Etching Patents (Class 219/121.4)
  • Patent number: 7176402
    Abstract: An electronic part processing method for peeling off a resin coating of an electronic part having a terminal section. The method includes a step of irradiating, with plasma, a coated wire having copper as a principal constituent and a surface coated with a resin.
    Type: Grant
    Filed: October 21, 2004
    Date of Patent: February 13, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Tomohiro Okumura, Kenichiro Suetsugu, Hiroshi Kawazoe, Mitsuo Saitoh, Akio Furusawa
  • Patent number: 7161111
    Abstract: A plasma torch assembly having a quick-connect retaining cup is disclosed. The plasma torch has a torch body constructed to receive an electrode therein. A retaining cup secures the electrode to the torch body by rotating the retaining cup less than approximately 360 degrees relative to the torch body.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: January 9, 2007
    Assignee: Illinois Tool Works Inc.
    Inventor: Joseph C. Schneider
  • Patent number: 7141757
    Abstract: A plasma reactor operable over a very wide process window of pressure, source power and bias power includes a resonant circuit consisting of an overhead electrode having a first impedance, a wafer support pedestal having a second impedance and a bulk plasma having a third impedance and generally lying in a process zone between the overhead electrode and the wafer support pedestal, the magnitudes of the impedances of the overhead electrode and the wafer support pedestal being within an order of magnitude of one another, the resonant circuit having a resonant frequency determined by the first, second and third impedances.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: November 28, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Daniel Hoffman, Jang Gyoo Yang, Douglas A. Buchberger, Jr., Douglas Burns
  • Patent number: 7071442
    Abstract: A plasma processing apparatus includes a processing container 53, a mounting table 61 arranged in the processing container 53 to support a wafer W, a sealing plate 55 opposed to the wafer W supported by the mounting table 61, an annular antenna 73 arranged on the sealing plate 55 and consisting of an annular waveguide to introduce a microwave into the processing container 53 through the sealing plate 55, the annular antenna 73 being arranged so that a plane containing an annular waveguide path defined by the annular waveguide is generally parallel with the sealing plate 55, a directional coupler 79 arranged on the periphery of the annular antenna 73, a propagation waveguide 81 connected to the directional coupler 79 and a microwave oscillator 83 connected to the propagation waveguide 81. “Accordingly, it is possible to form an uniform microwave in the antenna, so that an uniform plasma can be produced in the processing container”.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: July 4, 2006
    Assignee: Tokyo Electron Limited
    Inventors: Nobuo Ishii, Kibatsu Shinohara
  • Patent number: 7067761
    Abstract: A semiconductor device manufacturing system has a vacuum chamber which is provided with a cathode electrode for holding a substrate to be processed and into which a reactive gas for generating discharging plasma by the application of a high-frequency electric power is introduced, a measuring circuit which measures at least one of the impedance of a system including the plasma, the peak-to-peak voltage of a high-frequency signal applied to the plasma, and a self-bias voltage applied to the cathode electrode, and a sense circuit which compares the measured value from the measuring circuit with previously prepared data and senses the change of processing characteristics with time for the substrate in using the discharging plasma or the cleaning time of the inside of the vacuum chamber.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: June 27, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takanori Matsumoto, Satoshi Shimonishi, Fumio Sato, Masaki Narita
  • Patent number: 7015416
    Abstract: A method and a system for the plasma arc cutting of a workpiece with automatic adaptation of the characteristics of the plasma jet by making various corrections, simultaneously and in real time, to several parameters, including the cut path.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: March 21, 2006
    Assignee: La Soudure Autogène Française
    Inventor: Michel Delzenne
  • Patent number: 6943316
    Abstract: The invention is directed to an arrangement for generating a chemically active jet (active gas jet) by a plasma generated by electric discharge in a process gas. It is the object of the invention to find a novel possibility for generating a chemically active jet by a plasma generated by electric discharge in which high chemical activity develops at increased process gas velocity of the active gas jet on the surface to be treated and is electrically neutral already at the output of the arrangement, so that it does not pose a threat to the operating personnel, the environment and the treated surface. This object is met in that the discharge chamber has a conically narrowed end for increasing the velocity of the active gas jet, and a limiting channel for preventing propagation of the discharge zone into the free space for the surface to be treated is arranged following the narrowed end of the discharge chamber.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: September 13, 2005
    Assignee: TePla AG
    Inventors: Rudolph Konavko, Arkady Konavko, Hermann Schmid
  • Patent number: 6894245
    Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor support, the electrode comprising a portion of the chamber wall, an RF power generator for supplying power at a frequency of the generator to the overhead electrode and capable of maintaining a plasma within the chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that the overhead electrode and the plasma formed in the chamber at the desired plasma ion density resonate together at an electrode-plasma resonant frequency, the frequency of the generator being at least near the electrode-plasma resonant frequency. The reactor further includes a set of MERIE magnets surrounding the plasma process area overlying the wafer surface that produce a slowly circulating magnetic field which stirs the plasma to improve plasma ion density distribution uniformity.
    Type: Grant
    Filed: October 22, 2001
    Date of Patent: May 17, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Yan Ye, Dan Katz, Douglas A. Buchberger, Jr., Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
  • Patent number: 6870123
    Abstract: In order to more accurately control the radiation characteristics of microwaves to improve the controllability of processing in radial and circumferential directions of an article, there are disclosed a microwave applicator and a plasma processing apparatus using the applicator, which comprise a circular waveguide having a surface provided with a plurality of slots for radiating microwaves, wherein the centers of the plurality of slots are offset in a direction parallel to the surface with respect to the center of the circular waveguide.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: March 22, 2005
    Assignee: Canon Kabushiki Kaisha
    Inventors: Nobumasa Suzuki, Shigenobu Yokoshima
  • Patent number: 6855908
    Abstract: A glass substrate having a surface which has been leveled, preferably to a flatness of 0.04-1.3 nm/cm2 of the surface, by local plasma etching is provided. A glass substrate whose surface carries microscopic peaks and valleys is leveled by measuring the height of peaks and valleys on the substrate surface, and plasma etching the substrate surface while controlling the amount of plasma etching in accordance with the height of peaks.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: February 15, 2005
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Masaki Takeuchi, Yukio Shibano
  • Patent number: 6847003
    Abstract: A plasma processing apparatus includes a processing container 53, a mounting table 61 arranged in the processing container 53 to support a wafer W, a sealing plate 55 opposed to the wafer W supported by the mounting table 61, an annular antenna 73 arranged on the sealing plate 55 and consisting of an annular waveguide to introduce a microwave into the processing container 53 through the sealing plate 55, the annular antenna 73 being arranged so that a plane containing an annular waveguide path defined by the annular waveguide is generally parallel with the sealing plate 55, a directional coupler 79 arranged on the periphery of the annular antenna 73, a propagation waveguide 81 connected to the directional coupler 79 and a microwave oscillator 83 connected to the propagation waveguide 81. Accordingly, it is possible to form an uniform microwave in the antenna, so that an uniform plasma can be produced in the processing container.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: January 25, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Nobuo Ishii, Kibatsu Shinohara
  • Patent number: 6838635
    Abstract: In accordance with one aspect of the invention, a plasma reactor has a capacitive electrode driven by an RF power source, and the electrode capacitance is matched at the desired plasma density and RF source frequency to the negative capacitance of the plasma, to provide an electrode plasma resonance supportive of a broad process window within which the plasma may be sustained.
    Type: Grant
    Filed: November 5, 2002
    Date of Patent: January 4, 2005
    Inventors: Daniel J. Hoffman, Gerald Zheyao Yin
  • Publication number: 20040251240
    Abstract: Apparatus for treating a surface using a plasma discharge includes a first capacitor electrode of a first capacitor; a second capacitor electrode of a second capacitor; and an electrical connection for connecting the first capacitor electrode to the second capacitor electrode. The first capacitor electrode and second capacitor electrode are disposed in juxtaposition.
    Type: Application
    Filed: May 18, 2004
    Publication date: December 16, 2004
    Applicant: BAE Systems PLC
    Inventors: Scott Joseph Simon, John Eric Dolan
  • Publication number: 20040211759
    Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor support, the electrode comprising a portion of the chamber wall, an RF power generator for supplying power at a frequency of the generator to the overhead electrode and capable of maintaining a plasma within the chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that the overhead electrode and the plasma formed in the chamber at the desired plasma ion density resonate together at an electrode-plasma resonant frequency, the frequency of the generator being at least near the electrode-plasma resonant frequency. The reactor further includes a set of MERIE magnets surrounding the plasma process area overlying the wafer surface that produce a slowly circulating magnetic field which stirs the plasma to improve plasma ion density distribution uniformity.
    Type: Application
    Filed: October 22, 2001
    Publication date: October 28, 2004
    Applicant: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Yan Ye, Dan Katz, Douglas A. Buchberger, Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
  • Patent number: 6806437
    Abstract: An inductively coupled plasma (ICP) generating apparatus is provided. The apparatus includes an evacuated reaction chamber; an antenna system installed at an upper portion of the reaction chamber to induce an electric field for ionizing reaction gas supplied into the reaction chamber and generating plasma; and an RF power source connected to the antenna system to supply RF power to the antenna system. The antenna system includes a lower antenna installed adjacent to the upper portion of the reaction chamber, and an upper antenna installed a predetermined distance above the lower antenna. Further, the lower and the upper antennas respectively include an outside antenna placed to correspond to edge portions of a substrate within the reaction chamber, and an inside antenna placed inside the outside antenna with a predetermined space therebetween.
    Type: Grant
    Filed: June 2, 2003
    Date of Patent: October 19, 2004
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jae-joon Oh
  • Publication number: 20040173580
    Abstract: A flame torch can be used to clean the surface of a contact-sensitive object, such as a glass optic, extremely thin workpiece, or semiconductor wafer by providing a reactive precursor gas to the feed gases of the torch. Reactive atom plasma processing can be used to clean the surface of a contaminant that chemically combines with the atomic radicals of the precursor without affecting the surface. The torch can also be used to modify the surface after cleaning, without transferring the object or engaging in any intermediate processing, by supplying a second reactive precursor that reacts with the surface itself. The flame torch can be used to shape, polish, etch, planarize, deposit, chemically modify and/or redistribute material on the surface of the object.
    Type: Application
    Filed: January 9, 2004
    Publication date: September 9, 2004
    Inventor: Jeffrey W. Carr
  • Publication number: 20040173579
    Abstract: A flame torch can be used to clean the surface of a contact-sensitive object, such as a glass optic, extremely thin workpiece, or semiconductor wafer by providing a reactive precursor gas to the feed gases of the torch. Reactive atom plasma processing can be used to clean the surface of a contaminant that chemically combines with the atomic radicals of the precursor without affecting the surface. The torch can also be used to modify the surface after cleaning, without transferring the object or engaging in any intermediate processing, by supplying a second reactive precursor that reacts with the surface itself. The flame torch can be used to shape, polish, etch, planarize, deposit, chemically modify and/or redistribute material on the surface of the object.
    Type: Application
    Filed: March 7, 2003
    Publication date: September 9, 2004
    Inventor: Jeffrey W. Carr
  • Patent number: 6774335
    Abstract: This invention provides a plasma reactor for modifying gas by plasma, including a first planar electrode and a second planar electrode, the two electrodes facing opposite each other approximately in parallel; a dielectric body inserted between the first and the second electrodes; and a complex barrier discharge-generating way for providing a predetermined electric potential difference between the first and the second electrodes; wherein the first and the second electrodes are provided so as to apply complex plasma discharge to the gas to be treated fed between the electrodes, to thereby modify the gas. According to the invention, gas modification efficiency can be remarkably improved.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: August 10, 2004
    Assignees: Hokushin Corporation, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Takeshi Yanobe, Hideyuki Fujishiro, Kenji Dosaka, Minoru Torii, Kazuo Ando, Koji Kotani
  • Publication number: 20040149698
    Abstract: A semiconductor device manufacturing system has a vacuum chamber which is provided with a cathode electrode for holding a substrate to be processed and into which a reactive gas for generating discharging plasma by the application of a high-frequency electric power is introduced, a measuring circuit which measures at least one of the impedance of a system including the plasma, the peak-to-peak voltage of a high-frequency signal applied to the plasma, and a self-bias voltage applied to the cathode electrode, and a sense circuit which compares the measured value from the measuring circuit with previously prepared data and senses the change of processing characteristics with time for the substrate in using the discharging plasma or the cleaning time of the inside of the vacuum chamber.
    Type: Application
    Filed: December 23, 2003
    Publication date: August 5, 2004
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Takanori Matsumoto, Satoshi Shimonishi, Fumio Sato, Masaki Narita
  • Patent number: 6770836
    Abstract: An impedance matching circuit for a plasma source includes: a first network including: a first coil; and a RF power supply applying a first voltage to the first coil; and a second network including; a second coil grounded having a second voltage, the second voltage being lower than the first voltage; first and second reactive elements, one end portion of the first and second reactive elements being connected to each end portion of the second coil, respectively; and a load connected to the other end portions of the first and second reactive elements, phases at two end portions of the load being different from each other.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: August 3, 2004
    Assignee: Jusung Engineering Co., Ltd.
    Inventors: Gi-Chung Kwon, Hong-Sik Byun, Sung-Weon Lee, Hong-Seub Kim, Sun-Seok Han, Bu-Jin Ko, Joung-Sik Kim
  • Patent number: 6756559
    Abstract: The apparatus for etching a thin film using the plasma includes a reaction chamber having a diffusion area and a reaction area; an upper electrode disposed in the top of the reaction area; a lower electrode spaced apart from the upper electrode and arranged at the bottom of the reaction area; a RF power supply applying RF power to the upper and lower electrodes so as to form the plasmas between the upper and lower electrodes; a gas inlet applying processing gases to the diffusion area; gas-exhausting members sucking the residual plasmas and byproducts of the plasma etch; a buffer plate surrounding the lower electrode at the bottom of the reaction chamber and having a plurality of vent holes and vent hole protectors; and a shielding member between the lower electrode and the buffer plate, the shielding plate protecting the lower electrode from the plasmas.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: June 29, 2004
    Assignee: LG. Philips LCD Co., Ltd.
    Inventor: Poong-Boo Seo
  • Patent number: 6717368
    Abstract: Here is disclosed a plasma generator using microwave wherein a plasma generating chamber is provided with a plurality of wave guide tubes extending in parallel one to another at regular intervals, each of the wave guide tubes being formed with a plurality of coupling ports arranged intermittently in an axial direction of the wave guide tube and dimensioned so that coupling coefficient thereof become gradually higher toward a distal end of the wave guide tube, and a plurality of dielectric windows provided through the plasma generating chamber in association with the respective coupling ports so that microwave electric power radiated through the coupling ports into the plasma generating chamber may be uniformized and thereby plasma of a large area may be generated with high and uniform density.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: April 6, 2004
    Assignee: Mikuro Denshi Corporation Limited
    Inventors: Yuichi Sakamoto, Kazuaki Senda
  • Patent number: 6700089
    Abstract: An upper electrode unit constituting the upper wall of a processing chamber of an etching device includes a first assembly that includes an upper electrode, a second assembly that supports the first assembly and a third assembly that includes power supply routes. After releasing a second locking mechanism and disengaging the third assembly alone with a removing mechanism, the first assembly is disengaged to perform maintenance on the upper electrode. After locking the second locking mechanism and releasing a first locking mechanism, the removing mechanism is utilized to disengage the second and third assemblies and, as a result, the processing chamber is opened to enable maintenance. By adopting the structure described above, a plasma processing device and a maintenance method thereof, that facilitate maintenance and reduce the workload imposed on the operator, are provided.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: March 2, 2004
    Assignee: Tokyo Electron Limited
    Inventor: Takaaki Hirooka
  • Patent number: 6680455
    Abstract: It is an object of the present invention to provide a quartz glass jig excellent in the plasma etching resistant characteristics, which does not generate an abnormal etching and particles when used for a plasma generating apparatus. The above Object is obtained by a plasma resistant quartz glass jig that is used for an apparatus of generating plasma, wherein the surface roughness Ra of the quartz glass surface is in a range of from 5 &mgr;m to 0.05 &mgr;m, the number of microcracks of the surface is not more than 500 microcracks/cm2, and the hydrogen molecule concentration in the quartz glass is at least 5×1016 molecules/cm3.
    Type: Grant
    Filed: August 27, 2001
    Date of Patent: January 20, 2004
    Assignees: Heraeus Quarzglas GmbH & Co. KG, Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Kyoichi Inaki, Naoki Hayashi, Tohru Segawa
  • Patent number: 6659110
    Abstract: A method of removing organic impurities from a surface of a substrate that is used for feeding or processing web material, wherein a jet of an atmospheric plasma is directed onto the surface of the substrate.
    Type: Grant
    Filed: June 20, 2001
    Date of Patent: December 9, 2003
    Assignee: PlasmaTreat GmbH
    Inventors: Peter Förnsel, Christian Buske
  • Patent number: 6603091
    Abstract: A cleaning device with deeply reaching plasma and assisting electrodes has supporting racks, a chamber, a plasma sources, metallic grids. Flat boards to be cleaned such as circuit boards are located in the supporting racks. The supporting racks are disposed in the chamber. The metallic grids are disposed on two sides of the chamber. The plasma source is disposed next to the metallic grids. Electric voltage is applied to the metallic grids such that plasma from the plasma source can be pushed deeply into the supporting racks to evenly and sufficiently clean the circuit boards.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: August 5, 2003
    Assignee: Nano Electronics and Micro System Technologies, Inc.
    Inventors: Chia-Yuan Hsu, Yong-Hau Foo, Paul Hong
  • Publication number: 20030047540
    Abstract: The invention is directed to an arrangement for generating a chemically active jet (active gas jet) by a plasma generated by electric discharge in a process gas. It is the object of the invention to find a novel possibility for generating a chemically active jet by a plasma generated by electric discharge in which high chemical activity develops at increased process gas velocity of the active gas jet on the surface to be treated and is electrically neutral already at the output of the arrangement, so that it does not pose a threat to the operating personnel, the environment and the treated surface. This object is met in that the discharge chamber has a conically narrowed end for increasing the velocity of the active gas jet, and a limiting channel for preventing propagation of the discharge zone into the free space for the surface to be treated is arranged following the narrowed end of the discharge chamber.
    Type: Application
    Filed: September 6, 2002
    Publication date: March 13, 2003
    Applicant: TePla AG
    Inventors: Rudolph Konavko, Arkady Konavko, Hermann Schmid
  • Patent number: 6504126
    Abstract: The invention is embodied in an antenna for radiating RF power supplied by an RF source into a vacuum chamber, the antenna including plural concentrically spiral conductors, each having a first end located in a first common region and a second end located in a second common region, and each being wound about a common axis passing through both regions, the regions being concentric with the axis, the conductors being substantially the same length, substantially the same shape, and substantially evenly spaced with respect to each other about the common axis.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: January 7, 2003
    Assignee: Applied Materials, Inc.
    Inventors: Xue-Yu Qian, Arthur H. Sato
  • Patent number: 6455806
    Abstract: An arrangement for shaping and marking a target includes a processing apparatus that is configured to mechanically shape the target, a marking unit that is arranged to non-mechanically provide markings on the target in a marking area adjacent to the processing apparatus, and a supporting unit that supports the marking unit. The supporting unit is slidable between a first position in which the marking unit is aligned with the marking area for effecting a high-precision marking operation and a second position in which the marking and supporting units are spaced from the marking area and the processing apparatus to provide immediate and complete access to the marking unit and processing apparatus for maintenance or the like.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: September 24, 2002
    Assignee: Rexam AB
    Inventor: Manfred Jendick
  • Publication number: 20020117480
    Abstract: A cleaning device with deeply reaching plasma and assisting electrodes has supporting racks, a chamber, a plasma sources, metallic grids. Flat boards to be cleaned such as circuit boards are located in the supporting racks. The supporting racks are disposed in the chamber. The metallic grids are disposed on two sides of the chamber. The plasma source is disposed next to the metallic grids. Electric voltage is applied to the metallic grids such that plasma from the plasma source can be pushed deeply into the supporting racks to evenly and sufficiently clean the circuit boards.
    Type: Application
    Filed: April 4, 2002
    Publication date: August 29, 2002
    Inventors: Chia-Yuan Hsu, Yong-Hau Foo, Paul Hong
  • Publication number: 20020108933
    Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor workpiece, an overhead electrode overlying said workpiece support, the electrode comprising a portion of said chamber wall, an RF power generator for supplying power at a frequency of said generator to said overhead electrode and capable of maintaining a plasma within said chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that said overhead electrode and the plasma formed in said chamber at said desired plasma ion density resonate together at an electrode-plasma resonant frequency, said frequency of said generator being at least near said electrode-plasma resonant frequency.
    Type: Application
    Filed: December 19, 2001
    Publication date: August 15, 2002
    Applicant: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Gerald Zheyao Yin, Yan Ye, Dan Katz, Douglas A. Buchberger, Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
  • Patent number: 6433298
    Abstract: A plasma processing apparatus has a vacuum vessel 2, an annular, transparent plate 23 put on the upper open end of the vacuum vessel 2 and a shower head 50 fitted in an opening formed in a central part of the annular transparent plate 23. A waveguide 25 has an outer guide member 25b and an inner guide member 25a connected to the shower head 50. Film forming gases including a CF gas is supplied through the inner guide member 25a and the shower head 50 into the vacuum vessel 2. A plasma producing gas, such as Ar gas, is supplied through an opening formed in the side wall at a position above the ECR point into the vacuum vessel 2. Active species of the film forming gases are distributed uniformly over the surface of a wafer. The interior of the shower head 50 formed of a metal is not contaminated with particles because the plasma does not flow into the shower head 50.
    Type: Grant
    Filed: September 19, 2000
    Date of Patent: August 13, 2002
    Assignee: Tokyo Electron Limited
    Inventor: Nobuo Ishii
  • Patent number: 6429399
    Abstract: A discharge tube for a local etching apparatus has a portion positioned within a waveguide which is for the generation of plasma, the said portion being tapered so as to be divergent toward an orifice side of the discharge tube. Even in the event a maximum field strength position of a standing wave in the waveguide should be deviated due to a change in microwave transmission characteristic of the material of the discharge tube or a change in the position of a plunger under the influence of heat, the maximum field strength position lies somewhere in the vicinity of a wall surface of the tapered portion, so that a supplied gas is converted to plasma stably in a short time. When the discharge tube is to be cooled, the cooling can be done effectively with a cooling gas which is cooled by adiabatic expansion while passing through the tapered portion.
    Type: Grant
    Filed: February 23, 2001
    Date of Patent: August 6, 2002
    Assignee: SPEEDFAM Co., Ltd.
    Inventors: Michihiko Yanagisawa, Tadayoshi Okuya
  • Patent number: 6423924
    Abstract: The invention relates to a method of treating the surface of a material or of an object by means of plasma generated by an electric discharge. It also relates to a device for implementing the method. The electric discharge is stabilized by confining said plasma in the form of at least one string, and the surface treatment is performed by putting the surface in contact with the plasma string along said string.
    Type: Grant
    Filed: October 23, 2000
    Date of Patent: July 23, 2002
    Assignee: Tepla AG
    Inventors: Serguei Goloviatinskii, Stanislav Begounov
  • Patent number: 6396024
    Abstract: A method and apparatus for integrating multipolar confinement with permanent magnetic electron cyclotron resonance plasma sources to produce highly uniform plasma processing for use in semiconductor fabrication and related fields. In a preferred embodiment, the plasma processing apparatus includes a vacuum chamber, a workpiece stage within the chamber, a permanent magnet electron cyclotron resonance plasma source directed at said chamber, and a system of permanent magnets for plasma confinement about the periphery of said chamber. The permanent magnets for plasma confinement are arranged in a multiplicity of rings with the plane of the rings perpendicular to the vacuum chamber axis and to the direction of propagation of the microwave into the vacuum chamber. The number of rings is chosen with respect to the vacuum chamber dimensions to produce a large, low magnetic field region in the region of the vacuum chamber adjacent to the workpiece stage.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: May 28, 2002
    Assignee: Nexx Systems Packaging, LLC
    Inventors: Frank Christian Doughty, Joel Brad Bailey
  • Patent number: 6376795
    Abstract: An electrostatic chuck, disposed within a processing chamber, receives a substrate and signals to selectively grip and release the substrate. A radio frequency power supply creates and passes a first signal to a first path that passes it to a high pass filter. The high pass filter inhibits signals lower than a first frequency from passing to the radio frequency power supply through the first path, and passes the first signal to a second path. The second path passes the first signal to a first electrode in the processing chamber, which emits the first signal within the processing chamber. A second electrode is also disposed within the processing chamber. The second electrode receives a second signal, and emits the second signal within the processing chamber. The emission of the first and second signals creates a plasma from the environment within the processing chamber.
    Type: Grant
    Filed: October 24, 2000
    Date of Patent: April 23, 2002
    Assignee: LSI Logic Corporation
    Inventor: Jeffrey S. Zola
  • Patent number: 6373022
    Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber, the coil antenna including plural helical conductors each having a first end and a second end, the first ends being adapted for connection to a first common RF potential, the second ends being adapted for connection to a second common RF potential, each of the plural conductors being wound about a common axis of helical symmetry, each of the second ends being spaced substantially equally from the axis and from each other.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: April 16, 2002
    Assignee: Applied Materials, Inc.
    Inventors: Xue-Yu Qian, Arthur H. Sato
  • Patent number: 6369349
    Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber, the coil antenna including plural helical conductors each having a first end and a second end, the first ends being adapted for connection to a first common RF potential, the second ends being adapted for connection to a second common RF potential, each of the plural conductors being wound about a common axis of helical symmetry, each of the second ends being spaced substantially equally from the axis and from each other.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: April 9, 2002
    Assignee: Applied Materials, Inc.
    Inventors: Xue-Yu Qian, Arthur H. Sato
  • Patent number: 6369348
    Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber, the coil antenna including plural helical conductors each having a first end and a second end, the first ends being adapted for connection to a first common RF potential, the second ends being adapted for connection to a second common RF potential, each of the plural conductors being wound about a common axis of helical symmetry, each of the second ends being spaced substantially equally from the axis and from each other.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: April 9, 2002
    Assignee: Applied Materials, Inc
    Inventors: Xue-Yu Qian, Arthur H. Sato
  • Patent number: 6348669
    Abstract: Apparatus for radiating energy at one or more predetermined wavelength comprising: a housing (4), a source of microwave energy coupled to and located outside the housing and a window forming part of the wall of the housing, the window being formed from a material which is substantially transparent to radiation at the or each predetermined wavelength and at the wavelength of the microwave source, the window including gas of a predetermined composition at a predetermined pressure contained in a gas-tight enclosure (2) defined by the window material, the gas composition being chosen to emit energy at the or each predetermined wavelength in response to microwave energy from the housing (4) impinging generally on an inner surface of the window, the window being arranged substantially to be opaque at the wavelength of the microwave energy and being arranged to provide an unobstructed radiating path from its outer surface for the energy of the or each predetermined wavelength.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: February 19, 2002
    Assignee: JenAct Limited
    Inventors: Richard Anthony Rudd Little, David Briggs
  • Publication number: 20020005395
    Abstract: This invention provides a plasma reactor for modifying gas by plasma, including a first planar electrode and a second planar electrode, the two electrodes facing opposite each other approximately in parallel; a dielectric body inserted between the first and the second electrodes; and a complex barrier discharge-generating means for providing a predetermined electric potential difference between the first and the second electrodes; wherein the first and the second electrodes are provided so as to apply complex plasma discharge to the gas to be treated fed between the electrodes, to thereby modify the gas. According to the invention, gas modification efficiency can be remarkably improved.
    Type: Application
    Filed: May 7, 2001
    Publication date: January 17, 2002
    Applicant: HOKUSHIN CORPORATION AND HONDA GIKEN KOGYO KABUSHIKI KAISHA
    Inventors: Takeshi Yanobe, Hideyuki Fujishiro, Kenji Dosaka, Minoru Torii, Kazuo Ando, Koji Kotani
  • Patent number: 6339206
    Abstract: An apparatus and method for adjusting a distribution of a density of a plasma and/or a distribution of a chemical composition of a plasma, thereby adjusting the characteristics of a reaction used to process a substrate. The distribution of the density and/or the chemical composition are controlled by adjusting the geometry of recombination surfaces that are in contact with the plasma and which thereby stimulate the recombination of ions and electrons in particular regions of the plasma. For example, a recombination member (502) having a predetermined geometry can be provided in order to adjust the plasma density and chemistry in one or more local regions. In addition, plasma density can be adjusted by providing a conductive shield (1002) to reduce the coupling of RF power to particular regions of the plasma, thereby reducing plasma density in these regions. By adjusting the distribution of the density and chemical composition of a plasma, uniformity of a plasma processes (e.g.
    Type: Grant
    Filed: May 9, 2000
    Date of Patent: January 15, 2002
    Assignee: Tokyo Electron Limited
    Inventor: Wayne L. Johnson
  • Patent number: 6326574
    Abstract: A sleeve means is described. The sleeve means comprises a round plane and ring-shaped side adjacent to the round plane. The round plane has a central hole and six periphery holes thereon. The central hole and six peripheral holes respectively correspond to a central opening and six screw holes of a heater adapter flange used in Gasonics L3510 (trademark) etcher. The sleeve means could be jacketed onto the heater adapter flange for dispersing the stress on and reducing deformation of the heater adapter flange when the heater adapter flange is mounted on the chamber of the etcher.
    Type: Grant
    Filed: September 21, 1999
    Date of Patent: December 4, 2001
    Assignee: Mosel Vitelic Inc.
    Inventors: Chi-Shu Huang, Chia-Lin Yeh
  • Patent number: 6320157
    Abstract: The present invention relates to a corona station for the preliminary processing of a strip material. The corona station includes at least one electrode (18) connected to a high-voltage power supply through connection means, a housing containing at least partially the electrode (18) and the connection means, and at least one cylindrical counter-electrode (17), wherein the strip of material (16) does not rest on the whole surface of said counter-electrode (17).
    Type: Grant
    Filed: June 10, 2000
    Date of Patent: November 20, 2001
    Inventors: Fritz Bloss, Klaus Dippmann
  • Patent number: 6303895
    Abstract: A method and apparatus for controlling a temperature of a wafer during processing such as in a gas plasma or nonplasma environment wherein a wafer is positioned on a chuck. The wafer is heated and a pressurized gas is introduced into a space between the wafer and the chuck such that the pressurized gas transfers heat from the wafer to the chuck. Pressure of the pressuried gas is automatically varied such that heat transfer between the wafer and the chuck is varied in response to a difference between an actual wafer temperature and a desired wafer temperature to maintain the desired wafer temperature.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: October 16, 2001
    Inventors: Anwar Husain, Hamid Noorbakhsh
  • Patent number: 6297468
    Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber of an inductively coupled plasma reactor which processes a semiconductor wafer in the vacuum chamber, the reactor having a gas supply inlet for supplying processing gases into the vacuum chamber, the coil antenna including plural concentric spiral conductive windings, each of the windings having an interior end near an apex of a spiral of the winding and an outer end at a periphery of the spiral of the winding, and a common terminal connected to the interior ends of the plural concentric spiral windings, the RF power source being connected across the terminal and the outer end of each one of the windings.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: October 2, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Xue-Yu Qian, Arthur H. Sato
  • Publication number: 20010019040
    Abstract: A discharge tube for a local etching apparatus has a portion positioned within a waveguide which is for the generation of plasma, the said portion being tapered so as to be divergent toward an orifice side of the discharge tube. Even in the event a maximum field strength position of a standing wave in the waveguide should be deviated due to a change in microwave transmission characteristic of the material of the discharge tube or a change in the position of a plunger under the influence of heat, the maximum field strength position lies somewhere in the vicinity of a wall surface of the tapered portion, so that a supplied gas is converted to plasma stably in a short time. When the discharge tube is to be cooled, the cooling can be done effectively with a cooling gas which is cooled by adiabatic expansion while passing through the tapered portion.
    Type: Application
    Filed: February 23, 2001
    Publication date: September 6, 2001
    Inventors: Michihiko Yanagisawa, Tadayoshi Okuya
  • Patent number: 6277659
    Abstract: A substrate removal approach involves sensing acoustic energy in a semiconductor device as a function of substrate thickness in the device as substrate is being removed. According to an example embodiment of the present invention, a semiconductor chip having substrate at a back side that is opposite circuitry at a circuit side is analyzed. Some or all of the substrate in the back side of the semiconductor chip is removed, and a thinned region having a bottom area is formed. A laser is directed to the bottom area, and a thermal parameter characterizing target circuitry in the device is detected in response to the laser. The detected parameter is used and an indication of the remaining substrate thickness between the bottom area and the circuitry is determined. In response to the indicated thickness, the substrate removal process is controlled, making possible effective control of the substrate removal process.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: August 21, 2001
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Rama R. Goruganthu, Jeffrey D. Birdsley, Michael R. Bruce, Brennan V. Davis, Rosalinda M. Ring
  • Patent number: 6268582
    Abstract: An ECR plasma CVD apparatus includes a cavity for producing an ECR plasma, a vacuum chamber connected to the cavity, a base plate holder for holding a base plate or substrate, an electrode plate, and a high frequency applying device for applying a high frequency current to the electrode plate. The electrode plate is disposed on a side opposite to the cavity with the base plate therebetween. The base plate is arranged parallel to the electrode plate with a predetermined space therebetween to generate an electrostatic coupling in the vacuum chamber. A high frequency current is applied to the electrode plate, so that the RF bias can be uniformly applied to the surface of a non-conductive base plate without contacting to thereby uniformly form a CVD membrane thereon.
    Type: Grant
    Filed: February 11, 2000
    Date of Patent: July 31, 2001
    Assignee: Shimadzu Corporation
    Inventors: Noritaka Akita, Satoko Ishii
  • Patent number: 6252239
    Abstract: The present invention is directed to semiconductor chip analysis involving evaluation of a thickness of material in the chip, for example, as the chip is being thinned. According to an example embodiment of the present invention, a semiconductor die having a buried insulator (BIN) layer between a circuit side that is opposite a back side is analyzed. Light is directed at a selected area at the back side that is over a portion of material that has been reduced in thickness relative to the thickness of an unaltered die. The light has sufficient intensity to pass through the BIN layer and sufficient photon energy to cause the generation of electron-hole pairs in the die on the side of the BIN layer opposite the back side of the die. The electron-hole pairs generate an electrical output from the semiconductor die that is monitored and used to evaluate the thickness of the material.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: June 26, 2001
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Rama R. Goruganthu, Richard Blish, II