Metal Or Metal Oxide Catalyst Patents (Class 208/112)
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Publication number: 20120305449Abstract: A process for converting heavy sulfur-containing crude oil into lighter crude oil with lower sulfur content and lower molecular weight is provided. The process is a low-temperature process using controlled cavitation.Type: ApplicationFiled: August 13, 2012Publication date: December 6, 2012Applicant: Saudi Arabian Oil CompanyInventor: M. Rashid Khan
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Patent number: 8318000Abstract: A method of producing a crude product from a hydrocarbon feed is provided. A hydrocarbon feed is contacted with a catalyst containing a Col. 6-10 metal or compound thereof to produce the crude product, where the catalyst has a pore size distribution with a median pore diameter ranging from 105 ? to 150 ?, with 60% of the total number of pores in the pore size distribution having a pore diameter within 60 ? of the median pore diameter, with at least 50% of its pore volume in pores having a pore diameter of at most 600 ?, and between 5% and 25% of its pore volume in pores having a pore diameter between 1000 ? and 5000 ?.Type: GrantFiled: January 11, 2012Date of Patent: November 27, 2012Assignee: Shell Oil CompanyInventors: Opinder Kishan Bhan, Scott Lee Wellington
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Patent number: 8303802Abstract: An ebullated bed hydroprocessing system, and also a method for upgrading an existing ebullated bed hydroprocessing system, involves introducing a colloidal or molecular catalyst, or a catalyst precursor capable of forming the colloidal or molecular catalyst, into an ebullated bed reactor. The colloidal or molecular catalyst is formed by intimately mixing a catalyst precursor into a heavy oil feedstock and raising the temperature of the feedstock to above the decomposition temperature of the catalyst precursor to form the colloidal or molecular catalyst in situ. The improved ebullated bed hydroprocessing system includes at least one ebullated bed reactor that employs both a porous supported catalyst and the colloidal or molecular catalyst to catalyze hydroprocessing reactions involving the feedstock and hydrogen. The colloidal or molecular catalyst provides catalyst in what would otherwise constitute catalyst free zones within the ebullated bed hydroprocessing system.Type: GrantFiled: May 26, 2011Date of Patent: November 6, 2012Assignee: Headwaters Heavy Oil, LLCInventors: Roger K. Lott, Lap-Keung Lee
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Patent number: 8277638Abstract: A process is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising iron oxide and alumina to form a heavy hydrocarbon slurry and hydrocracked to produce lighter hydrocarbons. The iron oxide in the catalyst converts to catalytically active iron sulfide in the presence of hydrogen and sulfur.Type: GrantFiled: August 26, 2011Date of Patent: October 2, 2012Assignee: UOP LLCInventors: Alakananda Bhattacharyya, Beckay J. Mezza
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Patent number: 8262905Abstract: A composition that comprises a support material having incorporated therein a metal component and impregnated with both hydrocarbon oil and a polar additive. The composition that is impregnated with both hydrocarbon oil and polar additive is useful in the hydrotreating of hydrocarbon feedstocks, and it is especially useful in applications involving delayed feed introduction whereby the composition is first treated with hot hydrogen, and, optionally, with a sulfur compound, prior to contacting it with a hydrocarbon feedstock under hydrodesulfurization process conditions.Type: GrantFiled: March 19, 2009Date of Patent: September 11, 2012Assignee: Shell Oil CompanyInventors: Alexei Grigorievich Gabrielov, John Anthony Smegal
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Patent number: 8241489Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of at least 0.00001 grams per gram of crude feed. The crude product is a liquid mixture at 25° C. and 0.101 MPa. Contacting conditions are controlled such that the liquid hourly space velocity in a contacting zone is over 10 h?1 and the crude product has a total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of at most 90% of the total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.Type: GrantFiled: December 16, 2004Date of Patent: August 14, 2012Assignee: Shell Oil CompanyInventors: Opinder Kishan Bhan, Scott Lee Wellington
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Patent number: 8236169Abstract: A process for hydroprocessing heavy oil feedstock is disclosed. The process operates in once-through mode, employing a plurality of contacting zones and at least a separation zone to convert at least a portion of the heavy oil feedstock to lower boiling hydrocarbons, forming upgraded products. The contacting zones operate under hydrocracking conditions, employing a slurry catalyst for upgrading the heavy oil feedstock. At least an additive material selected from inhibitor additives, anti-foam agents, stabilizers, metal scavengers, metal contaminant removers, metal passivators, and sacrificial materials, in an amount of less than 1 wt. % of the heavy oil feedstock, is added to at least one of the contacting zones. In one embodiment, the additive material is an anti-foam agent. In another embodiment, the additive material is a sacrificial material for trapping heavy metals in the heavy oil feed and/or deposited coke, thus prolonging the life of the slurry catalyst.Type: GrantFiled: July 21, 2009Date of Patent: August 7, 2012Assignee: Chevron U.S.A. IncInventors: Joseph V Nguyen, Axel Brait, Julie Chabot, Bo Kou, Erin Maris, Rahul S. Bhaduri, Alexander E. Kuperman
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Publication number: 20120168350Abstract: An improved process for preparing a slurry catalyst for the upgrade of heavy oil feedstock is provided. The process employs a polar aprotic solvent to mix with the inorganic metal precursor feed to form an oil-dispersible inorganic metal precursor, at a weight ratio of solvent to inorganic metal precursor of 1:1 to 10:1; the oil-dispersible inorganic metal precursor is subsequently sulfided forming the slurry catalyst. In one embodiment, the sulfiding is in-situ upon mixing the oil-dispersible inorganic metal precursor with a hydrocarbon diluent containing a heavy oil feedstock under in-situ sulfiding conditions.Type: ApplicationFiled: December 20, 2011Publication date: July 5, 2012Inventors: Oleg Mironov, Alexander E. Kuperman
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Publication number: 20120145596Abstract: A process is provided in which a first hydrocarbon-containing composition is provided where the first hydrocarbon-containing composition comprises hydrocarbons having a boiling range from 25° C. to 538° C. and from 0.1 wt. % to 5 wt. % sulfur, where at least 40 wt. % of the sulfur is contained in hydrocarbons having a boiling point of less than 343° C. where at least 40 wt. % of the sulfur contained in hydrocarbons having a boiling point less than 343° C. is contained in benzothiophenic compounds, and the first hydrocarbon-containing compound is hydrotreated to produce a second hydrocarbon-containing compound.Type: ApplicationFiled: December 8, 2011Publication date: June 14, 2012Applicant: SHELL OIL COMPANYInventors: Stanley Nemec MILAM, Michael Anthony REYNOLDS, Scott Lee WELLINGTON, Frederik Arnold BUHRMAN
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Publication number: 20120145595Abstract: A process for treating a hydrocarbon-containing feedstock is provided in which a hydrocarbon-containing feedstock comprising at least 20 wt. % of heavy hydrocarbons is mixed with hydrogen, hydrogen sulfide and a metal-containing catalyst at a temperature of 375° C. to 500° C. and a pressure of from 6.9 MPa to 27.5 MPa to produce a vapor comprising a first hydrocarbon-containing product, where the hydrogen sulfide is mixed with the feedstock, metal-containing catalyst, and hydrogen at a mole ratio of hydrogen sulfide to hydrogen of at least 1:10. The vapor comprising the first hydrocarbon-containing product is separated from the mixture, and, apart from the mixture, the first hydrocarbon-containing product is contacted with hydrogen and a catalyst containing a Column 6 metal at a temperature of 260° C.-425° C. and a pressure of from 3.4 MPa to 27.5 MPa to produce a second hydrocarbon-containing product.Type: ApplicationFiled: December 8, 2011Publication date: June 14, 2012Applicant: SHELL OIL COMPANYInventors: Stanley Nemec MILAM, Michael Anthony REYNOLDS, Scott Lee WELLINGTON, Frederik Arnold BUHRMAN
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Publication number: 20120111768Abstract: Exemplary embodiments of the present invention relate to the processing of hydrocarbon-containing feedstreams in the presence of an interstitial metal hydride comprising a surface, with a metal oxide integrally synthesized and providing a coating on the surface of the interstitial metal hydride. The catalysts and processes of the present invention can improve overall hydrogenation, product conversion, as well as sulfur and nitrogen reduction in hydrocarbon feedstreams.Type: ApplicationFiled: November 9, 2010Publication date: May 10, 2012Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventor: Heather A. Elsen
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Publication number: 20120115713Abstract: Exemplary embodiments of the present invention relate to the processing of hydrocarbon-containing feedstreams in the presence of an active catalyst component comprising a surface, and a metal oxide film coated on the surface of the active catalyst component. The catalysts and processes of the present invention can improve overall hydrogenation, product conversion, as well as improved resistance to catalytic deactivation due to sulfur and nitrogen compounds present in the hydrocarbon feedstreams.Type: ApplicationFiled: November 9, 2010Publication date: May 10, 2012Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Chuansheng Bai, Adrienne J. Thornburg, Heather A. Elsen, William G. Borghard, Cody R. Cole
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Publication number: 20120111767Abstract: Exemplary embodiments of the present invention relate to the processing of hydrocarbon-containing feedstreams in the presence of an interstitial metal hydride containing catalyst comprising a surface, and a Group VI/Group VIII metal sulfide coated onto the surface of the interstitial metal hydride. The catalysts and processes of the present invention can improve overall hydrogenation, product conversion, as well as sulfur reduction in hydrocarbon feedstreams.Type: ApplicationFiled: November 9, 2010Publication date: May 10, 2012Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Chuansheng Bai, Adrienne J. Thornburg, Heather A. Elsen, Jean W. Beeckman, William G. Borghard
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Publication number: 20120080357Abstract: This invention relates to a process involving hydrocracking of a feedstream in which a converted fraction can exhibit relatively high distillate product yields and maintained or improved distillate fuel properties, while an unconverted fraction can exhibit improved properties particularly useful in the lubricant area. In this hydrocracking process, it can be advantageous for the yield of converted/unconverted product for gasoline fuel application to be reduced or minimized, relative to converted distillate fuel and unconverted lubricant. Catalysts and conditions can be chosen to assist in attaining, or to optimize, desirable product yields and/or properties.Type: ApplicationFiled: September 20, 2011Publication date: April 5, 2012Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: William J. Novak, Robert A. Bradway, Stuart S. Shih, Timothy L. Hilbert, Michel Daage
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Patent number: 8142645Abstract: Hydrocarbons containing polynuclear aromatics, such as cycle oil and pyrolysis fuel oil (PFO), are upgraded using an catalyst complex that selectively cracks the polynuclear aromatic compounds to form higher value mono-aromatic compounds, such as benzene toluene, xylenes and ethyl benzene (i.e., BTX). The catalyst complexes include a catalytic metal center and a plurality of organic ligands. During the hydrocracking procedure, the organic ligand preserves one of the aromatic rings of the polynuclear aromatic compounds while the catalytic metal breaks the other aromatic rings thereby yielding a monoaromatic compound.Type: GrantFiled: January 3, 2008Date of Patent: March 27, 2012Assignee: Headwaters Technology Innovation, LLCInventors: Bing Zhou, Zhenhua Zhou, Zhihua Wu
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Publication number: 20120022305Abstract: Methods for producing C3-C30 hydrocarbons from fatty materials, such as triglyceride compounds, are provided. Hydrocarbon compounds, particularly those boiling in the temperature range of between about 80° F. to about 1000° F., are produced by contacting a fatty material, under hydrocracking conditions, with at least one catalyst comprising a Group VIII metal and a Group VIB metal on a acidic support.Type: ApplicationFiled: May 2, 2011Publication date: January 26, 2012Applicant: CONOCOPHILLIPS COMPANYInventors: Jianhua YAO, Dhananjay B. Ghonasgi, Xiaochun Xu, Yun Bao, Edward L. Sughurue, II
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Publication number: 20120000820Abstract: This invention relates to a hydroprocessing process for the improvement of catalyst life. Such inventive process is carried out with intermittent or discontinuous addition of a co-feed stream when hydroprocessing petroleum based feedstock or an oxygen containing feedstock. More specifically, it has been found that intermittent or discontinuous addition of the co-feed stream such as carbon monoxide, carbon dioxide, or their precursors to the hydrogen stream can reduce the long term deactivation, extend the life and increase run length of a cobalt/molybdenum hydrotreating catalyst.Type: ApplicationFiled: April 29, 2011Publication date: January 5, 2012Applicant: CONOCOPHILLIPS COMPANYInventors: Jianhua YAO, Stephen L. PARROTT, Xiaochun XU, Dhananjay B. GHONASGI
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Publication number: 20110308997Abstract: A process is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising iron oxide and alumina to form a heavy hydrocarbon slurry and hydrocracked to produce lighter hydrocarbons. The iron oxide in the catalyst converts to catalytically active iron sulfide in the presence of hydrogen and sulfur.Type: ApplicationFiled: August 26, 2011Publication date: December 22, 2011Applicant: UOP LLCInventors: Alakananda Bhattacharyya, Beckay J. Mezza
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Publication number: 20110303583Abstract: A process is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising molybdenum supported on a base, such as boehmite or pseudo-boehmite alumina. Iron oxide may also be in the base. The base is preferably bauxite. The heavy hydrocarbon slurry is hydrocracked in the presence of the catalyst to produce lighter hydrocarbons.Type: ApplicationFiled: June 10, 2010Publication date: December 15, 2011Applicant: UOP LLCInventors: Alakananda Bhattacharyya, Beckay J. Mezza, Maureen L. Bricker, Lorenz J. Bauer
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Publication number: 20110303584Abstract: A process is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising molybdenum supported on a base, such as boehmite or pseudo-boehmite alumina. Iron oxide may also be in the base. The base is preferably bauxite. The heavy hydrocarbon slurry is hydrocracked in the presence of the catalyst to produce lighter hydrocarbons.Type: ApplicationFiled: June 10, 2010Publication date: December 15, 2011Applicant: UOP LLCInventors: Alakananda Bhattacharyya, Beckay J. Mezza, Maureen L. Bricker, Lorenz J. Bauer
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Patent number: 8062505Abstract: A process and apparatus is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising iron oxide and alumina to form a heavy hydrocarbon slurry and hydrocracked to produce lighter hydrocarbons. Performance of the iron oxide and alumina catalyst at high mean particle diameters is comparable to performance at low mean particle diameters.Type: GrantFiled: June 30, 2008Date of Patent: November 22, 2011Assignee: UOP LLCInventors: Alakananda Bhattacharyya, Maureen L. Bricker, Beckay J. Mezza, Lorenz J. Bauer
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Patent number: 8048292Abstract: Systems and methods for hydroprocessing a heavy oil feedstock, the system employs a plurality of contacting zones and separation zones and a solvent deasphalting (SDA) unit for providing at least a portion of the heavy oil feedstock. The contacting zones operate under hydrocracking conditions, employing a slurry catalyst for upgrading the deasphalted oil, forming upgraded products of lower boiling hydrocarbons. In the separation zones which operates at a temperature within 20° F. and a pressure within 10 psi of the pressure in the contacting zones, upgraded products are removed overhead and optionally, further treated in an in-line hydrotreater.Type: GrantFiled: September 18, 2008Date of Patent: November 1, 2011Assignee: Chevron U.S.A. Inc.Inventors: Christopher Alan Powers, Bruce Reynolds
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Patent number: 8025864Abstract: ITQ-34 (INSTITUTO DE TECNOLOGÍA QUÍMICA number 34) is a new crystalline microporous material with a framework of tetrahedral atoms connected by atoms capable of bridging the tetrahedral atoms, the tetrahedral atom framework being defined by the interconnections between the tetrahedrally coordinated atoms in its framework. ITQ-34 can be prepared in silicate compositions with an organic structure directing agent. It has a unique X-ray diffraction pattern, which identifies it as a new material. ITQ-34 is stable to calcination in air, absorbs hydrocarbons, and is catalytically active for hydrocarbon conversion.Type: GrantFiled: December 4, 2007Date of Patent: September 27, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Avelino Corma, Maria Jose Diaz, Fernando Rey, Jose Luis Jorda Moret
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Publication number: 20110226667Abstract: An ebullated bed hydroprocessing system, and also a method for upgrading an existing ebullated bed hydroprocessing system, involves introducing a colloidal or molecular catalyst, or a catalyst precursor capable of forming the colloidal or molecular catalyst, into an ebullated bed reactor. The colloidal or molecular catalyst is formed by intimately mixing a catalyst precursor into a heavy oil feedstock and raising the temperature of the feedstock to above the decomposition temperature of the catalyst precursor to form the colloidal or molecular catalyst in situ. The improved ebullated bed hydroprocessing system includes at least one ebullated bed reactor that employs both a porous supported catalyst and the colloidal or molecular catalyst to catalyze hydroprocessing reactions involving the feedstock and hydrogen. The colloidal or molecular catalyst provides catalyst in what would otherwise constitute catalyst free zones within the ebullated bed hydroprocessing system.Type: ApplicationFiled: May 26, 2011Publication date: September 22, 2011Applicant: HEADWATERS TECHNOLOGY INNOVATION, LLCInventors: Roger K. Lott, Lap-Keung Lee
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Patent number: 8021538Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.Type: GrantFiled: April 16, 2008Date of Patent: September 20, 2011Assignee: Advanced Refining Technologies LLCInventor: Darryl P. Klein
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Patent number: 8022003Abstract: A porous crystalline composition having a molar composition as follows: YO2:m X2O3:n ZO, wherein Y is a tetravalent element selected from the group consisting of silicon, germanium, tin, titanium and combinations thereof, X is a trivalent element selected from the group consisting of aluminum, gallium, boron, iron and combinations thereof, Z is a divalent element selected from the group consisting of magnesium, zinc, cobalt, manganese, nickel and combinations thereof, m is between about 0 and about 0.5, n is between about 0 and about 0.5; and the composition has an x-ray diffraction pattern which distinguishes it from the materials. A process for making the composition, and a process using the composition to treat an organic compound are also provided.Type: GrantFiled: August 6, 2010Date of Patent: September 20, 2011Assignee: Intevep, S.A.Inventors: Andres Quesada Perez, Gerardo Vitale Rojas
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Patent number: 8021642Abstract: A porous crystalline composition having a molar composition as follows: YO2:m X2O3:n ZO, wherein Y is a tetravalent element selected from the group consisting of silicon, germanium, tin, titanium and combinations thereof, X is a trivalent element selected from the group consisting of aluminum, gallium, boron, iron and combinations thereof, Z is a divalent element selected from the group consisting of magnesium, zinc, cobalt, manganese, nickel and combinations thereof, m is between about 0 and about 0.5, n is between about 0 and about 0.5; and the composition has an x-ray diffraction pattern which distinguishes it from the materials. A process for making the composition, and a process using the composition to treat an organic compound are also provided.Type: GrantFiled: June 13, 2007Date of Patent: September 20, 2011Assignee: Intevep, S.A.Inventors: Andres Quesada Perez, Gerardo Vitale Rojas
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Patent number: 7988848Abstract: This invention relates to a process for activating a hydroprocessing catalyst and the use of activated catalyst for hydroprocessing. More particularly, hydroprocessing catalysts are activated in the presence of carbon monoxide. The catalysts that have been activated by CO treatment have improved activity.Type: GrantFiled: March 22, 2006Date of Patent: August 2, 2011Assignee: Exxonmobil Research and Engineering CompanyInventors: Garland B. Brignac, Andrew C. Moreland, Thomas R. Halbert
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Publication number: 20110174690Abstract: An additive for hydroconversion processes includes a solid organic material having a particle size of between about 0.1 and about 2,000 ?m, a bulk density of between about 500 and about 2,000 kg/m3, a skeletal density of between about 1,000 and about 2,000 kg/m3 and a humidity of between 0 and about 5 wt %. Methods for preparation and use of the additive are also provided. By the use of the additive of the present invention, the hydroconversion process can be performed at high conversion level.Type: ApplicationFiled: January 21, 2010Publication date: July 21, 2011Applicant: INTEVEP, S.A.Inventors: Carlos Canelon, Angel Rivas, Omayra Delgado, Miguel Paiva, Giuseppe Di Sarli, Luis Zacarias
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Publication number: 20110132807Abstract: The present invention is directed to a method for making a catalyst for hydroprocessing a carbonaceous feedstock under hydroprocessing conditions. More particularly, the present invention is directed to methods for inhibiting rapid decomposition of ammonium nitrate during calcination of the catalyst following metal impregnation, wherein ammonium nitrate is formed when a nitrate-containing composition and an ammonium-containing component is used in the deposition of metal onto the catalyst.Type: ApplicationFiled: December 6, 2010Publication date: June 9, 2011Inventor: Bi-Zeng Zhan
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Patent number: 7951745Abstract: Oil soluble catalysts are used to convert polynuclear aromatic compounds in a hydrocarbon feedstock to higher value mono-aromatic compounds. The catalyst complex includes a catalytic metal center that is bonded to a plurality of organic ligands that make the catalyst complex oil-soluble. The ligands include an aromatic ring and a ligand spacer group. The ligand spacer group provides spacing of 2-6 atoms between the metal center and the aromatic ring. The spacing between the aromatic group and the catalytic metal center advantageously allows the catalyst to selectively crack polynuclear aromatic rings while preserving one of the aromatic rings, thereby increasing the content of mono-aromatic compounds in the hydrocarbon feedstock.Type: GrantFiled: January 3, 2008Date of Patent: May 31, 2011Assignee: Wilmington Trust FSBInventors: Bing Zhou, Zhenhua Zhou, Zhihua Wu
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Publication number: 20110120908Abstract: A hydroconversion process includes feeding a heavy feedstock containing vanadium and/or nickel, a catalyst emulsion containing at least one group 8-10 metal and at least one group 6 metal, hydrogen and an organic additive to a hydroconversion zone under hydroconversion conditions to produce an upgraded hydrocarbon product and a solid carbonaceous material containing the group 8-10 metal, the group 6 metal, and the vanadium and/or nickel.Type: ApplicationFiled: January 21, 2010Publication date: May 26, 2011Applicant: Intevep, S.A.Inventors: Roger Marzin, Bruno Solari, Luis Zacarias
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Publication number: 20110119992Abstract: The present invention relates to novel interstitial metal hydrides and catalyst containing interstitial metal hydrides that are resistant to oxidation and resultant loss of catalytic activity. The processes of the present invention include use of these improved, oxidation resistant interstitial metal hydride compositions for improved overall hydrogenation, product conversion, as well as sulfur reduction in hydrocarbon feedstreams.Type: ApplicationFiled: November 17, 2010Publication date: May 26, 2011Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Faiz Pourarian, Marc A. Portnoff, David A. Purta, Margaret A. Nasta, Jingfeng Zhang, Gordon F. Stuntz, Jonathan M. McConnachie, Heather A. Elsen, Patricia A. Bielenberg
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Patent number: 7943037Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to membrane separation to produce a produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals, the retentate is then subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to give naphtha, distillate and gas oil fractions. The permeate from the membrane separation may be used as FCC feed either as such or with moderate hydrotreatment to remove residual heteroatoms. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.Type: GrantFiled: March 11, 2008Date of Patent: May 17, 2011Assignee: ExxonMobil Research & Engineering CompanyInventors: Martin L. Gorbaty, David T. Ferrughelli, Edward W. Corcoran, Stephen M. Cundy
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Publication number: 20110108461Abstract: A composition having a substantial or material absence of or no phosphorous and comprising a support material, a metal compound and either a hydrocarbon oil or a polar additive or a combination of both a hydrocarbon oil and polar additive. The polar additive has particularly defined properties including having a dipole moment of at least 0.45. The composition is useful in the hydroprocessing of hydrocarbon feedstocks, and it is especially useful in the hydrotreating of vacuum gas oils and petroleum resid feedstocks.Type: ApplicationFiled: November 9, 2009Publication date: May 12, 2011Inventors: Alexei Grigorievich GABRIELOV, Ed GANJA, Theofiel MEURIS, Maxim Vasilievich OVCHINNIKOV
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Patent number: 7931799Abstract: A process for preparing a bulk multi-metallic catalyst for hydrotreating heavy oil feeds is provided. The catalyst is particularly suitable for hydrotreating heavy oil feeds having a boiling point in the range of 343° C. (650° F.)- to 454° C. (850° F.), an average molecular weight Mn ranging from 300 to 400, and an average molecular diameter ranging from 0.9 nm to 1.7 nm. The bulk multi-metallic catalyst is prepared by sulfiding a catalyst precursor that has an essentially monomodal pore volume distribution with at least 95% of the pores being macropores, and having a total pore volume of at least 0.08 g/cc.Type: GrantFiled: April 29, 2009Date of Patent: April 26, 2011Assignee: Chevron U.S.A. Inc.Inventors: Dennis Dykstra, Alexander E. Kuperman, Theodorus Maesen, Soy Uckung, Darren Fong
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Patent number: 7931798Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not normally higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to form a low boiling fraction and a relatively higher boiling fraction which is subjected to membrane separation to produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.Type: GrantFiled: March 11, 2008Date of Patent: April 26, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Martin L. Gorbaty, David T. Ferrughelli, Edward W. Corcoran, Stephen M. Cundy, Andrew Kaldor
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Patent number: 7922894Abstract: The present invention pertains to a process for hydroprocessing a heavy hydrocarbon oil, comprising contacting a heavy hydrocarbon oil in the presence of hydrogen with a mixture of hydroprocessing catalyst I and hydroprocessing catalyst II. The process of the invention combines high contaminant removal with high conversion, low sediment formation, and high process flexibility.Type: GrantFiled: December 8, 2003Date of Patent: April 12, 2011Assignees: Albemarle Netherlands, B.V., Nippon Ketjen Co., Ltd.Inventors: Frans Lodewijk Plantenga, Katsuhisa Fujita, Satoshi Abe
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Patent number: 7922895Abstract: A method of mixing a catalyst with a heavy oil to create a heavy oil/catalyst mixture. This is followed by combining the heavy oil/catalyst mixture with supercritical water to form light hydrocarbon products and heavy hydrocarbon products. By doing so the light hydrocarbon products can be separated into a gaseous top product, an upgraded liquid hydrocarbon product and a water phase.Type: GrantFiled: December 8, 2009Date of Patent: April 12, 2011Assignee: ConocoPhillips CompanyInventor: Dwijen K. Banerjee
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Publication number: 20110017635Abstract: A process for hydroprocessing heavy oil feedstock is disclosed. The process operates in once-through mode, employing a plurality of contacting zones and at least a separation zone to convert at least a portion of the heavy oil feedstock to lower boiling hydrocarbons, forming upgraded products. In the once-through upgrade system, little if any of the unconverted material and slurry catalyst mixture is recycled back to the system for further upgrading. The contacting zones operate under hydrocracking conditions, employing a slurry catalyst for upgrading the heavy oil feedstock. The slurry catalyst feed comprises an active metal catalyst having an average particle size of at least 1 micron in a hydrocarbon oil diluent, at a concentration of greater than 500 wppm of active metal catalyst to heavy oil feedstock.Type: ApplicationFiled: July 21, 2009Publication date: January 27, 2011Inventors: Julie Chabot, Shuwu Yang, Bruce Reynolds
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Patent number: 7854833Abstract: The present invention is directed to a method for producing a crude product from a crude feed. A crude feed is contacted with a hydrogen source and a catalyst comprising a transition metal sulfide under conditions controlled such that the crude product has a residue content of at most the 30% of the residue content of the crude feed.Type: GrantFiled: May 12, 2008Date of Patent: December 21, 2010Assignee: Shell Oil CompanyInventors: Scott Lee Wellington, Stanley Nemec Milam
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Publication number: 20100314583Abstract: A method of mixing a catalyst with a heavy oil to create a heavy oil/catalyst mixture. This is followed by combining the heavy oil/catalyst mixture with supercritical water to form light hydrocarbon products and heavy hydrocarbon products. By doing so the light hydrocarbon products can be separated into a gaseous top product, an upgraded liquid hydrocarbon product and a water phase.Type: ApplicationFiled: December 8, 2009Publication date: December 16, 2010Applicant: ConocoPhillips CompanyInventor: Dwijen K. Banerjee
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Patent number: 7807044Abstract: The invention concerns a process for converting heavy feeds carried out in a slurry reactor in the presence of hydrogen and in the presence of a catalyst comprising at least one catalytic metal or a compound of a catalytic metal from group VIB and/or VIII supported on alumina, the pore structure of which is composed of a plurality of juxtaposed agglomerates each formed by a plurality of acicular platelets, the platelets of each agglomerate being generally radially oriented with respect to the others and with respect to the center of the agglomerate, the catalyst having an irregular and nonspherical shape and being mainly in the form of fragments. The process of the invention employs a catalyst with a specific pore texture, shape and granulometry, resulting in improved performances.Type: GrantFiled: December 20, 2007Date of Patent: October 5, 2010Assignee: IFP Energies NouvellesInventors: Magalie Roy-Auberger, Denis Guillaume
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Publication number: 20100243526Abstract: A catalyst composition that is especially useful in the hydroconversion of pitch, micro carbon residue and sulfur contents of a heavy hydrocarbon feedstock without the excessive formation of sediment. The catalyst composition is a reasonably high surface area composition containing alumina and a low molybdenum content with a high ratio of nickel-to-molybdenum. The catalyst composition further has a unique pore distribution that in combination with the special metals loading provide for good conversion of pitch and micro carbon residue without an excessive yield of sediment.Type: ApplicationFiled: October 1, 2009Publication date: September 30, 2010Inventors: Josiane Marie-Rose GINESTRA, John G. Kester, David Andrew Komar, David Edward Sherwood, JR.
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Patent number: 7780845Abstract: The instant invention relates to a process to produce low sulfur distillate products through the hydrotreating of distillate boiling range feedstreams in the presence of a bulk metal hydrotreating catalyst.Type: GrantFiled: April 1, 2005Date of Patent: August 24, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Stuart L. Soled, Sabato Miseo, Sonja Eijsbouts
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Patent number: 7776205Abstract: The instant invention relates to a process to produce liquid products through the hydroprocessing of hydrocarbonaceous feedstreams in the presence of a bulk metal hydroprocessing catalyst.Type: GrantFiled: April 1, 2005Date of Patent: August 17, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Stuart L. Soled, Sabato Miseo, Sonja Eijsbouts
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Patent number: 7744827Abstract: A fuel delivery system for a gas turbine engine includes a catalytic device for treating fuel to increase the usable cooling capability of an endothermic fuel. The catalytic device operates to treat and decompose components within in the fuel to render the fuel non-coking beyond 250° F. The catalytic device includes material that initiates reactions, and decomposition of coke forming components within the fuel to non-coke forming components within the fuel.Type: GrantFiled: February 13, 2004Date of Patent: June 29, 2010Assignee: United Technologies CorporationInventors: Thomas Vanderspurt, Harry Cordatos
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Patent number: 7741241Abstract: The invention relates to a hydrocarbon hydroconversion catalyst comprising a carrier based on refractory oxide, a metal of the group VIII, and a metal of the group VIB. Said catalyst is characterised in that it also comprises at least one organic compound selected from the alkene diols of formula (I) wherein R1 represents a C2-10 alkenylene group, preferably C2-4 alkenylene, a C6-18 arylene group, or a C7-18 alkylene-arylene group, and each R2 independently represents a hydrogen atom or a C1-18 alkyl group, a C1-18 alkenyl group, a C6-18 aryl group, a C3-8 cycloalkyl group, or a C7-20 alkylaryl or arylalkyl group, or the two groups R2 together form a divalent C2-18 group, the carbonated chain of the R2 groups containing or carrying at least one heteroatom selected from S, N and O. The invention also relates to a method for preparing one such catalyst, and to the use of said catalyst for hydrotreatment or hydroconversion.Type: GrantFiled: January 19, 2006Date of Patent: June 22, 2010Assignees: Total Raffinage Marketing, IFPInventors: Thierry Cholley, Jean-Pierre Dath, Claude Brun, Georges Fremy, Francis Humblot
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Patent number: 7736492Abstract: A process for jointly carrying out selective hydrogenation of polyunsaturated compounds into monounsaturated compounds contained in gasolines, and for transforming light sulphur-containing compounds into heavier compounds by reaction with unsaturated compounds, said process employing a supported catalyst comprising at least one metal from group VIB and at least one non-noble metal from group VIII used in the sulphurized form, deposited on a specific support comprising a metal aluminate of the MAl2O4 type with a metal M selected from the group constituted by nickel and cobalt, and comprising bringing the feed into contact with the catalyst at a temperature in the range of 80° C. to 220° C. at a liquid hourly space velocity in the range of 1 h?1 to 10 h?1 and at a pressure in the range of 0.5 to 5 MPa.Type: GrantFiled: December 21, 2006Date of Patent: June 15, 2010Assignee: Institut Francais du PetroleInventors: Christophe Bouchy, Florent Picard, Nathalie Marchal
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Patent number: 7727381Abstract: In a process of hydrocracking heavy oil with a catalyst in petroleum refining, asphaltene contained in heavy oil, and impurities including heavy metals such as nickel and vanadium, are efficiently removed with activated carbon, whereby the reduction in catalyst activity or formation of coke by the impurities can be prevented. The invention provides a hydrocracking catalyst comprising activated carbon extrudate as a carrier activated with steam and having a high distribution of pores having pore sizes in the range of 20 to 200 nm.Type: GrantFiled: January 3, 2007Date of Patent: June 1, 2010Assignee: Toyo Engineering CorporationInventors: Hidetsugu Fukuyama, Satoshi Terai, Masayuki Uchida