Specified Power Supply Or Matching Network Patents (Class 204/298.08)
  • Publication number: 20140251800
    Abstract: In some embodiments, a sputter source for a process chamber may include: a first enclosure having a top, sides and an open bottom; a target coupled to the open bottom; an electrical feed coupled to the top of the first enclosure proximate a central axis of the first enclosure to provide power to the target via the first enclosure; a magnet assembly having a shaft, a support arm coupled to the shaft, and a magnet coupled to the support arm disposed within the first enclosure; a first rotational actuator disposed off-axis to the central axis of the first enclosure and rotatably coupled to the magnet to rotate the magnet about the central axis of the first enclosure; and a second rotational actuator disposed off-axis to the central axis of the first enclosure and rotatably coupled to the magnet to rotate the magnet about a central axis of the magnet assembly.
    Type: Application
    Filed: March 5, 2013
    Publication date: September 11, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Keith A. MILLER, Martin LEE RIKER
  • Publication number: 20140251788
    Abstract: Methods and apparatus for processing substrates are provided herein. In some embodiments, a physical vapor deposition chamber includes a first RF power supply having a first base frequency and coupled to one of a target or a substrate support; and a second RF power supply having a second base frequency and coupled to one of the target or the substrate support, wherein the first and second base frequencies are integral multiples of each other, wherein the second base frequency is modified to an offset second base frequency that is not an integral multiple of the first base frequency.
    Type: Application
    Filed: March 5, 2013
    Publication date: September 11, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Zhenbin GE, Alan A. RITCHIE
  • Publication number: 20140251799
    Abstract: A deposition system includes a magnetron sputter deposition source that includes a backing frame that includes a window and a closed loop around the window. The backing frame includes inside surfaces towards the window, one or more sputtering targets mounted on inside surfaces of the backing frame, and one or more magnets mounted on outside surfaces of the backing frame. The one or more sputtering targets include sputtering surfaces that define internal walls of the window. The one or more magnets can produce a magnetic field near the one or more sputtering surfaces. A substrate includes a deposition surface oriented towards the window in the backing frame. The deposition surface receives sputtering material(s) from the one or more sputtering targets.
    Type: Application
    Filed: February 25, 2014
    Publication date: September 11, 2014
    Applicant: Areesys Technologies, Inc.
    Inventors: Kai-An Wang, Craig W. Marion, Efrain A. Velazquez, Michael Z. Wong, Albert Ting, Jingru Sun
  • Publication number: 20140246311
    Abstract: A sputtering apparatus that includes at least a target presented as an inner surface of a confinement structure, the inner surface of the confinement structure is preferably an internal wall of a circular tube. A cathode is disposed adjacent the internal wall of the circular tube. The cathode preferably provides a hollow core, within which a magnetron is disposed. Preferably, an actuator is attached to the magnetron, wherein a position of the magnetron within the hollow core is altered upon activation of the actuator. Additionally, a carriage supporting the cathode and communicating with the target is preferably provided, and a cable bundle interacting with the cathode and linked to a cable bundle take up mechanism provides power and coolant to the cathode, magnetron, actuator and an anode of the sputtering apparatus.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 4, 2014
    Inventors: Mark R. Erickson, Henry J. Poole, Arthur W. Custer, III, Nader Jamshidi, Ady Hershcovitch
  • Publication number: 20140246312
    Abstract: A magnetron assembly for a rotary target cathode comprises an elongated support structure, a magnet bar structure movably positioned below the support structure, and a plurality of drive modules coupled to the support structure. The drive modules each include a motorized actuation mechanism operatively coupled to the magnet bar structure. A controller and battery module is coupled to the support structure and is in operative communication with the drive modules. The controller and battery module includes an electronic controller and at least one rechargeable battery. The battery is configured to energize each motorized actuation mechanism and the electronic controller. One or more power generation modules is coupled to the support structure and in electrical communication with the battery, such that electrical energy output from the power generation modules recharges the battery.
    Type: Application
    Filed: April 28, 2014
    Publication date: September 4, 2014
    Applicant: Sputtering Components, Inc.
    Inventors: Daniel Theodore Crowley, Patrick Lawrence Morse, John Robert German, William A. Meredith, JR.
  • Publication number: 20140238843
    Abstract: A dual magnetron particularly useful for RF plasma sputtering includes a radially stationary open-loop magnetron comprising opposed magnetic poles and rotating about a central axis to scan an outer region of a sputter target and a radially movable open-loop magnetron comprising opposed magnetic poles and rotating together with the stationary magnetron. During processing, the movable magnetron is radially positioned in the outer region with an open end abutting an open end of the stationary magnetron to form a single open-loop magnetron. During cleaning, part of the movable magnetron is moved radially inwardly to scan and clean an inner region of the target not scanned by the stationary magnetron. The movable magnetron can be mounted on an arm pivoting about an axis at periphery of a rotating disk-shaped plate mounting the stationary magnetron so the arm centrifugally moves between radial positions dependent upon the rotation rate or direction.
    Type: Application
    Filed: February 26, 2013
    Publication date: August 28, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Thanh X. Nguyen, Rongjun Wang, Muhammad M. Rasheed, Xianmin Tang
  • Publication number: 20140238849
    Abstract: Sputtering chambers including one or more first sputtering targets within the sputtering chamber and one or more second sputtering targets are generally provided. Each first sputtering target comprises a source material, and each second sputtering target comprises the source material and a dopant. A conveyor system is configured to transport a plurality of substrates through the sputtering chamber to deposit a thin film onto a surface of each substrate. A power source is electrically connected to each of the first sputtering targets and the second sputtering target. A target shield can also be included within the sputtering chamber, and can be positioned between a portion of the second sputtering target and the conveyor system. The dopant can be present within the second sputtering target as a discrete insert within a cavity defined by the source material. Methods are also provided for making a sputtering target and depositing a thin film.
    Type: Application
    Filed: February 25, 2013
    Publication date: August 28, 2014
    Applicant: First Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Stacy Ann Black, Robert Dwayne Gossman, Patrick Lynch O'Keefe
  • Publication number: 20140231243
    Abstract: This disclosure describes a non-dissipative snubber circuit configured to boost a voltage applied to a load after the load's impedance rises rapidly. The voltage boost can thereby cause more rapid current ramping after a decrease in power delivery to the load which results from the load impedance rise. In particular, the snubber can comprise a combination of a unidirectional switch, a voltage multiplier, and a current limiter. In some cases, these components can be a diode, voltage doubler, and an inductor, respectively.
    Type: Application
    Filed: February 20, 2014
    Publication date: August 21, 2014
    Applicant: Advanced Energy Industries, Inc.
    Inventor: Kenneth W. Finley
  • Patent number: 8808513
    Abstract: In a dual cathode magnetron, an adjustment circuit is provided between a pair of sputter targets having a coaxial (preferably frusto-conical) relationship to modify the distribution of ion and electron currents flowing from the plasma discharge to a substrate residing within a sputter chamber. A stress adjustment circuit is used to modify the ion bombardment of the growing films on the substrate resulting in a mechanism for control of the stress in the deposited films. In a preferred embodiment, the adjustment circuit comprises a variable resistor disposed between an internal shield that acts as a passive anode and a target. The value of the variable resistor influences the plasma discharge current distribution between the split sputter targets and the internal shields, and can effectively be used to adjust the properties of the deposited films.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: August 19, 2014
    Assignee: OEM Group, Inc
    Inventors: Pavel N Laptev, Valery Felmetsger
  • Publication number: 20140216928
    Abstract: A thin-film formation sputtering device capable of forming a high-quality thin film at high rates is provided. A sputtering device includes a target holder provided in a vacuum container, a substrate holder facing the target holder, a means for introducing a plasma generation gas into the vacuum container, a means for generating an electric field for sputtering in a region including a surface of a target, an antenna placement room provided between inner and outer surfaces of a wall of the vacuum container as well as separated from an inner space of the vacuum container by a dielectric window, and a radio-frequency antenna, which is provided in the antenna placement room, for generating a radio-frequency induction electric field in the region including the surface of the target held by the target holder.
    Type: Application
    Filed: August 30, 2011
    Publication date: August 7, 2014
    Applicant: EMD CORPORATION
    Inventors: Yuichi Setsuhara, Akinori Ebe
  • Patent number: 8795488
    Abstract: In some embodiments, a feed structure to couple RF energy to a target may include a body having a first end to receive RF energy and a second end opposite the first end to couple the RF energy to a target, the body further having a central opening disposed through the body from the first end to the second end; a first member coupled to the body at the first end, wherein the first member comprises a first element circumscribing the body and extending radially outward from the body, and one or more terminals disposed in the first member to receive RF energy from an RF power source; and a source distribution plate coupled to the second end of the body to distribute the RF energy to the target, wherein the source distribution plate includes a hole disposed through the plate and aligned with the central opening of the body.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: August 5, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Muhammad Rasheed, Lara Hawrylchak, Michael S. Cox, Donny Young, Kirankumar Savandaiah, Alan Ritchie
  • Patent number: 8795487
    Abstract: Embodiments of the present invention provide improved methods and apparatus for physical vapor deposition (PVD) processing of substrates. In some embodiments, an apparatus for physical vapor deposition (PVD) may include a target assembly having a target comprising a source material to be deposited on a substrate, an opposing source distribution plate disposed opposite a backside of the target and electrically coupled to the target along a peripheral edge of the target, and a cavity disposed between the backside of the target and the source distribution plate; an electrode coupled to the source distribution plate at a point coincident with a central axis of the target; and a magnetron assembly comprising a rotatable magnet disposed within the cavity and having an axis of rotation that is aligned with a central axis of the target assembly, wherein the magnetron assembly is not driven through the electrode.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: August 5, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Alan Ritchie, Keith Miller
  • Publication number: 20140183037
    Abstract: One embodiment of the present invention provides a sputtering system for large-scale fabrication of solar cells. The sputtering system includes a reaction chamber, a rotary target situated inside the reaction chamber which is capable of rotating about a longitudinal axis, and an RF power source coupled to at least one end of the rotary target to enable RF sputtering. The length of the rotary target is between 0.5 and 5 meters.
    Type: Application
    Filed: December 27, 2013
    Publication date: July 3, 2014
    Inventors: Zhigang Xie, Wei Wang, Zheng Xu, Jianming Fu
  • Publication number: 20140174912
    Abstract: The invention relates to apparatus and a method for applying coatings to substrates such as, for example, a lens or electronic component. The apparatus includes a coating chamber in which there is provided one or more magnetrons which include, typically, an at least partially oxidised metal or metal alloy. A carrier is provided for the substrates to be moved and held in the coating chamber and the carrier is formed from a plurality of units on which the substrates are positioned and the units can be brought together to form the carrier.
    Type: Application
    Filed: June 7, 2012
    Publication date: June 26, 2014
    Inventors: Allen Robert Waugh, Gareth William Hall, Steven Anthony Stanley
  • Publication number: 20140166479
    Abstract: A sputtering apparatus including: a first target and a second target disposed to face each other; a magnetic field generating unit that is disposed on each rear surface of the first and second targets to generate a magnetic field; and a structure that is disposed between the first target and the second target and is formed of a doping material.
    Type: Application
    Filed: September 14, 2013
    Publication date: June 19, 2014
    Inventors: Il-Sang Lee, Sang-Wook Sin, Sun-Young Jung, Jin-Woo Park, Dong-Jin Kim
  • Publication number: 20140158530
    Abstract: A method of depositing a metallization structure (1) comprises depositing a TaN layer (4) by applying a power supply between an anode and a target in a plurality of pulses to reactively sputter Ta from the target onto the substrate (2) to form a TaN seed layer (4). A Ta layer (5) is deposited onto the TaN seed layer (4) by applying the power supply in a plurality of pulses and applying a high-frequency signal to a pedestal supporting the substrate (2) to generate a self-bias field adjacent to the substrate (2).
    Type: Application
    Filed: February 17, 2014
    Publication date: June 12, 2014
    Applicant: Oerlikon Advanced Technologies AG
    Inventors: Juergen Weichart, Mohamed Elghazzali, Stefan Bammesberger, Dennis Minkoley
  • Patent number: 8734627
    Abstract: Provided is a power supply apparatus which can effectively restrict the current rise at the time of occurrence of arc discharge that is directly related to the occurrence of splashes or particles, and which is also capable of preventing the discharge voltage from getting excessive at the time of finishing the arc processing. The power supply apparatus has: a DC power supply unit which applies a DC voltage to a target which comes into contact with a plasma; and an arc processing unit which can detect arc discharge generated in the electrode by positive and negative outputs from the DC power supply unit, and also which can perform arc discharge suppression processing. An output characteristics switching circuit switches the outputs such that the output to the electrode has constant-current characteristics and that the output to the electrode has constant-voltage characteristics by the time of completion of the arc suppressing processing.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: May 27, 2014
    Assignee: Ulvac, Inc.
    Inventors: Shinobu Matsubara, Yoshikuni Horishita, Atsushi Ono
  • Publication number: 20140138832
    Abstract: A trench is opened in a dielectric layer. The trench is then lined with a barrier layer and a metal seed layer. The metal seed layer is non-uniformly doped and exhibits a vertical doping gradient varying as a function of trench depth. The lined trench is then filled with a metal fill material. A dielectric cap layer is then deposited over the metal filled trench. Dopant from the non-uniformly doped metal seed layer is then migrated to an interface between the metal filled trench and the dielectric cap layer to form a self-aligned metal cap.
    Type: Application
    Filed: November 20, 2012
    Publication date: May 22, 2014
    Applicants: INTERNATIONAL BUSINESS MACHINES CORPORATION, STMICROELECTRONICS, INC.
    Inventors: Chengyu Niu, Andrew Simon, Keith Kwong Hon Wong, Yun-Yu Wang
  • Publication number: 20140131198
    Abstract: Apparatuses for forming material films on a solar cell substrate of substantially uniform thickness and processes for forming the same are disclosed. The process performed in the apparatuses is physical vapor deposition (PVD) in some embodiments. In one embodiment, an apparatus includes a specially configured flow aperture. In another embodiment, an apparatus includes moveable shutters which open and close in synchronization with a rotating drum on which substrates are mounted for processing. In other embodiments, the apparatus includes a variable power supply or drum speed control which automatically vary the power supply to the apparatus or drum speed respectively in synchronization with the rotating drum.
    Type: Application
    Filed: November 9, 2012
    Publication date: May 15, 2014
    Applicant: TSMC SOLAR LTD.
    Inventors: Edward TENG, Ying-Chen CHAO, Chih-Jen YANG
  • Publication number: 20140127519
    Abstract: Method for performing a HIPIMS coating process, whereby a minimal distance 5 between target and substrate is reduced till achieving an essentially maximal bias current at substrate during coating process, and thereby improving considerably coating quality and increasing deposition rate in comparison with conventional HIPIMS coating processes.
    Type: Application
    Filed: April 16, 2012
    Publication date: May 8, 2014
    Applicant: OERLIKON TRADING AG, TRÃœBBACH
    Inventor: Markus Lechthaler
  • Publication number: 20140124364
    Abstract: The present invention is a plasma generation source and a thing that is in its application and it is for getting high quality thin film by generating even high density plasma in high vacuum and like this plasma generation source applying like this plasma generation source to sputtering system, neutral particle beam source, thin film deposition system combining sputtering system and neutral particle beam source. According to the present invention, it generates plasma by using microwave through the microwave irradiating equipment and magnetic field by more than one pair of the belt type magnets and above goal can be accomplished maximizing plasma confinement effect by inducing electron returning trajectory in accordance with above continuous structure on belt type magnet.
    Type: Application
    Filed: June 1, 2012
    Publication date: May 8, 2014
    Inventors: Suk Jae Yoo, Seong Bong Kim
  • Publication number: 20140110253
    Abstract: Provided is a vacuum coating apparatus that deposits a coating on a substrate, the vacuum coating apparatus including: a vacuum chamber; a vacuum exhaust unit that performs a vacuum exhaust operation inside the vacuum chamber; a plurality of rotation holding units that hold the substrate as a coating subject in a rotating state; and a revolution mechanism that revolves the plurality of rotation holding units about a revolution axis parallel to the rotation axes of the respective rotation holding units; in which the plurality of rotation holding units are divided into a plurality of groups so that power is supplied to the respective rotation holding units in a manner that the rotation holding units of the respective groups have different potentials.
    Type: Application
    Filed: July 5, 2012
    Publication date: April 24, 2014
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroshi Tamagaki, Junji Haga
  • Patent number: 8691063
    Abstract: The invention is an apparatus and method for depositing a coating onto a substrate. The apparatus includes a vacuum chamber with an inlet for supplying a precursor gas to the chamber. The chamber includes a carrier for locating the substrate in the chamber, a first anode having an aperture in which plasma can be formed, and a magnetic field source. The substrate, when located in the carrier, constitutes a first cathode. When a substantially linear magnetic field between the anode and the cathode is formed, the direction of the magnetic field is substantially orthogonal to the surface to be coated and plasma production and deposition takes place substantially within the linear magnetic field.
    Type: Grant
    Filed: February 15, 2008
    Date of Patent: April 8, 2014
    Assignee: Diamond Hard Surfaces Ltd.
    Inventor: Sergey Aleksandrov
  • Patent number: 8685213
    Abstract: In a simple method and device for producing plasma flows of a metal and/or a gas electric discharges are periodically produced between the anode and a metal magnetron sputtering cathode in crossed electric and magnetic fields in a chamber having a low pressure of a gas. The discharges are produced so that each discharge comprises a first period with a low electrical current passing between the anode and cathode for producing a metal vapor by magnetron sputtering, and a second period with a high electrical current passing between the anode and cathode for producing an ionization of gas and the produced metal vapor. Instead of the first period a constant current discharge can be used. Intensive gas or metal plasma flows can be produced without forming contracted arc discharges. The selfsputtering phenomenon can be used.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: April 1, 2014
    Assignee: CemeCon AG
    Inventor: Vladimir Kouznetsov
  • Publication number: 20140076715
    Abstract: A coating system includes a vacuum chamber and a coating assembly. The coating assembly includes a vapor source, a substrate holder, a remote anode electrically coupled to the cathode target, and a cathode chamber assembly. The cathode chamber assembly includes a cathode target, an optional primary anode and a shield which isolates the cathode target from the vacuum chamber. The shield defines an opening for transmitting an electron emission current of a remote arc discharge from the cathode target to the remote anode that streams along the target face long dimension. A primary power supply is connected between the cathode target and the primary anode while a secondary power supply is connected between the cathode target and the remote anode. Characteristically, a linear remote anode dimension and a vapor source short dimension are parallel to a dimension in which an arc spot is steered along the cathode target.
    Type: Application
    Filed: March 15, 2013
    Publication date: March 20, 2014
    Applicant: VAPOR TECHNOLOGIES, INC.
    Inventors: Vladimir Gorokhovsky, William Grant, Edward Taylor, David Humenik
  • Publication number: 20140076718
    Abstract: A coating system includes a vacuum chamber and a coating assembly positioned within the vacuum chamber. The coating assembly includes a vapor source that provides material to be coated onto a substrate, a substrate holder to hold substrates to be coated such that the substrates are positioned in front of the vapor source, a cathode chamber assembly, and a remote anode. The cathode chamber assembly includes a cathode, an optional primary anode and a shield which isolates the cathode from the vacuum chamber. The shield defines openings for transmitting an electron emission current from the cathode into the vacuum chamber. The vapor source is positioned between the cathode and the remote anode while the remote anode is coupled to the cathode.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 20, 2014
    Applicant: VAPOR TECHNOLOGIES, INC.
    Inventors: Vladimir Gorokhovsky, William Grant, Edward W. Taylor, David Humenik, Klaus Brondum
  • Publication number: 20140076716
    Abstract: A vacuum coating and plasma treatment system includes a magnetron cathode with a long edge and a short edge. The magnetic pole of the magnetron results in an electromagnetic barrier. At least one remote arc discharge is generated separate from the magnetron cathode and in close proximity to the cathode so that it is confined within a volume adjacent to the magnetron target. The remote arc discharge extends parallel to the long edge of the magnetron target and is defined by the surface of the target on one side and the electromagnetic barrier on all other sides. There is a remote arc discharge cathode hood and anode hood extending over the arc discharge and across the short edge of the magnetron cathode. Outside of the plasma assembly is a magnetic system creating magnetic field lines which extend into and confine the plasma in front of the substrate.
    Type: Application
    Filed: October 28, 2013
    Publication date: March 20, 2014
    Applicant: Vapor Technologies, Inc.
    Inventors: Vladimir GOROKHOVSKY, William GRANT, Edward TAYLOR, David HUMENIK
  • Patent number: 8663430
    Abstract: In the present invention, in forming a LaB6 thin film by magnetron sputtering, the single-crystal properties in the wide domain direction in the obtained LaB6 thin film are improved. In one embodiment of the present invention, in a magnetron sputtering apparatus, parallel magnetic field strength on a surface of the substrate is set to 0.1 times or less parallel magnetic field strength on a surface of the target.
    Type: Grant
    Filed: May 19, 2009
    Date of Patent: March 4, 2014
    Assignee: Canon Anelva Corporation
    Inventor: Seishi Horiguchi
  • Publication number: 20140048413
    Abstract: There is provided a film forming apparatus for forming a coating film on a surface of an object to be processed by using a sputtering method, the film forming apparatus including: a chamber for accommodating the object and a target serving as a base material for the coating film that are placed so as to face each other; an exhaust unit for reducing the pressure inside the chamber; a magnetic field generating unit for generating a magnetic field in front of the sputtering surface of the target; a direct current power supply for applying a negative direct current voltage to the target; a gas introducing unit for introducing a sputtering gas into the chamber; and a unit for preventing the entering of sputtered particles onto the object until the plasma generated between the target and the object reaches a stable state.
    Type: Application
    Filed: October 23, 2013
    Publication date: February 20, 2014
    Applicant: ULVAC, INC.
    Inventors: Shuji KODAIRA, Tomoyuki YOSHIHAMA, Koukichi KAMADA, Kazumasa HORITA, Junichi HAMAGUCHI, Shigeo NAKANISHI, Satoru TOYODA
  • Publication number: 20140042016
    Abstract: Embodiments described herein provide a semiconductor device and methods and apparatuses of forming the same. The semiconductor device includes a substrate having a source and drain region and a gate electrode stack on the substrate between the source and drain regions. In one embodiment, the method includes positioning a substrate within a processing chamber, wherein the substrate includes a source and drain region, a gate dielectric layer between the source and drain regions, and a conductive film layer on the gate dielectric layer. The method also includes depositing a refractory metal nitride film layer on the conductive film layer, depositing a silicon-containing film layer on the refractory metal nitride film layer, and depositing a tungsten film layer on the silicon-containing film layer.
    Type: Application
    Filed: October 15, 2013
    Publication date: February 13, 2014
    Applicant: Applied Materials, Inc.
    Inventors: Yong CAO, Xianmin TANG, Srinivas GANDIKOTA, Wei D. WANG, Zhendong LIU, Kevin MORAES, Muhammad M. RASHEED, Thanh X. NGUYEN, Ananthkrishna JUPUDI
  • Patent number: 8628645
    Abstract: A thin film battery manufacturing method is provided for deposition of lithium metal oxide films onto a battery substrate. The films are deposited in a sputtering chamber having a plurality of sputtering targets and magnetrons. The sputtering gas is energized by applying a voltage bias between a pair of the sputtering targets at a frequency of between about 10 and about 100 kHz. The method can provide a deposition rate of lithium cobalt oxide of between about 0.2 and about 4 microns/hr with improved film quality.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: January 14, 2014
    Assignee: Front Edge Technology, Inc.
    Inventors: Weng-Chung Wang, Kai-Wei Nieh
  • Publication number: 20130313108
    Abstract: A magnetron sputtering device includes alternating current power supplies each connected to a first target and a second target in a pair, and a controller configured to control a phase difference between voltages output from the alternating current power supplies connected to the first targets and the second targets in the pairs adjacent to each other.
    Type: Application
    Filed: February 2, 2012
    Publication date: November 28, 2013
    Applicant: SHARP KABUSHIKI KAISHA
    Inventor: Tokuo Yoshida
  • Patent number: 8574410
    Abstract: A high power impulse magnetron sputtering apparatus and method using a vacuum chamber with a magnetron target and a substrate positioned in the vacuum chamber. A field coil being positioned between the magnetron target and substrate, and a pulsed power supply and/or a coil bias power supply connected to the field coil. The pulsed power supply connected to the field coil, and the pulsed power supply outputting power pulse widths of greater that 100 ?s.
    Type: Grant
    Filed: February 17, 2009
    Date of Patent: November 5, 2013
    Assignee: The Regents of the University of California
    Inventor: Andre Anders
  • Publication number: 20130284589
    Abstract: A method of physical vapor deposition includes applying a radio frequency signal to a cathode in a physical vapor deposition apparatus, wherein the cathode includes a sputtering target, electrically connecting a chuck in the physical vapor deposition apparatus to an impedance matching network, wherein the chuck supports a substrate, and wherein the impedance matching network includes at least one capacitor, and depositing material from the sputtering target onto the substrate.
    Type: Application
    Filed: April 30, 2012
    Publication date: October 31, 2013
    Inventors: Youming Li, Jeffrey Birkmeyer
  • Patent number: 8562798
    Abstract: A physical vapor deposition reactor includes a metal sputter target, a D.C. sputter power source coupled to the metal sputter target and a wafer support pedestal facing the metal sputter target. A movable magnet array is adjacent a side of the metal sputter target opposite the wafer support pedestal. A solid metal RF feed rod engages the metal sputter target and extends from a surface of the target on a side opposite the wafer support pedestal. A VHF impedance match circuit is coupled to an end of the RF feed rod opposite the metal sputter target and a VHF RF power generator coupled to said VHF impedance match circuit. Preferably, the reactor of further includes a center axle about which the movable magnet array is rotatable, the center axle having an axially extending hollow passageway, the RF feed rod extending through the passageway.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: October 22, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Karl M. Brown, John Pipitone, Vineet Mehta
  • Publication number: 20130256126
    Abstract: Apparatus for processing substrates are provided herein. In some embodiments, an apparatus for processing a substrate includes a substrate support that may include a dielectric member having a surface to support a substrate thereon; one or more first conductive members disposed below the dielectric member and having a dielectric member facing surface adjacent to the dielectric member; and a second conductive member disposed about and contacting the one or more first conductive members such that RF energy provided to the substrate by an RF source returns to the RF source by traveling radially outward from the substrate support along the dielectric member facing surface of the one or more first conductive members and along a first surface of the second conductive member disposed substantially parallel to a peripheral edge surface of the one or more first conductive members after travelling along the dielectric layer facing surface.
    Type: Application
    Filed: March 30, 2012
    Publication date: October 3, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventors: ALAN RITCHIE, DONNY YOUNG, WEI W. WANG, ANANTHKRISHNA JUPUDI, THANH X. NGUYEN, KIRANKUMAR SAVANDAIAH
  • Publication number: 20130256127
    Abstract: A processing system may include a target having a central axis normal thereto; a source distribution plate having a target facing side opposing a backside of the target, wherein the source distribution plate includes a plurality of first features such that a first distance of a first radial RF distribution path along a given first diameter is about equal to a second distance of an opposing second radial RF distribution path along the given first diameter; and a ground plate opposing a target opposing side of the source distribution plate and having a plurality of second features disposed about the central axis and corresponding to the plurality of first features, wherein a third distance of a first radial RF return path along a given second diameter is about equal to a fourth distance of an opposing second radial RF return path along the given second diameter.
    Type: Application
    Filed: March 30, 2012
    Publication date: October 3, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventors: DONNY YOUNG, ALAN RITCHIE, MUHAMMAD RASHEED, KEITH A. MILLER
  • Publication number: 20130256119
    Abstract: A method for applying power to target material in a magnetron sputtering process is provided. The method includes: 10) connecting a main power supply and a maintaining power supply to the target material (2) respectively; 20) applying a particular main power in the form of pulses to the target material (2) by the main power supply; applying a particular maintaining power which is smaller than the main power to the target material (2) by the maintaining power supply at least during the pulse interval time (t2) of the main power supply, so as to maintain a glow discharge procedure of the sputtering process during the purse interval time (t2) of the main power supply. The method for applying power to target material can obviously enhance the metal ionization rate while the process stability and controllability are guaranteed.
    Type: Application
    Filed: December 17, 2010
    Publication date: October 3, 2013
    Applicant: Beijing NMC Co., Ltd.
    Inventors: Bai Yang, Wei Xia
  • Publication number: 20130248352
    Abstract: A method of sputter depositing dielectric thin films may comprise: providing a substrate on a substrate pedestal in a process chamber, the substrate being positioned facing a sputter target; simultaneously applying a first RF frequency from a first power supply and a second RF frequency from a second power supply to the sputter target; and forming a plasma in the process chamber between the substrate and the sputter target, for sputtering the target; wherein the first RF frequency is less than the second RF frequency, the first RF frequency is chosen to control the ion energy of the plasma and the second RF frequency is chosen to control the ion density of the plasma. The self-bias of surfaces within said process chamber may be selected; this is enabled by connecting a blocking capacitor between the substrate pedestal and ground.
    Type: Application
    Filed: September 10, 2012
    Publication date: September 26, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Chong Jiang, Byung-Sung Leo Kwak, Michael Stowell, Karl Armstrong
  • Patent number: 8540851
    Abstract: A method of physical vapor deposition includes applying a radio frequency signal to a cathode in a physical vapor deposition apparatus, wherein the cathode includes a sputtering target, electrically connecting a chuck in the physical vapor deposition apparatus to an impedance matching network, wherein the chuck supports a substrate, and wherein the impedance matching network includes at least one capacitor, and depositing material from the sputtering target onto the substrate.
    Type: Grant
    Filed: February 19, 2009
    Date of Patent: September 24, 2013
    Assignee: FUJIFILM Corporation
    Inventors: Youming Li, Jeffrey Birkmeyer, Takamichi Fujii, Takayuki Naono, Yoshikazu Hishinuma
  • Patent number: 8535494
    Abstract: Provided is a rotary magnet sputtering apparatus which includes a plasma shielding member and an outer wall connected to the ground and which has a series resonant circuit and a parallel resonant circuit between the plasma shielding member and the outer wall. The series resonant circuit has a very low impedance only at its resonant frequency while the parallel resonant circuit has a very high impedance only at its resonant frequency. With this configuration, the impedance between substrate RF power and the plasma shielding member becomes very high so that it is possible to suppress the generation of plasma between a substrate 10 to be processed and the plasma shielding member. Further, since a series resonant circuit is provided between a target and the ground, the RF power is efficiently supplied only to a region where the substrate passes under the target, so that a self-bias voltage is generated.
    Type: Grant
    Filed: March 2, 2009
    Date of Patent: September 17, 2013
    Assignees: National University Corporation Tohoku University, Tokyo Electron Limited
    Inventors: Tadahiro Ohmi, Tetsuya Goto, Takaaki Matsuoka
  • Publication number: 20130213798
    Abstract: A magnetron sputtering device is provided with: a target part positioned in such a manner as to face a substrate held by a substrate holding part; a power source that supplies power to the target part; a magnet part that moves back and forth along the rear of the target part; a chamber having side walls that are electrically grounded; and a power source control part that controls the power source in such a manner that, while the magnet part is away from approach points, which are points respectively closest to the side walls, a prescribed voltage is applied to the target part by the power source, but the prescribed voltage is reduced when the magnet part reaches one of the approach points.
    Type: Application
    Filed: October 17, 2011
    Publication date: August 22, 2013
    Applicant: SHARP KABUSHIKI KAISHA
    Inventor: Tokuo Yoshida
  • Patent number: 8512526
    Abstract: A plasma-enhanced physical vapor deposition method in which VHF power is applied to the sputter target in addition to a D.C. voltage that is also applied to the target, the VHF power level being 3.5 kW or greater, so that the D.C. target power may be reduced to less than 500 W while still attaining a very high ion fraction (in excess of 50%), permitting a very small workpiece-to-target spacing not exceeding a fraction (7/30) of the workpiece diameter to enhance the ionization fraction throughout the process region.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: August 20, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Karl M. Brown, John Pipitone, Vineet Mehta
  • Patent number: 8506771
    Abstract: A bipolar pulsed power supply which supplies power in a bipolar pulsed mode at a predetermined frequency to a pair of electrodes that come into contact with a plasma is arranged to reduce the switching loss of the switching elements in a bridge circuit, and also to attain a high durability without using high-performance switching elements. The bipolar pulsed power supply has: a bridge circuit constituted by switching elements SW1 through SW4 connected to positive and negative DC outputs from a DC power supply source; and a control means for controlling switching ON or OFF of each of the switching elements in the bridge circuit. An output-short-circuiting switching element SW0 is disposed between the positive and the negative DC outputs from the DC power supply source such that, in a short-circuited state of the output-short-circuiting switching element, each of the switching elements in the bridge circuit is switched by the control means.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: August 13, 2013
    Assignee: ULVAC, Inc.
    Inventors: Yoshikuni Horishita, Atsushi Ono, Wataru Oshima
  • Publication number: 20130199926
    Abstract: In some embodiments, the present disclosure relates to a plasma processing system configured to form a symmetric plasma distribution around a workpiece. In some embodiments, the plasma processing system comprises a plurality of coils symmetrically positioned around a processing chamber. When a current is provided to the coils, separate magnetic fields, which operate to ionize the target atoms, emanate from the separate coils. The separate magnetic fields operate upon ions within the coils to form a plasma on the interior of the coils. Furthermore, the separate magnetic fields are superimposed upon one another between coils to form a plasma on the exterior of the coils. Therefore, the disclosed plasma processing system can form a plasma that continuously extends along a perimeter of the workpiece with a high degree of uniformity (i.e., without dead spaces).
    Type: Application
    Filed: February 6, 2012
    Publication date: August 8, 2013
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Ming-Chih Tsai, Bo-Hung Lin, Chung-En Kao, Chin-Hsiang Lin
  • Patent number: 8491759
    Abstract: Embodiments of the disclosure may provide a matching network for physical vapor deposition. The matching network may include a first RF generator coupled to a deposition chamber target through a first impedance matching network having a first tuning circuit. The first RF generator may be configured to introduce a first AC signal to the deposition chamber target. The matching network may also include a second RF generator coupled to a deposition chamber pedestal through a second impedance matching network. The second RF generator may be configured to introduce a second AC signal to the deposition chamber pedestal. The first tuning circuit may be configured to modify an effect of the second AC signal on plasma formed between the deposition chamber target and the deposition chamber pedestal.
    Type: Grant
    Filed: October 20, 2010
    Date of Patent: July 23, 2013
    Assignee: COMET Technologies USA, Inc.
    Inventors: John A. Pipitone, Gerald E. Boston
  • Patent number: 8486242
    Abstract: One or more embodiments of the invention are directed to deposition apparatuses comprising a grounded top wall, a processing chamber and a plasma source assembly having a conductive hollow cylinder and a magnet outside the conductive hollow cylinder capable of affecting the current density on the conductive hollow cylinder.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: July 16, 2013
    Assignee: Applied Materials, Inc.
    Inventor: Michael S. Cox
  • Patent number: 8475634
    Abstract: A method of magnetically enhanced sputtering an electrically-conductive material onto interior surfaces of a trench described herein includes providing a magnetic field adjacent to a target formed at least in part from the electrically-conductive material, and applying a DC voltage between an anode and the target as a plurality of pulses. A high-frequency signal is applied to the pedestal supporting the semiconductor substrate to generate a self-bias field adjacent to the semiconductor substrate. The high-frequency signal is applied to the pedestal in pulses, during periods of time that overlap with the periods during which the DC voltage pulses are applied. The periods of time that the high-frequency signals are applied include a duration that extends beyond termination of the DC voltage pulse applied between the anode and the target. During each DC voltage pulse the electrically-conductive material is sputter deposited onto the side walls of the trench formed in the semiconductor substrate.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: July 2, 2013
    Assignee: OC Oerlikon Balzers AF
    Inventors: Jurgen Weichart, Stanislav Kadlec
  • Patent number: 8467211
    Abstract: A bipolar pulsed power supply is provided in which, while effectively restricting the rise in current at the time of arcing which directly leads to the generation of splashes and particles, the occurrence of overvoltage at the time of polarity reversal is prevented. The power supply has a bridge circuit constituted by switching elements SW1 through SW4 connected to positive and negative DC outputs from a DC power supply source. The operation of the switching elements is controlled to output in a bipolar pulsed mode at a predetermined frequency to a pair of electrodes which come into contact with a plasma. There is provided an output-characteristics-switching circuit which switches the output such that, when outputting to the electrodes, the output to the electrodes has initially constant-voltage characteristics and subsequent output to the electrodes has constant-current characteristics.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: June 18, 2013
    Assignee: Ulvac, Inc.
    Inventors: Yoshikuni Horishita, Shinobu Matsubara, Atsushi Ono
  • Publication number: 20130146443
    Abstract: An apparatus for the manufacture of at least substantially hydrogen-free ta-C layers on substrates, which includes a vacuum chamber, which is connectable to an inert gas source and a vacuum pump, a support device in the vacuum chamber, at least one graphite cathode having an associated magnet arrangement forming a magnetron that serves as a source of carbon material, a bias power supply for applying a negative bias voltage to the substrates on the support device, at least one cathode power supply for the cathode, which is connectable to the at least one graphite cathode and to an associated anode and which is designed to transmit high power pulse sequences spaced at intervals of time, with each high power pulse sequence comprising a series of high frequency DC pulses adapted to be supplied, optionally after a build-up phase, to the at least one graphite cathode.
    Type: Application
    Filed: October 30, 2012
    Publication date: June 13, 2013
    Applicant: HAUZER TECHNO COATING BV
    Inventor: Hauzer Techno Coating BV