With Etchant Gas Supply Or Exhaust Structure Located Outside Of Etching Chamber (e.g., Supply Tank, Pipe Network, Exhaust Pump, Particle Filter) Patents (Class 156/345.29)
  • Publication number: 20070151668
    Abstract: Prior to wafer processing, pressure ratio control is executed on a divided flow rate adjustment means so as to adjust the flow rates of divided flows to achieve a target pressure ratio with regard to the pressures in the individual branch passages. As the processing gas from a processing gas supply means is diverted into first and second branch pipings under the pressure ratio control and the pressures in the branch passages then stabilize, the control on the divided flow rate adjustment means is switched to steady pressure control for adjusting the flow rates of the divided flows so as to hold the pressure in the first branch passage at the level achieved in the stable pressure condition. Only after the control is switched to the steady pressure control, an additional gas is delivered into the second branch passage via an additional gas supply means.
    Type: Application
    Filed: December 22, 2006
    Publication date: July 5, 2007
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: KENETSU MIZUSAWA
  • Patent number: 7225820
    Abstract: A processing chamber having an improved sealing means is disclosed. The processing chamber comprises a lower element, an upper element, and a seal energizer. The seal energizer is configured to maintain the upper element against the lower element to maintain a processing volume. The seal energizer is further configured to generate a sealing pressure in a seal-energizing cavity that varies non-linearly with a processing pressure generated within the processing volume. In one embodiment, the seal energizer is configured to minimize a non-negative net force against one of the upper element and the lower element above a threshold value. The net force follows the equation P2*A2?P1*A1, where P2 equals the sealing pressure, P1 equals the processing pressure, A2 equals a cross-sectional area of the seal-energizing cavity, and A1 equals a cross-sectional area of the processing volume.
    Type: Grant
    Filed: October 6, 2003
    Date of Patent: June 5, 2007
    Assignee: Tokyo Electron Limited
    Inventor: William Dale Jones
  • Patent number: 7204886
    Abstract: A method and apparatus for performing multiple deposition processes is provided. In one embodiment, the apparatus includes a chamber body and a gas distribution assembly disposed on the chamber body. In one embodiment, the method comprises positioning a substrate surface to be processed within a chamber body, delivering two or more compounds into the chamber body utilizing a gas distribution assembly disposed on the chamber body to deposit a film comprising a first material, and then delivering two or more compounds into the chamber body utilizing a gas distribution assembly disposed on the chamber body to deposit a film comprising a second material. In one aspect of these embodiments, the gas distribution assembly includes a gas conduit in fluid communication with the chamber body, two or more isolated gas inlets equipped with one or more high speed actuating valves in fluid communication with the gas conduit, and a mixing channel in fluid communication with the gas conduit.
    Type: Grant
    Filed: November 13, 2003
    Date of Patent: April 17, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Ling Chen, Vincent W. Ku, Mei Chang, Dien-Yeh Wu, Hua Chung
  • Patent number: 7192487
    Abstract: A semiconductor substrate processor includes a substrate transfer chamber and a plurality of substrate processing chambers connected therewith. An interfacial structure is received between at least one of the processing chambers and the transfer chamber. The interfacial structure includes a substantially non-metallic, thermally insulative mass of material interposed between the one processing chamber and the transfer chamber. The mass is of sufficient volume to effectively reduce heat transfer from the processing chamber to the transfer chamber than would otherwise occur in the absence of said mass of material. An interfacial structure includes a body having a substrate passageway extending therethrough. The passageway includes walls at least a portion of which are substantially metallic. The body includes material peripheral of the walls which is substantially non-metallic and thermally insulative. The substantially non-metallic material has mounting openings extending at least partially therein.
    Type: Grant
    Filed: October 28, 2003
    Date of Patent: March 20, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Craig M. Carpenter, Ross S. Dando, Allen P. Mardian, Kevin T. Hamer, Raynald B. Cantin, Philip H. Campbell, Kimberly R. Tschepen, Randy W. Mercil
  • Patent number: 7175713
    Abstract: An apparatus for cyclical depositing of thin films on semiconductor substrates, comprising a process chamber having a gas distribution system with separate paths for process gases and an exhaust system synchronized with operation of valves dosing the process gases into a reaction region of the chamber.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: February 13, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Randhir P. S. Thakur, Alfred W. Mak, Ming Xi, Walter Benjamin Glenn, Ahmad A. Khan, Ayad A. Al-Shaikh, Avgerinos V. Gelatos, Salvador P. Umotoy
  • Patent number: 7169231
    Abstract: An apparatus for providing different gases to different zones of a processing chamber is provided. A gas supply for providing an etching gas flow is provided. A flow splitter in fluid connection with the gas supply for splitting the etching gas flow from the gas supply into a plurality of legs is provided. A tuning gas system in fluid connection to at least one of the legs of the plurality of legs is provided.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: January 30, 2007
    Assignee: Lam Research Corporation
    Inventors: Dean J. Larson, Babak Kadkhodayan, Di Wu, Kenji Takeshita, Bi-Ming Yen, Xingcai Su, William M. Denty, Jr., Peter Loewenhardt
  • Patent number: 7169253
    Abstract: A method and system for cleaning and/or stripping photoresist from photomasks used in integrated circuit manufacturing comprising a process and means of introducing a mixture of sulfuric acid and ozone (or a mixture of sulfuric acid and hydrogen peroxide) to the surface of a photomask while applying megasonic energy. The invention also comprises method and system comprising a process and means of introducing ozonated deionized water and/or a low temperature dilute aqueous solution (dAPM) to the surface of photomasks while applying megasonic energy. The process and apparatus also remove post plasma ashed residues and other contaminants from photomask surfaces.
    Type: Grant
    Filed: August 2, 2004
    Date of Patent: January 30, 2007
    Assignee: Akrion Technologies, Inc.
    Inventors: Gim-Syang Chen, Ismail Kashkoush, Richard Novak
  • Patent number: 7166165
    Abstract: A chemical vapor deposition apparatus comprises a reaction chamber and one or more vitreous components having an outer surface that is covered at least in part by a devitrification barrier layer. In some arrangements, the one or more vitrious components can include a thermocouple. In a preferred arrangement, the devitrification barrier coating is formed from silicon nitride, which can be deposited on the vitreous component using chemical vapor deposition (CVD).
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: January 23, 2007
    Assignee: ASM America, Inc.
    Inventor: Michael W. Halpin
  • Patent number: 7156921
    Abstract: Disclosed relates to a method for CVD comprises steps of injecting a purge gas, which doesn't either dissolve or generate byproducts by itself, into a reaction chamber where substrates are located; and supplying a source material of vapor phase participating directly in forming a film on the substrates to an inside of the reaction chamber, thus forming a protective curtain in the inside of the reaction chamber by a mutual diffusion-suppressing action between the purge gas and source material.
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: January 2, 2007
    Inventor: Chulsoo Byun
  • Patent number: 7156922
    Abstract: A multi-chamber installation (1) treats objects under vacuum. An evacuation system (5) is connected to a plurality of chambers (2, 3, 4). To reduce the complexity of the evacuation process, a forepump (5) has several stages (11, 12, 13). Each of said stages is connected to one of the chambers (2, 3, 4).
    Type: Grant
    Filed: September 28, 2002
    Date of Patent: January 2, 2007
    Assignee: Leybold Vakuum GmbH
    Inventors: Peter Müller, Lutz Arndt
  • Patent number: 7087119
    Abstract: An apparatus for atomic layer deposition preventing mixing of a precursor gas and an input gas. From the apparatus a flow of the input gas is provided over a surface of the workpiece wherein a beam of the electromagnetic radiation is directed into the input gas in close proximity to the surface of the workpiece, but spaced a finite distance therefrom. The input gas is dissociated by the beam producing a high flux point of use generated reactive gas species that reacts with a surface reactant formed on the surface of the workpiece by a direct flow of the precursor gas flown from the dispensing unit. The surface reactant and reactive gas species react to form a desired monolayer of a material on the surface of the workpiece.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: August 8, 2006
    Assignee: Micron Technology, Inc.
    Inventor: Gurtej S. Sandhu
  • Patent number: 7070657
    Abstract: This invention provides a stable process for depositing an antireflective layer. Helium gas is used to lower the deposition rate of plasma-enhanced silane oxide, silane oxynitride, and silane nitride processes. Helium is also used to stabilize the process, so that different films can be deposited. The invention also provides conditions under which process parameters can be controlled to produce antireflective layers with varying optimum refractive index, absorptive index, and thickness for obtaining the desired optical behavior.
    Type: Grant
    Filed: October 15, 1999
    Date of Patent: July 4, 2006
    Assignee: Applied Materials Inc.
    Inventors: David Cheung, Joe Feng, Judy H. Huang, Wai-Fan Yau
  • Patent number: 7045465
    Abstract: In a semiconductor device manufacturing apparatus that processing a substrate by applying a voltage to a gas to create a plasma, positively charged particles are trapped or guided at the instant that the cathode voltage is stopped, by an electrode to which is imparted a negative voltage, so as to prevent particles reaching the substrate.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: May 16, 2006
    Assignee: NEC Electronics Corporation
    Inventors: Natsuko Ito, Fumihiko Uesugi, Tsuyoshi Moriya
  • Patent number: 7037376
    Abstract: A processing chamber may be effectively cleaned by a remote plasma flowed through the chamber in a direction opposite to the direction of gas flowed during wafer processing. Specifically, the remotely generated plasma may be introduced directly into the chamber through a processing gas exhaust or other port, and then be exhausted from the chamber by traveling through the gas distribution shower head to the foreline. In one embodiment of the present invention, this reverse flow of remote cleaning plasma is maintained for the duration of the chamber cleaning step. In an alternative embodiment, the direction of flow of the remote cleaning plasma through the chamber is alternated between this reverse flow and a conventional forward flow.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: May 2, 2006
    Assignee: Applied Materials Inc.
    Inventors: Keith Harvey, Karthik Janakiraman, Kirby Floyd
  • Patent number: 7025855
    Abstract: This application discloses an insulation-film etching system that etches an insulator film on a substrate by a species produced in plasma. The apparatus comprises a process chamber in which the etching process is carried out, a substrate holder that is provided in the process chamber and holds the substrate, a gas introduction line to introduce a gas having an etching function into the process chamber, a plasma generator to generate the plasma of the introduced gas, and a transfer mechanism to transfer the substrate into the process chamber and to transfer the substrate out of the process chamber. The gas introduction line is capable of introducing a gas having a cleaning function to remove a deposited film on an exposed surface in the process chamber, instead of the gas for the etching. The system comprises a control unit that carries out the sequence control. According as the sequence control, the cleaning is carried out after the etching.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: April 11, 2006
    Assignee: Anelva Corporation
    Inventors: Yasumi Sago, Yoneichi Ogahara, Masanori Miyamae
  • Patent number: 6991701
    Abstract: A plasma treatment method comprising exhausting a process chamber so as to decompress the process chamber, mounting a wafer on a suscepter, supplying a process gas to the wafer through a shower electrode, applying high frequency power, which has a first frequency f1 lower than an inherent lower ion transit frequencies of the process gas, to the suscepter, and applying high frequency power, which has a second frequency f2 higher than an inherent upper ion transit frequencies of the process gas, whereby a plasma is generated in the process chamber and activated species influence the wafer.
    Type: Grant
    Filed: February 14, 2003
    Date of Patent: January 31, 2006
    Assignee: Tokyo Electron Limited
    Inventors: Hiroto Takenaka, Hiroshi Nishikawa
  • Patent number: 6984267
    Abstract: A manufacture method for a semiconductor device includes the steps of: (a) transporting a silicon wafer into a reaction chamber having first and second gas introducing inlet ports; (b) introducing an oxidizing atmosphere via the first gas introducing inlet port and raising the temperature of the silicon wafer to an oxidation temperature; (c) introducing a wet oxidizing atmosphere to form a thermal oxide film on the surface of the silicon wafer; (d) purging gas in the reaction chamber by using inert gas to lower a residual water concentration to about 1000 ppm or lower; and (e) introducing an NO or N2O containing atmosphere into the reaction chamber via the second gas introducing inlet port while the silicon wafer is maintained above 700° C. and above the oxidation temperature, to introduce nitrogen into the thermal oxide film and form an oxynitride film. A thin oxynitride film can be manufactured with good mass productivity.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: January 10, 2006
    Assignee: Fujitsu Limited
    Inventors: Kiyoshi Irino, Ken-ichi Hikazutani, Tatsuya Kawamura, Taro Sugizaki, Satoshi Ohkubo, Toshiro Nakanishi, Kanetake Takasaki
  • Patent number: 6979368
    Abstract: An apparatus includes a reaction chamber installed in a reaction furnace; a discharge port for removing from the reaction chamber reaction byproducts formed during producing of the semiconductor device; a heater for generating heat to the reaction chamber; and a hot fluid supply unit for introducing heat from the heater and the reaction chamber into the discharge port. The hot fluid supply unit further comprises a fluid container for receiving a heat transfer fluid. The apparatus includes a hot fluid generator adjacent the reaction chamber in the reaction furnace. The hot fluid generator defines a fluid channel for conveying the heat transfer fluid and transfers heat generated from the heater and the reaction chamber to the heat transfer fluid supplied from the fluid container. The apparatus also includes a heat transfer element for transferring heat to the discharge port using the heat transfer fluid supplied from the hot fluid generator.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: December 27, 2005
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jun-Sig Park
  • Patent number: 6966967
    Abstract: A method and apparatus for monitoring operating characteristics and/or control signals of a system comprising a variable speed vacuum pump. Operating characteristics and/or control signals of the system may be monitored, and the pumping speed of the variable speed vacuum pump may be altered responsive to the monitored operating characteristics and/or control signals.
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: November 22, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Mark William Curry, Daniel Paul Greenbank, Danny Cam Toan Lu
  • Patent number: 6955725
    Abstract: Reactors having isolated gas connectors, systems that include such reactors, and methods for depositing materials onto micro-devices workpieces are disclosed herein. In one embodiment, a reactor for depositing material onto a micro-device workpiece includes a reaction chamber, a lid attachable to the reaction chamber, and a connector. The connector has a first portion coupled to the lid, a second portion coupled to the reaction chamber, a gas passageway extending through the first and second portions, and a seal. The seal can surround the gas passageway between the first and second portions. The first portion is detachably coupled to the second portion. In one aspect of this embodiment, the connector can also include a second gas passageway extending through the first and second portions and a second seal surrounding the second gas passageway between the first and second portions.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: October 18, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Ross S. Dando
  • Patent number: 6949202
    Abstract: Processes for the addition or removal of a layer or region from a workpiece material by contact with a process gas in the manufacture of a microstructure are enhanced by the use of recirculation of the process gas. Recirculation is effected by a pump that has no sliding or abrading parts that contact the process gas, nor any wet (such as oil) seals or purge gas in the pump. Improved processing can be achieved by a process chamber that contains a baffle, a perforated plate, or both, appropriately situated in the chamber to deflect the incoming process gas and distribute it over the workpiece surface. In certain embodiments, a diluent gas is added to the recirculation loop and continuously circulated therein, followed by the bleeding of the process gas (such as an etchant gas) into the recirculation loop. Also, cooling of the process gas, etching chamber and/or sample platen can aid the etching process. The method is particularly useful for adding to or removing material from a sample of microscopic dimensions.
    Type: Grant
    Filed: August 28, 2000
    Date of Patent: September 27, 2005
    Assignee: Reflectivity, INC
    Inventors: Satyadev R. Patel, Gregory P. Schaadt, Douglas B. MacDonald, Niles K. MacDonald
  • Patent number: 6946033
    Abstract: An apparatus for distributing gas in a processing system. In one embodiment, the system includes a gas distribution assembly having a gas distribution plate. The gas distribution plate defines a plurality of holes through which gases are transmitted. The assembly further includes a gas box coupled to the gas distribution plate, in which the gas box is configured to supply the gases into the plurality of holes. The assembly further includes a means for reducing heat transfer from the gas box to the gas distribution plate.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: September 20, 2005
    Assignee: Applied Materials Inc.
    Inventors: Lun Tsuei, Soovo Sen, Ju-Hyung Lee, Juan Carlos Rocha-Alvarez, Inna Shmurun, Maosheng Zhao, Troy Kim, Shankar Venkataraman
  • Patent number: 6938638
    Abstract: A gas-circulating processing apparatus which comprises a processing chamber, a gas feeding piping, a gas supply piping, a first exhaust mechanism discharging a gas from the processing chamber, a second exhaust mechanism discharging a portion of a gas discharged from the first exhaust mechanism, a back pressure adjusting mechanism interposed between the first exhaust mechanism and the second exhaust mechanism to adjust a back pressure of the first exhaust mechanism, and a gas circulating piping which is configured to combine another portion of the gas that has been discharged from the first exhaust mechanism with a processing gas supplied from the gas supply piping, wherein the gas feeding piping has a larger inner diameter than that of the gas supply, or the processing gas is introduced into the first exhaust mechanism, or a first heater is provided to heat at least part of the circulating route.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: September 6, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hiroshi Kubota, Rempei Nakata, Naruhiko Kaji, Itsuko Sakai, Takashi Yoda
  • Patent number: 6936108
    Abstract: A film-forming unit of the invention includes: a processing furnace, gas-supplying means that supplies a process gas into the processing furnace, heating means that heats an inside of the processing furnace to a predetermined process-temperature, and a normal-pressure gas-discharging system for discharging gas from the processing furnace at a predetermined discharging-pressure that is near to an atmospheric pressure. A valve is provided in the normal-pressure gas-discharging system, the valve being adjustably caused to open and close, a pressure of the gas through the valve being also adjustable. A pressure sensor detects a discharging-pressure in the normal-pressure gas-discharging system. A controller controls the valve based on the pressure detected by the pressure sensor. According to the feature, a stable control can be achieved without necessity of introducing atmospheric air or introducing any inert gas.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: August 30, 2005
    Assignee: Tokyo Electron Limited
    Inventor: Yukimasa Saito
  • Patent number: 6926801
    Abstract: In a laser machining method for removing remaining defects on a photomask, there has been problems to be resolved that damage is formed at the portion of the substrate where the defect has been removed, thus resulting in degraded quality of machining. In a laser machining method for removing remaining defects on a photomask by a method of laser machining, the remaining defects are removed by using a configuration in which irradiation with a laser beam is performed from below with a to-be-machined surface directed downward, and irradiation with a laser beam in an atmosphere containing a halogenated hydrocarbon gas (as an example, ethyl iodide).
    Type: Grant
    Filed: May 14, 2003
    Date of Patent: August 9, 2005
    Assignee: Laserfront Technologies, Inc.
    Inventor: Yukio Morishige
  • Patent number: 6921437
    Abstract: The present invention provides a gas distribution apparatus useful in semiconductor manufacturing. The gas distribution apparatus comprises a unitary member and a gas distribution network formed within the unitary member for uniformly delivering a gas into a process region. The gas distribution network is formed of an inlet passage extending upwardly through the upper surface of the unitary member for connecting to a gas source, a plurality of first passages converged at a junction and connected with the inlet passage at the junction, a plurality of second passages connected with the plurality of first passages, and a plurality of outlet passages connected with the plurality of second passages for delivering the gas into a processing region. The first passages extend radially and outwardly from the junction to the periphery surface of the unitary member, and the second passages are non-perpendicular to the first passages and extend outwardly from the first passages to the periphery surface.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: July 26, 2005
    Assignee: Aviza Technology, Inc.
    Inventors: Jay Brian DeDontney, Jack Chihchieh Yao
  • Patent number: 6920891
    Abstract: An exhaust adaptor and method which includes attachment of an exhaust bellow or conduit to a process chamber to facilitate vacuum-induced evacuation of residual toxic gases from the chamber during cleaning and/or maintenance of the chamber. A throttle valve of the chamber is first removed from a throttle valve housing, and one end of the exhaust adaptor is next attached to the throttle valve housing. An exhaust bellow or conduit is attached to the opposite end of the adaptor. As a down flow of air is directed into the open chamber, vacuum pressure is induced in the chamber interior through the exhaust bellow or conduit, the adaptor and the valve housing, respectively. Air disturbances in the chamber interior are thus eliminated, and toxic residual gases generated in the chamber interior are therefore incapable of diffusing to the exterior of the chamber.
    Type: Grant
    Filed: October 5, 2002
    Date of Patent: July 26, 2005
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Mu-Tsang Lin, Wie-Liang Tsai, Cherng-Chang Lee, Yen-Chan Lee, Chia-Hsin Liu
  • Patent number: 6913652
    Abstract: A system for processing substrates includes a first process chamber configured to perform a given process on a first substrate. A second process chamber is configured to perform the same process as the first chamber on a second substrate. A gas source system is configured to output a process gas. A gas flow system includes a flow channel coupled to the gas source system and the first and second process chambers to provide the process gas into the first and second process chambers. The gas source system further includes a gas flow controller to regulate flow rates of the process gas provided into the first and second chambers in order to provide the first and second substrates with substantially uniform process results.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: July 5, 2005
    Assignee: Applied Materials, Inc.
    Inventor: Hongqing Shan
  • Patent number: 6911112
    Abstract: A method of manufacturing a semiconductor device includes first and second processes, the latter requiring more processing time. An apparatus for performing the semiconductor manufacturing process includes a first reactor, and a plurality of second reactors for each first reactor. A first group of wafers are subjected to the first process within the first reactor, and are then transferred into a second reactor as isolated from the outside air. The first group of wafers is subjected to the second process within the second reactor. At the same time, a second group of wafers are subjected to the first process within the first reactor. After the first process is completed, the second group of wafers is transferred into an unoccupied one of the second reactors as isolated from the outside air. There, the second group of wafers is subjected to the second process.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: June 28, 2005
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jae-Hyuck An
  • Patent number: 6911092
    Abstract: An apparatus and method for atomic layer deposition with improved efficiency of both chemical dose and purge is presented. The apparatus includes an integrated equipment and procedure for chamber maintenance.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: June 28, 2005
    Assignee: Sundew Technologies, LLC
    Inventor: Ofer Sneh
  • Patent number: 6910441
    Abstract: Plasma processing equipment includes a process, a cover covering the top of the process chamber, a wafer chuck disposed in the process chamber, a pressure regulating system including a pressure regulating plate situated at the bottom surface of the cover, and an elevating mechanism for adjusting the position of the pressure regulating plate, and a measuring device including at least one visual display for use in calibrating the pressure regulating system.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: June 28, 2005
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Dong-Jun Jang
  • Patent number: 6905548
    Abstract: The invention relates to a device for the deposition of in particular, crystalline layers on one or several, in particular, equally crystalline substrates, comprising a process chamber, arranged in a reactor housing, which may be charged with the substrates from above, by a reactor housing opening which may be sealed by a cover. The reactor housing opening opens out into a glove box, in particular flushed with highly pure gas and connects electricity, liquid or gas supply lines to the cover. According to the invention, the connection of supply lines for electricity, fluid or gas sources arranged outside the glove box to the cover of the reactor housing arranged within the glove box may be improved, whereby the electricity, fluid or gas supply lines run freely, from outside the glove box, through a flexible tube which is sealed atone end to a flange arrangement rigidly fixed to the cover and sealed at the other end to an opening in the glove box wall.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: June 14, 2005
    Assignee: Aixtron AG
    Inventors: Holger Jürgensen, Gerhard Karl Strauch, Johannes Käppeler
  • Patent number: 6902622
    Abstract: Systems and methods for epitaxial deposition. The reactor includes a hot wall process cavity enclosed by a heater system, a thermal insulation system, and chamber walls. The walls of the process cavity may comprises a material having a substantially similar coefficient thermal expansion as the semiconductor substrate, such as quartz and silicon carbide, and may include an isothermal or near isothermal cavity that may be heated to temperatures as high as 1200 degrees C. Process gases may be injected through a plurality of ports, and are capable of achieving a fine level of distribution control of the gas components, including the film source gas, dopant source gas, and carrier gas. The gas supply system includes additional methods of delivering gas to the process cavity, such as through temperature measurement devices, and through a showerhead.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: June 7, 2005
    Assignee: Mattson Technology, Inc.
    Inventors: Kristian E. Johnsgard, David E. Sallows, Daniel L. Messineo, Robert D. Mailho, Mark W. Johnsgard
  • Patent number: 6896764
    Abstract: There is provided a vacuum processing apparatus and an exhausting apparatus of the vacuum processing apparatus according to which the auxiliary vacuum pump can be made smaller or eliminated, and hence energy-saving and space-saving can be achieved, and moreover the floor space occupied by the exhausting apparatus can be reduced, and hence the vacuum processing apparatus as a whole can be made smaller in size. A main vacuum pump has an intake port connected to a processing chamber in which an article to be processed is processed in a vacuum atmosphere, to exhaust the processing chamber to a vacuum state. An auxiliary vacuum pump is connected to a discharge port of the main vacuum pump to exhaust the main vacuum pump to a vacuum state. The main vacuum pump is a high back pressure type pump that exhausts the processing chamber to a vacuum state with a predetermined high back pressure value.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: May 24, 2005
    Assignee: Tokyo Electron Limited
    Inventor: Takashi Kitazawa
  • Patent number: 6893506
    Abstract: An atomic layer deposition method includes positioning a semiconductor substrate within an atomic layer deposition chamber. A first deposition precursor is fed to the chamber under first vacuum conditions effective to form a first monolayer on the substrate. The first vacuum conditions are maintained at least in part by a first non-roughing vacuum pump connected to the chamber and through which at least some of the first deposition precursor flows. After forming the first monolayer, a purge gas is fed to the chamber under second vacuum conditions maintained at least in part by a second non-roughing vacuum pump connected to the chamber which is different from the first non-roughing vacuum pump and through which at least some of the purge gas flows. An atomic layer deposition apparatus is disclosed.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: May 17, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Trung Tri Doan, Gurtej S. Sandhu
  • Patent number: 6887337
    Abstract: An etching apparatus for etching semi combustion samples may include one or more variable volume expansion chambers, two or more fixed volume expansion chambers, or combinations thereof in fluid communication with an etching chamber and a source of etching gas, such as xenon difluoride. The apparatus may further include a source of a mixing gas. An etching apparatus may also include a source of etching gas, an etching chamber in fluid communication with the source of etching gas, a flow controller connected between the source of etching gas and the etching chamber, and a vacuum pump in fluid communication with the etching chamber. A source for providing a gas by sublimation from a solid material is also provided, including a vacuum tight container and a mesh mounted in the interior of the vacuum tight container, wherein the mesh is adapted to receive and restrain the solid material.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: May 3, 2005
    Assignee: XACTIX, Inc.
    Inventors: Kyle S. Lebouitz, Michele Migliuolo
  • Patent number: 6887315
    Abstract: A vacuum plate for a fabricating apparatus of a semiconductor device, the vacuum plate includes: a first vacuum panel having a plurality of exhaust holes, the plurality of exhaust holes having same area and same distance from a center of the first vacuum panel, the plurality of exhaust holes being symmetrical and spaced apart from each other; and a second vacuum panel having a sidewall, a pumping hole and an air-load block, the sidewall being vertically protruded along an edge of the second vacuum panel, the air-load block being vertically protruded and symmetrical, a bottom surface of the first vacuum panel contacting a top surface of the sidewall and a top surface of the air-load block, thereby the first and second vacuum panels being combined.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: May 3, 2005
    Assignee: Jusung Engineering Co., Ltd.
    Inventors: Yu-Dong Lim, Seung-Hoon Lee, Hae-Jin Park
  • Patent number: 6884296
    Abstract: Reactors having gas distributors for depositing materials onto micro-device workpieces, systems that include such reactors, and methods for depositing materials onto micro-device workpieces are disclosed herein. In one embodiment, a reactor for depositing material on a micro-device workpiece includes a reaction chamber and a gas distributor in the reaction chamber. The gas distributor includes a first gas conduit having a first injector and a second gas conduit having a second injector. The first injector projects a first gas flow along a first vector and the second injector projects a second gas flow along a second vector that intersects the first vector in an external mixing zone facing the workpiece. In another embodiment, the mixing zone is an external mixing recess on a surface of the gas distributor that faces the workpiece.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: April 26, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Cem Basceri, Gurtej S. Sandhu
  • Patent number: 6884297
    Abstract: Provided is a thin film deposition reactor, including a reactor block having a deposition space, a wafer block, a top lid for covering and sealing the reactor block, a showerhead for spraying a reaction gas on the wafer block, and an exhaust line through which gases are exhausted from the reactor block. A lower pumping baffle and an upper pumping baffle are stacked on a bottom of the reactor block between an outer circumference of the wafer block and an inner circumference of the reactor block. A lower pumping region is formed between the lower pumping baffle and an inner sidewall of the reactor block. An upper pumping region is formed between the upper pumping baffle and the inner sidewall of the reactor block. The deposition space is connected to the upper pumping region by a plurality of upper pumping holes formed in the upper pumping baffle, and the upper pumping region is connected to the lower pumping region by a plurality of lower pumping holes formed in the lower pumping baffle.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: April 26, 2005
    Assignee: IPS Ltd.
    Inventors: Young Hoon Park, Choon Kum Baik, Hong Joo Lim, Ho Seung Chang
  • Patent number: 6881295
    Abstract: A reactor of a chemical vapor deposition system is equipped with a gas feeder for blowing dopant gas to plural semiconductor wafers supported by a wafer boat at intervals, and the gas feeder has a gas passage gradually reduced in cross section and gas outlet holes equal in diameter and arranged along the wafer boat for keeping the doping gas concentration substantially constant around the semiconductor wafers, whereby the dopant is uniformly introduced in material deposited on all the semiconductor wafers.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: April 19, 2005
    Assignee: NEC Electronics Corporation
    Inventor: Yutaka Nagakura
  • Patent number: 6881268
    Abstract: The present apparatus includes a casing (1) having a gas introduction opening (3) for introducing a gas into the casing and a gas discharge opening (5) for discharging the gas from the casing, a gas circulating tube passage (8) communicating with the casing for effecting circulation of the gas, a circulating fan (11) for effecting circulation of the gas in the casing through the gas circulating tube passage, and a valve (6, 7) switchable between a position for conducting the introducing and discharging of the gas into and from the casing through the gas introduction opening and the gas discharge opening and a position for effecting circulation of the gas in the casing through the gas circulating tube passage. The apparatus further includes a trap (10), a filter (4) and a heat exchanger (9) for conducting a desired treatment with respect to the circulated gas, such as removal of particles.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: April 19, 2005
    Assignee: Ebara Corporation
    Inventors: Setsuji Shinoda, Toshiharu Nakazawa, Nobuharu Noji, Shunichi Aiyoshizawa
  • Patent number: 6878206
    Abstract: A lid assembly for a semiconductor processing system is provided. The lid assembly generally includes a lid having a gas manifold mounted on a first side and a baffle plate mounted on a second side. The gas manifold is configured to deliver a plurality of gases to a plenum defined between the baffle plate and the lid. The gases are mixed within a recess formed in the baffle plate before exiting into the processing system through a singular passage.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: April 12, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Gwo-Chuan Tzu, Salvador P. Umotoy
  • Patent number: 6878234
    Abstract: A plasma processing apparatus having an evacuation ring with high plasma resistance and capable of minimizing abnormal discharge is provided. A processing chamber 100 includes a ceiling unit 110 at which an upper electrode 112 is provided and a container unit 120 having a lower electrode 122 provided to face opposite the upper electrode 112, on which a substrate can be placed. An evacuation ring 126 is provided around the lower electrode 122 so as to divide the space in the processing chamber 100 into a plasma processing space 102 and an evacuation space 104. At the evacuation ring 126, through holes 126a and blind holes 126b which are fewer than the through holes 126a and open toward the plasma processing space 102 are formed. An insulation coating constituted of Y2O3 is applied onto the surface of the evacuation ring 126 towards the plasma processing space 102.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: April 12, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Masahiro Ogasawara, Kazuya Kato
  • Patent number: 6869499
    Abstract: After semiconductor wafers W have been processed with ozone gas and steam fed into a processing vessel 10, air is fed into the processing vessel 10 from an air supply source connected to an ozone gas supply pipe 42 for feeding ozone gas into the processing vessel 10, whereby an atmosphere of the ozone gas in the processing vessel 10 is replaced with an atmosphere of the air.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: March 22, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Takayuki Toshima, Naoki Shindo, Tadashi Iino
  • Patent number: 6866746
    Abstract: Embodiments of the present invention generally relate to a clamshell and small volume chamber with a fixed substrate support. One embodiment of a processing chamber includes a fixed substrate support having a substrate receiving surface, a pumping ring disposed around a perimeter of the substrate receiving surface, and a gas distribution assembly disposed over the fixed substrate support. The pumping ring forms at least a portion of a pumping channel and has one or more apertures formed therethrough. The chamber may further include a gas-flow diffuser disposed radially inward of the apertures of the pumping ring. Another embodiment of a processing chamber includes a first assembly comprising a fixed substrate support and a second assembly comprising a gas distribution assembly. The first assembly includes a first assembly body that is shaped and sized so that at least a portion of the first assembly body is below the substrate receiving surface of the substrate support.
    Type: Grant
    Filed: November 21, 2002
    Date of Patent: March 15, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Lawrence C. Lei, Alfred W. Mak, Gwo-Chuan Tzu, Avi Tepman, Ming Xi, Walter Benjamin Glenn
  • Patent number: 6866094
    Abstract: A system and method for controlling temperature in a workpiece chuck are described. A fluid circulation system circulates a temperature control fluid, such as an engineered HFE fluid, through te workpiece chuck. A fluid recovery system coupled to the fluid circulation system recovers a portion of the temperature control fluid from the fluid circulation system by circulating a gas through the fluid circulation system including fluid tubes and fluid passages in the chuck. The gas, which can be air, carries a portion of residual or excess fluid through the fluid circulation system as it is circulated. The residual fluid is carried back to a reservoir such that it can continue to be used to control temperature of the chuck. Where gas and temperature control fluid vapors are displaced from the reservoir, they are routed through a suction line heat exchanger which condenses the vapor. The gas and condensed fluid are separated in a fluid separator.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: March 15, 2005
    Assignee: Temptronic Corporation
    Inventors: Shawn M. Cousineau, Robert D. Kelso, Douglas S. Olsen, David Stura
  • Patent number: 6863835
    Abstract: A plasma chamber apparatus and method employing a magnet system to block the plasma within the chamber interior from reaching the exhaust pump. An exhaust channel between the chamber interior and the pump includes a magnet and at least one deflector that creates turbulence in the flow of exhaust gases. The magnetic field and the turbulence produced by the deflector both increase the rate of recombination of charged particles in the gases, thereby reducing the concentration of charged particles sufficiently to quench the plasma downstream of the magnet and deflector, thereby preventing the plasma body within the chamber from reaching the exhaust pump. The plasma confinement effect of the magnetic field permits the use of a wider and/or less sinuous exhaust channel than would be required to block the plasma without the magnetic field.
    Type: Grant
    Filed: April 25, 2000
    Date of Patent: March 8, 2005
    Inventors: James D. Carducci, Hamid Noorbakhsh, Evans Y. Lee, Hongqing Shan, Siamak Salimian, Paul E. Luscher, Michael D. Welch
  • Patent number: 6863019
    Abstract: A method of cleaning a semiconductor fabrication processing chamber involves recirculation of cleaning gas components. Consequently, input cleaning gas is utilized efficiently, and undesirable emissions are reduced. The method includes flowing a cleaning gas to an inlet of a processing chamber, and exposing surfaces of the processing chamber to the cleaning gas to clean the surfaces, thereby producing a reaction product. The method further includes removing an outlet gas including the reaction product from an outlet of the processing chamber, separating at least a portion of the reaction product from the outlet gas, and recirculating a portion of the outlet gas to the inlet of the processing chamber.
    Type: Grant
    Filed: May 30, 2002
    Date of Patent: March 8, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Shamouil Shamouilian, Canfeng Lai, Michael Santiago Cox, Padmanabhan Krishnaraj, Tsutomu Tanaka, Sebastien Raoux, Peter I. Porshnev, Thomas Nowak
  • Patent number: 6845732
    Abstract: The present invention provides a gas heating apparatus that activates reaction gases for a chemical vapor deposition. The gas heating apparatus includes a chamber becoming enclosures of the gas heating apparatus; a heat insulating material 20 formed on an inner surface of the chamber so as to thermally insulate the inside of the chamber from the outside; a quartz tube having a gas inflow pipe, a gas outflow pipe, enlarged-pipe portions and abridged-pipe portion, wherein the enlarged-pipe portions and the abridged-pipe portions are alternately repeated and constitute a zigzag shape in an up-and-down direction in the chamber; a plurality of ceramic balls located inside the enlarged-pipe portions of the quartz tube; and a heater having a shape of coil spring and surrounding the zigzag shape of the quartz tube in the chamber.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: January 25, 2005
    Assignee: Jusung Engineering Co., Ltd.
    Inventor: You-Dong Lim
  • Patent number: RE39020
    Abstract: A plasma CVD apparatus for forming a silicon film on an LCD substrate includes a container which is divided into process and upper chambers by a quartz partition plate. A work table on which the substrate is mounted is arranged in the process chamber and a lower electrode to which a high frequency potential is applied is arranged in the work table. First lower and second upper supply heads are arranged between the partition plate and the work table in the process chamber. SiH4 and H2 gas and He gases are supplied through the first and second supply heads. He gas is transformed into plasma while SiH4 and H2 gas is excited and decomposed by the plasma thus formed. Two coils are arranged in the upper chamber and high frequency voltages are applied to the coils to generate electromagnetic field to induce the transforming of He gas into plasma. High frequency voltages applied to the coils are the same in phase and directions of current flowing through adjacent portions of the coils are the same.
    Type: Grant
    Filed: February 16, 2000
    Date of Patent: March 21, 2006
    Assignee: Tokyo Electron, Ltd.
    Inventors: Kiichi Hama, Jiro Hata, Toshiaki Hongoh