With Means To Move The Workpiece Inside The Etching Chamber Patents (Class 156/345.54)
  • Patent number: 7645357
    Abstract: A plasma reactor for processing a workpiece includes a reactor chamber and a workpiece support within the chamber, the chamber having a ceiling facing the workpiece support, a capacitively coupled plasma source power applicator comprising a source power electrode at one of: (a) the ceiling (b) the workpiece support, and plural VHF power generators of different fixed frequencies coupled to the capacitively coupled source power applicator, and a controller for independently controlling the power output levels of the plural VHF generators so as to control an effective VHF frequency applied to the source power electrode. In a preferred embodiment, the reactor further includes a plasma bias power applicator that includes a bias power electrode in the workpiece support and one or more RF bias power generators of different frequencies coupled to the plasma bias power applicator.
    Type: Grant
    Filed: April 24, 2006
    Date of Patent: January 12, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Alexander Paterson, Valentin N. Todorow, Theodoros Panagopoulos, Brian K. Hatcher, Dan Katz, Edward P. Hammond, IV, John P. Holland, Alexander Matyushkin
  • Patent number: 7618516
    Abstract: The embodiments of the present invention generally relate to annular ring used in a plasma processing chamber. In one embodiment, the annular ring includes an inner wall, an upper outer wall, a lower outer wall, a step defined between the upper and lower outer wall, a top surface and a bottom wall. The step is formed upward and outward from the lower outer wall and inward and downward from the upper outer wall. The annular ring may be fabricated from a conductive material, such as silicon carbide and aluminum.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: November 17, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Kallol Bera, Daniel Hoffman, Yan Ye, Michael Kutney, Douglas A. Buchberger
  • Publication number: 20090269933
    Abstract: A substrate processing apparatus comprises a processing chamber for storing a substrate and performing a specified processing on the substrate, a substrate holding jig for holding the substrate in the processing chamber, a placement stand capable of moving the substrate holding jig inside and outside the processing chamber while mounting the substrate holding jig, a substrate holding jig movement mechanism for moving the substrate holding jig to a location different from the placement stand while holding the substrate holding jig, and a substrate holding jig movement suppression mechanism for suppressing vertical and horizontal movement of the substrate holding jig in order to keep the substrate holding jig mounted on the placement unit of the substrate holding jig movement mechanism.
    Type: Application
    Filed: September 22, 2006
    Publication date: October 29, 2009
    Applicant: Hitachi Kokusai electric Inc.
    Inventors: Takatomo Yamaguchi, Akinori Tanaka, Daisuke Hara
  • Patent number: 7601224
    Abstract: An apparatus and method to position a wafer onto a wafer holder and to maintain a uniform wafer temperature is disclosed. The wafer holder or susceptor comprises a recess or pocket whose surface includes a grid containing a plurality of grid grooves that separate protrusions. A plurality of gas passages is provided in the susceptor to enable an upward flow of gas toward the bottom surface of the substrate. During drop-off of the substrate, a cushion gas flow is provided to substantially slow the rate of descent of the substrate onto the susceptor and to gradually heat the substrate before it makes contact with the susceptor. Optionally, a trickle gas flow may be provided through the aforementioned passages during processing of the substrate to prevent deposition of reactant gases onto the bottom surface of the substrate.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: October 13, 2009
    Assignee: ASM America, Inc.
    Inventor: Michael Todd Foree
  • Patent number: 7597531
    Abstract: Embodiments of the invention are directed to a method of controlling a mover device The method includes generating a moving force from a moving force generating unit to move a processing base with respect to a movable base, thereby moving the processing base with respect to a fixed base as a result of the movement of the processing base with respect to the movable base; moving the movable base on the fixed base in the opposite direction to the moving direction of the processing base by virtue of a reaction force caused by the moving force generated from the moving force generating unit to move the processing base, so that the movable base moves in the opposite direction to the moving direction of the processing base on the fixed base. The method further includes controlling the moving velocity of the processing base with respect to the fixed base.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: October 6, 2009
    Assignee: SEN Corporation, an SHI and Axcelis Company
    Inventors: Keiji Okada, Michiro Sugitani, Yoshitomo Hidaka, Junichi Murakami, Fumiaki Sato, Mitsukuni Tsukihara, Suguru Hirokawa, Masamitsu Shinozuka
  • Patent number: 7594479
    Abstract: In a film formation chamber, a gas flow to be introduced is rectified in a direction away from the film formation surface of the substrate on which the film is to be formed, so as to exhaust the fine particles generated in the discharge space and the fragmental particles generated by exfoliation of the film from the wall of the vacuum chamber and the discharge electrode, thereby preventing the particles from adhering the film formation surface of the substrate. The fine particles and fragmental particles are sucked and exhausted from a plurality of apertures provided on the entire surface of the discharge electrode to establish a steady state in which the amount of a film deposited on the discharge electrode and the amount of an exfoliating film to be exhausted are equal to each other, thereby allowing continuous film formation without cleaning the discharge electrode over a long period.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: September 29, 2009
    Assignees: Semiconductor Energy Laboratory Co., Ltd., TDK Corporation
    Inventors: Masato Yonezawa, Naoto Kusumoto, Hisato Shinohara
  • Patent number: 7582167
    Abstract: In one embodiment, the invention is a guard ring for reducing particle entrapment along a moveable shaft of a substrate support. In one embodiment, the guard ring comprises a substantially annular guard ring positioned within a step formed in a sleeve that circumscribes the shaft. The guard ring is positioned to substantially seal a gap separating the shaft from the sleeve, so that the amount of particles and foreign matter that travel within or become trapped in the gap is substantially reduced. In another embodiment, a guard ring comprises a base portion having an inner perimeter and an outer perimeter, a first flange coupled to the inner perimeter, a second flange coupled to the outer perimeter, and a continuous channel separating the first flange from the second flange. The first flange is adapted to function as a spring that accommodates displacement of the shaft.
    Type: Grant
    Filed: October 3, 2007
    Date of Patent: September 1, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Andrzej Kaszuba, Sophia M. Velastegui, Visweswaren Sivaramakrishnan, Pyongwon Yim, Mario David Silvetti, Tom K. Cho, Indrajit Lahiri, Surinder S. Bedi
  • Publication number: 20090194505
    Abstract: Techniques are described for improving the quality and yield of vacuum-processed substrates. A system can include a tape-like substrate that is supplied by unwind spool to a web guide, tension control roller, and additional idler rolls. The substrate can then enter a coating zone, following an essentially spiral pathway and traversing the coating source a number of times before exiting the coating zone and rewinding on spool. The effect of multiple passes through various flux areas of source is to smooth and average out the coating thickness non-uniformities resulting from a non-uniform flux. Related methods are described. Embodiments can be particularly well suited for the manufacture of data tapes including, but not limited to, metal evaporated magnetic, magneto-optical, phase change optical, and preformatted, or thin-film electronics, sensors, RFID tags, and solar films, to name a few examples.
    Type: Application
    Filed: January 26, 2009
    Publication date: August 6, 2009
    Applicant: MICROCONTINUUM, INC.
    Inventor: W. Dennis Slafer
  • Patent number: 7556712
    Abstract: A photolithography process may be carried out after cleaning the backside of a wafer by means of an apparatus that includes an illumination module for conducting an optical illumination operation of photolithography to the front side of the wafer, and a cleaning module for conducting a cleaning operation on the wafer backside. Providing the capability of removing particles from the wafer backside and eliminating defocusing effects due to wafer chucking errors, these and other embodiments improve reliability of the photolithography process, as well as productivity and yields for the semiconductor devices.
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: July 7, 2009
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Hun-Jung Yi, Seung-Ki Chae
  • Publication number: 20090142916
    Abstract: On aspect is a method to manufacture an integrated circuit including a reshaping process of the wafer edge region and an apparatus to perform the reshaping process.
    Type: Application
    Filed: November 29, 2007
    Publication date: June 4, 2009
    Applicant: Qimonda AG
    Inventors: Heike Prenz, Peter Thieme, Peter Lahnor
  • Patent number: 7537673
    Abstract: Disclosed herein is a plasma processing apparatus, which generates plasma within a vacuum chamber to process semiconductor substrates using the plasma. The apparatus comprises a substrate mounting table, an outer lifting bar, and a baffle. The outer lifting bar comprises a driving shaft, and a substrate supporting member coupled perpendicular to an upper end of the driving shaft. The baffle comprises a baffle plate coupled to the upper end of the driving shaft, and a shielding portion coupled to a lower surface of the baffle plate. The substrate supporting member is a foldable substrate supporting member. The baffle and the substrate supporting member are driven up and down at the same time by the driving shaft. As a result, it is possible to protect the substrate supporting member from plasma, and to prevent interference between the baffle and the outer lifting bar during operation of the plasma processing apparatus.
    Type: Grant
    Filed: September 6, 2005
    Date of Patent: May 26, 2009
    Assignee: Advanced Display Processing Engineering Co., Ltd.
    Inventors: Young Jong Lee, Jun Young Choi, Hyun Hwan Ahn, Chan-Ho Kang, Hyun-Woo Baek, Young-Joo Hwang
  • Patent number: 7520969
    Abstract: A process kit for a semiconductor processing chamber is provided. In one embodiment, a process kit includes a notched deposition ring. In another embodiment, a process kit includes a cover ring configured to engage the notched deposition ring. In another embodiment, a process kit includes an annular deposition ring body having inner, outer, upper and bottom walls. A trough is recessed into an upper surface of the body between the upper and inner walls. A recessed surface is formed on a lower surface of the body between the bottom and inner walls. A notch extends inward from the body to catch deposition material passing through a notch of the substrate being processed.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: April 21, 2009
    Assignee: Applied Materials, Inc.
    Inventor: Keith A. Miller
  • Patent number: 7513954
    Abstract: A plasma processing apparatus includes a processing container for receiving a substrate to be processed and processing the substrate by a plasma of a processing gas, a substrate mounting table, installed in the processing container, for mounting the substrate thereon, and a gas supplying unit for supplying the processing gas into the processing container. Here, the substrate mounting table includes a mounting table main body formed of an insulator component. Here, an electrode is embedded inside the mounting table main body, a high frequency power supply for supplying a high frequency power is connected to the electrode, and one or more exposed electrodes are installed to be exposed toward the outside of the mounting table main body and electrically connected to the electrode in the mounting table main body.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: April 7, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Hachishiro Iizuka, Taro Ikeda
  • Patent number: 7503980
    Abstract: A substrate supporting apparatus includes a plate member of an aluminum alloy having a flat upper surface, bottomed pits formed in the plate member, and spacer members held in the pits, individually. The spacer members are sapphire spheres. The diameter of each spacer member is a little smaller than that of each pit. The upper end of each spacer member projects from the upper surface of the plate member. A spot facing is formed in a region that includes the open edge portion of the pit. A bending portion which is obtained by plastically deforming the open edge portion of the pit toward the spacer member is formed on a bottom surface of the spot facing. A V-shaped groove is formed behind the bending portion.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: March 17, 2009
    Assignee: NHK Spring Co., Ltd.
    Inventors: Naoya Kida, Toshihiro Tachikawa, Jun Futakuchiya
  • Publication number: 20090056878
    Abstract: A transfer apparatus includes a first magnetic member placed in a carrier, and a second magnetic member placed in a carrier supporting unit to oppose the first magnetic member from a position below the first magnetic member in the vertical direction, and having the same polarity as that of the first magnetic member. The repulsive force generated between the first and second magnetic members vertically pulls up the carrier, thereby reducing the weight of the carrier supported by the carrier supporting unit.
    Type: Application
    Filed: August 20, 2008
    Publication date: March 5, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Naoyuki Nozawa, Hiroshi Sone, Satoshi Hitomi, Yoshiro Hasegawa
  • Publication number: 20090001046
    Abstract: The present invention provides a method, an apparatus and the like that may be adopted when executing a specific type of processing on a substrate that includes a recessed portion formed by etching a low dielectric constant insulating film with a low dielectric constant having been formed upon a metal layer. More specifically, a hydrogen radical processing phase in which the surface of the metal layer exposed at the bottom of the recessed portion is cleaned and the low dielectric constant insulating film is dehydrated by supplying hydrogen radicals while heating the substrate to a predetermined temperature and a hydrophobicity processing phase in which the low dielectric constant insulating film exposed at a side surface of the recessed portion is rendered hydrophobic by supplying a specific type of processing gas to the substrate are executed in succession without exposing the substrate to air.
    Type: Application
    Filed: June 13, 2008
    Publication date: January 1, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Kazuhiro KUBOTA, Shigeru Tahara, Ryuichi Asako
  • Patent number: 7449071
    Abstract: A wafer holder for supporting a wafer within a CVD processing chamber includes a vertically moveable lift ring configured to support the bottom peripheral surface of the wafer, and an inner plug having a top flat surface configured to support the wafer during wafer processing. The lift ring has a central aperture configured to closely surround the inner plug. When a wafer is to be loaded onto the wafer holder, the lift ring is elevated above the inner plug. The wafer is loaded onto the lift ring in the elevated position. Then, the lift ring is maintained in the elevated position for a time period sufficient to allow the wafer temperature to rise to a level that is sufficient to significantly reduce or even substantially prevent thermal shock to the wafer when the wafer is brought into contact with the inner plug. The lift ring is then lowered into surrounding engagement with the inner plug. This is the wafer processing position of the wafer holder.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: November 11, 2008
    Assignee: ASM America, Inc.
    Inventors: Ravinder K. Aggarwal, Tony J. Keeton, Matthew G. Goodman
  • Publication number: 20080251208
    Abstract: In a plasma treatment apparatus for performing plasma treatment by accommodating a substrate (11) in a treatment chamber (6), a fixed guide (12) and a movable guide (13) made of a ceramic are arrayed in an X direction (in a substrate transporting direction) for guiding both side end portions of the substrate held on a ceramic-made mounting plate (10), and both end portions of the movable guide (13) are supported by supporting members (18). In this construction, these supporting members (18) are fitted to fixed members (15A) and (15B) arranged in a Y direction with the mounting plate (10) placed therebetween, such that an interval in the Y direction is adjustable. Consequently, the ceramic-made guide member (13) can be mounted and demounted without directly bolting it, and it is possible to prevent the generation of an abnormal discharge by using as objects multiple product thin-type substrates (11) with different widthwise dimensions.
    Type: Application
    Filed: February 10, 2006
    Publication date: October 16, 2008
    Inventors: Tetsuo Korenaga, Ryuji Nagadome
  • Patent number: 7422655
    Abstract: An apparatus for performing a semiconductor process on a target substrate (W) includes a lifting mechanism (48) disposed in a worktable (38) to assist transfer of the target substrate. The lifting mechanism includes a lifter pin (51) configured to support and move up and down the target substrate, and a guide hole (49) configured to guide the lifter pin being moved up and down. The guide hole includes a main hole portion (49a) which extends through the worktable from its upper surface to lower surface, and an extended hole portion (49b) which extends into an extension sleeve (66) which projects downward from the lower surface of the worktable to correspond to the main hole portion.
    Type: Grant
    Filed: April 20, 2004
    Date of Patent: September 9, 2008
    Assignee: Tokyo Electron Limited
    Inventor: Kentaro Asakura
  • Patent number: 7422637
    Abstract: An apparatus and method for performing uniform gas flow in a processing chamber is provided. In one embodiment, an apparatus is an edge ring that includes an annular body having an annular seal projecting therefrom is provided. The seal is coupled to a side of the annular body opposite a side adapted to seat on the substrate support. In another embodiment, a processing system is provided that includes a chamber body, a lid, a substrate support and a plurality of flow control orifices. The lid is disposed on the chamber body and defining an interior volume therewith. The substrate support is disposed in the interior volume and at least partially defines a processing region with the lid. The flow control orifices are disposed between the substrate support and the lid. The flow control orifices are adapted to control flow of gases exiting the processing region.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: September 9, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Vincent Ku, Ling Chen, Howard Grunes, Hua Chung
  • Patent number: 7419551
    Abstract: A plasma reactor for processing a workpiece includes a process chamber comprising an enclosure including a ceiling and having a vertical axis of symmetry generally perpendicular to said ceiling, a workpiece support pedestal inside the chamber and generally facing the ceiling, process gas injection apparatus coupled to the chamber and a vacuum pump coupled to the chamber. The reactor further includes a plasma source power applicator overlying the ceiling and comprising a radially inner applicator portion and a radially outer applicator portion, and RF power apparatus coupled to said inner and outer applicator portions, and tilt apparatus capable of tilting either the workpiece support pedestal or the outer applicator portion about a radial axis perpendicular to said axis of symmetry and capable of rotating said workpiece support pedestal about said axis of symmetry.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: September 2, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Madhavi R. Chandrachood, Richard Lewington, Darin Bivens, Ajay Kumar, Ibrahim M. Ibrahim, Michael N. Grimbergen, Renee Koch, Sheeba J. Panayil
  • Patent number: 7416632
    Abstract: A substrate processing apparatus and a substrate processing method are provided wherein an oxide film which is thinner than the conventional films can be formed with uniform thickness when forming an oxide film on the front-side surface of a substrate. A substrate processing apparatus (12) for processing a substrate (W) by feeding a processing liquid comprises: a temperature regulator (133) to regulate the temperature of said processing liquid; and a underplate temperature adjuster (115) to adjust the temperature of an underplate (77) which is placed in proximity to the backside surface of said substrate W.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: August 26, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Takehiko Orii, Masaru Amai
  • Patent number: 7413612
    Abstract: Embodiments of the present invention are directed to adjusting the spacing between the substrate support and the faceplate of the gas distribution member to achieve improved uniformity of the layer formed on the substrate. One embodiment of the present invention is directed to a method of adjusting a spacing between a gas distribution member and a substrate support disposed generally opposite from the gas distribution member, wherein the substrate support is configured to support a substrate on which to form a layer with improved thickness uniformity. The method comprises forming a layer on the substrate disposed on the substrate support; measuring a thickness of the layer on the substrate; and calculating differences in thickness between a reference location on the substrate and a plurality of remaining locations on the substrate.
    Type: Grant
    Filed: July 10, 2003
    Date of Patent: August 19, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Kirby Floyd, Adrian Q. Montgomery, Jennifer Gonzales, Won Bang, Rong Pan, Amna Mohammed, Yen-Kung Victor Wang
  • Publication number: 20080173401
    Abstract: The present invention relates to a plasma etching apparatus, and provides a plasma etching apparatus comprising a substrate support on which a substrate is seated; an electrode disposed close to a surface of the substrate to be etched; a dielectric film formed on a surface of the electrode adjacent to the substrate; and a power supply means for generating potential difference between the electrode and the substrate support. In the apparatus, potential difference is applied between the substrate support with the substrate seated thereon and the electrode surrounding an edge region of the substrate, and a distance between the substrate and the electrode is set to 3 mm or less so as to locally generate plasma in an area between the substrate and the electrode, thereby removing particles and a thin film in the edge region of the substrate.
    Type: Application
    Filed: August 3, 2006
    Publication date: July 24, 2008
    Applicant: JUSUNG ENGINEERING CO., LTD.
    Inventor: Bu-Il JEON
  • Publication number: 20080171444
    Abstract: A plasma processing chamber includes a cantilever assembly configured to neutralize atmospheric load. The chamber includes a wall surrounding an interior region and having an opening formed therein. A cantilever assembly includes a substrate support for supporting a substrate within the chamber. The cantilever assembly extends through the opening such that a portion is located outside the chamber. The chamber includes an actuation mechanism operative to move the cantilever assembly relative to the wall.
    Type: Application
    Filed: January 17, 2007
    Publication date: July 17, 2008
    Applicant: Lam Research Corporation
    Inventors: Rajinder Dhindsa, Eric H. Lenz, Andy W. DeSepte, Lumin Li
  • Patent number: 7396432
    Abstract: A composite shadow ring that is constructed of an upper ring and a lower ring assembled together by a plurality of dowel pins and a method for using the ring. The upper ring and the lower ring each has a predetermined outside diameter that is substantially the same, a planar top surface and a planer bottom surface parallel to the planar top surface. Each of the planar bottom surface of the upper ring and the planar top surface of the lower ring has at least two blind holes formed therein. A plurality of dowel pins are used to frictionally engage the at least two blind holes in the upper ring and the at least two blind holes in the lower ring.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: July 8, 2008
    Assignee: Taiwan Semiconductor Mfg. Co., Ltd
    Inventors: Chang-Jung Li, Wen-Ming Chen, Kun-Yen Fan, Wen-Chi Wang
  • Patent number: 7393433
    Abstract: A wiring member which becomes substantially symmetrical on the plane of an electrostatic chuck unit is connected to the tip end of an RF introduction rod between the RF introduction rod and the electrostatic chuck unit in order to make uniform generation of an electric field due to bias RF which becomes a cause of plasma damage. The connection point between the electrostatic chuck unit and the wiring member may be single or plural.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: July 1, 2008
    Assignee: NEC Electronics Corporation
    Inventors: Takamasa Tanikuni, Yasuhide Den
  • Publication number: 20080135176
    Abstract: A substrate etching apparatus includes: a cassette to receive a substrate that has finished a previous process, and transfer the substrate; a first robot to take the substrate out of the cassette; a second robot to receive the substrate from the first robot and move the substrate mounted thereon vertically up and down; an etching cassette comprising a support to support the substrate and a holder to fix the substrate loaded from the second robot; a cassette fixing unit to fix at least one or more etching cassettes and being rotated at a pre-set angle to allow the substrate to be disposed perpendicular to the ground; and an etching unit to etch the substrate disposed perpendicular to the ground by the cassette fixing unit.
    Type: Application
    Filed: December 7, 2007
    Publication date: June 12, 2008
    Inventors: Sang-Min Park, Eun-Sub Lim, Won-Seop Chun, Man-Heon Park
  • Patent number: 7381276
    Abstract: An apparatus for holding a semiconductor substrate comprises a plate having a pocket which holds the substrate, wherein the pocket comprises a lower surface and an inner edge. The inner edge comprises a plurality of members extending radially inward to reduce the area of contact between the inner edge and the substrate. The beveled edge is inclined so that there is an acute angle between the lower surface of the pocket and the beveled edge.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: June 3, 2008
    Assignee: International Business Machines Corporation
    Inventors: Donna K. Johnson, Jim S. Nakos, Jean-Jacques H. Psaute, Bernard A. Roque, Jr.
  • Publication number: 20080115891
    Abstract: A laser beam machining system includes: a chuck table for holding a wafer; a laser beam irradiation unit for irradiating the wafer held by a chuck table with a laser beam; a machining feeding unit for machining feed of the chuck table; and an indexing feeding unit for indexing feed of the chuck table, wherein the system further includes etching unit for etching the wafer having undergone laser beam machining, and a feeding unit for feeding the laser beam machined wafer held on the chuck table to the etching unit.
    Type: Application
    Filed: November 20, 2007
    Publication date: May 22, 2008
    Applicant: Disco Corporation
    Inventors: Masanori Yoshida, Satoshi Genda, Toshio Tsuchiya
  • Patent number: 7371287
    Abstract: A substrate handling system and method in which an air chuck produces a film of air between the substrate and the air chuck, a magnetic chuck attracts the substrate to the air chuck, and an actuator subsystem moves the magnetic chuck closer to and away from the air chuck to alternately pick up a substrate and release the substrate.
    Type: Grant
    Filed: May 3, 2004
    Date of Patent: May 13, 2008
    Assignee: PerkinElmer, Inc.
    Inventors: Norman L. Shaver, Timothy A. Ellis, David R. Hill
  • Patent number: 7347900
    Abstract: A chemical vapor deposition (CVD) apparatus includes a process chamber where a deposition process is performed on a wafer. A gas supply assembly is mounted in the process chamber for supplying a process gas to the process chamber, and a vacuum pump is mounted in the process chamber for exhausting the process gas. A support is mounted in the process chamber for supporting the wafer, and a position control assembly raises and lowers the chuck. A controller controls the position control assembly to vary a distance between the wafer and the gas supply assembly during the deposition process. A CVD method for forming a deposition layer on a wafer includes supplying a process gas to a process chamber, dividing a process time into a plurality of process stages, varying a distance between the wafer and a gas supply assembly according to the process stages, and exhausting the process gas.
    Type: Grant
    Filed: December 16, 2003
    Date of Patent: March 25, 2008
    Assignee: Dongbu Electronics Co., Ltd.
    Inventor: Seung-Chul Choi
  • Publication number: 20080023139
    Abstract: The invention relates to a plasma processing apparatus and a plasma processing method and particularly relates to a plasma processing apparatus suitable for executing an etching processing of a work by using plasma.
    Type: Application
    Filed: August 30, 2006
    Publication date: January 31, 2008
    Inventors: Naoki Yasui, Hiroho Kitada
  • Publication number: 20080017117
    Abstract: Methods for positioning a substrate support within a processing chamber are provided. In one embodiment, a method for adjusting the orientation of a substrate support within a processing chamber using a mounting assembly is provided. The mounting assembly includes an upper portion coupled to the processing chamber and a lower portion coupled to the upper portion. The method includes adjusting a lateral position of a collar of the second portion relative to the first portion, and adjusting a planar orientation of the lower housing of the second portion relative to the first portion.
    Type: Application
    Filed: July 18, 2006
    Publication date: January 24, 2008
    Inventors: JEFFREY CAMPBELL, BRIAN H. BURROWS
  • Publication number: 20080017320
    Abstract: A substrate processing apparatus includes a process chamber, a fixed frame, a feed unit, and a supplying unit. A substrate is mounted to the fixed frame, the supplying unit is spaced apart from respective sides of the substrate to supply process fluid to the substrate, and the feed unit transports the fixed frame parallel to a longitudinal direction of the substrate. The process is automatically performed so that loss of the substrate is reduced and the substrate is effectively processed.
    Type: Application
    Filed: July 19, 2007
    Publication date: January 24, 2008
    Inventors: Ho-Geun Choi, Heung-Kyou Kang, Yong-Woo Kim, Pal-Kon Kim
  • Publication number: 20080017116
    Abstract: A method and apparatus for positioning a substrate support within a processing chamber is provided. In one embodiment, an apparatus for positioning a substrate support includes a first portion configured to mount to a bottom of a processing chamber and second portion configured to support a substrate support. The first portion is releaseably coupled to the second portion. The second portion includes a lower housing coupled to a lower collar. The lower collar is laterally positionable relative to the first portion. The lower housing has a planar orientation that is adjustable relative to a planar orientation of the lower collar.
    Type: Application
    Filed: July 18, 2006
    Publication date: January 24, 2008
    Inventors: Jeffrey Campbell, Brian H. Burrows
  • Publication number: 20070240646
    Abstract: The present invention relates to a substrate treatment apparatus, and more particularly, to a substrate treatment apparatus, wherein lift pins can be installed while the levels of the lift pins are easily adjusted using a tool such as a wrench. A substrate treatment apparatus of the present invention comprises a chamber; a pin plate provided inside or outside the chamber; a driving means for lifting or lowering the pin plate; and at least one lift pin that penetrates through the pin plate so that the lift pin is coupled to the pin plate, and has a tool insertion recess formed at a lower end of the lift pin.
    Type: Application
    Filed: April 11, 2007
    Publication date: October 18, 2007
    Inventor: Jong-Jin Jun
  • Patent number: 7276125
    Abstract: The barrel type susceptor for use in the semiconductor epitaxial growth is characterized in that a face plate 5 of a susceptor main body 2 having the shape of a truncated cone is partitioned into two or more in a longitudinal direction thereof, each partition being provided with a wafer mounting concave portion 6a, 6b, 6c on which a wafer is laid, and the inclination angle ?a, ?b, ?c of a bottom face 6a1, 6b1, 6c1 of the concave portion for each partition to the vertical line is gradually decreased in each partition from the upper part to the lower part.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: October 2, 2007
    Assignees: Toshiba Ceramics Co., Ltd., Tokuyama Toshiba Ceramics Co., Ltd.
    Inventors: Toshikazu Miyamoto, Tadashi Ohashi
  • Patent number: 7276123
    Abstract: A semiconductor-processing apparatus comprises a susceptor and removable placing blocks detachably placed at a periphery of the susceptor for transferring a substrate. Retractable supporting members are provided for detaching/attaching the placing blocks from/to the susceptor.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: October 2, 2007
    Assignee: ASM Japan K.K.
    Inventors: Akira Shimizu, Hideaki Fukuda, Hiroki Arai, Baiei Kawano, Takayuki Yamagishi
  • Patent number: 7267725
    Abstract: A thin-film deposition apparatus includes a reaction chamber, a substrate transfer chamber, a susceptor having a radially-extending step portion, a ring-shaped separation wall for separating the reaction chamber and the substrate transfer chamber at a processing position where the susceptor is positioned inside the ring-shaped separation wall, and a conductive sealing member which is interposed between the radially-extending step portion and the separation wall to seal the reaction chamber from the substrate transfer chamber when the susceptor is at a processing position.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: September 11, 2007
    Assignee: ASM Japan K.K.
    Inventor: Baiei Kawano
  • Patent number: 7264688
    Abstract: A plasma reactor includes a toroidal plasma source having an RF power applicator, and RF generator being coupled to the RF power applicator. The reactor further includes a capacitively coupled plasma source power applicator or electrode at the ceiling or the workpiece support, a VHF power generator being coupled to the capacitively coupled source power applicator, a plasma bias power applicator or electrode in the workpiece support and an RF bias power generator coupled to the plasma bias power applicator. A controller adjusts the relative amounts of power simultaneously coupled to plasma in the chamber and conduit by the toroidal plasma source and by the capacitively coupled plasma source power applicator.
    Type: Grant
    Filed: April 24, 2006
    Date of Patent: September 4, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Alexander Paterson, Valentin N. Todorow, Theodoros Panagopoulos, Brian K. Hatcher, Dan Katz, Edward P. Hammond, IV, John P. Holland, Alexander Matyushkin
  • Patent number: 7261796
    Abstract: A machine tool is provided comprising a base, a slide assembly attached to the base for supporting a tool and translating the tool along an axis, and a workpiece holder attached to the base. At least one of the slide assembly and the workpiece holder are movable laterally with respect to the axis. Means are provided for aligning the slide assembly and the workpiece holder in a desired lateral relationship. A method of aligning a machine tool is also provided.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: August 28, 2007
    Assignee: General Electric Company
    Inventors: Brett Wayne Byrnes, James Henry Madge
  • Publication number: 20070193520
    Abstract: A lift pin calibrator and a method of using the same set the height and orientation of a lift pin relative to a substrate support plate having a bore in which the lift pin is raised and lowered. The lift pin calibrator has a contact body, a pressure member and a tubular alignment member that are disposed coaxially. A pressure transmitting portion of the pressure member extends into an upper portion of the alignment member and the contact component extends through the pressure member so that an end of the contact component is left exposed by the pressure member. An outer diameter of the pressure transmitting portion of the pressure member is greater than an inner diameter of the alignment member. An extension of the alignment member is inserted into a bore of the substrate support plate. The pressure transmitting portion of the pressure member is forced into the alignment member to expand the alignment member and hold it in place.
    Type: Application
    Filed: July 28, 2006
    Publication date: August 23, 2007
    Inventor: Young-Do Kim
  • Patent number: 7252737
    Abstract: Generally, a substrate support member for supporting a substrate is provided. In one embodiment, a substrate support member for supporting a substrate includes a body coupled to a lower shield. The body has an upper surface adapted to support the substrate and a lower surface. The lower shield has a center portion and a lip. The lip is disposed radially outward of the body and projects towards a plane defined by the first surface. The lip is disposed in a spaced-apart relation from the body. The lower shield is adapted to interface with an upper shield disposed in a processing chamber to define a labyrinth gap that substantially prevents plasma from migrating below the member. The lower shield, in another embodiment, provides the plasma with a short RF ground return path.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: August 7, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Karl Brown, Vineet Mehta, See-Eng Phan, Semyon Sherstinsky, Allen Lau
  • Patent number: 7225819
    Abstract: The present invention is a method, apparatus and process for an improved substrate mounting and processing technique for various substrate treatments comprising cleaning, dicing, sawing, polishing, and planarization, among others.
    Type: Grant
    Filed: December 7, 2001
    Date of Patent: June 5, 2007
    Inventor: David P Jackson
  • Patent number: 7204913
    Abstract: A semiconductor processing chamber having a silicon containing pre-coat is provided. The chamber includes a top electrode in communication with a power supply and a processing chamber defined within a base, a sidewall extending from the base, and a top disposed on the sidewall. The processing chamber has an outlet enabling removal of fluids within the processing chamber and includes a substrate support where an outer surface of the substrate support coated with the removable silicon containing coating, wherein the silicon containing coating is a compound consisting essentially of silicon and one of bromine and chlorine. The chamber includes an inner surface defined by the base, the sidewall and the top, where the inner surface is coated with a removable silicon containing coating.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: April 17, 2007
    Assignee: Lam Research Corporation
    Inventors: Harmeet Singh, Saurabh J. Ullal, Shibu Gangadharan
  • Patent number: 7204888
    Abstract: Embodiments of the present invention provide an apparatus for constraining and supporting the lift pins to prevent or minimize lateral movement of the lift pins that causes substrate hand-off problems and associated degradation in substrate processing characteristics and results. In one embodiment, a lift pin assembly for manipulating a substrate above a support surface of a substrate support comprises a plurality of lift pins movable between an up position and a down position. The lift pins include top ends and bottom ends. The top ends are configured to be lifted above the support surface of the substrate support to contact a bottom surface of the substrate in the up position. The top ends are configured to be positioned at or below the support surface of the substrate support in the down position.
    Type: Grant
    Filed: May 1, 2003
    Date of Patent: April 17, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Toan Q. Tran, Daniel S. Herkalo, Yen-Kun V. Wang, Jin Ho Lee, Dong Hyung Lee, Jang Seok Oh, Won B. Bang
  • Patent number: 7201176
    Abstract: A wafer chuck is configured to hold a wafer efficiently for spin process cleaning of wafer edges and back sides. A first group of retractable tips extend to hold the wafer during a first portion of the cleaning period. A second group of retractable tips extend to hold the wafer during a second portion of the cleaning period. Residues left between the tips and the wafer edge areas during the first portion of the cleaning period are removed during the second portion. The change from the first group of tips to the second group of tips occurs while the wafer is rotating.
    Type: Grant
    Filed: April 11, 2006
    Date of Patent: April 10, 2007
    Assignee: LSI Logic Corporation
    Inventors: Kyoko Kuroki, Hideaki Seto
  • Patent number: 7179397
    Abstract: To move an article in and out of plasma during plasma processing, the article is rotated by a first drive around a first axis, and the first drive is itself rotated by a second drive. As a result, the article enters the plasma at different angles for different positions of the first axis. The plasma cross-section at the level at which the plasma contacts the article is asymmetric so that those points on the article that move at a greater linear velocity (due to being farther from the first axis) move longer distances through the plasma. As a result, the plasma processing time becomes more uniform for different points on the article surface. In some embodiments, two shuttles are provided for loading and unloading the plasma processing system. One of the shuttles stands empty waiting to unload the processed articles from the system, while the other shuttle holds unprocessed articles waiting to load them into the system.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: February 20, 2007
    Assignee: Tru-Si Technologies, Inc.
    Inventor: Oleg Siniaguine
  • Patent number: 7169234
    Abstract: A substrate support assembly positively secures a substrate holder support to a rotation shaft with respect to rotationally applied forces. A substrate holder support is configured to have an opening in a socket into which, when aligned with an indentation in the rotational shaft to form a passage, a retaining member is removably inserted to engage both the socket opening and the shaft indentation. Methods of rotating a substrate while minimizing rotational slippage of the substrate holder support with respect to the shaft are also provided.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: January 30, 2007
    Assignee: ASM America, Inc.
    Inventors: Thomas M. Weeks, Lewis C. Barnett, Loren R. Jacobs, Eric R. Wood, Michael W. Halpin