Abstract: A process for the selective production of petrochemical products by thermal cracking is disclosed. The process includes feeding methanol to a thermal cracking atmosphere of hydrocarbons in such a way that the ratio, as carbon atoms, of methanol and at least one starting hydrocarbon is at least 0.05:1, thermally cracking the at least one starting hydrocarbon at a cracking temperature of from 650.degree. to 1300.degree. C., and quenching the resulting reaction product.

Abstract: A continuous process of producing carbonaceous pitch, including heat-treating an aromatic heavy oil for obtaining a first cracked product, and thermally cracking the first product in a cracking zone by direct contact with a gaseous heat transfer medium to obtain distillable cracked components and a mesophase-containing pitch. A first portion of the liquid phase in the cracking zone, including the mesophase-containing pitch, is separated into a mesophase-rich pitch and a matrix pitch having a low concentration of mesophase. The mesophase-rich pitch is recovered while at least a portion of the matrix pitch is recycled to the cracking zone. The distillable cracked components are withdrawn from the cracking zone and separated into light, middle and heavy fractions. At least a portion of the heavy fraction is heat treated and is recycled to the cracking zone.

Abstract: A continuous process for the production of carbonaceous pitch, including heat-treating an aromatic heavy oil in a first thermal cracking zone for obtaining a first cracked product, and introducing the first cracked product into a second thermal cracking zone where it is thermally cracked by direct contact with a gaseous heat transfer medium to form distillable cracked components and a mesophase-containing pitch. The liquid phase in the second thermal cracking zone, including the mesophase-containing pitch, is discharged therefrom and separated into a mesophase-rich pitch and a matrix pitch having a low concentration of mesophase. The mesophase-rich pitch is recovered while at least a portion of the matrix pitch is recycled to the second thermal cracking zone.

Abstract: A process for selectively producing olefins and aromatic hydrocarbons by thermal cracking of hydrocarbons which comprises the steps of: burning hydrocarbons with oxygen in the presence of steam to produce a hot gas of from 1300.degree. to 3000.degree. C. comprising steam; feeding a heavy hydrocarbon to the hot gas to thermally crack the heavy hydrocarbon under conditions of a temperature not lower than 1000.degree. C., a pressure not higher than 100 kg/cm.sup.2 g, and a residence time of from 5 to 20 milliseconds; further feeding a light hydrocarbon downstream of the feed of the heavy hydrocarbon in such a way that a light hydrocarbon with a lower boiling point is fed at a lower temperature side downstream of the feed of the heavy hydrocarbon, thereby thermally cracking the light hydrocarbon under conditions of a reactor outlet temperature at not lower than 650.degree. C., a pressure at not higher than 100 kg/cm.sup.

Abstract: A process and system for the production of olefins from heavy hydrocarbon feedstocks. A heavy hydrocarbon feed is first pretreated at high pressure and moderate temperatures to preferentially remove coke precursors in a liquid product. The pretreated hydrocarbon is then separated into lighter and heavier fractions; the lighter fraction being further thermally cracked to produce olefins.

Abstract: A three stage catalytic cracking process capable of converting high molecular weight hydrocarbons containing catalyst poisons into products of lower molecular weight by cascading catalyst from a fluid catalytic cracking unit to a reduced crude conversion unit to a metals removal unit is disclosed. Efficiencies in conversion operations are made possible.

Abstract: A continuous process for thermally cracking a heavy hydrocarbon oil, including heat-treating the heavy hydrocarbon oil in a first thermal cracking zone for obtaining a first cracked product, and introducing the first cracked product into a second thermal cracking zone where it is thermally cracked by direct contact with a gaseous heat transfer medium to form distillable cracked components and a mesophase-containing pitch. The liquid phase in the second thermal cracking zone, including the mesophase-containing pitch, is withdrawn therefrom and separated into a mesophase-rich pitch and a matrix pitch having a low concentration of mesophase. The matrix pitch is recycled to the second thermal cracking zone. The distillable cracked components are stripped from the liquid phase in the second thermal cracking zone with the heat transfer medium, and the resulting gas phase is discharged overhead therefrom and then separated into a light fraction and a heavy fraction.

Abstract: The invention is a method for cracking heavy oils to olefins. In parallel streams, the heavy stream and a steam diluent are heated to the point of partial thermal cracking while in the other stream a lighter oil and steam are cracked to produce olefins. The hot, olefinic light stream is then mixed with the heated heavy stream and further cracked. The hot, olefinic stream acts as both a diluent and a heat source for cracking the heavy oil to an olefin containing product.

Abstract: A process is described for the continuous thermal cracking of hydrocarbon oils, which process comprises heating a hydrocarbon oil feed, introducing the hot feed into a soaking vessel having its interior divided into a plurality of consecutive, interconnected compartments, and causing hot liquid to pass through the consecutive compartments prior to withdrawal of liquid material from the soaking vessel. The gas present in each compartment is collected and is separately withdrawn from the soaking vessel.

Abstract: A process is disclosed for converting heavy hydrocarbons into light hydrocarbons which comprises contacting, in a first zone, a heavy hydrocarbon having an API gravity at 25.degree. C. of less than about 20, such as Boscan heavy crude oil and tar sand bitumen, with a liquid comprising water, in the absence of externally added catalyst and hydrogen, while maintaining the first zone at a temperature between 400.degree. and about 480.degree. C. and at a pressure at least about 690 kPa (about 100 psig, about 6.76 atm) and less than about 5,000 kPa (about 725 psig, about 148 atm), for a contact time under continuous flow conditions sufficient to produce a uniform (i.e.

Abstract: This invention provides a two-stage visbreaking process for increasing the production of a visbroken hydrocarbon product from heavy oil feedstock, which meets heating oil viscosity specifications with little or no blending with external cutter stocks.The second stage visbreaking is conducted at a relatively high Severity in contact with a fluidized bed of particulate solids.

Abstract: The invention is a method for cracking heavy oils to olefins. In parallel streams, the heavy stream and a steam diluent are heated to the point of partial thermal cracking while in the other stream a lighter oil and steam are cracked to produce olefins. The hot, olefinic light stream is then mixed with the heated heavy stream and further cracked. The hot, olefinic stream acts as both a diluent and a heat source for cracking the heavy oil to an olefin containing product.

Abstract: A heavy hydrocarbon feed stock is, after being heat-treated in a first cracking zone, is introduced into a second thermal cracking zone for obtaining a thermally cracked product and a pitch product. The second cracking zone has a plurality of cracking reactors which are connected in series, through which is successively passed the treated feed stock and to each of which is supplied a gaseous heat transfer medium to maintain the liquid phase therein at a temperature sufficient for effecting the thermal cracking and to strip the resulting distillable, cracked components from the liquid phase. The thermal cracking temperature in one reactor is so controlled as to become higher than that in its adjacent upstream-side reactor. The distillable, cracked components in respective reactors are removed overhead therefrom and separated into a heavy fraction and a light fraction, while the liquid phase in the downstream-end reactor is discharged therefrom for recovery as the pitch product.

Abstract: A heavy hydrocarbon feed stock is, after being heat-treated in a first cracking zone, introduced into a second thermal cracking zone for obtaining a thermally cracked product and a pitch product. The second cracking zone has a plurality of cracking reactors which are connected in series, through which is successively passed the treated feed stock and to each of which is supplied a gaseous heat transfer medium to maintain the liquid phase therein at a temperature sufficient for effecting the thermal cracking and to strip the resulting distillable, cracked components from the liquid phase. The thermal cracking temperature in one reactor is so controlled as to become higher than that in its adjacent upstream-side reactor. The distillable, cracked components in respective reactors are removed overhead therefrom and separated into a heavy fraction and a light fraction, while the liquid phase in the downstream-end reactor is discharged therefrom for recovery as the pitch product.

Abstract: A method and apparatus for the thermal cracking and fractionation of petroleum heavy gas oil and simultaneously heavy crude oil feedstock below atmospheric pressure. The feedstock is fed to a fractionator after heat exchange with distillate fractions withdrawn from the fractionator. A heavy gas oil fraction is withdrawn from the fractionator, fed to a heater and subsequently to the top of a thermal cracking reactor, while the reduced or heavy crude stock is fed to the mid-section of the reactor. The cracked products are quenched with the feedstock and fed to the bottom flash zone of the fractionator. The process may also be applied to existing crude oil topping still with modifications and operated above atmospheric pressure.

Abstract: A process for economically converting carbo-metallic oils to lighter products. The carbo-metallic oils contain 650.degree. F.+ material which is characterized by a carbon residue on pyrolysis of at least about 1 and a Nickel Equivalents of heavy metals content of at least about 4 parts per million. This process comprises flowing the carbo-metallic oil together with particulate cracking catalyst through a progressive flow type reactor having an elongated reaction chamber, which is at least in part vertical or inclined, for a predetermined vapor riser residence time in the range of about 0.5 to about 10 seconds, at a temperature of about 900.degree. to about 1400.degree. F., and under a pressure of about 10 to about 50 pounds per square inch absolute sufficient for causing a conversion per pass in the range of about 40% to 90% while producing coke in amounts in the range of about 6 to about 14% by weight based on fresh feed, and laying down coke on the catalyst in amounts in the range of about 0.

Abstract: Conversion of a hydrocarbon feed containing a catalyst-deactivating component in a riser FCC cracking system can be increased by employing a baffle in the lower part of the riser to exclude a portion of the upwardly flowing catalyst from initial contact with feed hydrocarbons containing the catalyst-deactivating component. Part of the catalyst flowing upwardly through the riser thereby is excluded from contact with the catalyst-deactivating component until the catalyst-deactivating component has been at least partially removed from the resulting hydrocarbonaceous vapor by deposition on another portion of the upwardly flowing catalyst.

Abstract: A process and system for sequentially cracking hydrocarbons in a TRC system. A first hydrocarbon feed is cracked at high severity low residence times and the cracked effluent is quenched by a second hydrocarbon feed which is coincidentally cracked at low severity.

Abstract: A process and system for sequentially cracking hydrocarbon. A first hydrocarbon feed is cracked at high severity low residence times and the cracked effluent is quenched by a second hydrocarbon feed which is coincidentally cracked at low severity.

Abstract: A riser cracking operation is described for the production of gasoline and distillate material by the combination of cracking fresh gas oil charged to the base of a riser cracking zone for admixture with freshly regenerated catalyst to form a suspension thereof at an elevated cracking temperature, a second hydrocarbon fraction of more difficult cracking characteristics is charged to the suspension rising in the riser cracking zone at a point selected from 10 to about 30 feet above the riser bottom and the riser inlet temperature is restricted to be within the range of 900.degree. to 1000.degree. F.

Abstract: A mild thermal cracking of gas oil in the presence of added olefinic naphtha increases the yield of middle distillate.

Abstract: A process which comprises recracking a cracked naphtha feed containing up to about 60 percent, suitably from about 20 to about 40 percent olefins, over a crystalline aluminosilicate zeolite catalyst to further crack the naphtha and saturate at least about 50 percent of the olefins, preferably from about 90 percent to about 100 percent of the olefins, based on the weight of said cracked naphtha feed. In a preferred combination a gas oil is catalytically cracked in a first stage to produce a cat cracked naphtha product of high olefin content, and an intermediate or high boiling component thereof, or both, is recracked as a feed in a second stage over a zeolite catalyst to saturate the olefins, and hydrodenitrogenate and hydrodesulfurize said cat cracked naphtha. The recracked cat cracked naphtha is then hydrotreated, or hydrofined, at low to mild severities to provide a low sulfur gasoline suitable for addition to a gasoline blending pool.

Abstract: A catalytic cracking of hydrocarbons in the presence of an added olefin-containing naphtha increases the selectivity and yield of middle distillate.