Etching Patents (Class 219/121.4)
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Patent number: 7176402Abstract: An electronic part processing method for peeling off a resin coating of an electronic part having a terminal section. The method includes a step of irradiating, with plasma, a coated wire having copper as a principal constituent and a surface coated with a resin.Type: GrantFiled: October 21, 2004Date of Patent: February 13, 2007Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Tomohiro Okumura, Kenichiro Suetsugu, Hiroshi Kawazoe, Mitsuo Saitoh, Akio Furusawa
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Patent number: 7161111Abstract: A plasma torch assembly having a quick-connect retaining cup is disclosed. The plasma torch has a torch body constructed to receive an electrode therein. A retaining cup secures the electrode to the torch body by rotating the retaining cup less than approximately 360 degrees relative to the torch body.Type: GrantFiled: August 18, 2004Date of Patent: January 9, 2007Assignee: Illinois Tool Works Inc.Inventor: Joseph C. Schneider
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Patent number: 7141757Abstract: A plasma reactor operable over a very wide process window of pressure, source power and bias power includes a resonant circuit consisting of an overhead electrode having a first impedance, a wafer support pedestal having a second impedance and a bulk plasma having a third impedance and generally lying in a process zone between the overhead electrode and the wafer support pedestal, the magnitudes of the impedances of the overhead electrode and the wafer support pedestal being within an order of magnitude of one another, the resonant circuit having a resonant frequency determined by the first, second and third impedances.Type: GrantFiled: February 13, 2004Date of Patent: November 28, 2006Assignee: Applied Materials, Inc.Inventors: Daniel Hoffman, Jang Gyoo Yang, Douglas A. Buchberger, Jr., Douglas Burns
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Patent number: 7071442Abstract: A plasma processing apparatus includes a processing container 53, a mounting table 61 arranged in the processing container 53 to support a wafer W, a sealing plate 55 opposed to the wafer W supported by the mounting table 61, an annular antenna 73 arranged on the sealing plate 55 and consisting of an annular waveguide to introduce a microwave into the processing container 53 through the sealing plate 55, the annular antenna 73 being arranged so that a plane containing an annular waveguide path defined by the annular waveguide is generally parallel with the sealing plate 55, a directional coupler 79 arranged on the periphery of the annular antenna 73, a propagation waveguide 81 connected to the directional coupler 79 and a microwave oscillator 83 connected to the propagation waveguide 81. “Accordingly, it is possible to form an uniform microwave in the antenna, so that an uniform plasma can be produced in the processing container”.Type: GrantFiled: December 13, 2004Date of Patent: July 4, 2006Assignee: Tokyo Electron LimitedInventors: Nobuo Ishii, Kibatsu Shinohara
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Patent number: 7067761Abstract: A semiconductor device manufacturing system has a vacuum chamber which is provided with a cathode electrode for holding a substrate to be processed and into which a reactive gas for generating discharging plasma by the application of a high-frequency electric power is introduced, a measuring circuit which measures at least one of the impedance of a system including the plasma, the peak-to-peak voltage of a high-frequency signal applied to the plasma, and a self-bias voltage applied to the cathode electrode, and a sense circuit which compares the measured value from the measuring circuit with previously prepared data and senses the change of processing characteristics with time for the substrate in using the discharging plasma or the cleaning time of the inside of the vacuum chamber.Type: GrantFiled: December 23, 2003Date of Patent: June 27, 2006Assignee: Kabushiki Kaisha ToshibaInventors: Takanori Matsumoto, Satoshi Shimonishi, Fumio Sato, Masaki Narita
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Patent number: 7015416Abstract: A method and a system for the plasma arc cutting of a workpiece with automatic adaptation of the characteristics of the plasma jet by making various corrections, simultaneously and in real time, to several parameters, including the cut path.Type: GrantFiled: September 24, 2002Date of Patent: March 21, 2006Assignee: La Soudure Autogène FrançaiseInventor: Michel Delzenne
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Patent number: 6943316Abstract: The invention is directed to an arrangement for generating a chemically active jet (active gas jet) by a plasma generated by electric discharge in a process gas. It is the object of the invention to find a novel possibility for generating a chemically active jet by a plasma generated by electric discharge in which high chemical activity develops at increased process gas velocity of the active gas jet on the surface to be treated and is electrically neutral already at the output of the arrangement, so that it does not pose a threat to the operating personnel, the environment and the treated surface. This object is met in that the discharge chamber has a conically narrowed end for increasing the velocity of the active gas jet, and a limiting channel for preventing propagation of the discharge zone into the free space for the surface to be treated is arranged following the narrowed end of the discharge chamber.Type: GrantFiled: September 6, 2002Date of Patent: September 13, 2005Assignee: TePla AGInventors: Rudolph Konavko, Arkady Konavko, Hermann Schmid
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Patent number: 6894245Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor support, the electrode comprising a portion of the chamber wall, an RF power generator for supplying power at a frequency of the generator to the overhead electrode and capable of maintaining a plasma within the chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that the overhead electrode and the plasma formed in the chamber at the desired plasma ion density resonate together at an electrode-plasma resonant frequency, the frequency of the generator being at least near the electrode-plasma resonant frequency. The reactor further includes a set of MERIE magnets surrounding the plasma process area overlying the wafer surface that produce a slowly circulating magnetic field which stirs the plasma to improve plasma ion density distribution uniformity.Type: GrantFiled: October 22, 2001Date of Patent: May 17, 2005Assignee: Applied Materials, Inc.Inventors: Daniel J. Hoffman, Yan Ye, Dan Katz, Douglas A. Buchberger, Jr., Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
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Patent number: 6870123Abstract: In order to more accurately control the radiation characteristics of microwaves to improve the controllability of processing in radial and circumferential directions of an article, there are disclosed a microwave applicator and a plasma processing apparatus using the applicator, which comprise a circular waveguide having a surface provided with a plurality of slots for radiating microwaves, wherein the centers of the plurality of slots are offset in a direction parallel to the surface with respect to the center of the circular waveguide.Type: GrantFiled: March 26, 2001Date of Patent: March 22, 2005Assignee: Canon Kabushiki KaishaInventors: Nobumasa Suzuki, Shigenobu Yokoshima
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Patent number: 6855908Abstract: A glass substrate having a surface which has been leveled, preferably to a flatness of 0.04-1.3 nm/cm2 of the surface, by local plasma etching is provided. A glass substrate whose surface carries microscopic peaks and valleys is leveled by measuring the height of peaks and valleys on the substrate surface, and plasma etching the substrate surface while controlling the amount of plasma etching in accordance with the height of peaks.Type: GrantFiled: April 19, 2002Date of Patent: February 15, 2005Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Masaki Takeuchi, Yukio Shibano
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Patent number: 6847003Abstract: A plasma processing apparatus includes a processing container 53, a mounting table 61 arranged in the processing container 53 to support a wafer W, a sealing plate 55 opposed to the wafer W supported by the mounting table 61, an annular antenna 73 arranged on the sealing plate 55 and consisting of an annular waveguide to introduce a microwave into the processing container 53 through the sealing plate 55, the annular antenna 73 being arranged so that a plane containing an annular waveguide path defined by the annular waveguide is generally parallel with the sealing plate 55, a directional coupler 79 arranged on the periphery of the annular antenna 73, a propagation waveguide 81 connected to the directional coupler 79 and a microwave oscillator 83 connected to the propagation waveguide 81. Accordingly, it is possible to form an uniform microwave in the antenna, so that an uniform plasma can be produced in the processing container.Type: GrantFiled: October 12, 2001Date of Patent: January 25, 2005Assignee: Tokyo Electron LimitedInventors: Nobuo Ishii, Kibatsu Shinohara
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Patent number: 6838635Abstract: In accordance with one aspect of the invention, a plasma reactor has a capacitive electrode driven by an RF power source, and the electrode capacitance is matched at the desired plasma density and RF source frequency to the negative capacitance of the plasma, to provide an electrode plasma resonance supportive of a broad process window within which the plasma may be sustained.Type: GrantFiled: November 5, 2002Date of Patent: January 4, 2005Inventors: Daniel J. Hoffman, Gerald Zheyao Yin
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Publication number: 20040251240Abstract: Apparatus for treating a surface using a plasma discharge includes a first capacitor electrode of a first capacitor; a second capacitor electrode of a second capacitor; and an electrical connection for connecting the first capacitor electrode to the second capacitor electrode. The first capacitor electrode and second capacitor electrode are disposed in juxtaposition.Type: ApplicationFiled: May 18, 2004Publication date: December 16, 2004Applicant: BAE Systems PLCInventors: Scott Joseph Simon, John Eric Dolan
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Publication number: 20040211759Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor support, the electrode comprising a portion of the chamber wall, an RF power generator for supplying power at a frequency of the generator to the overhead electrode and capable of maintaining a plasma within the chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that the overhead electrode and the plasma formed in the chamber at the desired plasma ion density resonate together at an electrode-plasma resonant frequency, the frequency of the generator being at least near the electrode-plasma resonant frequency. The reactor further includes a set of MERIE magnets surrounding the plasma process area overlying the wafer surface that produce a slowly circulating magnetic field which stirs the plasma to improve plasma ion density distribution uniformity.Type: ApplicationFiled: October 22, 2001Publication date: October 28, 2004Applicant: Applied Materials, Inc.Inventors: Daniel J. Hoffman, Yan Ye, Dan Katz, Douglas A. Buchberger, Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
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Patent number: 6806437Abstract: An inductively coupled plasma (ICP) generating apparatus is provided. The apparatus includes an evacuated reaction chamber; an antenna system installed at an upper portion of the reaction chamber to induce an electric field for ionizing reaction gas supplied into the reaction chamber and generating plasma; and an RF power source connected to the antenna system to supply RF power to the antenna system. The antenna system includes a lower antenna installed adjacent to the upper portion of the reaction chamber, and an upper antenna installed a predetermined distance above the lower antenna. Further, the lower and the upper antennas respectively include an outside antenna placed to correspond to edge portions of a substrate within the reaction chamber, and an inside antenna placed inside the outside antenna with a predetermined space therebetween.Type: GrantFiled: June 2, 2003Date of Patent: October 19, 2004Assignee: Samsung Electronics Co., Ltd.Inventor: Jae-joon Oh
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Publication number: 20040173580Abstract: A flame torch can be used to clean the surface of a contact-sensitive object, such as a glass optic, extremely thin workpiece, or semiconductor wafer by providing a reactive precursor gas to the feed gases of the torch. Reactive atom plasma processing can be used to clean the surface of a contaminant that chemically combines with the atomic radicals of the precursor without affecting the surface. The torch can also be used to modify the surface after cleaning, without transferring the object or engaging in any intermediate processing, by supplying a second reactive precursor that reacts with the surface itself. The flame torch can be used to shape, polish, etch, planarize, deposit, chemically modify and/or redistribute material on the surface of the object.Type: ApplicationFiled: January 9, 2004Publication date: September 9, 2004Inventor: Jeffrey W. Carr
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Publication number: 20040173579Abstract: A flame torch can be used to clean the surface of a contact-sensitive object, such as a glass optic, extremely thin workpiece, or semiconductor wafer by providing a reactive precursor gas to the feed gases of the torch. Reactive atom plasma processing can be used to clean the surface of a contaminant that chemically combines with the atomic radicals of the precursor without affecting the surface. The torch can also be used to modify the surface after cleaning, without transferring the object or engaging in any intermediate processing, by supplying a second reactive precursor that reacts with the surface itself. The flame torch can be used to shape, polish, etch, planarize, deposit, chemically modify and/or redistribute material on the surface of the object.Type: ApplicationFiled: March 7, 2003Publication date: September 9, 2004Inventor: Jeffrey W. Carr
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Patent number: 6774335Abstract: This invention provides a plasma reactor for modifying gas by plasma, including a first planar electrode and a second planar electrode, the two electrodes facing opposite each other approximately in parallel; a dielectric body inserted between the first and the second electrodes; and a complex barrier discharge-generating way for providing a predetermined electric potential difference between the first and the second electrodes; wherein the first and the second electrodes are provided so as to apply complex plasma discharge to the gas to be treated fed between the electrodes, to thereby modify the gas. According to the invention, gas modification efficiency can be remarkably improved.Type: GrantFiled: May 7, 2001Date of Patent: August 10, 2004Assignees: Hokushin Corporation, Honda Giken Kogyo Kabushiki KaishaInventors: Takeshi Yanobe, Hideyuki Fujishiro, Kenji Dosaka, Minoru Torii, Kazuo Ando, Koji Kotani
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Publication number: 20040149698Abstract: A semiconductor device manufacturing system has a vacuum chamber which is provided with a cathode electrode for holding a substrate to be processed and into which a reactive gas for generating discharging plasma by the application of a high-frequency electric power is introduced, a measuring circuit which measures at least one of the impedance of a system including the plasma, the peak-to-peak voltage of a high-frequency signal applied to the plasma, and a self-bias voltage applied to the cathode electrode, and a sense circuit which compares the measured value from the measuring circuit with previously prepared data and senses the change of processing characteristics with time for the substrate in using the discharging plasma or the cleaning time of the inside of the vacuum chamber.Type: ApplicationFiled: December 23, 2003Publication date: August 5, 2004Applicant: Kabushiki Kaisha ToshibaInventors: Takanori Matsumoto, Satoshi Shimonishi, Fumio Sato, Masaki Narita
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Patent number: 6770836Abstract: An impedance matching circuit for a plasma source includes: a first network including: a first coil; and a RF power supply applying a first voltage to the first coil; and a second network including; a second coil grounded having a second voltage, the second voltage being lower than the first voltage; first and second reactive elements, one end portion of the first and second reactive elements being connected to each end portion of the second coil, respectively; and a load connected to the other end portions of the first and second reactive elements, phases at two end portions of the load being different from each other.Type: GrantFiled: March 19, 2002Date of Patent: August 3, 2004Assignee: Jusung Engineering Co., Ltd.Inventors: Gi-Chung Kwon, Hong-Sik Byun, Sung-Weon Lee, Hong-Seub Kim, Sun-Seok Han, Bu-Jin Ko, Joung-Sik Kim
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Patent number: 6756559Abstract: The apparatus for etching a thin film using the plasma includes a reaction chamber having a diffusion area and a reaction area; an upper electrode disposed in the top of the reaction area; a lower electrode spaced apart from the upper electrode and arranged at the bottom of the reaction area; a RF power supply applying RF power to the upper and lower electrodes so as to form the plasmas between the upper and lower electrodes; a gas inlet applying processing gases to the diffusion area; gas-exhausting members sucking the residual plasmas and byproducts of the plasma etch; a buffer plate surrounding the lower electrode at the bottom of the reaction chamber and having a plurality of vent holes and vent hole protectors; and a shielding member between the lower electrode and the buffer plate, the shielding plate protecting the lower electrode from the plasmas.Type: GrantFiled: December 28, 2001Date of Patent: June 29, 2004Assignee: LG. Philips LCD Co., Ltd.Inventor: Poong-Boo Seo
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Patent number: 6717368Abstract: Here is disclosed a plasma generator using microwave wherein a plasma generating chamber is provided with a plurality of wave guide tubes extending in parallel one to another at regular intervals, each of the wave guide tubes being formed with a plurality of coupling ports arranged intermittently in an axial direction of the wave guide tube and dimensioned so that coupling coefficient thereof become gradually higher toward a distal end of the wave guide tube, and a plurality of dielectric windows provided through the plasma generating chamber in association with the respective coupling ports so that microwave electric power radiated through the coupling ports into the plasma generating chamber may be uniformized and thereby plasma of a large area may be generated with high and uniform density.Type: GrantFiled: September 12, 2002Date of Patent: April 6, 2004Assignee: Mikuro Denshi Corporation LimitedInventors: Yuichi Sakamoto, Kazuaki Senda
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Patent number: 6700089Abstract: An upper electrode unit constituting the upper wall of a processing chamber of an etching device includes a first assembly that includes an upper electrode, a second assembly that supports the first assembly and a third assembly that includes power supply routes. After releasing a second locking mechanism and disengaging the third assembly alone with a removing mechanism, the first assembly is disengaged to perform maintenance on the upper electrode. After locking the second locking mechanism and releasing a first locking mechanism, the removing mechanism is utilized to disengage the second and third assemblies and, as a result, the processing chamber is opened to enable maintenance. By adopting the structure described above, a plasma processing device and a maintenance method thereof, that facilitate maintenance and reduce the workload imposed on the operator, are provided.Type: GrantFiled: September 28, 2001Date of Patent: March 2, 2004Assignee: Tokyo Electron LimitedInventor: Takaaki Hirooka
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Patent number: 6680455Abstract: It is an object of the present invention to provide a quartz glass jig excellent in the plasma etching resistant characteristics, which does not generate an abnormal etching and particles when used for a plasma generating apparatus. The above Object is obtained by a plasma resistant quartz glass jig that is used for an apparatus of generating plasma, wherein the surface roughness Ra of the quartz glass surface is in a range of from 5 &mgr;m to 0.05 &mgr;m, the number of microcracks of the surface is not more than 500 microcracks/cm2, and the hydrogen molecule concentration in the quartz glass is at least 5×1016 molecules/cm3.Type: GrantFiled: August 27, 2001Date of Patent: January 20, 2004Assignees: Heraeus Quarzglas GmbH & Co. KG, Shin-Etsu Quartz Products Co., Ltd.Inventors: Kyoichi Inaki, Naoki Hayashi, Tohru Segawa
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Patent number: 6659110Abstract: A method of removing organic impurities from a surface of a substrate that is used for feeding or processing web material, wherein a jet of an atmospheric plasma is directed onto the surface of the substrate.Type: GrantFiled: June 20, 2001Date of Patent: December 9, 2003Assignee: PlasmaTreat GmbHInventors: Peter Förnsel, Christian Buske
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Patent number: 6603091Abstract: A cleaning device with deeply reaching plasma and assisting electrodes has supporting racks, a chamber, a plasma sources, metallic grids. Flat boards to be cleaned such as circuit boards are located in the supporting racks. The supporting racks are disposed in the chamber. The metallic grids are disposed on two sides of the chamber. The plasma source is disposed next to the metallic grids. Electric voltage is applied to the metallic grids such that plasma from the plasma source can be pushed deeply into the supporting racks to evenly and sufficiently clean the circuit boards.Type: GrantFiled: April 4, 2002Date of Patent: August 5, 2003Assignee: Nano Electronics and Micro System Technologies, Inc.Inventors: Chia-Yuan Hsu, Yong-Hau Foo, Paul Hong
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Publication number: 20030047540Abstract: The invention is directed to an arrangement for generating a chemically active jet (active gas jet) by a plasma generated by electric discharge in a process gas. It is the object of the invention to find a novel possibility for generating a chemically active jet by a plasma generated by electric discharge in which high chemical activity develops at increased process gas velocity of the active gas jet on the surface to be treated and is electrically neutral already at the output of the arrangement, so that it does not pose a threat to the operating personnel, the environment and the treated surface. This object is met in that the discharge chamber has a conically narrowed end for increasing the velocity of the active gas jet, and a limiting channel for preventing propagation of the discharge zone into the free space for the surface to be treated is arranged following the narrowed end of the discharge chamber.Type: ApplicationFiled: September 6, 2002Publication date: March 13, 2003Applicant: TePla AGInventors: Rudolph Konavko, Arkady Konavko, Hermann Schmid
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Patent number: 6504126Abstract: The invention is embodied in an antenna for radiating RF power supplied by an RF source into a vacuum chamber, the antenna including plural concentrically spiral conductors, each having a first end located in a first common region and a second end located in a second common region, and each being wound about a common axis passing through both regions, the regions being concentric with the axis, the conductors being substantially the same length, substantially the same shape, and substantially evenly spaced with respect to each other about the common axis.Type: GrantFiled: December 20, 2000Date of Patent: January 7, 2003Assignee: Applied Materials, Inc.Inventors: Xue-Yu Qian, Arthur H. Sato
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Patent number: 6455806Abstract: An arrangement for shaping and marking a target includes a processing apparatus that is configured to mechanically shape the target, a marking unit that is arranged to non-mechanically provide markings on the target in a marking area adjacent to the processing apparatus, and a supporting unit that supports the marking unit. The supporting unit is slidable between a first position in which the marking unit is aligned with the marking area for effecting a high-precision marking operation and a second position in which the marking and supporting units are spaced from the marking area and the processing apparatus to provide immediate and complete access to the marking unit and processing apparatus for maintenance or the like.Type: GrantFiled: November 28, 2000Date of Patent: September 24, 2002Assignee: Rexam ABInventor: Manfred Jendick
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Publication number: 20020117480Abstract: A cleaning device with deeply reaching plasma and assisting electrodes has supporting racks, a chamber, a plasma sources, metallic grids. Flat boards to be cleaned such as circuit boards are located in the supporting racks. The supporting racks are disposed in the chamber. The metallic grids are disposed on two sides of the chamber. The plasma source is disposed next to the metallic grids. Electric voltage is applied to the metallic grids such that plasma from the plasma source can be pushed deeply into the supporting racks to evenly and sufficiently clean the circuit boards.Type: ApplicationFiled: April 4, 2002Publication date: August 29, 2002Inventors: Chia-Yuan Hsu, Yong-Hau Foo, Paul Hong
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Publication number: 20020108933Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor workpiece, an overhead electrode overlying said workpiece support, the electrode comprising a portion of said chamber wall, an RF power generator for supplying power at a frequency of said generator to said overhead electrode and capable of maintaining a plasma within said chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that said overhead electrode and the plasma formed in said chamber at said desired plasma ion density resonate together at an electrode-plasma resonant frequency, said frequency of said generator being at least near said electrode-plasma resonant frequency.Type: ApplicationFiled: December 19, 2001Publication date: August 15, 2002Applicant: Applied Materials, Inc.Inventors: Daniel J. Hoffman, Gerald Zheyao Yin, Yan Ye, Dan Katz, Douglas A. Buchberger, Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
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Patent number: 6433298Abstract: A plasma processing apparatus has a vacuum vessel 2, an annular, transparent plate 23 put on the upper open end of the vacuum vessel 2 and a shower head 50 fitted in an opening formed in a central part of the annular transparent plate 23. A waveguide 25 has an outer guide member 25b and an inner guide member 25a connected to the shower head 50. Film forming gases including a CF gas is supplied through the inner guide member 25a and the shower head 50 into the vacuum vessel 2. A plasma producing gas, such as Ar gas, is supplied through an opening formed in the side wall at a position above the ECR point into the vacuum vessel 2. Active species of the film forming gases are distributed uniformly over the surface of a wafer. The interior of the shower head 50 formed of a metal is not contaminated with particles because the plasma does not flow into the shower head 50.Type: GrantFiled: September 19, 2000Date of Patent: August 13, 2002Assignee: Tokyo Electron LimitedInventor: Nobuo Ishii
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Patent number: 6429399Abstract: A discharge tube for a local etching apparatus has a portion positioned within a waveguide which is for the generation of plasma, the said portion being tapered so as to be divergent toward an orifice side of the discharge tube. Even in the event a maximum field strength position of a standing wave in the waveguide should be deviated due to a change in microwave transmission characteristic of the material of the discharge tube or a change in the position of a plunger under the influence of heat, the maximum field strength position lies somewhere in the vicinity of a wall surface of the tapered portion, so that a supplied gas is converted to plasma stably in a short time. When the discharge tube is to be cooled, the cooling can be done effectively with a cooling gas which is cooled by adiabatic expansion while passing through the tapered portion.Type: GrantFiled: February 23, 2001Date of Patent: August 6, 2002Assignee: SPEEDFAM Co., Ltd.Inventors: Michihiko Yanagisawa, Tadayoshi Okuya
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Patent number: 6423924Abstract: The invention relates to a method of treating the surface of a material or of an object by means of plasma generated by an electric discharge. It also relates to a device for implementing the method. The electric discharge is stabilized by confining said plasma in the form of at least one string, and the surface treatment is performed by putting the surface in contact with the plasma string along said string.Type: GrantFiled: October 23, 2000Date of Patent: July 23, 2002Assignee: Tepla AGInventors: Serguei Goloviatinskii, Stanislav Begounov
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Patent number: 6396024Abstract: A method and apparatus for integrating multipolar confinement with permanent magnetic electron cyclotron resonance plasma sources to produce highly uniform plasma processing for use in semiconductor fabrication and related fields. In a preferred embodiment, the plasma processing apparatus includes a vacuum chamber, a workpiece stage within the chamber, a permanent magnet electron cyclotron resonance plasma source directed at said chamber, and a system of permanent magnets for plasma confinement about the periphery of said chamber. The permanent magnets for plasma confinement are arranged in a multiplicity of rings with the plane of the rings perpendicular to the vacuum chamber axis and to the direction of propagation of the microwave into the vacuum chamber. The number of rings is chosen with respect to the vacuum chamber dimensions to produce a large, low magnetic field region in the region of the vacuum chamber adjacent to the workpiece stage.Type: GrantFiled: December 22, 1999Date of Patent: May 28, 2002Assignee: Nexx Systems Packaging, LLCInventors: Frank Christian Doughty, Joel Brad Bailey
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Patent number: 6376795Abstract: An electrostatic chuck, disposed within a processing chamber, receives a substrate and signals to selectively grip and release the substrate. A radio frequency power supply creates and passes a first signal to a first path that passes it to a high pass filter. The high pass filter inhibits signals lower than a first frequency from passing to the radio frequency power supply through the first path, and passes the first signal to a second path. The second path passes the first signal to a first electrode in the processing chamber, which emits the first signal within the processing chamber. A second electrode is also disposed within the processing chamber. The second electrode receives a second signal, and emits the second signal within the processing chamber. The emission of the first and second signals creates a plasma from the environment within the processing chamber.Type: GrantFiled: October 24, 2000Date of Patent: April 23, 2002Assignee: LSI Logic CorporationInventor: Jeffrey S. Zola
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Patent number: 6373022Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber, the coil antenna including plural helical conductors each having a first end and a second end, the first ends being adapted for connection to a first common RF potential, the second ends being adapted for connection to a second common RF potential, each of the plural conductors being wound about a common axis of helical symmetry, each of the second ends being spaced substantially equally from the axis and from each other.Type: GrantFiled: December 20, 2000Date of Patent: April 16, 2002Assignee: Applied Materials, Inc.Inventors: Xue-Yu Qian, Arthur H. Sato
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Patent number: 6369349Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber, the coil antenna including plural helical conductors each having a first end and a second end, the first ends being adapted for connection to a first common RF potential, the second ends being adapted for connection to a second common RF potential, each of the plural conductors being wound about a common axis of helical symmetry, each of the second ends being spaced substantially equally from the axis and from each other.Type: GrantFiled: December 20, 2000Date of Patent: April 9, 2002Assignee: Applied Materials, Inc.Inventors: Xue-Yu Qian, Arthur H. Sato
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Patent number: 6369348Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber, the coil antenna including plural helical conductors each having a first end and a second end, the first ends being adapted for connection to a first common RF potential, the second ends being adapted for connection to a second common RF potential, each of the plural conductors being wound about a common axis of helical symmetry, each of the second ends being spaced substantially equally from the axis and from each other.Type: GrantFiled: December 20, 2000Date of Patent: April 9, 2002Assignee: Applied Materials, IncInventors: Xue-Yu Qian, Arthur H. Sato
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Patent number: 6348669Abstract: Apparatus for radiating energy at one or more predetermined wavelength comprising: a housing (4), a source of microwave energy coupled to and located outside the housing and a window forming part of the wall of the housing, the window being formed from a material which is substantially transparent to radiation at the or each predetermined wavelength and at the wavelength of the microwave source, the window including gas of a predetermined composition at a predetermined pressure contained in a gas-tight enclosure (2) defined by the window material, the gas composition being chosen to emit energy at the or each predetermined wavelength in response to microwave energy from the housing (4) impinging generally on an inner surface of the window, the window being arranged substantially to be opaque at the wavelength of the microwave energy and being arranged to provide an unobstructed radiating path from its outer surface for the energy of the or each predetermined wavelength.Type: GrantFiled: November 30, 2000Date of Patent: February 19, 2002Assignee: JenAct LimitedInventors: Richard Anthony Rudd Little, David Briggs
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Publication number: 20020005395Abstract: This invention provides a plasma reactor for modifying gas by plasma, including a first planar electrode and a second planar electrode, the two electrodes facing opposite each other approximately in parallel; a dielectric body inserted between the first and the second electrodes; and a complex barrier discharge-generating means for providing a predetermined electric potential difference between the first and the second electrodes; wherein the first and the second electrodes are provided so as to apply complex plasma discharge to the gas to be treated fed between the electrodes, to thereby modify the gas. According to the invention, gas modification efficiency can be remarkably improved.Type: ApplicationFiled: May 7, 2001Publication date: January 17, 2002Applicant: HOKUSHIN CORPORATION AND HONDA GIKEN KOGYO KABUSHIKI KAISHAInventors: Takeshi Yanobe, Hideyuki Fujishiro, Kenji Dosaka, Minoru Torii, Kazuo Ando, Koji Kotani
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Patent number: 6339206Abstract: An apparatus and method for adjusting a distribution of a density of a plasma and/or a distribution of a chemical composition of a plasma, thereby adjusting the characteristics of a reaction used to process a substrate. The distribution of the density and/or the chemical composition are controlled by adjusting the geometry of recombination surfaces that are in contact with the plasma and which thereby stimulate the recombination of ions and electrons in particular regions of the plasma. For example, a recombination member (502) having a predetermined geometry can be provided in order to adjust the plasma density and chemistry in one or more local regions. In addition, plasma density can be adjusted by providing a conductive shield (1002) to reduce the coupling of RF power to particular regions of the plasma, thereby reducing plasma density in these regions. By adjusting the distribution of the density and chemical composition of a plasma, uniformity of a plasma processes (e.g.Type: GrantFiled: May 9, 2000Date of Patent: January 15, 2002Assignee: Tokyo Electron LimitedInventor: Wayne L. Johnson
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Patent number: 6326574Abstract: A sleeve means is described. The sleeve means comprises a round plane and ring-shaped side adjacent to the round plane. The round plane has a central hole and six periphery holes thereon. The central hole and six peripheral holes respectively correspond to a central opening and six screw holes of a heater adapter flange used in Gasonics L3510 (trademark) etcher. The sleeve means could be jacketed onto the heater adapter flange for dispersing the stress on and reducing deformation of the heater adapter flange when the heater adapter flange is mounted on the chamber of the etcher.Type: GrantFiled: September 21, 1999Date of Patent: December 4, 2001Assignee: Mosel Vitelic Inc.Inventors: Chi-Shu Huang, Chia-Lin Yeh
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Patent number: 6320157Abstract: The present invention relates to a corona station for the preliminary processing of a strip material. The corona station includes at least one electrode (18) connected to a high-voltage power supply through connection means, a housing containing at least partially the electrode (18) and the connection means, and at least one cylindrical counter-electrode (17), wherein the strip of material (16) does not rest on the whole surface of said counter-electrode (17).Type: GrantFiled: June 10, 2000Date of Patent: November 20, 2001Inventors: Fritz Bloss, Klaus Dippmann
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Patent number: 6303895Abstract: A method and apparatus for controlling a temperature of a wafer during processing such as in a gas plasma or nonplasma environment wherein a wafer is positioned on a chuck. The wafer is heated and a pressurized gas is introduced into a space between the wafer and the chuck such that the pressurized gas transfers heat from the wafer to the chuck. Pressure of the pressuried gas is automatically varied such that heat transfer between the wafer and the chuck is varied in response to a difference between an actual wafer temperature and a desired wafer temperature to maintain the desired wafer temperature.Type: GrantFiled: June 2, 2000Date of Patent: October 16, 2001Inventors: Anwar Husain, Hamid Noorbakhsh
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Patent number: 6297468Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber of an inductively coupled plasma reactor which processes a semiconductor wafer in the vacuum chamber, the reactor having a gas supply inlet for supplying processing gases into the vacuum chamber, the coil antenna including plural concentric spiral conductive windings, each of the windings having an interior end near an apex of a spiral of the winding and an outer end at a periphery of the spiral of the winding, and a common terminal connected to the interior ends of the plural concentric spiral windings, the RF power source being connected across the terminal and the outer end of each one of the windings.Type: GrantFiled: June 30, 1997Date of Patent: October 2, 2001Assignee: Applied Materials, Inc.Inventors: Xue-Yu Qian, Arthur H. Sato
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Publication number: 20010019040Abstract: A discharge tube for a local etching apparatus has a portion positioned within a waveguide which is for the generation of plasma, the said portion being tapered so as to be divergent toward an orifice side of the discharge tube. Even in the event a maximum field strength position of a standing wave in the waveguide should be deviated due to a change in microwave transmission characteristic of the material of the discharge tube or a change in the position of a plunger under the influence of heat, the maximum field strength position lies somewhere in the vicinity of a wall surface of the tapered portion, so that a supplied gas is converted to plasma stably in a short time. When the discharge tube is to be cooled, the cooling can be done effectively with a cooling gas which is cooled by adiabatic expansion while passing through the tapered portion.Type: ApplicationFiled: February 23, 2001Publication date: September 6, 2001Inventors: Michihiko Yanagisawa, Tadayoshi Okuya
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Patent number: 6277659Abstract: A substrate removal approach involves sensing acoustic energy in a semiconductor device as a function of substrate thickness in the device as substrate is being removed. According to an example embodiment of the present invention, a semiconductor chip having substrate at a back side that is opposite circuitry at a circuit side is analyzed. Some or all of the substrate in the back side of the semiconductor chip is removed, and a thinned region having a bottom area is formed. A laser is directed to the bottom area, and a thermal parameter characterizing target circuitry in the device is detected in response to the laser. The detected parameter is used and an indication of the remaining substrate thickness between the bottom area and the circuitry is determined. In response to the indicated thickness, the substrate removal process is controlled, making possible effective control of the substrate removal process.Type: GrantFiled: September 29, 1999Date of Patent: August 21, 2001Assignee: Advanced Micro Devices, Inc.Inventors: Rama R. Goruganthu, Jeffrey D. Birdsley, Michael R. Bruce, Brennan V. Davis, Rosalinda M. Ring
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Patent number: 6268582Abstract: An ECR plasma CVD apparatus includes a cavity for producing an ECR plasma, a vacuum chamber connected to the cavity, a base plate holder for holding a base plate or substrate, an electrode plate, and a high frequency applying device for applying a high frequency current to the electrode plate. The electrode plate is disposed on a side opposite to the cavity with the base plate therebetween. The base plate is arranged parallel to the electrode plate with a predetermined space therebetween to generate an electrostatic coupling in the vacuum chamber. A high frequency current is applied to the electrode plate, so that the RF bias can be uniformly applied to the surface of a non-conductive base plate without contacting to thereby uniformly form a CVD membrane thereon.Type: GrantFiled: February 11, 2000Date of Patent: July 31, 2001Assignee: Shimadzu CorporationInventors: Noritaka Akita, Satoko Ishii
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Patent number: 6252239Abstract: The present invention is directed to semiconductor chip analysis involving evaluation of a thickness of material in the chip, for example, as the chip is being thinned. According to an example embodiment of the present invention, a semiconductor die having a buried insulator (BIN) layer between a circuit side that is opposite a back side is analyzed. Light is directed at a selected area at the back side that is over a portion of material that has been reduced in thickness relative to the thickness of an unaltered die. The light has sufficient intensity to pass through the BIN layer and sufficient photon energy to cause the generation of electron-hole pairs in the die on the side of the BIN layer opposite the back side of the die. The electron-hole pairs generate an electrical output from the semiconductor die that is monitored and used to evaluate the thickness of the material.Type: GrantFiled: May 31, 2000Date of Patent: June 26, 2001Assignee: Advanced Micro Devices, Inc.Inventors: Rama R. Goruganthu, Richard Blish, II