of the workpiece, and a second stopping step of stopping applying the RF source power.
    Type: Application
    Filed: November 18, 2010
    Publication date: June 30, 2011
    Inventors: Hyeokjin JANG, Minshik KIM, Kwangmin LEE, Sungyong KO, Hwankook CHAE, Kunjoo PARK, Keehyun KIM, Weonmook LEE
  • Patent number: 7967944
    Abstract: A workpiece is processed in a plasma reactor chamber using stabilization RF power delivered into the chamber, by determining changes in load impedance from RF parameters sensed at an RF source or bias power generator and resolving the changes in load impedance into first and second components thereof, and changing the power level of the stabilization RF power as a function one of the components of changes in load impedance.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: June 28, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
  • Publication number: 20110151673
    Abstract: A plasma etching method capable of oblique etching with a high aspect ratio and high uniformity is provided. In the plasma etching method, a base body is etched with a high aspect ratio by the following process: An electric-field control device having an ion-introducing orifice penetrating therethrough in a direction inclined from the normal to the surface of a base body is placed on or above the surface of this base body. Plasma is generated on the surface of the base body on or above which the electric-field control is placed. A potential difference is formed between the plasma and the base body so as to attract ions in the plasma toward the base body.
    Type: Application
    Filed: August 27, 2009
    Publication date: June 23, 2011
    Applicant: JAPAN SCIENCE AND TECHNOLOGY AGENCY
    Inventors: Susumu Noda, Shigeki Takahashi
  • Publication number: 20110139370
    Abstract: A plasma processing apparatus including a chamber having an inner wall with a protective film thereon and a sample stage disposed in the chamber in which plasma is generated by supplying high-frequency wave energy to processing gas to conduct plasma processing for a sample on the sample stage using the plasma. The apparatus includes a control device which determines, based on monitor values of a wafer attracting current monitor (Ip) to monitor a current supplied from a wafer attracting power source, an impedance monitor (Zp) to monitor plasma impedance viewed from a plasma generating power source, and an impedance monitor (Zb) to monitor a plasma impedance viewed from a bias power supply, presence or absence of occurrence of an associated one of abnormal discharge in inner parts, deterioration in insulation of an insulating film of a wafer attracting electrode, and abnormal injection in a gas injection plate.
    Type: Application
    Filed: February 22, 2011
    Publication date: June 16, 2011
    Applicant: HITACHI HIGH-TECHNOLOGIES CORPORATION
    Inventors: Naoshi ITABASHI, Tsutomu Tetsuka, Seiichiro Kanno, Motohiko Yoshigai
  • Patent number: 7955986
    Abstract: A plasma reactor includes a vacuum enclosure including a side wall and a ceiling defining a vacuum chamber, and a workpiece support within the chamber and facing the ceiling for supporting a planar workpiece, the workpiece support and the ceiling together defining a processing region between the workpiece support and the ceiling. Process gas inlets furnish a process gas into the chamber. A plasma source power electrode is connected to an RF power generator for capacitively coupling plasma source power into the chamber for maintaining a plasma within the chamber. The reactor further includes at least a first overhead solenoidal electromagnet adjacent the ceiling, the overhead solenoidal electromagnet, the ceiling, the side wall and the workpiece support being located along a common axis of symmetry.
    Type: Grant
    Filed: February 23, 2006
    Date of Patent: June 7, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Matthew L. Miller, Jang Gyoo Yang, Heeyeop Chae, Michael Barnes, Tetsuya Ishikawa, Yan Ye
  • Publication number: 20110117682
    Abstract: Disclosed is an apparatus and method for plasma processing, which facilitates to constantly control a RF voltage supplied to a substrate supporting member by precisely detecting an inductive RF voltage induced to the substrate supporting member for a plasma, the apparatus comprising: a substrate supporting member for supporting a substrate, installed in a reaction room of a processing chamber; a RF generator for supplying a RF voltage to the substrate supporting member so as to form plasma in the reaction room; and a matching device for matching impedance of the RF voltage to be supplied to the substrate supporting member from the RF generator, wherein the matching device comprises: a matching unit for matching the impedance of RF voltage; and an inductive RF detecting unit which an inductive RF detecting voltage by removing noise frequency elements except a waveform of the RF voltage from a waveform of an inductive RF voltage induced to the substrate supporting member, and supplies the detected inductive RF
    Type: Application
    Filed: September 17, 2010
    Publication date: May 19, 2011
    Applicant: JUSUNG ENGINEERING CO., LTD.
    Inventor: Chang Kil NAM
  • Patent number: 7943006
    Abstract: A method and apparatus for preventing arcing at a port exposed to a plasma in a plasma chamber use circuit components causing a door sealing the port to provide a short circuit path at excitation frequency of the plasma. In one embodiment, the door is a slit valve door sealing a substrate transfer port of an etch chamber.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: May 17, 2011
    Assignee: Applied Materials, Inc.
    Inventor: Daniel John Hoffman
  • Publication number: 20110111601
    Abstract: In a plasma processing apparatus, thrust-up pins are elevated and a thrust-up force is detected when electrostatic attraction for a substrate by a substrate holding device is ceased after completion of plasma processing, the elevation of the thrust-up pins is ceased upon detection of a detection threshold, and a stepped elevating operation in which the elevation and stoppage of the thrust-up pins are repeated a plurality of times are thereafter commenced on condition that the detected thrust-up force falls to or below the detection threshold and that release of the substrate from a placement surface has not been completed. In the stepped elevating operation, operation timing of the thrust-up device is controlled so that the completion of the release of the substrate from the placement surface is detected when the thrust-up pins are stopped after being elevated and so that the stepped elevating operation is continued on condition that the release has not been completed.
    Type: Application
    Filed: May 28, 2009
    Publication date: May 12, 2011
    Inventors: Shogo Okita, Hiromi Asakura, Syouzou Watanabe, Toshihiro Wada, Mitsuhiro Okune, Mitsuru Hiroshima
  • Patent number: 7931776
    Abstract: A plasma processing apparatus including a chamber having an inner wall with a protective film thereon and a sample stage disposed in the chamber in which plasma is generated by supplying high-frequency wave energy to processing gas to conduct plasma processing for a sample on the sample stage using the plasma. The apparatus includes a control device which determines, based on monitor values of a wafer attracting current monitor (Ip) to monitor a current supplied from a wafer attracting power source, an impedance monitor (Zp) to monitor plasma impedance viewed from a plasma generating power source, and an impedance monitor (Zb) to monitor a plasma impedance viewed from a bias power supply, presence or absence of occurrence of an associated one of abnormal discharge in inner parts, deterioration in insulation of an insulating film of a wafer attracting electrode, and abnormal injection in a gas injection plate.
    Type: Grant
    Filed: August 30, 2006
    Date of Patent: April 26, 2011
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Naoshi Itabashi, Tsutomu Tetsuka, Seiichiro Kanno, Motohiko Yoshigai
  • Patent number: 7922862
    Abstract: A plasma processing apparatus for performing a plasma process on a target substrate includes a process container configured to accommodate the target substrate and to reduce pressure therein. A first electrode is disposed within the process container. A supply system is configured to supply a process gas into the process container. An electric field formation system is configured to form an RF electric field within the process container so as to generate plasma of the process gas. A number of protrusions are discretely disposed on a main surface of the first electrode and protrude toward a space where the plasma is generated.
    Type: Grant
    Filed: July 20, 2009
    Date of Patent: April 12, 2011
    Assignees: Octec Inc., Tokyo Electron Limited
    Inventors: Katsuya Okumura, Shinji Himori, Kazuya Nagaseki, Hiroki Matsumaru, Shoichiro Matsuyama, Toshiki Takahashi
  • Patent number: 7910853
    Abstract: A method and apparatus for controlling power output of a capacitatively-coupled plasma are provided. A detector is disposed on the power delivery conduit carrying power to one electrode to detect fluctuations in power output to the electrode. The detector is coupled to a signal generator, which converts the RF input signal to a constant control signal. A controller adjusts power input to the RF generator by comparing the control signal to a reference.
    Type: Grant
    Filed: February 28, 2008
    Date of Patent: March 22, 2011
    Assignee: Applied Materials, Inc
    Inventors: David T. Or, Yu Chang, William Kuang, Joel M. Huston, Chien-Teh Kao, Mei Chang
  • Publication number: 20110061811
    Abstract: A plasma monitoring device is provided with a measuring section, and a coaxial cable connected to the measuring section. One end of the coaxial cable is inserted into a plasma generating region in a processing chamber. A leading end portion of the coaxial cable is permitted to be a probe, and the portion is in a state where the core cable is exposed. The measuring section detects frequency distribution of electromagnetic waves existing in plasma detected by the probe portion of the coaxial cable, and displays the detected frequency distribution.
    Type: Application
    Filed: February 26, 2009
    Publication date: March 17, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Toru Ito, Sumie Segawa
  • Publication number: 20110056514
    Abstract: A workpiece de-chucking device of a plasma reactor for dry-cleaning the inside of a reaction chamber and an ElectroStatic chuck (ESC) during workpiece de-chucking and a workpiece de-chucking method using the same are provided. The workpiece de-chucking device includes a lifting unit, an ICP source power unit, and a controller. The lifting unit lifts a workpiece mounted on a top surface of an ESC. The ICP source power unit forms a magnetic field in an inductive coil arranged outside a dielectric window. The controller outputs a source power control signal, a lift control signal, and a de-chucking control signal.
    Type: Application
    Filed: August 11, 2010
    Publication date: March 10, 2011
    Inventors: Byoungil LEE, Hyeokjin Jang, Sungyong Ko, Minshik Kim
  • Publication number: 20110049101
    Abstract: An arrangement for controlling bevel etch rate during plasma processing within a processing chamber. The arrangement includes a power source and a gas distribution system. The arrangement also includes a lower electrode, which is configured at least for supporting a substrate. The arrangement further includes a top ring electrode positioned above the substrate and a bottom ring electrode positioned below the substrate. The arrangement yet also includes a first match arrangement coupled to the top ring electrode and configured at least for controlling current flowing through the top ring electrode to control amount of plasma available for etching at least a part of the substrate top edge. The arrangement yet further includes a second match arrangement configured to control the current flowing through the bottom ring electrode to control amount of plasma available for at least etching at least a part of the substrate bottom edge.
    Type: Application
    Filed: September 2, 2009
    Publication date: March 3, 2011
    Inventors: Eller Y. Juco, Neungho Shin, Yunsang Kim, Andrew Bailey
  • Patent number: 7883600
    Abstract: An RF supply system is to be connected to an RF electrode disposed outside or inside a process chamber to assist a plasma process performed in the process chamber. This system includes an RF power supply, a matching unit, and an impedance converter. The RF power supply is configured to supply an RF power for plasma generation to the electrode through a transmission path. The matching unit is disposed on the transmission path between the RF power supply and the electrode, and configured to match a load impedance viewing from the RF power supply with an impedance of the RF power supply side. The impedance converter is disposed on the transmission path between the matching unit and the electrode, and configured to convert a load impedance viewing from the matching unit to an impedance higher than an actual impedance on the electrode side.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: February 8, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Kenji Sato
  • Publication number: 20110009999
    Abstract: An impedance match at an RF generator output of a plasma reactor includes plural minimum-seeking loop controllers having respective feedback input ports coupled to receive a reflected RF power signal from a reflected power sensing circuit and respective control output ports. The output ports are coupled to variable reactances of an impedance match circuit that is connected between the RF generator and an RF power applicator of the reactor.
    Type: Application
    Filed: July 13, 2009
    Publication date: January 13, 2011
    Applicant: Applied Materials, Inc.
    Inventors: Chunlei Zhang, Lawrence Wong, Kartik Ramaswamy, James P. Cruse, Hiroji Hanawa
  • Patent number: 7867355
    Abstract: A plasma probe assembly for use in a plasma processing chamber is provided. A semiconductor probe element with a probe surface at a first end of the semiconductor probe element is provided. An electrical connector is electrically connected to the semiconductor probe element. An electrically insulating sleeve surrounds at least part of the probe element. An adjustment device is connected to the semiconductor probe so that the probe surface is coplanar with an interior chamber surface of the plasma processing chamber.
    Type: Grant
    Filed: December 11, 2008
    Date of Patent: January 11, 2011
    Assignee: Lam Research Corporation
    Inventors: Christopher Kimball, Eric Hudson, Douglas Keil, Alexei Marakhtanov
  • Patent number: 7862681
    Abstract: Provided is a plasma processing system comprising: a plasma reactor generating plasma by receiving an input gas; and a radio frequency generator supplying radio frequency. The radio frequency generator supplies radio frequency power for plasma generation to the plasma reactor, wherein upon power interruption within a predetermined time occurring during the operation of the plasma reactor, the radio frequency generator re-supplies the radio frequency power, without discontinuing the operation of the plasma reactor, after power returns. Thereby, the plasma reactor stably maintains plasma upon momentary power interruption.
    Type: Grant
    Filed: February 27, 2007
    Date of Patent: January 4, 2011
    Assignee: Gen Co., Ltd.
    Inventor: Dae-Kyu Choi
  • Patent number: 7850818
    Abstract: The disclosure concerns a manufacturing method of a semiconductor device includes dry-etching a semiconductor substrate or a structure formed on the semiconductor substrate; supplying a solution onto the semiconductor substrate; measuring a specific resistance or a conductivity of the supplied solution; and supplying a removal solution for removing the etching residual material onto the semiconductor substrate for a predetermined period of time based on the specific resistance or the conductivity of the solution, when an etching residual material adhering to the semiconductor substrate or the structure is removed.
    Type: Grant
    Filed: November 10, 2009
    Date of Patent: December 14, 2010
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tsuyoshi Matsumura, Yoshihiro Uozumi, Kunihiro Miyazaki
  • Publication number: 20100304572
    Abstract: An optimum application voltage for reducing deposits on a peripheral portion of a substrate as well as improving a process result in balance is effectively found without changing a height of a focus ring. A plasma processing apparatus includes a focus ring which includes a dielectric ring provided so as to surround a substrate mounting portion of a mounting table and a conductive ring provided on the dielectric ring; a voltage sensor configured to detect a floating voltage of the conductive ring; a DC power supply configured to apply a DC voltage to the conductive ring. An optimum voltage to be applied to the conductive ring is obtained based on a floating voltage actually detected from the conductive ring, and the optimum application voltage is adjusted based on a variation in the actually detected floating voltage for each plasma process.
    Type: Application
    Filed: June 1, 2010
    Publication date: December 2, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Chishio Koshimizu
  • Publication number: 20100300620
    Abstract: In an atmospheric inductively coupled plasma generating apparatus, impedance matching between a coil for plasma generation and an RF power source is effected at a high speed. A control method and/or condition for the output frequency of an oscillator which supplies a power to the coil for plasma generation or a control method and a control condition for the output power of the oscillator are changed appropriately in accordance with a generation state of a plasma. When a plasma is not generated, the output frequency is controlled according to a first condition and, when a plasma is generated, the output frequency is controlled according to a second condition different from the first condition. When a plasma is not generated, the output power is controlled according to a third condition and, when a plasma is generated, the output power is controlled according to a fourth condition different from the third condition.
    Type: Application
    Filed: May 24, 2010
    Publication date: December 2, 2010
    Applicant: AGILENT TECHNOLOGIES, INC.
    Inventor: Tetsuya Kanda
  • Publication number: 20100297788
    Abstract: A method, performed in connection with bevel etching of a substrate, for improving bevel-etch repeatability among substrates, is disclosed. The method includes providing an optical arrangement and ascertaining at least one bevel edge characteristic of a bevel edge of said substrate. The method also includes deriving at least one compensation factor from said at least one bevel edge characteristic, said at least one compensation factor pertaining to an adjustment in a bevel etch process parameter. The method further includes performing said bevel etching utilizing said at least one compensation factor.
    Type: Application
    Filed: May 22, 2009
    Publication date: November 25, 2010
    Inventors: Andreas Fischer, Neungho Shin, Fransisco Camargo