Abstract: Systems and methods for forming corrugated boards are disclosed. The system includes a single face unit configured to form a single face board having a fluted layer and an outer liner. The system also includes a single face buffer configured to store or hold a length of the single face board. The system has a glue station configured to attach a second outer liner to the single face board to form a single wall board. The system also has an ultrasonic unit configured to apply ultrasonic vibrations to the single wall board. The ultrasonic vibrations are configured to remove moisture from the single wall board, activate, heat, and/or dry an adhesive used to attach the fluted layer and the outer liners, and/or cause the fibers of the fluted layer and the outer liners to weave, intertwine, or otherwise stick together.

Abstract: A corrugated board sheet defect detecting device detects a defect in a single-faced cardboard sheet guided by a guide member with corrugated core paper facing outwards. The device includes a radiating device, an image capturing device, an image processing device, and an assessing device. The radiating device is configured to radiate light toward the core paper at a radiation angle relative to the single-faced cardboard sheet. The image capturing device is configured to capture an image of a portion of the core paper irradiated with the light. The image processing device is configured to a light portion and a dark portion in a direction in which the single-faced cardboard sheet is transported based on the captured image. The assessing device is configured to assess a quality by comparing a length of the light portion and a length of the dark portion.

Abstract: A method of fabricating a smoking article filter element includes arranging a corrugated laminate web around a portion of filter material having an elongate shape and a longitudinal axis, such that the grooves and ridges of the laminate web run in the same direction as the longitudinal axis of the filter material. A method of fabricating a smoking article involves the same method as that of fabricating a smoking article filter element.

Abstract: The invention relates to an assembly for producing a web of corrugated cardboard. The assembly has a corrugating device for producing a corrugated web, a glue application device for applying glue to the corrugated web and a pressure belt device which has an endless pressure belt guided around a deflection roller and a belt course regulating roller for pressing a cover layer against the corrugated web provided with glue.

Abstract: Disclosed is a single facer for producing a plurality of types of single-faced corrugated paperboard sheets having different flute configurations. The single facer of the present invention comprises: a plurality of corrugating roll pairs; a plurality of cartridges each pivotally supporting a pair of corrugating rolls arranged in an up-down direction in a respective one of the corrugating roll pairs, each of the cartridges being selectively serving as an operational cartridge supporting one of the corrugating roll pairs located in an operational position, and a rest cartridge supporting one of the corrugating roll pairs located in a rest position; and a single facer body having a frame structure internally formed with a transfer space for the cartridges, wherein the operational cartridge is disposed above the rest cartridge in such a manner that the operational cartridge is supported from therebelow by the rest cartridge.

Abstract: Disclosed is a single facer which comprises: a swingable frame supporting a press roll in such a manner as to allow a gap between one of a pair of corrugating rolls and the press roll to be changed; an adjusting screw contactable with a contact member coupled to the swingable frame; an encoder for detecting vibration of the press roll occurring during formation of a corrugated medium 10 by the pair of corrugating rolls; and a control section for controlling drive of a motor for displacing the adjusting screw. The control section is configured to execute a first control processing of driving the motor until a magnitude of the vibration is reduced to a given value.

Abstract: A method of bonding a substantially planar sheet material to a corrugated sheet material using an automated process the method characterized by the steps of a) applying adhesive in discrete amounts to the contact points of the corrugated sheet material, and b) holding the sheet materials together until a bond is formed between them.

Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.

Abstract: Two paper webs saturated with an A-phase phenolic resins and dried to a B-phase are conveyed through separate low melting point metal alloy baths, one web after being corrugated, to convert the resin to a fully cured C-phase, whereafter the webs are joined to form a waterproof single face corrugated web.

Abstract: A corrugator includes a chassis, which is composed of two opposite and spaced primary wall panels; a rotary main shaft, which is rotatably mounted between the two primary wall panels of the chassis and has opposite ends respectively coupled to roller support seats; two corrugation roller sets, which are detachably mounted to the two roller support seats and each including two detachable secondary wall panels; and a hold-down roller, which is mounted to the chassis at a location close to one of the corrugation roller sets. With the multiple sets of corrugation rollers mounted in the corrugator, the corrugator allows a user to select and manufacture corrugator boards of different specifications.

Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.

Abstract: A method and apparatus are useful to produce a corrugated product. They can be used to produce a corrugated product at low temperature, such as room temperature. A zero-contact roll is used to support a web of medium material on a cushion of air at a location prior to the web entering the corrugating labyrinth. The web is free to move toward or away from the surface of the zero-contact roll, on the cushion of air, in response to small oscillatory changes in downstream tension demand based on the fluting frequency in the corrugating labyrinth. A mechanism is also provided to precisely control the mean tension in the web prior to entering the corrugating labyrinth at a low value. Thus, mean web tension is precisely controlled and is low, tension oscillations can be damped, and low temperature corrugating can be achieved without significant fracturing in the corrugated web. A single-facer useful to apply a high-solids content adhesive, also desirable for low-temperature corrugating, is also provided.

Abstract: A composite sheet comprising an upper layer 2 and a lower layer 3 both made of a substantially inextensible sheet which are partially bonded to each other at a large number of joints 4. The upper layer 2 forms a large number of outward hollow projections 5 in the area other than the joints 4. The projections 5 and the joints 4 are arranged such that the projections and the joints alternate in one direction to make lines and that the projections in each of the lines are out of alignment with the projections in the adjacent lines.

Abstract: The present invention relates to a single faced corrugated pasteboard manufacturing apparatus. To considerably reduce running costs and insufficient bonding of a single faced corrugated pasteboard sheet and occurrence of wrinkles due to an enlargement in machine width, there is provided a single faced corrugated pasteboard manufacturing apparatus for corrugating a medium 1 between a pair of corrugated rolls 4 and 5, supporting the corrugated medium 1 on a surface of the corrugated roll 4, and bonding a liner board 2 on the medium 1 being supported to manufacture a single faced corrugated pasteboard sheet 3. The apparatus includes a pair of facing rolls 21 and 22 provided to face the corrugated roll 4 and rotatable in the same direction as the corrugated roll 4; and a plurality of endless members 23, wound around the pair of facing rolls 21 and 22 in an axial direction of the facing rolls, for pressing the liner board 2 against the medium 1 being supported on the surface of the corrugated roll 4.

Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.

Abstract: An automatic machine for producing corrugated sheet elements, particularly for packaging, thermal insulation, soundproofing and the like, comprising elements for continuously corrugating a first ribbon that moves longitudinally, a feeder for feeding a second flat ribbon in step with the first ribbon, and a device for joining one another the first and second ribbons in discrete regions.

Abstract: The present invention relates to a single facer corrugator belt having a base structure. The base structure includes an inside and an outside surface and a machine or running direction and a cross machine direction. The base structure is formed by machine direction yarns and cross machine direction yarns and has grooves formed in a surface of the base structure. Alternatively, the corrugator belt may include includes holes formed in a surface of the base structure.

Abstract: The invention relates to a device for changing the spatial orientation of a corrugated-cardboard strip, the device comprising a supplying device for supplying strips of corrugated cardboard, a turning roller comprising a cylindrical surface, the turning roller being mounted for rotary drive in a direction of rotation, at least one accommodation means disposed on the cylindrical surface of the turning roller for detachably fastening at least one strip on the cylindrical surface, and a stripping device disposed downstream in a direction of rotation for stripping the strips off the cylindrical surface.

Abstract: A composite sheet comprising an upper layer 2 and a lower layer 3 both made of a substantially inextensible sheet which are partially bonded to each other at a large number of joints 4. The upper layer 2 forms a large number of outward hollow projections 5 in the area other than the joints 4. The projections 5 and the joints 4 are arranged such that the projections and the joints alternate in one direction to make lines and that the projections in each of the lines are out of alignment with the projections in the adjacent lines.

Abstract: The present invention relates to a single faced corrugated pasteboard manufacturing apparatus. To considerably reduce running costs and insufficient bonding of a single faced corrugated pasteboard sheet and occurrence of wrinkles due to an enlargement in machine width, there is provided a single faced corrugated pasteboard manufacturing apparatus for corrugating a medium 1 between a pair of corrugated rolls 4 and 5, supporting the corrugated medium 1 on a surface of the corrugated roll 4, and bonding a liner board 2 on the medium 1 being supported to manufacture a single faced corrugated pasteboard sheet 3. The apparatus includes a pair of facing rolls 21 and 22 provided to face the corrugated roll 4 and rotatable in the same direction as the corrugated roll 4; and a plurality of endless members 23, wound around the pair of facing rolls 21 and 22 in an axial direction of the facing rolls, for pressing the liner board 2 against the medium 1 being supported on the surface of the corrugated roll 4.

Abstract: Disclosed is a compact and convenient apparatus for producing corrugated cardboard, which solves or at least lightens the problem that the plant is too long. In this apparatus a component (I) for completing a single facer corrugated cardboard is disposed on the first floor (G); a component (II) for preparing incomplete corrugated card board on the second floor deck (U); a component (III) for obtaining the complete corrugated cardboard on the slope which goes down gradually and linearly from the second floor deck to the first floor; and a component (IV) for drawing the product corrugated cardboard and delivering to the next processing steps on the first floor.

Abstract: A continuous, fully automated and highly productive system for the production of open core elements utilizes a fluting method and related apparatus effective for providing large pitch flutes for the input webs used in forming the core elements. A wide variety of core elements can be produced for uses ranging from large light weight building panels to small light weight packing elements.

Abstract: A machine for producing a corrugated cardboard web lined at least on one side has a pressing device, which has a tension roller for guiding a pressing belt. The tension roller is formed from a core and an outer jacket surrounding the said core. The core and the outer jacket are connected to one another only in the region of their longitudinal centre and are respectively separated from one another towards their outer ends by an annular space.

Abstract: A corrugated sheet manufacturing apparatus includes: a forming roll pair configured to roll a band material into a first-shape corrugated sheet; a pitch-shortening roll pair configured to shorten pitches of the first-shape corrugated sheet into a second-shape corrugated sheet; a shaping roll pair configured to widen pitches of the second-shape corrugated sheet into an objective corrugated sheet; a distance changer configured to change an axis-to-axis distance of the forming roll pair; a detector configured to detect a quantity of the first-shape corrugated sheet delivered from the forming roll pair; and a controller configured to control, when the detected quantity of the first-shape corrugated sheet is equal to a predetermined value, the distance changer so that the axis-to-axis distance of the forming roll pair is changed from a first distance to a second distance that is larger than the first distance.

Abstract: A device for connecting a multilayered material band by ultrasound in a first gap between a first ultrasonic device and at least one first responder is provided. A first, flat material band is introduced through a first feeding device and a second flat material band is introduced through a second feeding device into the first gap.

Abstract: A soft contact roll is mounted immediately downstream of the generator roll in a single facer to press the freshly glued single face web against the surface of the heated fluted bonding roll with a light load uniformly distributed across the full width of the web. The contact roll helps spread the adhesive more quickly and uniformly.

Abstract: A system for adding a desired additive to a corrugating adhesive.

Abstract: A corrugating machine serves for the manufacture of sheets of corrugated board. It comprises at least two unroll stands for unwinding webs of material. A fluting unit is provided for producing at least one corrugated medium from one of the webs of material. A processing equipment serves for uniting the webs of material to form a web of corrugated board. The sheets of corrugated board are cut to size in a cutting station. At least one digital printing system for printing at least one of the webs is disposed between the unroll stands and the cutting station. One of the webs of material can have a coating for improved printing quality.

Abstract: A corrugator single facer of the type utilizing a large diameter bonding roll and a small diameter corrugating roll provides quick roll change capability by mounting three large diameter bonding rolls on a rotatable turret and carrying corresponding small diameter corrugating rolls in a magazine positioned laterally offset from the machine. By driving the corrugating rolls indirectly through the pressure belt arrangement which supports the lower corrugating roll, roll change is significantly simplified.

Abstract: A machine for producing corrugated cardboard incorporates a corrugating roll and a glue roll extending parallel to the former in such a way that a glue gap is formed between the two. To adjust the glue gap, the bearing of the glue roll is pushed against the bearing of the corrugating roll with a contact-pressure force A. By means of an adjusting unit the distance of the two bearings is reduced until the force of the bearing contact pressure, which is measured by a force measuring unit, decreases due to a contact occuring between the glue roll and the corrugating roll. The glue roll may have stop rings at its ends to prevent a direct contact between the glue roll and the corrugating roll.

Abstract: A single facer for corrugated paperboard of the type using a very large diameter fluted bonding roll and a much smaller diameter fluted corrugating roll which engages the bonding roll to provide a corrugating nip. The small diameter corrugating roll is made to be resilient by utilizing a thin walled roll shell so that it is capable of inward deflection in the corrugating nip in order to cushion impact and absorb the deflection as the rolls interengage along the nip. This cushioning deflection absorbs vibrational movement due to chordal action of the interengaging flutes, and thereby reduces noise level and roll wear and improves the quality and consistency of corrugation. A modified flute profile, compensating for flute pitch variations between the large diameter bonding roll and small diameter corrugating roll, assures uniform flute-to-flute engagement in the corrugating nip.

Abstract: A corrugator single facer of the type utilizing a large diameter bonding and corrugating roll and a small diameter corrugating roll is driven without direct drive applied to either corrugating roll. Instead, the pressure belt arrangement which supports the lower corrugating roll to provide the nipping force includes a series of driven supporting pressure belts that are loaded against the lower corrugating roll and which transmit rotational movement thereto and through the nip to the large diameter bonding roll.

Abstract: A glue machine for a corrugator single facer utilizes a system of simultaneously operated linear actuators to move the glue machine from an idle position adjacent the single facer to a locked position on the single facer, and then to a running position with the glue machine glue roll in a pre-established position with respect to a corrugating roll on the single facer. The glue machine is carried on laterally spaced pairs of front wheels and rear wheels mounted on pivot arms. The linear actuators are preferably air cylinders interconnecting front and rear wheel pivot arms to provide sequential glue machine frame movement from the idle to the locked position, followed by movement to the running position.

Abstract: A soft contact roll is mounted immediately downstream of the generator roll in a single facer to press the freshly glued single face web against the surface of the heated fluted bonding roll with a light load uniformly distributed across the full width of the web. The contact roll helps spread the adhesive more quickly and uniformly.

Abstract: A corrugator single facer of the type utilizing a large diameter bonding roll and a small diameter corrugating roll provides quick roll change capability by mounting three large diameter bonding rolls on a rotatable turret and carrying corresponding small diameter corrugating rolls in a magazine positioned laterally offset from the machine. By driving the corrugating rolls indirectly through the pressure belt arrangement which supports the lower corrugating roll, roll change is significantly simplified.

Abstract: A corrugator single facer of the type utilizing a large diameter bonding and corrugating roll and a small diameter corrugating roll is driven without direct drive applied to either corrugating roll. Instead, the pressure belt arrangement which supports the lower corrugating roll to provide the nipping force includes a series of driven supporting pressure belts that are loaded against the lower corrugating roll and which transmit rotational movement thereto and through the nip to the large diameter bonding roll.

Abstract: A corrugating machine for the manufacture of sheets of corrugated board comprises a first manufacturing unit for the production of a first web of corrugated board, a second manufacturing unit for the production of a second web of corrugated board, a mounting unit, which is disposed downstream of the manufacturing units in a working direction, for non-adhesively bringing together the first web of corrugated board and the second web of corrugated board and a working unit, which is disposed downstream of the mounting unit, for jointly working the first web of corrugated board and the at least second web of corrugated board that lie on top of each other.

Abstract: A method and an apparatus for manufacturing corrugated boards are disclosed. The method may include the steps of supplying a first web of medium having a first and second sides, wherein each side of the first web having a plurality of flutes, and wherein each flute having a crest, applying a wetting agent and an adhesive composition in a sequential fashion to the plurality of flutes on the first side of the first web, and securing a second web of medium is to the plurality of crests on the first side of the first web to form a single-faced corrugated board.

Abstract: A corrugator unit, particularly for sheets or webs of paper, or similar, of the type comprising at least two rolls (1, 2), having a toothed or corrugated surface (101, 202), and being mutually engaged and pushed against each other by a predetermined pressure or force. The invention provides that the mutual compression between rolls (1, 2) is exerted (4, 5, 106, 21, 22, 25, 26) over the whole axial length of the rolls (1, 2). This may be obtained through mechanical (6) or magnetic (21, 22, 23, 25, 26) means.

Abstract: A corrugator unit, particularly for sheets or webs of paper, or similar, of the type comprising at least two rolls (1, 2), having a toothed or corrugated surface (101, 202), and being mutually engaged and pushed against each other by a predetermined pressure or force. The invention provides that the mutual compression between rolls (1, 2) is exerted (4, 5, 106, 21, 22, 25, 26) over the whole axial length of the rolls (1, 2). This may be obtained through mechanical (6) or magnetic (21, 22, 23, 25, 26) means.

Abstract: Reinforcing packaging strips comprised of low melt point, low density polyethylene coated on at least one surface of a substrate. Corrugated paperboard packaging comprising a fluted paperboard medium having in selected areas a reinforcing liner, wherein said reinforcing liner has an adhesive surface which when heat activated adheres to the medium surface. The resulting structure has high strength and tear resistance in designated areas.

Abstract: In an adhesive applicator apparatus comprising an adhesive applicator roll and a nip roll, a web of corrugated board is led through the nip that is formed between the rolls. In the nip, the web of corrugated board is pressed against the adhesive applicator roll by a given constant force.

Abstract: A single facer utilizes a pair of corrugating rolls, one of which is of a substantially smaller diameter. The small diameter corrugating roll is captured by a series of backing roll arrangements spaced along the axis of the smaller corrugating roll, each of which backing roll arrangements is independently supported to apply an independently variable backing load to the corrugating roll.

Abstract: A single facer containing a first corrugating roll, a second corrugating roll and a gluing mechanism further has an introducing device which is disposed to oppose the second corrugating roll across the liner feed line and pressed against the second corrugating roll via a corrugating medium and a liner; a wrapped roll disposed to oppose the second corrugating roll across the liner feed line on the downstream side of the introducing device with respect to the liner feed direction such that it may not bring the corrugating medium and the liner into press contact with the second corrugating roll, the wrapped roll being driven to rotate at a variable circumferential speed relative to that of the second corrugating roll; a wrapping roll for wrapping the corrugating medium and the liner around the wrapped roll, disposed to oppose the wrapped roll across the feed line, the position of the wrapping roll being adjustable along the circumference of the roll; and a position adjusting mechanism for moving the wrapping rol

Abstract: The present invention relates to a single-faced corrugated fiberboard sheet manufacturing apparatus and is for the purpose of manufacturing a high-quality single-faced corrugated fiberboard sheet without the occurrence of a pitch slippage or a phase shift among a plurality of corrugating mediums, the breakage of flutes and the occurrence of press marks.

Abstract: A single facer for corrugated paperboard of the type using a very large diameter fluted bonding roll and a much smaller diameter fluted corrugating roll which engages the bonding roll to provide a corrugating nip. The small diameter corrugating roll is made to be resilient so that it is capable of inward deflection in the vicinity of the corrugating nip in order to cushion impact as the rolls interengage along the corrugating nip. This cushioning deflection absorbs vibrational movement due to chordal action of the interengaging flutes, and thereby reduces noise levels, roll wear and improves the quality and consistency of corrugation.

Abstract: A method and apparatus for producing a single face corrugated web in which a steam cloud is injected between the corrugated medium web and the liner web directly at the line along which the webs converge. This type of steam injection allows faster corrugator speeds without sacrificing bonding quality. An adhesive slurry of water and starch granules is applied to the flute tips to form glue lines on the corrugated web prior to the convergence of the webs. The injected steam cloud directed at the web convergence line adds heat without promoting premature dehydration to facilitate proper conditions for effective cooking of the adhesive slurry to thoroughly gelatinize the adhesive. In some applications, dry steam is preferred because dry steam does not significantly interfere with subsequent dehydration of the adhesive gel during the formation of the initial green bond.

Abstract: A unit for joining paper sheets together in corrugated board manufacturing equipment comprises at least one toothed or corrugated roll (1), which is mounted in such a way as to rotate about its axis; means (5, 6) for feeding and pressing at least one flat paper sheet (C2), which interact with the toothed or corrugated roll (1) in laying said flat sheet (C2) over the corrugated paper sheet (C0) conveyed by said toothed or corrugated roll (1) and gluing means (4) which apply adhesive on one of the sheets. According to the invention, the means for feeding/pressing the flat paper sheet (C2) against the corrugated paper sheet (C0) on the toothed or corrugated roll (1) consists of a roll (6) which is mounted in such a way as to rotate about its axis and parallel to the toothed or corrugated roll (1) and which is made, at least at its periphery (106) of a layer of natural or synthetic fibers or compacted blends thereof, having a certain compressibility and/or deformability.

Abstract: An apparatus and related method for forming a single face paperboard web are disclosed. The apparatus of the present invention includes a forming corrugating roll for corrugating flutes on a medium web and a carrier corrugating roll operably connected to the forming corrugating roll for carrying the medium web into contact with a liner web. A bonding nip is defined by the carrier corrugating roll for pressing the liner web into adhering contact with the medium web, thereby forming a single faced web. A steam supplying device, including at least one fluid port in fluid communication with the bonding nip, supplies a low pressure steam against at least one of the liner web and the medium web. The steam supplying device further includes a body having a heated surface facing one of the liner and the medium webs. A primary channel extends within the body and is in thermal communication with the heated surface. A high pressure steam is supplied to the primary channel for heating the heated surface.

Abstract: Method and apparatus for producing a multi-ply corrugated paperboard (105) by repeatedly laminating multi-ply corrugated mediums (102, 103) with different pitches and widths between top and bottom liners is disclosed. This invention thins the paperboard and improves the compressive strength of the paperboard so as to substantially reduce the package volume. In the process for producing the multi-ply corrugated paperboard, a first corrugated medium (102) is continuously laminated to a liner (101), thereby forming a single-ply paperboard. The first corrugated medium (102) has predetermined flute pitch and flute peak height. Thereafter, a second corrugated medium (103) is continuously laminated to the single-ply paperboard, thereby forming the multi-ply corrugated paperboard (105) having improved shock absorptivity and compressive strength against a vertical load. The second corrugated medium has optionally selected flute pitch and flute peak height.