Abstract: An improved idler roll is disclosed including a longitudinal cylinder having tubular walls sealed at the ends by flanged stub shafts. The interior of the idler roll is filled with ethylene glycol. The idler roll can be placed into rolling abutment with a heated surface, and when the idler roll is stopped for a period of time, the thermal distortion along the longitudinal length of the idler roll is minimal. When the idler roll is once again started, the fluid in the idler roll causes a forced convection heat transfer, evenly distributing the temperature of the idler roll, and thereby eliminating the thermal distortion.

Abstract: A paper corrugating machine is disclosed which includes a heater for preheating the medium prior to the corrugation. The heater includes a curved metal plate where channels are drilled through end faces of the plate. Slots are provided at the end faces of the plate to interconnect pairs of adjacent channels at alternate ends to form a serpentine steam passage through the plate. End caps are welded over the slots to seal the communication between the adjacent interconnected pair of channels. Steam supply ports extend into the serpentine path to steam pressurize the serpentine passage. The heater is placed in a single facer corrugating apparatus above the upper and lower corrugating rolls. A variable wrap mechanism is also disclosed which varies the angle of wrap between the medium paper and the heater.

Abstract: A device for the production of one-sided corrugated paperboard with two corrugated rollers which corrugate a paper sheet. A glue mechanism for applying glue onto the corrugated paper sheet has a glue applying roller cooperating with a corrugated roller, a glue dosing element and a glue container. A pressing roller presses a cover sheet against the coated, corrugated paper sheet. Chambers are constructed on both sides of the glue applying roller. The chambers are sealed off, with their first edges against the first corrugated roller or the pressing roller and, with their other edges, are sealed off against the glue mechanism. The chambers have connections for high pressure sources, in order to press, by means of high pressure the corrugated sheet against the corrugated roller. Both edges of the pressure chambers sealing off against the glue mechanism cooperate with surfaces of the glue mechanism which do not convey any glue to the corrugated roller.

Abstract: Disclosed is a single facer having a first fluted roll unit consisting of a pair of radially outer and radially inner rolls, a second fluted roll unit also consisting of a pair of similar radially outer and radially inner rolls, and a press roll, wherein the press roll is designed to be selectively operated in combination with either one of the two fluted roll units before the forming operation is started; characterized in that the first fluted roll unit is disposed at a predetermined angle with respect to a vertical plane above the press roll and the second fluted roll unit is disposed vertically below the press roll; and flutes formed upon the surfaces of the radially outer and radially inner rolls of the second fluted roll unit are designed to be smaller than the flutes formed upon the surfaces of the radially outer and radially inner rolls of the first fluted roll unit.

Abstract: A single facer comprises an apparatus for automatically adjusting a gap between rolls, i.e., an apparatus for maintaining a roll gap constant. The apparatus for adjusting the distance between the centers of the roll shafts is operable to move one roll toward the other by actuating driving means. The driving means is controlled in response to the variation in the temperature of the frame which supports the driving means of the roll in place, or to the passage of time after a heating mechanism for heating the rolls has started operation.

Abstract: A method and apparatus for starch adhesive bonding of paper, paperboard, and natural cellulosic-fiber materials, especially liner and fluted corrugating medium, into manufactured items, particularly corrugated board. The method includes applying an adhesive coating, comprising starch and water, to a first substrate (e.g. tips of flutes of a corrugated medium), contacting the applied coating with another substrate (e.g. liner) and while so positioned contacting an exterior surface of at least one of the substrates with an ultrasonic energy generating means so as to transmit the ultrasonic energy to the adhesive coating to increase coating adhesion to the substrates.

Abstract: The invention is directed to a floating air seal for a cylindrical rotatable member having a sealing member adjacent to the rotatable member for preventing air from flowing between the seal and rotatable member, and resilient member for biasing said seal member towards a rotatable member. The floating air seal is preferably used in an apparatus for manufacturing single faced corrugated board.

Abstract: An embossing machine wherein two driven embossing rolls are provided with ripheral knobs and depressions. The knobs of one roll extend with clearance into the depressions of the other roll and vice versa during travel of the knobs and depressions through the nip of the rolls. The clearances between the top lands of knobs and adjacent portions of internal surfaces bounding the respective depressions are smaller than the clearances between the flanks of the knobs and the adjacent portions of the respective internal surfaces. This ensures that a carpet of loose fibrous material which is fed into the nip is converted into embossed textile material having a first layer of compacted portions which are formed adjacent the top lands of knobs on one of the rolls, a second layer of compacted portions which are formed adjacent the top lands of knobs on the other roll, and fluffy intermediate portions which connect the compacted portions forming one of the layers with compacted portions of the other layer.

Abstract: A single facer machine is disclosed which comprises a first corrugating unit having a pair of upper and lower rolls, a second corrugating unit also having a pair of upper and lower rollw, and a common pressure roll disposed in operative association with both the first corrugating unit and the second corrugating unit. The single facer machine is characterized in that either of the combination of the first corrugating unit and the pressure roll or the combination of the second corrugating unit and the pressure roll is selectively operated to form a single-faced corrugated board.

Abstract: A method and apparatus for starch adhesive bonding of paper, paperboard, and natural cellulosic-fiber materials, especially liner and fluted corrugating medium, into manufactured items, particularly corrugated board. The method includes applying an adhesive coating, comprising starch and water, to a first substrate (e.g. tips of flutes of a corrugated medium), contacting the applied coating with another substrate (e.g. liner) and while so positioned contacting an exterior surface of at least one of the substrates with an ultrasonic energy generating means so as to transmit ultrasonic energy to the adhesive coating to increase coating adhesion to the substrates.

Abstract: One-sided corrugated board machine having at least two pair of corrugated rollers, a lower pair and an upper pair, wherein each pair of lower and upper corrugated rollers are supported on separate lateral, pivotable and fixable bearing brackets. A movable glue-applying device and clamping roller are provided such that they can be moved away from the pivoting path of the corrugated rollers. When it is desired to change the rollers of a single pair, one for another, the glue-applying device and the clamping roller are moved away from the pivoting path and the corrugated rollers are pivoted so as to change each pair of rollers one for another without having to rethread the paper tracks.

Abstract: A single facer of the type wherein a core paper sheet is corrugated by means of a pair of upper and lower corrugated rolls and has its crest portions applied with paste, and then a liner introduced from a different direction is pasted on the corrugated core sheet while passing between the lower corrugated roll and a pressure roll to form a single-faced corrugated sheet, is improved in that at least one pair of additional upper and lower corrugated rolls having a different shape of corrugation from first mentioned pair of upper and lower corrugated rolls are supported on a rotatable frame jointly with the first pair of upper and lower corrugated rolls, and structure for rotating the rotatable frame is provided.

Abstract: Disclosed herein is a method and means for replacing upper and lower corrugated rolls in a single facer having a cassette frame for rotatably supporting the upper and lower rolls and a main frame to which the cassette frame is detachably connected. The method comprises the steps of suspending and moving away the cassette frame apart from a predetermined mounting position in the single facer, keeping a spare cassette rotatably supporting other upper and lower rolls waiting in a suspended condition and fixing the spare cassette frame to the predetermined mounting position in the single facer in place of the cassette frame removed. Means for performing the method is disclosed which comprises a cassette frame rotatably supporting the upper and lower rolls; and a main frame carrying a pressure roll and a gluing unit. The cassette frame is detachably connected to the main frame.

Abstract: A single facer including a main frame installed on a base for supporting a paste application roll, a pressure roll and so on, a movable frame fixed on or removably supported on the main frame for rotatably supporting upper and lower corrugated rolls in meshing engagement with each other, and a transfer mechanism for moving the movable frame in a transverse direction substantially in the axial direction of the respective upper and lower rolls to transfer them out of or into the main frame.

Abstract: A single facer corrugating machine having an elongated fluted roller, a series of fluted roll segments which cooperate with the fluted roller to form a corrugated paper medium, and a series of smooth surfaced pressure roll segments which cooperate with the fluted roller to facilitate application of a liner to the corrugated medium to yield a single faced corrugated paper product. Each of the roll segments is independently supported and can be independently positively located relative to the fluted roller. The roll segments can be nip loaded independently of one another, and each roll segment is independently position adjustable relative to the fluted roller to facilitate phase control across the width of the machine of roll interactions associated with corrugation formation and liner application to control and reduce overall machine noise and vibration.

Abstract: There is provided a single facer consisting of an upper roll, a lower roll, a pasting device and a pressure member in parallel with the lower roll for manufacturing single-faced corrugated board. The single facer is characterized by the provision of a suction conveyor having belts for conveying single-faced corrugated board, the suction conveyor being disposed at the side of another sheet in the transport passage of the single-faced corrugated board in the proximity of the engaging point between the lower roll and pressure member, thereby preventing the strip-off or separation of a contact portion between the corrugated sheet and another sheet by means of the structure, which is extremely simple and compact in form.

Abstract: A reinforced elastomeric drive belt 20 having tooth-like protuberances 21 for meshing with the teeth of a pulley is provided with reinforcing fibers 27 distributed through at least a portion of each tooth 21.Also provided is a method for building the improved belt and an improved apparatus for building such a belts.

Abstract: A method and apparatus for applying discrete lengths of elastic strip material to predetermined areas of a continuously moving web by corrugating the web and applying the discrete lengths of substantially unstretched adhesively coated elastic over the corrugations in predetermined areas, bonding the elastic to the areas, and withdrawing the web from the corrugations to stretch the elastic; and the conformable garment produced thereby which may be in the form of an elasticized leg disposable diaper.

Abstract: A web is placed on a grooved cylinder, folded by pressing it into the cylinder grooves, and attached to a backing sheet to form a pile fabric. Folding is performed by rollers with blades which enter and move along the length of the grooves. The rollers are guided precisely by guide members on their opposite axial sides. To prevent the rollers from pushing the textile material across the grooved cylinder surface, the rollers are rotated independently of their contact with the web.

Abstract: Apparatus for the production of a corrugated cardboard having a cover-lining on at least one side, with an upper grooved roll and a lower grooved roll which have outwardly open annular grooves in distribution over their length, to which a suction source is connected through nozzles held by carriers, of which nozzles two in each case are arranged opposite to one another in the region of the paper web entry and exit of the lower grooved roll, fitting into an annular groove, characterized in that each annular groove (12) has a width substantially less than its depth, in that each nozzle (13, 13') which fittingly fills the annular groove possesses a pressed-flat pipe end (14, 14') and in that at least the outer nozzles of the nozzles arranged in a row are connectable additionally to an air blast source (32).

Abstract: Connection insulators having a plurality of insulating compartments for electrically isolating electrical connections formed from strips of insulating material of indeterminate length. In one embodiment, a first strip of insulating material is supplied to a securing station at a predetermined average rate of supply and a second strip of insulating material is supplied to a forming station at a predetermined average rate of supply greater than the predetermined average rate of supply of the first strip with the pliability of the second strip being enhanced by heating the strip for aiding the deformability characteristics of the second strip. The second strip of insulating material is deformed into predetermined patterns at the forming station and then moved into position adjacent to the first strip of insulating material at the securing station.

Abstract: In a single-face corrugator of the type in which the corrugated paper is held by suction against the lower corrugated cylinder, the latter includes, outside its inner chamber filled with saturated heating vapor, separate longitudinal channels in the peripheral body of the cylinder. Each channel is connected to the exterior via axial channels and elongate grooves machined in the periphery of the cylinder, and can be connected to a suction apparatus via two hollow and sealed circular arcuate sectors bearing on the part of the face of the cylinder associated with the holding region on the latter. The grooves are staggered and machined in circumferential portions of the periphery of the cylinder so as to extend over several corrugations thereof. An additional blowing sector permits detachment of the corrugated paper.

Abstract: A hollow pressure member is provided adjacent the lower corrugating roll of a single facer to apply pressure for effecting bonding of the corrugated web and the liner web. The pressure member is provided, in the area facing the lower corrugating roll, with an arcuate surface having a curvature equal to or exceeding that of a curve extending through the tips of the flutes of the corrugating roll. The pressure member is of circumferential length at least exceeding the distance between two adjacent flutes of the corrugating roll. In one form of the invention the pressure member is provided with a plurality of threaded openings extending from its hollow interior to the arcuate surface and threaded hollow plugs are received within these openings. Each plug includes an aperture for permitting communication between the hollow interior of the pressure member and the arcuate surface thereof.

Abstract: An improved single facer is proposed which is provided with a control system for automatically controlling the gap between the lower corrugating roll and the glue roll and/or that between the former and the press roll according to the thickness of the material passing between them. The thickness of the material and the gap between the rolls are detected and an electrical signal proportional to the difference between them is given to a drive motor, which moves the glue roll and/or the press roll toward and away from the lower corrugating roll.

Abstract: A single facer includes a pressure member adjacent the lower corrugating roll to apply pressure for effecting bonding of a corrugated web and a liner web, the liner web being adjacent the surface of the pressure member. The pressure member is provided, in the area facing the lower corrugating roll, with an arcuate surface having a curvature equal to or exceeding that of an arc extending through the tips of the flutes of the corrugating roll. The pressure member is of a circumferential length at least exceeding the distance between two adjacent flutes of the corrugating roll. In order to reduce the friction between the arcuate surface of the pressure member and the liner web passing thereover, a conveyor in the form of an endless belt is disposed with a portion thereof extending between the arcuate surface of the pressure member and the liner web.

Abstract: A paper web is passed between a pair of first and second corrugating rolls to form corrugations therein. The second corrugating roll is provided with a plurality of longitudinally spaced annular suction grooves in communication with a suction device from which subatmospheric pressure is applied through the annular suction grooves to the corrugated web, while it is travelling around the second corrugating roll, retaining the corrugations in the flutes of the roll.

Abstract: Method and machine for fabricating plasticboard wherein areas of bonding are created with localized heating and pressure.

Abstract: A single facer for manufacturing single-faced corrugated board having a first corrugating roll and a second corrugating roll meshing with the first corrugating roll to form a nip for receiving a sheet medium to corrugate the same, the second corrugating roll being provided with radial conduits extending toward its periphery through which suction is applied for attracting and holding the corrugated medium onto the peripheral surface thereof. The outer ends of the conduits terminate in the bottoms of axially spaced circumferential grooves formed around the periphery of the second corrugating roll. Finger-like plates engage within the circumferential grooves to seal at least some of the conduits disposed in the portion of the second corrugating roll which is not lapped by the corrugated medium.

Abstract: A single-face corrugating machine comprising two cooperating serrated rollers and a pressure roller cooperating with one of said serrated rollers. The tooth root contour of at least one serrated roller is designed as a concave curve; the corrugating impression from the machine takes place mainly when the central lines of the tooth tips and tooth roots coincide with the connection line of the roller axes. The toothing of the serrated rollers and the shape of the pressure roller is such that the respectively cooperating zones of tooth tip and tooth root are designed with a constant axial spacing of the respectively cooperating serrated rollers. At least two teeth are simultaneously in impression engagement over the entire length of engagement with constant axial spacing of one serrated roller with the pressure roller. The pressure roller comprises axially parallel longitudinal grooves whose contours are rolling curves of the tooth tip of the second serrated roller cooperating with said pressure roller.

Abstract: Apparatus for making corrugated sheet comprises a pair of meshed flexure compensating grooved rolls and laying-on means for applying a cover sheet to a corrugated web. Hydraulically-operated flexure compensating means are employed, advantageously pistons with hydrostatic lubrication. One of the grooved rolls cooperates with the laying-on means, which may be a pressure roll, a pneumatic hood with a suction chamber, or a traveling belt, and the grooved roll has flexure compensating means acting against the laying-on means. With a pressure roll, flexure compensating means may be employed therein which acts against the cooperating grooved roll. The axis of rotation of the roll shell of one grooved roll may be fixed, and the other grooved roll which cooperates with a pressure roll may have a roll shell disposed for radial or linear translation. The plane of the axes of the cooperating pressure and grooved rolls may be at a substantial angle to the plane through the axes of the pair of grooved rolls, preferably 90.

Abstract: A method and assembly for making a power transmission belt having driving teeth on opposite surfaces thereof and a tensile member embedded therein. The disclosure also relates to a belt made by the method and apparatus.