With Formation Of Lamina By Bulk Deposition Of Discrete Particles To Form Self-supporting Article Patents (Class 156/62.2)
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Publication number: 20030073968Abstract: A system, method, and apparatus for preparing an absorbent core for use in absorbent garments is disclosed. The apparatus includes a funnel having a first end and a second end, the second end being narrower in diameter than the first end, and a nozzle having a straight section, a curved section, and a tip. The straight section of the nozzle is operatively associated with the second end of the funnel. The apparatus further includes a diverter plate operatively associated with the curved section of the nozzle. The invention provides a more uniform distribution of super absorbent particles within the fluff pulp used to make the absorbent core, thus improving performance of the absorbent core. An absorbent garment made using an absorbent core made with the apparatus of the invention also is disclosed. The absorbent garment provides better leakage protection than absorbent garments incorporating conventional absorbent cores.Type: ApplicationFiled: August 16, 2001Publication date: April 17, 2003Inventor: Stacy Jean Driskell
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Patent number: 6540852Abstract: An apparatus and methods of manufacturing seamless gaskets using expanded intercalated graphite worms, in which an annular die cavity has a central column with a charge inlet in a perimeter wall. Expanded intercalated graphite worms communicate from a source through the charge inlet in the annular die cavity for depositing a charge of expanded intercalated graphite worms within the die cavity. An upper pusher is movable from a first position distally spaced from an open end of the die cavity to a second position within the die cavity for compressing a first charge of expanded intercalated graphite worms. A lower pusher is movable from a first position to a second position during the compressing of the first charge of expanded intercalated graphite worms in the die. The upper pusher causes the lower pusher to move to the second position, so that a second charge of expanded intercalated graphite worms is received in substantially the same volume as the first charge.Type: GrantFiled: July 21, 1998Date of Patent: April 1, 2003Assignee: Acadia Elastomers CorporationInventors: Steven M. Suggs, Reid M. Meyer
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Patent number: 6540853Abstract: An absorbent composite sheet mainly consisting of a fibrous substrate web, a super absorbent polymer, and a bonding component bonding both of them with each other, wherein (a) the fibrous substrate web is a non-bonded web with a few of the constituent fibers bonded with each other, (b) a liquid mixture system is used of a medium mainly consisting of the super absorbent polymer and the bonding component, (c) a composite web is formed by adding the liquid mixture system to the fibrous substrate web, and (d) a liquid component is separated from the composite web so that fixing of the super absorbent polymer to the fibrous substrate web and bonding of the webs of the fibrous substrate web with one another are carried out at the same time. Methods of manufacturing such absorbent composite sheets are also provided.Type: GrantFiled: January 18, 2001Date of Patent: April 1, 2003Assignees: Japan Absorbent Technology Institute, Mitsubishi CorporationInventors: Migaku Suzuki, Shingo Mori
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Publication number: 20030059594Abstract: A hog fuel board is made by placing a hog fuel mat including an ammonium chloride catalyst with flexible non-sticking layers on outside surfaces between screens in a preheated platen press and pressing the mat to preset stops and for a predetermined time and pressure to cause adhesives naturally present in the hog fuel to disperse throughout the board. The presence of ammonium chloride as a catalyst uniformly distributed through the hog fuel mat significantly lowers the temperature required at the heating press platens to form a board which also has improved properties. There is also described a hog fuel veneer board with a hog fuel mat sandwiched between veneer sheets and a lumber product with a hog fuel coating thereon. These additional products are both formed using the ammonium chloride catalyst to reduce press temperatures and create a product with improved properties, particularly, internal bond strength.Type: ApplicationFiled: June 13, 2001Publication date: March 27, 2003Inventor: Gary Ellis Troughton
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Patent number: 6534144Abstract: A heat insulating/sound absorbing material wherein the entire surface of an inorganic fiber mat is covered with a synthetic resin film or films and a method of producing the same. Front and rear surfaces of an inorganic fiber mat 12 as well as both side surfaces along a longer side thereof are covered with synthetic resin films 13, 14; both ends of the synthetic resin films in the direction of a longer side of the inorganic fiber mat 12 are extended from both ends in the direction of a shorter side thereof to thereby cover both end surfaces in the direction of a shorter side of the inorganic fiber mat 12; an adhesive is applied continuously or discontinuously along the direction of a longer side of film to a portion in the direction of a shorter side of the inorganic fiber mat whereby the inorganic fiber mat and the synthetic resin films, and a mutually opposing portion of the synthetic resin films are bonded so as to make air communicate through unbonded portions.Type: GrantFiled: September 25, 1997Date of Patent: March 18, 2003Assignee: Asahi Fiber Glass Company LimitedInventors: Takashi Bando, Masataka Yasu, Kiichi Yamatsuta
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Patent number: 6531209Abstract: A suspension adhesive comprised of a matrix material and a particulate filler material is useful for bonding, sealing, repairing, and modifying ceramic, glass, and powdered metal components in a light source. A method for making the suspension adhesive includes the selection of a filler material and a volume percentage of the filler material. Additionally, a matrix material is selected and the filler material is dispersed throughout the matrix material. The suspension adhesive is used to bond and seal components to form, for example, an arc tube for a light source.Type: GrantFiled: December 1, 2000Date of Patent: March 11, 2003Assignee: General Electric CompanyInventors: Daniel Polis, Vishal Gauri
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Patent number: 6531191Abstract: A Method of manufacturing a sintered structure on a substrate is provided. To this end, a particle-charged liquid is provided on the substrate by means of a (multiple print head) ink jet printer. Subsequently, the liquid is evaporated and the particles contained therein are sintered layer by layer. Said layer-by-layer laser sintering enables 3-dimensional products having a relatively high dimensional accuracy to be manufactured. Preferably, evaporation of the liquid also takes place by means of (the same or) a laser. The liquid preferably comprises particles of glass, ceramics or metal compounds in the form of a sol-gel solution or a colloidal sol.Type: GrantFiled: April 16, 1997Date of Patent: March 11, 2003Assignee: Koninklijke Philips Electronics N.V.Inventor: Gerardus J. A. M. Notenboom
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Publication number: 20030029541Abstract: The conductive resin composition contains silver powder that is a mixture of spherical particles and dendrite particles dispersed in binder resin, wherein the content (% by volume) of the spherical particle is larger than the content of the dendrite particle so that a conductive path is formed by silver powder of spherical particles, and dendrite particles are interposed between spherical particles.Type: ApplicationFiled: April 8, 2002Publication date: February 13, 2003Applicant: ALPS ELECTRIC CO., LTD.Inventor: Satoru Matsumora
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Patent number: 6517915Abstract: A decorative composite stone material, the finished face of which is more durable and requires less maintenance than previous composite stone products. The decorative component of the aggregate material is specifically limited to a hard aggregate of enhanced aesthetic appeal, specifically, to granules of quartz or other transparent or semi-transparent material having a Mohs index of at least 7, naturally occurring or synthetic. The granules of quartz are adjustably coated with a metallic, ceramic, plastic or other film, mixed with a binder, cast, and cured. In the surface finishing step, granules close to the surface are ground to create an exposed facet through which light passes in and out, the coating providing reflective properties that add color, sparkle, glitter, metallic or other visual effect to the hard composite stone surface without compromising the hardness and durability of the product.Type: GrantFiled: October 27, 2000Date of Patent: February 11, 2003Inventor: Christopher T. Banus
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Patent number: 6511561Abstract: Disclosed is a fiber binding powder composition for consolidating fiber materials, comprising a) a polymer powder based on a polyvinyl alcohol stabilized polymer of one or more monomers selected from the group consisting of the vinyl esters of branched or unbranched carboxylic acids having 1 to 12 carbon atoms, the esters of acrylic acid and methacrylic acid with branched or unbranched alcohols having 1 to 12 carbon atoms, aromatic vinyl compounds, vinyl halides, olefins and dienes, and b) an inorganic compound which is solid at room temperature and which enters a chemical bond with the OH groups of the polyvinyl alcohol on introduction of said powder into water.Type: GrantFiled: June 18, 1999Date of Patent: January 28, 2003Assignee: Wacker-Chemie GmbHInventors: Klaus Kohlhammer, Gerhard Koegler, Susanne Seidl, Sabine Gruber, Herbert Proebstl
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Publication number: 20030018310Abstract: A multi-layer absorbent product in a preferred embodiment includes a fibrous nonwoven top sheet, a fibrous nonwoven absorbent core layer, and a fibrous nonwoven substantially water-impervious back sheet. Each component layer or sheet is manufactured at a fiberizing station (i.e., melt spinning) and laminated together at a combining station. The preferred melt spinning apparatus is spunbond for the top sheet, meltblowing for the core layer, and a combination of spunbond and meltblowing for the bottom sheet.Type: ApplicationFiled: September 9, 2002Publication date: January 23, 2003Applicant: Nordson CorporationInventor: Martin A. Allen
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Patent number: 6506477Abstract: Data defining an outline shape of a section, color-region image data and adhesion-region image data are generated, color toners are transferred onto a color region and an adhesion region on a sheet in accordance with the respective image data, the sheet is aligned on processed sheets and laminated thereon. Next, a laminated body of the sheets is bonded by heating and pressurizing, and the laminated and bonded sheets are cut along the sectional outline shape. Further, sectional shape data of a solid model are generated and a transparent toner is transferred as an adhesive onto the adhesion region of the sheet. Then, after aligning and laminating the sheet on the processed sheets, the transparent toner is melted to bond the sheets. Color toners are transferred onto the color region of the sheet and the sheet is cut along the outline shape. Furthermore, the color region is defined on a transparent sheet in accordance with the sectional shape of the solid model.Type: GrantFiled: December 15, 1999Date of Patent: January 14, 2003Assignee: Minolta Co., Ltd.Inventors: Masahide Ueda, Naoki Kubo, Akiyoshi Kamisaki, Fumiya Yagi
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Publication number: 20030000620Abstract: Disposable garments of the training pants variety include a cuff which is rolled inwardly from the plane of each leg opening. The rolled cuff feature is obtained during production by stretching a unitary elastic sheet across the machine web in a direction lateral to the direction of manufacture, and then cutting leg openings through the elastic sheet and an adjacent outer web. The machinery for manufacturing the garments includes various features which facilitate the manufacture of this garment, including a reciprocating cutting knife and an associated accumulating conveyor for providing a reciprocal motion into the reciprocal knife. The manufacturing apparatus also includes features for maintaining core pads in the desired alignment, and various other features.Type: ApplicationFiled: May 6, 2002Publication date: January 2, 2003Inventors: Robert M. Herrin, John M. Tharpe
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Publication number: 20020189740Abstract: Methods and systems for making a fiberboard product having a desired final thickness dimension by subjecting a fibrous board preform to a successive series of compressive pressures. Preferably, an upstream one of the compressive pressures causes the board preform to exhibit a compressed thickness dimension which is less than the final thickness dimension of the fiberboard product, while a downstream one of the compressive pressures causes the board preform to exhibit a thickness dimension which is substantially the same as the final thickness dimension of the fiberboard product. Between subjecting the board preform to these upstream and downstream compressive pressures, the upstream one of the compressive pressures may be removed sufficiently to cause the compressed thickness dimension to increase to an intermediate thickness dimension which is less than the initial thickness dimension of the board preform, but is greater than the final thickness dimension of the fiberboard product.Type: ApplicationFiled: June 19, 2001Publication date: December 19, 2002Inventors: Neil A. Carter, Gordon H. Hart, David Rhind
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Publication number: 20020179230Abstract: Methods are provided for manufacturing bipolar graphite articles. First and second components are formed from flexible graphite material. The first component has a protrusion formed thereon, and the second component has a recess formed therein which is complementary to the protrusion of the first component. The first and second components are assembled so that the protrusion of the first component is received in the recess of the second component. Preferably, the components are made from uncured resin impregnated graphite material. The assembled components are then pressed together and heated to cure the resin so as to bond the components together.Type: ApplicationFiled: June 1, 2001Publication date: December 5, 2002Inventor: Robert Angelo Mercuri
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Patent number: 6481476Abstract: The present invention provides the method of manufacturing the artificially figured veneer or artificially figured board at high productivity with the expression of the grain and figure of natural wood in very similar form observed in natural woods, in addition to normal grain of natural wood.Type: GrantFiled: May 31, 2001Date of Patent: November 19, 2002Assignee: Hokusan Ltd.Inventor: Susumu Okamoto
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Patent number: 6475315Abstract: Process for making nonwoven fibrous webs having substantial strength in the direction normal to their planes. The webs exhibit good acoustical insulation properties.Type: GrantFiled: May 8, 2001Date of Patent: November 5, 2002Assignee: Boricel CorporationInventors: James Harvey Kean, Tod Mitchell Kean, Kenneth Roger Williams
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Publication number: 20020148547Abstract: The present invention provides a nonwoven fabric of a multilayer construction including a first fibrous web layer which defines one outer surface of the nonwoven fabric and a second fibrous web layer which defines the opposite outer surface of the fabric. The first fibrous web layer comprises bicomponent or biconstituent fibers which include both a relatively higher fusion point first polymer and a lower fusion point second polymer. The second fibrous web layer comprises fibers of the relatively higher fusion point first polymer. A plurality of fusion bonds serve to bond the fibers of the first web and the fibers of the second web to form a coherent multilayer fabric. The first and second fibrous webs may be bonded directly to one another by the fusion bonds. Alternatively, one or more intermediate layers may be located between the outer first and second fibrous webs.Type: ApplicationFiled: December 27, 2001Publication date: October 17, 2002Inventors: Jean-Claude Abed, Michael Limbaugh, Susannah D. Gelotte
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Patent number: 6464820Abstract: A method for preparing compression molded or pressed lignocellulosic articles is disclosed. The method involves forming a binder resin by combining a polyisocyanate component with a parting agent and preferably a synergist. The parting agent is the reaction product of an isocyanate compound and an isocyanate-reactive compound of the general structure R—(ao)n—Y where: R is a hydrophobic group containing alkyl, alkaryl, polyaryl, or siloxane moieties; (ao) is an alkylene oxide or mixture of alkylene oxides; n is from 1 to 25; and Y represents a monofunctional isocyanate-reactive group. A resinated lignocellulosic mixture is formed by combining the binder resin with lignocellulosic particles. Then a compression molded or pressed lignocellulosic article is formed by compressing the resinated lignocellulosic mixture at an elevated temperature and under pressure.Type: GrantFiled: December 29, 2000Date of Patent: October 15, 2002Assignee: BASF CorporationInventors: Donald C. Mente, Li-Mei Lu, David D. Peters, Joe C. Wilson, Anthony G. Schaefer
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Patent number: 6461553Abstract: A binder is applied to particles which are then combined with fibers to bind the particles to the fibers. The particles have functional sites for forming a hydrogen bond or a coordinate covalent bond. The fibers have hydrogen bonding functional sites. The binder comprises binder molecules, the binder molecules having at least one functional group that is capable of forming a hydrogen bond or a coordinate covalent bond with the particles, and at least one functional group that is capable of forming a hydrogen bond with the fibers. A substantial portion of the particles that are adhered to the fibers may be adhered in particulate form by hydrogen bonds or coordinate covalent bonds to the binder, and the binder in turn may be adhered to the fibers by hydrogen bonds. Fibers containing particles bound by this method are easily densified.Type: GrantFiled: January 31, 1997Date of Patent: October 8, 2002Assignee: WeyerhaeuserInventors: Michael R. Hansen, Richard H. Young, Sr.
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Patent number: 6458238Abstract: A method is disclosed for preparing compression molded or pressed lignocellulosic articles. The method involves forming a binder resin by combining a polyisocyanate component with a synergist component of a C1 to C4 N-alkyl pyrrolidone, gamma-butyrolactone, or mixtures thereof. A resinated lignocellulosic mixture is formed by combining the binder resin with lignocellulosic particles having a moisture content of from 2 to 15 weight percent. The compression molded or pressed lignocellulosic article is formed by compressing the resinated lignocellulosic mixture.Type: GrantFiled: December 29, 2000Date of Patent: October 1, 2002Assignee: BASF CorporationInventors: Donald C. Mente, Li-Mei Lu
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Publication number: 20020121327Abstract: A method for preparing compression molded or pressed lignocellulosic articles is disclosed. The method involves forming a binder resin by combining a polyisocyanate component with a parting agent and preferably a synergist. The parting agent is the reaction product of an isocyanate compound and an isocyanate-reactive compound of the general structure R—(ao)n—Y where: R is a hydrophobic group containing alkyl, alkaryl, polyaryl, or siloxane moieties; (ao) is an alkylene oxide or mixture of alkylene oxides; n is from 1 to 25; and Y represents a monofunctional isocyanate-reactive group. A resinated lignocellulosic mixture is formed by combining the binder resin with lignocellulosic particles. Then a compression molded or pressed lignocellulosic article is formed by compressing the resinated lignocellulosic mixture at an elevated temperature and under pressure.Type: ApplicationFiled: December 29, 2000Publication date: September 5, 2002Inventors: Donald C. Mente, Li-Mei Lu, David D. Peters, Joe C. Wilson, Anthony G. Schaefer
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Patent number: 6444063Abstract: A Si—SiC material of Si concentration-gradient type is obtained by melt-infiltrating Si into a molded material comprising SiC particles. The Si—SiC material has a porosity of 1.0% or less and in the Si—SiC material the Si concentration decreases gradually from the surface layer towards the innermost layer. A SiC fiber-reinforced Si—SiC composite material of Si concentration-gradient type is obtained by melt-infiltrating Si into a molded material comprising a SiC fiber and SiC particles. The composite material has a porosity of 1.0% or less and in the composite material the Si concentration decreases gradually from the surface layer towards the innermost layer. These materials are significantly improved in corrosion resistance in highly oxidative and corrosive environment, strength, and healability of defects of surface layer and innermost layer.Type: GrantFiled: May 3, 2001Date of Patent: September 3, 2002Assignee: NGK Insulators, Ltd.Inventors: Shigeru Hanzawa, Masatoshi Futakawa, Saburo Shimizu, Kaoru Onuki, Ikuo Ioka, Ynte Johan Stockmann
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Patent number: 6440255Abstract: A process is provided for producing fast curing bonded with phenolic resin, which comprises pulverulent phenolic resins mixed with or applied to the substrate to be adhered together with pulverulent addition polymers selected from the group consisting of polyvinyl alcohols and addition polymers, stabilized by hydroxyl-containing protective colloids of at least one monomer selected from the group consisting of the vinyl esters of branched or unbranched carboxylic acids of 1 to 12 carbon atoms, the esters of acrylic acid and methacrylic acid with branched or unbranched alcohols of 1 to 12 carbon atoms, vinylaromatics, vinyl halides, olefins and dienes, and subsequently, by the employment of elevated temperature and optionally elevated pressure, cured and processed into a shaped article.Type: GrantFiled: November 23, 1999Date of Patent: August 27, 2002Assignee: Wacker-Chemie GmbHInventors: Klaus Kohlhammer, Claudia Schmidt
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Publication number: 20020100533Abstract: The object of the present invention is to provide a particle board which is improved at its entirety in the resistance to water without impairing its performance as a bearing board member and provide a method of making the particle board.Type: ApplicationFiled: February 15, 2002Publication date: August 1, 2002Applicant: NICHIHA CO., LTD.Inventor: Shinichi Kaneko
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Publication number: 20020098336Abstract: A fibrous high temperature pressed rigid board is made using alumina silica fiber, soluble fiber (so-called green fiber or body fluid soluble fiber) or mineral wool or a combination of two or more of the above fiber types. The board is made by adding a water soluble, inorganic, granular/powder binder to the fiber at a point in the process between the fiber collection chamber and the blowing nozzle or spinning apparatus so that the binder is dispersed throughout the fiber as the continuous fleece or blanket is being produced. The fiber can also be accumulated on a wheel until the desired thickness or basis weight is achieved. The fleece is cut into a predetermined size and is then subjected to the application of water spray and placed into a hot press at a temperature sufficient to cause the water to heat and produce steam which rapidly dissolves the binder within the fleece and left in the press until dry or nearly dry.Type: ApplicationFiled: December 21, 2001Publication date: July 25, 2002Inventor: Thomas A. Love
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Patent number: 6416625Abstract: In the manufacturing method of fluoro based polymer composite boards of the invention, which provides a fast process and high efficiency, a suitable amount of water soluble organic solvent is added to a fluoro based polymer suspension during the process of mixing ceramic powder and/or glass fiber to the fluoro based polymer suspension in order to improve the coagulation of the fluoro based polymer and ceramic powder, and to reduce the gelling time. During the process of mixing ceramic powder and/or glass fiber, the fluoro based polymer suspension and the organic solvent, a suitable amount of water can be added to control the ratio between the water and the organic solvent obtained from the mixture. The gelling time of the mixture can thus be reduced. By controlling the ratio between the water and the organic solvent obtained from the mixture, there is still enough time to allow homogeneous mixing after the gelling speed is increased.Type: GrantFiled: November 16, 2001Date of Patent: July 9, 2002Assignee: Industrial Technology Research InstituteInventors: Shian-Yih Wang, Yung-Chih Chen, Lung-Cheng Cheng, Shi-Ing Huang, Chun-Sheng Chen
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Publication number: 20020084013Abstract: A method for manufacturing a fiber aggregate formed by fiber having reforming surface comprises the steps of providing a fiber surface having thermoplastic resin at least on the surface layer thereof with a hydrophilic processing liquid containing polymer having a first portion with more hydrophilic group than the surface, and a second portion having interfacial energy different from that of the hydrophilic group, and interfacial energy substantially equal to the surface energy of the fiber; orientating the second portion toward the fiber surface, while orientating polymer to the side different from the surface of the first group; and forming a fiber absorber by heating the fiber having the reformed surface in the step of orientating polymer to thermally bond the contact points of fibers themselves.Type: ApplicationFiled: November 5, 2001Publication date: July 4, 2002Inventors: Mikio Sanada, Sadayuki Sugama, Shozo Hattori, Hajime Yamamoto, Eiichiro Shimizu, Hiroshi Koshikawa, Hiroki Hayashi, Kenji Kitabatake
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Patent number: 6409856Abstract: An apparatus is described for smoothing out the surface weight distribution of one or multilayer mats containing lignocellulose and/or cellulose with a binding agent dispersed therein for manufacturing of shaped articles, in particular in the form of wood chipboard, wood fiberboard or the like, wherein at least one vertically adjustable reverse brushing unit which extends over the width of the web is associated with a mat carrier which is fed via at least one scattering head. This apparatus is characterized, above all, by the reverse brushing unit comprising at least one vertically adjustable brushing roller having flexible bristles of a plastic material such as polypropylene, Teflon or the like which cooperates with a cleaning brush or a cleaning strip.Type: GrantFiled: March 24, 1995Date of Patent: June 25, 2002Assignee: Bison-Werke Baehre & Greten GmbH & Co. KGInventor: Dieter Wiemann
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Publication number: 20020069950Abstract: A gypsum/fiber board having improved impact resistance is produced by mixing predetermined amounts of fibers, calcined gypsum and water to form a mixture of wetted, loose fibers; laying out a reinforcing mesh over the upper surface of a forming belt; depositing said mixture on said mesh to form a layer of said mixture, said; and compressing said mesh together with said layer of mixture to embed said mesh in the lower surface of said layer to form a board composed of bonded fibers and gypsum with said mesh embedded in the surface thereof.Type: ApplicationFiled: August 10, 1999Publication date: June 13, 2002Inventors: MICHAEL R. LYNN, FREDERICK T. JONES, GREGORY J. CORMIER
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Patent number: 6403000Abstract: A method of manufacturing a finished product from a lignocellulosic material selected from the group consisting of lignocellulosic particles or fibers, soft boards, and board precursors in sheet form includes the steps of impregnating the lignocellulosic material with an impregnating composition consisting of a mineral oil and a liquid thermosetting resin, optionally with a catalyst therefor. Thereafter, the lignocellulosic material is compressed with heating to allow the mineral oil to infuse the lignocellulosic material and to polymerize the thermosetting resin to form the finished product.Type: GrantFiled: December 10, 1999Date of Patent: June 11, 2002Assignee: Windsor Technologies, LimitedInventor: Michael Windsor Symons
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Publication number: 20020066514Abstract: A conveyor assembly for transporting a workpiece is provided having a continuous link belt. The belt is formed of a plurality of links forming a series in successive overlapping relation. The upper surface of each belt link includes a gripping layer made of a high friction material. The gripping layer is coextensive with the upper surface of the belt link, so that when the belt links are assembled to form the belt, the gripping layers form a gripping surface that engages the workpiece being transported on the conveyor assembly.Type: ApplicationFiled: May 27, 1998Publication date: June 6, 2002Inventors: RANDALL R. GEIB, GRANT Q. MOYER
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Publication number: 20020053388Abstract: A high efficiency particulate air (HEPA) filter made from a layer of electrostatically-charged thermoplastic fiber scrim that is point-bonded to a layer of glass fiber batting to form a composite layer defining an area, wherein the point-bonding is distributed over substantially all of the area of the composite layer and the bond points constitute approximately 1% to approximately 6% of the total surface area of the welded filter material, and wherein the composite layer is substantially uncompressed.Type: ApplicationFiled: July 27, 2001Publication date: May 9, 2002Inventors: James M. Posa, Michael P. McCarthy
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Patent number: 6375773Abstract: A plant serves as a mean for production of a fibre web of synthetic fibres, such as plastic fibres and absorbent fibres, such as viscose and cellulose fibres. The plant includes a forming head preliminary to lay a homogeneously and smoothly distributed fibre layer on a net shaped wire. Furthermore the plant includes a hydro-entangling section with liquid nozzles with powerful liquid jets to treat the in the forming head formed fibre layer, which consists of both synthetic—and absorbent fibres. The plant also includes an oven subsequently to thermal bond the synthetic fibres with cross bonds in the affected areas. Finally the dried web is winded up in a roller. By the help of the plant according to the invention, by higher production speed than known previously a fibre web can be produced, which is far cheaper, and which has a better and more homogeneous structure than similar conventional fibre webs.Type: GrantFiled: April 12, 2000Date of Patent: April 23, 2002Assignee: M&J Fibretech A/SInventor: Jens Ole Bröchner Andersen
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Patent number: 6368528Abstract: An improved method of making a molded composite article by combining a fibrous material with a binder to form a mixture, drying the mixture to a moisture content of about 6 wt. % to about 14 wt. % based on the weight of the fibrous material to form a mat, coating at least one surface of the mat with an aqueous solution comprising one or more additives selected from the group consisting of: a wetting agent, a mold release agent, a set retarder, and a binder. Thereafter, the mat is consolidated under heat and pressure to form the molded composite article. Articles formed by this improved method exhibit superior surface characteristics (i.e., smooth, hard surfaces), and do not require the need for any further treatment, such as use of tempering oils, application of post-consolidation sealers, or post-consolidation surface sanding procedures, prior to subsequent finishing operations, such as coating, gluing, painting, or other finishing to complete a desired article for commercial use.Type: GrantFiled: October 21, 1999Date of Patent: April 9, 2002Assignee: Masonite CorporationInventors: George Whelan, David C. Ritter, Michael Halton
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Patent number: 6364976Abstract: A laminated panel-type structure particularly suited for vehicle interior applications such as headliners and door panels has a multiple denier polyester fiber core and randomly oriented structural reinforcing fibers. The laminated structure has superior sound attenuation properties resulting from a core of intertwined polyester fibers of differing deniers, with preferably relatively larger denier fibers on exterior areas of the core and some bicomponent fibers, short non-woven reinforcing fiber strands which are randomly attached and intertwined with the core on opposing major sides of the core, an impervious polymer film with a low melt layer which retains the reinforcing fibers against one side of the core and is attached to a scrim layer, and a polymer web on an opposite side of the core which retains the reinforcing fiber strands on the opposing major side of the core and to which a cover stock is applied.Type: GrantFiled: December 4, 2000Date of Patent: April 2, 2002Assignee: Findlay Industries, Inc.Inventors: Todd Fletemier, Robert Ette, Richard Long
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Publication number: 20020036046Abstract: A method of manufacturing plates, such as chipboards, fibre boards and the like boards, where the raw material in form of biomass particles, such as wood chips, wood fibres and the like applied with a thermosetting binder is spread onto a preforming band into an endless mat, and where this mat (B) is pre-compressed in a continuously operating prepress (C ) and then completely pressed in a continuously operating hot press, whereby the mat (B) is compressed into the desired thickness of the finished plate and the thermosetting binder is hardened. According to the invention, the mat (B) is pretreated by means of steam immediately before the introduction into the hot press (E) by means of a device (F) so as to obtain predetermined gradients of moisture content and temperature across the thickness of the mat. As a result the capacity of the apparatus can be increased at the same time as the energy consumption can be reduced.Type: ApplicationFiled: September 20, 1999Publication date: March 28, 2002Inventor: STEN DUEHOLM
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Publication number: 20020033222Abstract: Filamentous textile structures are produced from a quasi continuous planar nonwoven (1) by subjecting the nonwoven (1) to fluid-dynamic forces, namely in such a way that the nonwoven (1) is split up longitudinally into a plurality of parallel slivers (3) and the fiber structure of the nonwoven (1) is bonded in the slivers. For the treatment with fluid-dynamic forces, the nonwoven (1) is placed for example against a treatment template (10) which is structured in a strip-like manner by perforations (11) and elevations (12) and fine water, saturated steam or air jets (13) are directed against the nonwoven (1) and the template (10). The slivers produced during the treatment with the fluid-dynamic forces can be processed without any further treatment into a planar textile structures or they can be subjected to a further treatment prior to said processing in order to increase their strength.Type: ApplicationFiled: July 23, 2001Publication date: March 21, 2002Applicant: Maschinefabrik Rieter AGInventors: Peter Anderegg, Christian Griesshammer
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Patent number: 6352661Abstract: The present invention relates to a process for producing lignocellulose composite materials by combining lignocellulose particles with a binder composition, followed by molding or compressing the combined lignocellulose particles and binder composition. Suitable binder compositions comprise a polymethylene poly(phenylisocyanate) component and a liquid hydrophobic diluent that is characterized by a flash point of at least 250° F.Type: GrantFiled: August 17, 1999Date of Patent: March 5, 2002Assignee: Bayer CorporationInventors: James A. Thompson, Ashok M. Sarpeshkar, James W. Rosthauser, Peter H. Markusch
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Publication number: 20020023702Abstract: A floorboard, in particular a laminate panel, parquet element or such like, made from a derived timber product, in particular a highly compressed medium or high-density fiberboard, has peripheral edges which are connected with the edges of adjacent boards. These edges are provided with an edge impregnation which serves in the first instance to prevent moisture from penetrating into the board. The edge impregnation can consist of, or contain, a pest control agent.Type: ApplicationFiled: May 23, 2001Publication date: February 28, 2002Inventor: Volker Kettler
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Patent number: 6350331Abstract: It is to provide a method for laminating a woody fiberboard in which woody fiberboards are laminated with increasing the strength thereof, the laminated woody fiberboard is processed into a prescribed shape and the strength of the processed article is increased, so as to complete the product. The method comprises the steps of: molding wood chips using an adhesive as a binder, to produce a woody fiberboard having a prescribed thickness; impregnating or coating a single board of the woody fiber board with a polyurethane series primer, followed by drying; laminating by adhering two or more of the dried woody fiberboards with adhesive; processing the laminated woody fiberboard by a cutting blade into a prescribed shape; impregnating or coating the processed article with a polyurethane series primer followed by drying; and impregnating or coating the dried article with one or more of a urethane series resin, a melamine series resin, a polyester series resin and a lacquer, so as to finish the product.Type: GrantFiled: June 9, 2000Date of Patent: February 26, 2002Assignee: Shinseikan Co., Ltd.Inventors: Michihiro Kon, Masataka Kon
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Patent number: 6348119Abstract: A method, a system and a product made therefrom including the steps of providing electrically non-conductive pieces or fragments, causing at least a portion of the electrically non-conductive pieces or fragments to become temporarily electrically conductive, combining adhesive which sets when sufficient heat is applied thereto with the temporarily electrically conductive pieces or fragments, and applying voltage across the temporarily electrically conductive pieces or fragments and adhesive combination so as to produce an electric current through the temporarily electrically conductive pieces or fragments which, in turn, generates heat within the temporarily electrically conductive pieces or fragments and adhesive combination.Type: GrantFiled: May 12, 1994Date of Patent: February 19, 2002Inventors: Oana M. Leonte, Lev V. Ginzburg, Robert S. de Heer
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Patent number: 6306241Abstract: There is provided a method for producing lignocellulosic composites. This method is useful in reducing the thickness swell of these composites on their exposure to water. This method also is useful in reducing the hot-press times required to make lignocellulosic composites. Furthermore, there is provided a method by which wax sizing may be used without the previously expected reduction in physical properties. Also, there is provided a method by which caul plate sticking may be reduced when hydrogen peroxide is used as a furnish add-on.Type: GrantFiled: August 8, 2000Date of Patent: October 23, 2001Inventor: Shui-Tung Chiu
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Patent number: 6251214Abstract: The invention provides a fibre reinforced composite, such as a glass-fibre composite in which one or more layers (4) carry an image or design. The image or is preferably printed onto one or more layers (4) of the composite which are then formed into the article required. By utilising the fibre reinforcement to carry the image or design, it is possible to create articles with complex curved surfaces having an image as part of the structure and without using a foreign layer to carry the image.Type: GrantFiled: June 24, 1998Date of Patent: June 26, 2001Assignee: Minera Pty LimitedInventor: Bruce John Ritchie
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Patent number: 6224707Abstract: The method consists in applying a thermoadhesive or HF-weldable film (2) on a temporary protection paper (1), applying an adhesive layer 2a) on said film, flocking fibers (F) on this adhesive layer, preparing a pre-printed paper with multicolor designs constituted by sublimable dyes and transferring by sublimation the multicolor-designs from the pre-printed paper onto the flock-fibers by close contact between the two elements under a predetermined pressure and temperature.Type: GrantFiled: October 15, 1998Date of Patent: May 1, 2001Assignee: Societe d'Enduction et de FlockageInventor: Jean-Pierre Lion
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Patent number: 6176951Abstract: The invention relates to a process for the production of boards of wood-based material from a mixture of lignocellulose- and/or cellulose-containing particles mixed with a binder, the mat or pressed stock being preheated by means of high-frequency (HF) or microwave (MW) energy and, after transfer into a single or multi-platen press or a continuously operating press, being pressed and cured by the application of pressure and heat.Type: GrantFiled: May 4, 1998Date of Patent: January 23, 2001Assignee: Maschinenfabrik J. Dieffenbacher GmbH & Co.Inventors: Friedrich B. Bielfeldt, Werner Hoffmann