Abstract: A tool for making retroreflective articles comprises (a) a substrate comprising a patterned surface comprising an array of microstructured retroreflective elements and (b) a welding seam through at least a portion of the array. An optically degraded area adjacent the welding seam on the patterned surface has a width of about 400 ?m or less.

Abstract: A direct metal laser melting (DMLM) system for enhancing build parameters of a DMLM component includes a confocal optical system configured to measure at least one of a melt pool size and a melt pool temperature. The DMLM system further includes a computing device configured to receive at least one of the melt pool size or the melt pool temperature from the confocal optical system. Furthermore, the DMLM system includes a controller configured to control the operation of a laser device based on at least one build parameter.

Abstract: A glow plug (100) includes: a housing (130) having a metal shell (110) and a cap unit (120); and a heater unit (150). A coupling member (180) is joined with the housing (130) and is also joined with the heater unit (150) at its edge portion (188), so as to enable the heater unit (150) to move along an axis line O and couple the heater unit (150) with the housing (130). When the edge portion 188 of the coupling member 180 is irradiated with a laser, at least part of the edge portion (188) melted by laser welding fills a gap (50) between the coupling member (180) and the heater unit (150) to form a welded part (210). As a result, even when there is a gap prior to welding, the weld strength between the coupling member (180) and the heater unit (150) can be maintained.

Abstract: A laser welding machine includes: an elevator that is capable of sliding an elevating platform; a pressing actuator that is fixed to the elevating platform at a base part of the pressing actuator and has a tip slidably connected to the base part and pressing a conductive upper terminal toward a conductive lower terminal; a laser oscillator; a machining optical device that is fixed to the elevating platform and has a lens to focus the laser light emitted from the laser oscillator; a position detector that detects a vertical positioning of the pressing actuator; a counter that receives an output of the position detector and delivers position information; and a control circuit that controls, based on the received signal from the counter, the elevator, the pressing actuator, and the machining optical device, and controls operation of the laser oscillator.

Abstract: A tailored blank for hot stamping includes a welded portion formed by butt-welding a first aluminum-plated steel sheet and a second aluminum-plated steel sheet, an Average Al concentration of a weld metal in the welded portion is in a range of 0.3 mass % to 1.5 mass %, an Ac3 point of the weld metal is 1250° C. or lower, and furthermore, an aluminum layer formed during the butt-welding is present on a surface of the welded portion.

Abstract: Provided is a method of manufacturing a superconducting accelerator cavity in which a plurality of half cells having opening portions (equator portions and iris portions) at both ends thereof in an axial direction are placed one after another in the axial direction, contact portions where the corresponding opening portions come into contact with each other are joined by welding, and thus, a superconducting accelerator cavity is manufactured, the half cells to be joined are arranged so that the axial direction thereof extends in a vertical direction; and concave portions that are concave towards an outer side are also formed at inner circumferential surfaces located below the contact portions of the half cells positioned at a bottom; and the contact portions are joined from outside by penetration welding.

Abstract: A laser welding tool comprises a first and a second tool part for fixing a first welding article to a second welding article. The two welding articles are arranged at least partially between the two tool parts. The second tool part comprises at least two partial elements which are displaceable independently of one another toward the first tool part for pressing the second welding article against the first welding article.

Abstract: A method having a step of heating a mass forming a braze. Before the heating step, the method includes steps of arranging the mass and the member on the support. In particular, it includes a step of positioning the mass on the support and a step of applying a first compressive force on the mass so as to compress said mass against the support, the intensity of the first force increasing up to a predetermined first value chosen so as to flatten the mass. Next, the method includes a step of positioning the member on the flattened mass and a step of applying a second compressive force to the member so as to compress said member against the flattened mass and the support, the intensity of the second force increasing up to a second predefined value, the second predefined value being lower than the first predefined value.

Abstract: A device for laser processing, in which the device includes: a laser including a resonator, the resonator being configured to generate a laser beam with a predetermined caustic during operation of the device; and an optical element to transform a laser beam generated by the resonator into a transformed laser beam having an annular intensity distribution in a plane perpendicular to a propagation direction of the transformed laser beam during operation of the device, in which the annular intensity distribution extends along the propagation direction of the transformed laser beam, and has, at a minimum diameter of a caustic of the transformed laser beam, a beam radius and a ring width corresponding to 50% of a maximum beam intensity in a radial direction of the transformed laser beam, and a ratio of the ring width to the beam radius is less than 0.6.

Abstract: A resin-metal composite sealed container having a heat seal part using a heat-sealing resin, between an end part of a first metal foil and an end part of a second metal foil, and a metallically sealed part with a weld bead, on the end face outside the heat sealed part of the first metal foil and the second metal foil. The resin-metal composite sealed container, wherein the melting point of the metal constituting the metal foil is higher by 300° C. or more than the thermal decomposition temperature of the heat-sealing resin, the specific gravity of the metal constituting the metal foil is 5 or more, and the weld bead is formed by a laser welding.

Abstract: A dual-weave welding system is disclosed. The system may have a first welding device configured to create a weld joint in a gap between two or more work pieces by moving a first welding component along a first weaving path. The system may also have a second welding device configured to create the weld joint in the gap by moving a second welding component along a second weaving path. The system may further have a controller that sends commands to control the movement of the first welding device and the second welding device.

Abstract: In a joining structure of a lid box according to an embodiment of the invention, a joining area where a joining surface of a joining portion of a side outer panel faces a joining surface of a joining portion of the lid box includes a first area where the joining surfaces come into contact with each other and are supposed to be subjected to spot-welding and a second area where the joining surfaces are separated from each other by a predetermined gap and are supposed to be subjected to laser-welding, and the spot-welding is performed on the first area or the laser-welding is performed on the second area. For that reason, since the joining states respectively suitable for the spot-welding and the laser-welding are realized, sufficient welding quality is ensured in both the spot-welding and the laser-welding.

Abstract: A method and a device for the material-fit connection of an optical element to a frame are disclosed.

Abstract: The invention relates to a method for joining a composite sheet to a metallic substrate, wherein the composite sheet has at least one metallic top layer and at least one non-metallic layer which consists of a plastic material, wherein an opening is introduced into the composite sheet, and wherein at least one joining element is provided which is inserted into the opening of the composite sheet. A method for joining a composite sheet to a metallic substrate with process reliability and of specifying a corresponding structure is achieved by forming the joining element as a metallic sleeve, wherein the metallic sleeve is deformed, so that it joins together with the composite sheet in a form-fit and force-fit manner, and wherein the metallic sleeve is firmly bonded to the substrate with the end pointing towards the substrate using a filler material, wherein the filler material is arranged inside the sleeve.

Abstract: A welding method, in particular a tack welding method for connecting two components, preferably two components of a fuel system, wherein the regions, of the two components that are to be connected to one another are each heated, and each at least partially melted with a first energy pulse. The partially melted, regions of the two components are connected to one another through the formation of a welding seam. Preferably, after the hardening of the welding seam, a further energy pulse is directed onto the welding seam, with the stipulation that only a midsection of the welding seam is again melted.

Abstract: According to one aspect of the invention, a method for assembling a turbine includes placing a middle layer between a first and second outer member, wherein the middle layer includes a non-continuous layer of material and the first and second outer members each include a member of continuous material and welding a primary joint between the middle layer, first outer member and second outer member, the primary joint extending through the first outer member, the middle layer and at least a portion of the second outer member. The method also includes welding a secondary joint between the middle layer and first outer member, the secondary joint extending through the first outer member and at least a portion of the middle layer.

Abstract: A method of bonding a conductive material to stainless steel includes: a first step of applying a conductive paste to a surface of a base plate made of the stainless steel; and a second step of removing, in an area located within the surface of the base plate and covered with the conductive paste, a part of a passivation film on a surface of the stainless steel without allowing a base material of the stainless steel of the base plate to come into contact with air. The removing of the passivation film is achieved, for example, by irradiation of laser light.

Abstract: A pressure resistant drop tip nozzle assembly for an injection molding machine having a nozzle body with a nozzle passage extending axially through said nozzle body between a nozzle inlet and a nozzle outlet. The assembly includes a drop tip which has a body connected to the nozzle outlet of said nozzle body. The drop tip has a drop tip bore extending between a drop inlet located adjacent said nozzle outlet body and a drop outlet. A tapered drop passage located at said drop outlet defines a resin flow aperture where resin leaves said drop tip. An internal heating insert is positioned within said drop tip bore. The drop tip body is connected to the nozzle body via a mechanical connection such as screw threads. A reinforcing weld preferably via a continuous laser weld is provided between said drop tip body and said nozzle body.

Abstract: A laser system includes a laser-active solid and a heat sink. The heat sink is thermally coupled with the laser-active solid. The laser-active solid and the heat sink are joined together by at least one of direct bonding or laser welded with one another via at least one weld location.

Abstract: A welded portion (1) formed at a joint between a plurality of steel plates (10) is formed of a plurality of nuggets (11) arranged along a virtual closed curve (12), and when the thickness of the thinnest steel plate (10) of the steel plates (10) is denoted by t, the diameter d of each nugget (11) is 3 ?t or less, and the pitch p between adjacent nuggets is 2 d or more but no more than 5 d, and the number of nuggets is three or more.

Abstract: A battery container 10 includes a case member 1, one side of the case member 1 being opened, and a closing member 2 for closing the opening. Further, a material-shortage section 24 is formed near a welding section 13, the case member 1 and the closing member 2 being brought into contact with each other and welded in the welding section 13 by irradiating the welding section 13 with a welding beam. Further, the case member 1 is welded with the closing member 2 so that the welding section 13 reaches the material-shortage section 24. Note that a width of the material-shortage section 24 in a welding beam irradiation direction may be equal to or greater than one third of a fusion depth of the welding section 13.

Abstract: A method for producing a hollow valve of an internal combustion engine may include providing a hollow valve stem, a valve cone, and a valve bottom; pushing the valve cone over the valve stem via a press fit, wherein the valve cone includes an outer surface transitioning to the valve stem to define a testing surface; and welding the valve cone to the valve stem via at least one of a laser beam and an electron beam, wherein the welding occurs such that no melting of the outer surface in the region of the testing surface of the valve cone occurs.

Abstract: A metal static gasket and method of construction thereof is provided. The gasket includes at least one metal layer. At least one of the metal layers has opposite sides with at least one through opening extending through the opposite sides, with the through opening being configured to register with an opening to be sealed. At least one metal layer of the gasket has least one raised annular seal bead extending adjacent the through opening. A plurality of protrusions extend outwardly from at least one of the opposite sides, wherein the plurality of protrusions are formed from separate pieces of metal from the at least one metal layer and are individually fixed to the at least one metal layer via separate bond joints.

Abstract: There are provided a flux-cored wire for welding different materials, a method for laser welding of different materials and a method for MIG welding of different materials which can improve tensile shear strength of a welded joint portion and peeling strength of a welded portion interface in welding aluminum or an aluminum alloy material and a steel material. The flux-cored wire has a cylindrical sheath comprising an aluminum alloy which contains Si in an amount of 1.5 to 2.5% by mass and Zr in an amount of 0.05 to 0.25% by mass, with the remainder being aluminum and inevitable impurities, and a flux filling inside this sheath and containing cesium fluoride in an amount of 20 to 60% by mass, and the packing fraction of the flux being 5 to 20% by mass of the total mass of the wire.

Abstract: According to one aspect of the invention, a method for in situ repair of a turbine part is provided. The method includes the steps of accessing the turbine part while assembled to other turbine components, wherein the turbine part includes a region with a structural flaw near a hole in the turbine part, and wherein the hole is configured to flow a cooling fluid. The method also includes welding the structural flaw without performing a heat treatment of the turbine part, wherein welding the structural flaw includes laser welding that maintains a structure of the region.

Abstract: A welding process, welding system and welded article are disclosed. The welding process includes generating a first beam from a stationary fusion apparatus and generating a second beam from a rotatable fusion apparatus. The first beam and the second beam form a weld in an article. The welding system includes a stationary fusion apparatus and a rotatable fusion apparatus directed at an article to be welded, the stationary fusion apparatus and rotatable fusion apparatus being arranged and disposed to form a single weld in the article. The welded article includes a first element welded to a second element, the welded article having a decreased root reinforcement, in an inaccessible region, from that of a hybrid stationary fusion apparatus.

Abstract: A method is provided for producing a body part of a vehicle. The method includes, but is not limited to providing a first profile part with at least one first welding flange and with a first opening as well as a second profile part with at least one third welding flange. The welding flange is at least partially arranged on the third welding flange subject to the formation of an at least partially closed form of the body part. The first welding flange and the third welding flange are arranged within the at least partially closed form. A first laser beam is guided through the first opening onto the first welding flange subject to the formation of at least one first laser weld seam between the first welding flange and the third welding flange.

Abstract: A laser processing system includes a laser processing head, a powder supply device, and a controller. The powder supply device supplies powder to the laser processing head. The laser processing head includes: a laser emission unit which irradiates a workpiece with laser light; and a powder supply unit which receives the powder supplied from a powder supply device to the laser processing head, and can supply the powder to a laser spot on the workpiece. The powder supply unit includes: a powder discharge unit which can discharge the powder toward the laser spot on the workpiece; and a powder-supply control mechanism which controls the amount of the powder to be supplied to the powder discharge unit, by distributing to the powder discharge unit at least a part of a flow of the powder supplied from the powder supply device. The controller controls the distributing by the powder-supply control mechanism.

Abstract: The present invention relates to a method for assembling a circuit carrier with a housing component and furthermore to an optical unit for emitting and/or receiving radiation that is fabricated using this particular method of assembling and aligning the circuit carrier with the housing component. The method comprises the following steps: providing said circuit carrier, wherein on said circuit carrier there is arranged at least one electronic component, and providing said housing component having at least one first opening; aligning said circuit carrier in a way that said electronic component is aligned with respect to said first opening in the housing component, wherein the electronic component is directly used as a fiducial for its own position on the circuit carrier; fixing the circuit carrier at the housing component.

Abstract: A plating layer 4 is formed on a surface of a battery cover 3, and a peripheral edge part 37b of a cover case 37 is arranged on an upper surface of the plating layer 4. A welding part 40 is formed at a tip part of the peripheral edge part 37b. The welding part 40 includes a melted part 41 in which the tip of the peripheral edge part 37b is melted, and an elution part 42 flowing from the tip onto the plating layer 4, and the melted part 41 and the elution part 42 are welded to the plating layer 4 in the upper surface of the plating layer 4.

Abstract: Disclosed is a method for affixing a metal cladding to a metal base. The method includes: heating the metal cladding and a surface of the metal base with a heating device to create a molten metal pool having molten metal cladding layered upon molten metal base material in the metal base; stabilizing a temperature gradient of the molten metal pool with a laser beam directed into the molten metal pool; and cooling the molten metal pool to affix solidified cladding to the metal base.

Abstract: A method for beam welding a multi-sheet work stack includes positioning a first sheet adjacent to a second sheet, and positioning a third sheet adjacent to the second sheet such that a single common welding interface is defined. An energy beam is directed onto the interface until a fusion weld forms along the interface. The third sheet may define a flange or a tab portion. The flange portion may be placed in direct contact with the first sheet along the interface, while the tab portion may be inserted into a slot of the second sheet to contact the first sheet at the interface. The beam may be a laser or ion beam. The lower melting temperature sheet may be positioned farther from the source of the energy beam than the other sheets. The welded assembly may be a battery module, with the sheets being an interconnect member and battery tabs.

Abstract: A method for preparing a heat insulating vessel comprises: providing a container comprising an outer wall, an inner wall, an interlayer between the outer wall and the inner wall, and an orifice in the outer wall; covering the orifice with a sealing piece; evacuating air through the orifice so as to create a vacuum between the outer wall and the inner wall; and sealing the orifice with the sealing piece by laser welding to provide the heat insulating vessel.

Abstract: A production method of rotary electric machines is provided that can laser weld the leading end parts of a plurality of electrical conductors projecting from respective slots with high joint strength. A production method of rotary electric machines that produces a rotary electric machine by joining, by way of laser welding, leading end parts 41 of a plurality of electrical conductors 40 inserted in respective slots 2a provided in a stator core 2 and projecting from the respective slots 2a, includes the steps of matching and arranging the leading end parts 41 of two adjacent electrical conductors 40; and joining the leading end parts 41 of the two adjacent electrical conductors 40 by irradiating a laser onto the two adjacent electrical conductors 40 from a direction sloped at an angle ? relative to a joining face X of the leading end parts 41 of the two adjacent electrical conductors 40.

Abstract: A pressure sensor includes a socket portion and a nut portion which are integrally molded with resin, a screw portion which is tightly fixed to a side wall of an opening in a concave part of the nut portion by adhesive, and a sense element which is fixed to the screw portion and is disposed in the concave part of the nut portion. The socket portion, the nut portion and the screw portion constitute a package. A through hole introducing the pressure measurement target liquid is formed in the screw portion. An external lead-out terminal is fixed to the sense element. The external lead-out terminal passes through the through hole on a base of the concave part of the nut portion, and is tightly fixed to the socket portion with adhesive. The external lead-out terminal is a connection terminal to be connected with external wiring.

Abstract: This disclosure relates to verifying a seam quality during a laser welding process. In certain aspects, a method includes detecting, in a spatially resolved manner, a first amount of radiation emerging from a workpiece in a first wavelength range, determining a first geometric parameter of a seam characteristic based on the first amount of radiation detected in the first wavelength range, detecting, in a spatially resolved manner, a second amount of radiation emerging from the workpiece in a second wavelength range, the second wavelength range being different than the first wavelength range, determining a second geometric parameter of the seam characteristic based on the second amount of radiation detected in the second wavelength range, comparing the first and second geometric parameters to respective reference values or to respective tolerance intervals to provide respective comparison results, and logically combining the respective comparison results to verify the seam quality.

Abstract: Hybrid welding apparatuses include a laser that produces a leading laser beam, and, an arc welder that produces a trailing backhand weld arc, wherein the leading laser beam and the trailing backhand weld arc are directed towards a common molten pool, and wherein the trailing backhand weld arc trails the leading laser beam as the leading laser beam progresses in a weld direction.

Abstract: A method for welding two metal parts from aluminum alloys with the steps: melting of the metal parts to be joined in a weld region through an energy input by means of a laser beam with the formation of a weld seam, smoothing the surface of the weld seam through a further energy input with partial melting of the weld seam in the region of the surface, wherein the further energy input is a defocused laser beam, of which the focal point is positioned in the beam direction in front of or behind the surface of the weld seam, wherein the defocused laser beam and the surface normal of a surface of the two metal parts to which the laser beam is applied, incorporate an angle of greater than or equal to 5 degrees, and a connecting arrangement welded with this method.

Abstract: A guide wire includes an elongated wire body exhibiting flexibility, a distal side coating layer that covers a distal portion of the wire body and is made of a resin material, and a tubular member through which the wire body passes and possessing a distal portion positioned in the vicinity of a proximal portion of the distal side coating layer. A plurality of melted portions which are concavely deformed toward the wire body side by melting are formed in the tubular member.

Abstract: Provided is a laser welding process, including: emitting and propagating a laser beam having a diameter of between 30 pm and 1.5 mm along a first optical axis; refracting said laser beam including deviating the faster beam along a second optical axis that is different to said first optical axis; and moving the laser beam simultaneously with said refracting step, comprising rotating said laser beam in relation to an axis of rotation substantially parallel to said first optical axis maintaining the arrangement of said second optical axis constant with respect to said first optical axis, wherein said moving step, said second optical axis is moved in a feed direction so as to execute a helicoidal weld bead, and said rotation is performed at a speed of between 10 Hz and 500 Hz, and in that said laser beam has a diameter of between 30 pm and 1.5 mm.

Abstract: The invention provides products of manufacture, e.g., biomaterials and implants, for cartilage maintenance and/or formation in-vivo, in-vitro, and ex-vivo, using nanotechnology, e.g., using nanotube, nanowire, nanopillar and/or nanodepots configured on surface structures of the products of manufacture.

Abstract: A superconducting accelerating cavity production method with which a high-quality superconducting accelerating cavity can be produced with a compact device configuration and at low cost. The method of producing a superconducting accelerating cavity (1) includes arranging, in an axial direction (L), a plurality of half-cells (5) having openings at both ends in the axial direction and joining the openings to one another by welding. The half-cells (5) are joined by welding with a laser beam from the inside of the superconducting accelerating cavity (1) in which a vacuum atmosphere is created.

Abstract: A method of modifying an end wall contour is provided. The method includes creating a weld pool using a laser, adding a metal or a ceramic powder or a wire filler to the melt pool and modifying the part of the turbine in a manner that results in a change of about 0.005 to about 50 volume percent in the part of the turbine. The weld pool is created on a turbine component and contains molten metal or ceramic derived as a result of a heat interaction between the laser and the turbine component.

Abstract: A welding arrangement and a welding process for forming a weld seam between two edge portions, wherein the edge portions form a Y joint having a root portion and a bevel portion, said root portion being welded by a hybrid laser electric arc welding process including directing a laser beam and an electric arc in a single interaction zone of plasma and molten metal. A hybrid laser electric arc welding head and welding submerged arc welding head are arranged on a common carrier structure for welding the Y joint.

Abstract: Assuming that a direction in which a first member and a second member are arranged is a first direction and a direction orthogonal to the first direction is a second direction, a welding structure includes: a pressure fit portion; a first cavity; a second cavity; a first weld bead formed between the first cavity and an end of a joining part of the first member and the second member on one side in the second direction by welding the first member and second member while the second cavity is communicated with outside; a second weld bead formed between the second cavity and an end of the joining part on the other side in the second direction; and a cutout groove communicating between the first cavity and the second cavity.

Abstract: In a direct metal deposition system which builds up a metallic overlay on a substrate by moving the substrate relative to a laser in a metallic powder feed, the laser power is adjusted for successive layers by sensing the weld pool in a plurality of selected points in each layer and adjusting the power during successive layers to maintain a weld pool that corresponds to those achieved during deposition of a lower optimal layer. This compensates for heating of the substrate resulting from the deposition which tends to increase the pool size or temperature in the higher layers.

Abstract: An apparatus forms a sheet into a beam having four exterior walls and a common center leg extending between an opposing two of the walls. The apparatus includes a roll former forming the sheet into the beam cross section, a welding station with top and bottom laser welders, and a weld box fixture having inwardly-biased external mandrels (biased by actuators) and outwardly-biased internal split mandrels (biased by springs) that interact to hold a desired shape of the beam in the weld fixture, and also includes a sweeping unit and cutoff device. By this arrangement, the internal and external mandrels, in combination with a bias of the actuators and springs, control a shape of the beam by flexure and movement of material of the sheet when in the weld box fixture during a welding process of the welder.

Abstract: A welding method of welding a cylindrical stiffening member to an outer circumference of a superconducting accelerator tube body uses a laser beam in a process of manufacturing a superconducting accelerator tube. The laser beam is configured such that a distribution profile of energy density on an irradiated face to which the laser beam is irradiated is a Gaussian distribution profile having a peak section, and the energy density of the peak section is 5.8×105 W/cm2 or more.

Abstract: An apparatus for forming at least one three-dimensional article by fusing parts of a powder bed layer-wise. The apparatus comprising a powder distributor and an energy beam for fusing the powder layer. Said powder distributor comprises a first part being an elongated rod provided movable at a predetermined distance above the powder bed and with its central axis in parallel with a top surface of said work table and second part being a metal foil having at least a first and a second opposite edge portions. Said metal foil is provided between said elongated rod and said work table, said first and second opposite edge portions are attached to said elongated rod so that a distance between said first and second edge portions is smaller than the distance between said first and second edge portions of said metal foil when said metal foil is in a flat position.

Abstract: A process for welding a component in which a recess is filled by welding tracks is provided. The process includes providing a recess with a contour which delimits an outer upper surface of the component with respect to the recess. The welding tracks are laid such that the welding tracks also reach the surface outside a contour of the recess and that a plurality of welding layers are used in order to fill the recess until a last layer protrudes completely beyond the surface.