Metal Or Metal Oxide Catalyst Patents (Class 208/112)
  • Publication number: 20100122934
    Abstract: Integrated slurry hydrocracking (SHC) and coking methods for making slurry hydrocracking (SHC) distillates are disclosed. Representative methods involve passing a slurry comprising a deasphalted oil (DAO) produced in a solvent deasphalting (SDA) process, optionally with recycled SHC gas oil and recycled SHC pitch, and a solid particulate through an SHC reaction zone in the presence of hydrogen to obtain the SHC distillate. Recovery and recycle of SHC gas oil and pitch from the SHC effluent improves the overall conversion to naphtha and distillate products and decreases catalyst requirements.
    Type: Application
    Filed: November 15, 2008
    Publication date: May 20, 2010
    Inventors: Robert S. HAIZMANN, Lorenz J. BAUER, Manuela SERBAN, James F. McGEHEE
  • Patent number: 7718053
    Abstract: A process for jointly carrying out selective hydrogenation of polyunsaturated compounds into monounsaturated compounds contained in gasolines, and for transforming light sulphur-containing compounds into heavier compounds by reaction with unsaturated compounds employing a supported catalyst, comprising at least one metal from group VIB and at least one non-noble metal from group VIII used in the sulphurized form deposited on a support and having a controlled porosity, and comprising bringing the feed into contact with the catalyst at a temperature in the range of 80° C. to 220° C. at a liquid hourly space velocity in the range of 1 h?1 to 10 h?1 and at a pressure in the range of 0.5 to 5 MPa.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: May 18, 2010
    Assignee: Institut Francais du Petrole
    Inventors: Christophe Bouchy, Florent Picard, Nathalie Marchal
  • Patent number: 7691257
    Abstract: A process is provided for producing low sulfur diesel by hydrotreatment of suitable feed in the presence of a bulk metal catalyst. The feed is exposed under effective hydrotreating conditions to a catalyst including at least one Group VI metal, at least one Group VIII metal, and Niobium. Treatment of the feed results in production of a liquid diesel product, which is separated from a gas phase product that is also produced during the hydrotreatment.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: April 6, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart S. Shih, Stuart L. Soled, Sabato Miseo
  • Publication number: 20100006475
    Abstract: A catalyst composition that provides for a high percentage conversion of the pitch component of a heavy hydrocarbon feedstock and a process of using the catalyst composition. The catalyst composition comprises a nickel component, a molybdenum component in an amount less than 12 wt % of the catalyst composition, and it may also include an alumina support material having special properties. The weight ratio of the nickel component-to-molybdenum component exceeds 0.25, and the support material preferably has a median pore diameter of from 100-140 ?. The catalyst composition has a characteristically unique Raman spectrum that distinguishes it over other compositions.
    Type: Application
    Filed: July 2, 2009
    Publication date: January 14, 2010
    Inventor: Josiane Marie-Rose GINESTRA
  • Patent number: 7645376
    Abstract: A process for jointly carrying out selective hydrogenation of polyunsaturated compounds into mono unsaturated compounds contained in gasolines, and for transforming light sulphur-containing compounds into heavier compounds by reaction with unsaturated compounds, said process employing a supported catalyst comprising at least one metal from group VIB and at least one non-noble metal from group VIII used in the sulphurized form deposited on a support and having a specific composition and comprising bringing the feed into contact with the catalyst at a temperature in the range of 80° C. to 220° C. at a liquid hourly space velocity in the range of 1 h?1 to 10 h?1 and at a pressure in the range of 0.5 to 5 MPa.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: January 12, 2010
    Assignee: Institute Francais du Petrole
    Inventors: Christophe Bouchy, Florent Picard, Nathalie Marchal
  • Patent number: 7642388
    Abstract: The present invention relates to a composite for catalytic distillation, comprising a substrate material, and a modifying material and an active material, wherein said substrate material is made of porous materials, said modified material comprises at least one metal oxide, and said active material comprises an active component for a catalytic reaction. The catalytic distillation composite according to the present invention serves as both distillation packings and catalysts, and can allow catalysts to make the best of its efficiency, provide sufficient contact areas between gas and liquid phases, which facilitates mass transfer between gas and liquid phases, boosts effects in both reaction and separation and is liable for filling, removing and utilizing in industries.
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: January 5, 2010
    Assignees: China Petroleum & Chemical Corporation, Sinopec Beijing Research Institute of Chemical Industry
    Inventors: Yuanyi Yang, Dongfeng Li, Wei Dai, Shuo Chen, Guoqing Wang, Lihua Liao, Jianmin Cheng, Yanlai Guo, Hui Peng
  • Publication number: 20090321314
    Abstract: A process and apparatus is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising iron oxide and alumina to form a heavy hydrocarbon slurry and hydrocracked to produce lighter hydrocarbons. Performance of the iron oxide and alumina catalyst at high mean particle diameters is comparable to performance at low mean particle diameters.
    Type: Application
    Filed: June 30, 2008
    Publication date: December 31, 2009
    Inventors: Alakananda Bhattacharyya, Maureen L. Bricker, Beckay J. Mezza, Lorenz J. Bauer
  • Publication number: 20090321316
    Abstract: A process and apparatus is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising iron oxide and alumina to form a heavy hydrocarbon slurry and hydrocracked to produce lighter hydrocarbons. The iron oxide in the catalyst converts to catalytically active iron sulfide in the presence of hydrogen and sulfur.
    Type: Application
    Filed: June 30, 2008
    Publication date: December 31, 2009
    Inventors: Alakanandra Bhattacharyya, Beckay J. Mezza
  • Publication number: 20090321315
    Abstract: A process and apparatus is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising iron oxide and alumina to form a heavy hydrocarbon slurry and hydrocracked to produce lighter hydrocarbons. Performance of the iron oxide and alumina catalyst is not substantially affected by significant quantities of water on the catalyst.
    Type: Application
    Filed: June 30, 2008
    Publication date: December 31, 2009
    Inventors: Alakanandra Bhattacharyya, Maureen L. Bricker, Beckay J. Mezza, Lorenz J. Bauer
  • Publication number: 20090314683
    Abstract: A method for producing an LPG fraction, a gasoline fraction, a kerosene fraction, a gas oil fraction, monocyclic aromatic hydrocarbon and a non-aromatic naphtha fraction from hydrocracked oil includes hydrocracking hydrocarbon oil containing polycyclic aromatic hydrocarbon to convert into a light hydrocarbon fraction, and efficiently and selectively producing monocyclic aromatic hydrocarbon with higher valuable alkylbenzenes. The method for producing hydrocarbon fraction comprises subjecting hydrocarbon feedstock containing polycyclic aromatic hydrocarbon and in which the ratio of carbons constituting an aromatic ring to the total carbons in the hydrocarbon oil (the aromatic ring-constituting carbon ratio) is 35 mole % or more to catalytic cracking in the presence of hydrogen. 40% or more of a fraction with a boiling point of 215° C. or higher in the hydrocarbon feedstock is converted into a fraction with a boiling point lower than 215° C.
    Type: Application
    Filed: May 17, 2007
    Publication date: December 24, 2009
    Applicant: JAPAN ENERGY CORPORATION
    Inventor: Koichi Matsushita
  • Publication number: 20090308791
    Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The one or more catalyst may include an uncalcined catalyst. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Application
    Filed: July 30, 2009
    Publication date: December 17, 2009
    Inventors: Opinder Kishan BHAN, Scott Lee Wellington
  • Publication number: 20090288987
    Abstract: Contact of a crude feed with one or more catalysts comprising one or more metals from Column 6 of the Periodic Table produces a total product that includes a crude product. The crude feed contains oxygen and sulfur. The crude product is a liquid mixture at 25° C. and 0.101 MPa and contains at most 90% of the oxygen content of the crude feed and from 70% to 130% of the sulfur content of the crude feed.
    Type: Application
    Filed: July 30, 2009
    Publication date: November 26, 2009
    Inventors: Opinder Kishan BHAN, Scott Lee Wellington
  • Publication number: 20090288989
    Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The one or more catalyst may include an uncalcined catalyst. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Application
    Filed: July 30, 2009
    Publication date: November 26, 2009
    Inventors: Opinder Kishan BHAN, Scott Lee Wellington
  • Publication number: 20090283444
    Abstract: Contact of a crude feed with one or more catalysts containing a Column 6 metal and having a pore size distribution having a median pore size diameter of at least 90 ? wherein at least 60% of the total number of pores in the pore size distribution have a pore diameter within about 45 ? of the median pore diameter produces a total product that includes a crude product. The crude feed includes organic oxygen containing compounds and has a TAN of at least 0.3. The crude product is a liquid mixture at 25 ° C. and 0.101 MPa and has a TAN of at most 90% of the TAN of the crude feed and an organic oxygen content of at most 90% of the organic oxygen content of the crude feed.
    Type: Application
    Filed: July 30, 2009
    Publication date: November 19, 2009
    Inventors: Opinder Kishan Bhan, Scott Lee Wellington
  • Patent number: 7601254
    Abstract: A process for the conversion of a hydrocarbon feedstock to produce olefins, aromatic compounds and ultra low sulfur diesel wherein the hydrocarbon feedstock is reacted in a fluid catalytic cracking (FCC) zone to produce olefins and light cycle oil. The effluent from the FCC is preferably separated to produce a stream comprising ethylene and propylene, a stream comprising higher boiling olefins and light cycle oil (LCO). The stream containing the higher boiling olefins is cracked to provide additional ethylene and propylene. The LCO is selectively hydrocracked to produce aromatic compounds and ultra low sulfur diesel.
    Type: Grant
    Filed: May 19, 2005
    Date of Patent: October 13, 2009
    Assignee: UOP LLC
    Inventor: Christopher D. Gosling
  • Publication number: 20090230022
    Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to membrane separation to produce a produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals, the retentate is then subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to give naphtha, distillate and gas oil fractions. The permeate from the membrane separation may be used as FCC feed either as such or with moderate hydrotreatment to remove residual heteroatoms. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.
    Type: Application
    Filed: March 11, 2008
    Publication date: September 17, 2009
    Applicant: ExxonMobil Research and Engineering Company
    Inventors: Martin L. Gorbaty, David T. Ferrughelli, Edward W. Corcoran, Stephen M. Cundy
  • Patent number: 7585406
    Abstract: A Process for hydroconverting of a heavy hydrocarbonaceous feedstock comprising a catalyst to produce lower boiling hydrocarbon products. The method can be used for the high- boiling point residues of oil refining (asphaltene, the residues of vacuum and under pressure distillation of oil, and the useless and heavy materials of thermo catalytic processes), heavy oil, natural bitumen, and bitumen-containing sands. It can also be used in oil refinery industries for the production of gas, gasoline fractions, distillation gas oil, concentrate of ash containing metals and chemical fertilizers.
    Type: Grant
    Filed: August 16, 2006
    Date of Patent: September 8, 2009
    Assignees: Research Institute of Petroleum Industry (RIPI), NTI Company
    Inventors: Salambek Naibovich Khadzhiev, Khusain Magamedovich Kadiev, Vahid Khumaidovich Mezhidov, Jamshid Zarkesh, Reza Hashemi, Seyed Kamal Masoudian Targhi
  • Patent number: 7582202
    Abstract: A Composition comprising one or more metal hydroxy salts and a matrix, binder or carrier material, wherein the metal hydroxy salt is a compound comprising (a) as metal either (i) one or more divalent metals, at least one of them being selected from the group consisting of Ni, Co, Ca, Zn, Mg, Fe, and Mn, or (ii) one or more trivalent metal(s), (b) framework hydroxide, and (c) a replaceable anion. This composition has various catalytic applications.
    Type: Grant
    Filed: February 10, 2004
    Date of Patent: September 1, 2009
    Assignees: Akzo Nobel N.V., Albemarle Netherlands B.V.
    Inventors: William Jones, Paul O'Connor, Dennis Stamires
  • Publication number: 20090186953
    Abstract: A catalytically active oxide mixture as well as a process for the production thereof and the use thereof.
    Type: Application
    Filed: February 5, 2007
    Publication date: July 23, 2009
    Inventors: Ulrich Gesenhues, Bernd Proft, Elke Hirschberg
  • Patent number: 7563745
    Abstract: The invention relates to a shaped catalyst or catalyst precursor containing a catalytically active component or a precursor therefore, the component selected from elements of Group VIII of the Periodic Table of the Elements, supported on a carrier, which catalyst or catalyst precursor is an elongated shaped particle having three protrusions each extending from and attached to a central position, wherein the central position is aligned along the longitudinal axis of the particle, the cross-section of the particle occupying the space encompassed by the outer edges of six circles around a central circle, each of the six circles touching two neighboring circles while three alternating circles are equidistant to the central circle and may be attached to the central circle, minus the space occupied by the three remaining outer circles and including the six interstitial regions.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: July 21, 2009
    Assignee: Shell Oil Company
    Inventors: Arend Hoek, Hans Michiel Huisman, Carolus Matthias Anna Maria Mesters
  • Publication number: 20090173666
    Abstract: Hydrocarbons containing polynuclear aromatics, such as cycle oil and pyrolysis fuel oil (PFO), are upgraded using an catalyst complex that selectively cracks the polynuclear aromatic compounds to form higher value mono-aromatic compounds, such as benzene toluene, xylenes and ethyl benzene (i.e., BTX). The catalyst complexes include a catalytic metal center and a plurality of organic ligands. During the hydrocracking procedure, the organic ligand preserves one of the aromatic rings of the polynuclear aromatic compounds while the catalytic metal breaks the other aromatic rings thereby yielding a monoaromatic compound.
    Type: Application
    Filed: January 3, 2008
    Publication date: July 9, 2009
    Applicant: HEADWATERS TECHNOLOGY INNOVATION, LLC
    Inventors: Bing Zhou, Zhenhua Zhou, Zhihua Wu
  • Publication number: 20090173665
    Abstract: Oil soluble catalysts are used to convert polynuclear aromatic compounds in a hydrocarbon feedstock to higher value mono-aromatic compounds. The catalyst complex includes a catalytic metal center that is bonded to a plurality of organic ligands that make the catalyst complex oil-soluble. The ligands include an aromatic ring and a ligand spacer group. The ligand spacer group provides spacing of 2-6 atoms between the metal center and the aromatic ring. The spacing between the aromatic group and the catalytic metal center advantageously allows the catalyst to selectively crack polynuclear aromatic rings while preserving one of the aromatic rings, thereby increasing the content of mono-aromatic compounds in the hydrocarbon feedstock.
    Type: Application
    Filed: January 3, 2008
    Publication date: July 9, 2009
    Applicant: HEADWATERS TECHNOLOGY INNOVATION, LLC
    Inventors: Bing Zhou, Zhenhua Zhou, Zhihua Wu
  • Publication number: 20090159489
    Abstract: A process of upgrading a highly aromatic hydrocarbon feedstream comprising (a) contacting a highly aromatic hydrocarbon feedstream, having a normal paraffin content of greater than at least about 5 wt %, wherein a major portion of the feedstream has a boiling range of from about 300° F. to about 800° F., under catalytic conditions with a catalyst system, containing a hydrotreating catalyst, a hydrogenation/hydrocracking catalyst, and a dewaxing catalyst in a single stage reactor system, wherein the active metals in the hydrogenation/hydrocracking catalyst comprises from about 5%-30% by weight of nickel and from about 5%-30% by weight tungsten; and (b) wherein at least a portion of said highly aromatic hydrocarbon feedstream is converted to a product stream having a boiling range within jet or diesel boiling ranges.
    Type: Application
    Filed: December 18, 2008
    Publication date: June 25, 2009
    Inventors: Jaime Lopez, Janine Lichtenberger
  • Publication number: 20090114566
    Abstract: A process of upgrading a heavy hydrocarbon feedstock comprising contacting a heavy hydrocarbon feedstock with a catalyst in the presence of hydrogen in a reactor system, containing the catalyst as the only catalyst, wherein the catalyst, is prepared by sulfiding a catalyst precursor obtained by mixing at reaction conditions, to form a precipitate or cogel, at least a Promoter metal compound in solution; at least a Group VIB metal compound in solution; and, at least an organic oxygen containing ligand in solution, and thereby producing a fuel product.
    Type: Application
    Filed: October 29, 2008
    Publication date: May 7, 2009
    Applicant: Chevron U.S.A. Inc.
    Inventors: Cong-Yan Chen, Alexander E. Kuperman
  • Publication number: 20090107880
    Abstract: A process of upgrading a heavy hydrocarbon feedstock comprising contacting a heavy hydrocarbon feedstock with a catalyst in the presence of hydrogen in a reactor system, containing the catalyst as the only catalyst, wherein the catalyst, is prepared by sulfiding a catalyst precursor obtained by mixing at reaction conditions, to form a precipitate or cogel, at least a Group VIII metal compound in solution; at least a Group VIB metal compound in solution; and, at least an organic oxygen containing ligand in solution, and thereby producing a fuel product.
    Type: Application
    Filed: October 31, 2007
    Publication date: April 30, 2009
    Inventors: Cong-Yan Chen, Alexander E. Kuperman
  • Patent number: 7513989
    Abstract: The invention relates to a hydrocracking process for hydrocracking petroleum and chemical feedstocks using bulk Group VIII/VIB catalysts. Preferred catalysts include those comprised of Ni—Mo—W.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: April 7, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart Leon Soled, Kenneth Lloyd Riley, Gary P. Schleicher, Richard A. Demmin, Darlene Schuette, legal representative, Ian Alfred Cody, William L. Schuette
  • Publication number: 20090071872
    Abstract: Aspects of the invention include methods to produce jet-fuel from biological oil sources. The method may be comprised of two steps: a hydrocracking and a reforming. The process may be self sufficient in heat and hydrogen.
    Type: Application
    Filed: September 17, 2007
    Publication date: March 19, 2009
    Applicant: Battelle Energy Alliance, LLC
    Inventors: Daniel M. Ginosar, Lucia M. Petkovic, David N. Thompson
  • Publication number: 20090065393
    Abstract: A method for obtaining a petroleum distillate product is provided, the method including subjecting a paraffin-based wax, such as a Fisher-Tropsch wax, to the process of cracking at a pressure less than, or equal to, about 7 Kg/cm2 in the presence of a first catalyst to obtain an olefinic intermediate, the cracking being carried out in a fluid catalytic cracking apparatus, followed by hydrogenating the olefinic intermediate at a pressure less than, or equal to, about 35 Kg/cm2, in the presence of a second catalyst, and recovering the petroleum distillate product. An apparatus for carrying out the method is also provided.
    Type: Application
    Filed: September 7, 2007
    Publication date: March 12, 2009
    Applicant: UOP, LLC
    Inventor: John A. Petri
  • Patent number: 7449103
    Abstract: An ebullated bed hydroprocessing system, and also a method for upgrading a pre-existing ebullated bed hydroprocessing system, involves introducing a colloidal or molecular catalyst, or a precursor composition capable of forming the colloidal or molecular catalyst, into an ebullated bed reactor. The colloidal or molecular catalyst is formed by intimately mixing a catalyst precursor composition into a heavy oil feedstock and raising the temperature of the feedstock to above the decomposition temperature of the precursor composition to form the colloidal or molecular catalyst in situ. The improved ebullated bed hydroprocessing system includes at least one ebullated bed reactor that employs both a porous supported catalyst and the colloidal or molecular catalyst to catalyze hydroprocessing reactions involving the feedstock and hydrogen. The colloidal or molecular catalyst provides catalyst in what would otherwise constitute catalyst free zones within the ebullated bed hydroprocessing system.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: November 11, 2008
    Assignee: Headwaters Heavy Oil, LLC
    Inventors: Roger K. Lott, Lap-Keung Lee
  • Publication number: 20080272029
    Abstract: Contact of a crude feed with a hydrogen source in the presence of an inorganic salt catalyst produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. The inorganic salt catalyst comprises alkali metals, alkaline earth metals, or mixtures thereof. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Application
    Filed: July 9, 2008
    Publication date: November 6, 2008
    Inventors: Scott Lee Wellington, Thomas Fairchild Brownscombe
  • Publication number: 20080210599
    Abstract: “FCC equilibrium catalysts, even when highly contaminated with vanadium, can be upgraded to make them suitable again for use in catalytic processes, for instance, as catalyst additives in FCC, by employing a process comprising the steps of (a) treating an FCC equilibrium catalyst that contains alumina and zeolite with an acidic solution to obtain an acid-treated equilibrium catalyst, and (b) contacting the acid-treated equilibrium catalyst with an aqueous solution or suspension of a divalent metal compound.
    Type: Application
    Filed: January 6, 2006
    Publication date: September 4, 2008
    Inventors: Paul O'Connor, Erik Jeroen Laheij, Dennis Stamires, Oscar Rene Chamberlain Pravia, Rodolfo Eugenio Roncolatto, Yiu Lau Lam
  • Publication number: 20080035525
    Abstract: The invention relates to a zeolite of the ZSM-12 type, especially for the hydroisomerization of higher paraffins, which has a primary crystal size of <0.1 ?m; as well as a specific volume, determined by mercury porosimetry at a maximum pressure of 4000 bar, of 30-200 mm3/g in a pore radius range of 4-10 nm; and which has further been prepared from a synthesis gel composition comprising an aluminum source, precipitated silica as a silicon source, TEA+ as a template, an alkali metal and/or alkaline earth metal ion source M having the valency n; in which the molar H2O:SiO2 ratio is selected between 5 and 15. The invention further relates to a catalyst comprising the above zeolite and its use.
    Type: Application
    Filed: March 27, 2004
    Publication date: February 14, 2008
    Inventors: Gotz Burgfels, Volker Kurth, Alfred Reimer, Friedrich Schmidt, Stephan Wellach
  • Patent number: 7311815
    Abstract: A method of preparing high linear paraffin or high end-chain monomethyl content products is accomplished by converting synthesis gas in a Fischer-Tropsch reaction to hydrocarbon products. These may be hydrotreated to provide an n-paraffin content of greater than 50% by weight, with substantially all branched paraffins being monomethyl end-chain branched paraffins. At least one non-linear paraffin isomer, which may be a monomethyl paraffin isomer, may be separated from the hydrocarbon products through distillation to provide an n-paraffin product having an n-paraffin content percentage by weight of the n-paraffin product that is greater than the initial n-paraffin content.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: December 25, 2007
    Assignee: Syntroleum Corporation
    Inventor: Armen N. Abazajian
  • Publication number: 20070284284
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-75 prepared using a tetramethylene-1,4-bis-(N-methylpyrrolidinium)dication as a structure-directing agent, and its use in catalysts for hydrocarbon conversion reactions.
    Type: Application
    Filed: June 1, 2007
    Publication date: December 13, 2007
    Inventors: Stacey I. Zones, Allen W. Burton, Theodorus Ludovicus Michael Maesen, Berend Smit, Edith Beerdsen
  • Patent number: 7288182
    Abstract: A process for hydroprocessing petroleum and chemical feedstocks by use of a bulk multimetallic catalyst comprised of at least one Group VIII non-noble metal and at least one, preferably two Group VIB metal wherein the ratio of Group VIB metal to Group VIII metal is from about 10:1 to 1:10.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: October 30, 2007
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart Leon Soled, Sabato Miseo, Roman Krycak, Hilda B. Vroman, Teh Chung Ho, Kenneth Lloyd Riley
  • Patent number: 7173160
    Abstract: Hydroprocessing such as hydrocracking is advantageously employed in processes for the recovery and purification of higher diamondoids from petroleum feedstocks. Hydrocracking and other hydroprocesses degrade nondiamondoid contaminants.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: February 6, 2007
    Assignee: Chevron U.S.A. Inc.
    Inventors: Theo Maesen, Robert M. Carlson, Jeremy E. Dahl, Shenggao Liu, Hye Kyung C. Timken, Waqar R. Qureshi
  • Patent number: 7125817
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Group 3 and one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur, wherein the elements from Groups 3, Groups 4–15 and the at least one of oxygen and sulfur are chemically bound both within and between the groups and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: October 24, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122493
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises: (1) at least one solid acid component, (2) at least one metal-based component comprised of (i) at least one of oxygen and sulfur (ii) one or more elements from Groups 5–15 of the Periodic Table of the Elements; and (iii) one or more elements from at least one of (a) Groups 1–2 and (b) Group 4; of the Periodic Table of the Elements; and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122492
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Groups 1 and 2; one or more elements from Group 3; one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122495
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John Di-Yi Ou, Neeraj Sangar
  • Patent number: 6984310
    Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 ?, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 ?, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: January 10, 2006
    Assignee: Shell Oil Company
    Inventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
  • Patent number: 6858128
    Abstract: A catalytic hydrocracking process wherein a hydrocarbonaceous feedstock and a liquid recycle stream is contacted with hydrogen in a hydrocracking reaction zone at elevated temperature and pressure to obtain conversion to lower boiling hydrocarbons. A liquid hydrocarbonaceous stream produced from the effluent of the hydrocracking reaction zone is fractionated in a first zone of a divided-wall fractionation zone to produce at least one liquid hydrocarbonaceous product stream and a liquid hydrocarbonaceous stream containing hydrocarbons boiling at a temperature in the boiling range of the feedstock and heavy polynuclear aromatic compounds. At least a portion of the liquid hydrocarbonaceous stream containing heavy polynuclear aromatic compounds is introduced into a second zone of the divided-wall fractionation zone to produce a stream rich in polynuclear aromatic compounds.
    Type: Grant
    Filed: January 22, 2002
    Date of Patent: February 22, 2005
    Assignee: UOP LLC
    Inventors: Richard K. Hoehn, Bradford L. Bjorklund
  • Patent number: 6858769
    Abstract: A catalyst for the selective oxidation of hydrogen has been developed. It comprises an inert core such as cordierite and an outer layer comprising a lithium aluminate support. The support has dispersed thereon a platinum group metal and a promoter metal, e.g. platinum and tin respectively. This catalyst is particularly effective in the selective oxidation of hydrogen in a dehydrogenation process.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: February 22, 2005
    Assignee: UOP LLC
    Inventors: Guy B. Woodle, Andrew S. Zarchy, Jeffery C. Bricker, Andrzej Z. Ringwelski
  • Publication number: 20040200757
    Abstract: The present invention relates to new crystalline, molecular sieve CIT-6 that has the topology of zeolite beta. CIT-6 can be in an all-silica form, in a form wherein zinc is in the crystal framework, or a form containing silicon oxide and non-silicon oxides. In a preferred embodiment, CIT-6 has a crystal size of less than one micron and a water adsorption capacity of less than 0.05 g/g.
    Type: Application
    Filed: December 2, 2002
    Publication date: October 14, 2004
    Inventors: Takahiko Takewaki, Mark E. Davis
  • Patent number: 6783856
    Abstract: Metal oxyanion coated substrates are disclosed comprising a three dimensional inorganic porous substrate having a coating of metal oxyanion on at least a portion of all three dimensions thereof, produced by a unique process having particular applicability to the manufacture of metal oxysulfide, oxycarbide and oxynitride coated three dimensional substrates. Certain novel coated substrates, such as diatomite porous substrates are disclosed. The coated substrates are useful in polymers, catalysis, heat dissipation and shielding applications.
    Type: Grant
    Filed: April 7, 2003
    Date of Patent: August 31, 2004
    Assignee: Ensci Inc
    Inventor: Thomas J. Clough
  • Patent number: 6733657
    Abstract: A hydrocarbon conversion catalyst contains at least one silica-alumina having the following characteristics: A content by weight of silica SiO2 of between 10 and 60% by weight; an Na content less than 300 ppm by weight; a total pore volume of between 0.5 and 1.2 m/g measured by mercury porosimetry; a porosity of said silica-alumina wherein: the volume of mesopores whose diameter is between 40 Å and 150 Å, and whose mean diameter varies between 80 and 120 Å represents between 30 and 80% of the total pore volume, and (ii) the volume of macropores, whose diameter is greater than 500 Å and preferably between 1000 Å and 10,000 Å represents between 20 and 80% of the total pore volume; a specific surface area greater than 200 m2/g, and at least one hydro-dehydrogenating element selected metals of group VIB and group VIII, and optionally phosphorus, boron, silicon, or elements of group VIIA, VIIB or VB.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: May 11, 2004
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Tivadar Cseri, Magalie Roy-Auberger, Patrick Euzen
  • Patent number: 6726833
    Abstract: The present invention discloses a process for hydroconverting a heavy hydrocarbon chargestock, wherein said chargestock oil is first contacted with a highly active homogeneous hydrogenation catalyst to effect the hydrogenation reaction so that macromolecular radicals of the residue (the precursor of coke) form as less as possible, thereby decreasing the output of coke in the hydrocracking of the residue; when the reaction proceeds to a certain extent, a solid powder is added to adsorb the macromolecular radicals of the residue formed during the reaction and lower their reaction activity, thereby preventing them from further condensing to coke and/or depositing due to polymerization. The synergetic action of the two sorts of substances makes it possible to produce substantively no coke or less coke during the hydrogenation of residue in a suspension bed and prolong the operation lifetime of the unit.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: April 27, 2004
    Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum & Petrochemicals, SINOPEC Corporation
    Inventors: Baoping Han, Lijing Jiang, Youliang Shi, Pai Peng, Mei Jin, Zhaoming Han
  • Patent number: 6660157
    Abstract: The invention relates to a new and improved heavy oil hydrocracking process using a multimetallic liquid catalyst in a slurry-bed reactor, particularly an improvement of lightweight treatment of heavy oil in the petroleum processing technology. According to the present invention, a slurry-bed hydrocracking reactor and a highly dispersed multimetallic liquid catalyst are mainly applied during the process. A fixed-bed hydrotreating reactor is also used on line to enhance lightweight oil yield from heavy oil under normal pressure.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: December 9, 2003
    Assignees: PetroChina Company Limited, University of Petroleum
    Inventors: Guohe Que, Cungui Men, Chunxu Meng, An Ma, Jiashun Zhou, Wenan Deng, Zongxian Wang, Baoquan Mu, Chenguang Liu, Dong Liu, Shichang Liang, Bin Shi
  • Patent number: 6620313
    Abstract: Hydroconversion process of petroleum and chemical feedstocks using bulk Group VIII/Group VIB catalysts. Preferred catalysts include those comprised of Ni—Mo—W.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: September 16, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Richard Alan Demmin, Kenneth Lloyd Riley, Stuart Leon Soled, Sabato Miseo
  • Publication number: 20030168382
    Abstract: An atmospheric distillate stream is combined with a calculated amount of lubricant extract stream. This well-mixed stream is then hydrotreated to yield a non-carcinogenic, high aromatic process oil. A desired level of high aromatic lubricant product streams and having the desired solvency properties is achieved by varying the feed stream ratio and hydrotreating conditions.
    Type: Application
    Filed: May 21, 2001
    Publication date: September 11, 2003
    Inventors: Yajnanarayana Halmuthur Jois, Krishna Rangraj Kaushik, Abraham Robert DeKraker