Fuel Injector Or Burner Patents (Class 239/533.2)
  • Patent number: 8146839
    Abstract: A fuel injection device for an internal combustion engine includes a housing and a valve element which is arranged in the housing. The valve element interacts, in the region of a fuel outlet opening, with a valve seat. The valve element is embodied by at least one first part and at least one second part which are coupled to one another by means of a hydraulic coupler. The hydraulic coupler has a coupling chamber which is delimited at least partially by a sleeve which is guided on the first part of the valve element. Additionally a guide element guides an end region of the first part of the valve element, which end region being oriented toward the second part of the valve element.
    Type: Grant
    Filed: January 12, 2007
    Date of Patent: April 3, 2012
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Braun, Dirk Vahle, Martin Katz, Alexander Wernau
  • Publication number: 20120074243
    Abstract: A pressure atomizing nozzle for injecting fuel includes an inlet housing configured to thermally isolate the interior space from external conditions and to remain relatively cool under operation so as to substantially eliminate heat soak back from the inlet housing to the interior space thereof after operation. First and second coolant conduits cool the nozzle tip region actively during operation and passively after operation. A cooling air jacket is configured to thermally isolate inboard components from exterior conditions, to provide clean air during operation to the nozzle tip region for diluting carbon to reduce carbon deposits in the nozzle tip region and for cooling the same, and to provide passive cooling to the nozzle tip region after operation.
    Type: Application
    Filed: September 28, 2011
    Publication date: March 29, 2012
    Applicant: Delavan Inc
    Inventors: Lev Alexander Prociw, Kevin E. Thompson, Steve J. Myers
  • Patent number: 8136745
    Abstract: The object of the invention is to provide a fuel injection nozzle with which occurrence of cavitation erosion due to occurrence of separation of fuel flow near the needle valve and injection holes is suppressed and variation in fuel injection characteristic is reduced, a method of machining injection holes, and an apparatus therefore to attain the object. An insert tool shaped like the needle valve or an insert tool having a conical surface similar to the needle valve and a groove or grooves are on the conical surface to introduce abrasive fluid to the injection holes, is inserted in the central hollow of the nozzle body when performing abrasive fluid flowing processing to round entrance corners of the injection holes, and the processing of each of the injection holes is stopped when flow rate of abrasive fluid flowing out through relevant injection hole reaches a predetermined value.
    Type: Grant
    Filed: June 29, 2007
    Date of Patent: March 20, 2012
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventor: Takashi Kaneko
  • Publication number: 20120061491
    Abstract: A fuel injector for a common rail fuel system includes a common rail inlet port fluidly connected to a high pressure common rail, and a cooling inlet fluidly connected to an output from a lower pressure fuel transfer pump. The cooling fluid circulates internally through the fuel injector to cool a single pole solenoid via both internal and peripheral cooling passages. In order to accommodate a small spatial envelope while providing superior performance, a thin insulating layer may separate the solenoid coil winding from an inner pole piece, and small flux gap clearances may permit a flux carrying portion of the injector body to be a portion of the single pole solenoid assembly.
    Type: Application
    Filed: November 15, 2011
    Publication date: March 15, 2012
    Applicant: CATERPILLAR INC.
    Inventors: Jayaraman K. Venkataraghavan, Stephen R. Lewis, Shriprasad Lakhapati, Avinash R. Manubolu, Nadeem N. Bunni
  • Publication number: 20120047902
    Abstract: A fuel delivery system for a turbine engine has at least one fuel injector having an upstream orifice arrangement that produces a first pressure drop of flowing fuel and a downstream orifice arrangement that produces a second pressure drop of the flowing fuel. The upstream orifice arrangement or the downstream orifice arrangement includes a nonecylindrical orifice.
    Type: Application
    Filed: November 3, 2011
    Publication date: March 1, 2012
    Inventor: Richard S. Tuthill
  • Patent number: 8123150
    Abstract: A nozzle is provided and includes a circuit by which fuel is delivered to a nozzle part and a valve, interposed between the circuit and the nozzle part and upon which the fuel impinges, an opening and closing of the valve being passively responsive to a fuel pressure in the circuit such that the valve thereby modulates a size of an area through which a corresponding quantity of the fuel flows from the circuit to the nozzle part.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: February 28, 2012
    Assignee: General Electric Company
    Inventors: Abdul Rafey Khan, Joseph Citeno, Christian Xavier Stevenson, Baifang Zuo
  • Publication number: 20120043393
    Abstract: A fuel injector configured to inject a predetermined volume of fuel, such as heavy fuel oil, is disclosed. The disclosed injector includes an injector body that defines a fuel inlet, a fuel passageway, and an orifice. The injector also includes a needle disclosed at least partially within the injector body. The needle is movable between a closed position where the needle blocks the orifice and an open position where the needle at least partially unblocks the orifice. At least the injector body and the needle define a nozzle chamber. The nozzle chamber is in communication with a high pressure fuel passageway and the orifice. The fuel passageway and nozzle chamber have a combined volume greater than the predetermined injection volume.
    Type: Application
    Filed: August 17, 2010
    Publication date: February 23, 2012
    Applicant: CATERPILLAR, INC.
    Inventors: Zhenyu Li, Alan Stockner
  • Publication number: 20120037719
    Abstract: A valve assembly for an injection valve has a valve body with a central longitudinal axis and a cavity with a fluid inlet portion and a fluid outlet portion, a valve needle axially movable in the cavity, the needle preventing a fluid flow in a closing position and releasing the fluid flow via a main fluid line in further positions, a member being fixedly associated to the needle and having a surface facing the outlet portion, a first chamber embodied in the cavity, a second chamber being part of the main line, and a one-way-valve which is hydraulically arranged between the first and second chamber to prevent a fluid flow through a first fluid path in a closing position of the one-way-valve and to release a fluid flow through the first fluid path between the first and second chamber in further positions of the one-way-valve.
    Type: Application
    Filed: April 14, 2010
    Publication date: February 16, 2012
    Inventors: Gianbattista Fischetti, Luigi Gargiulo, Marco Mechi, Ileana Romeo
  • Publication number: 20120037727
    Abstract: An injector for the metered ejection of a fluid, in particular fuel, has a housing and a plastic extrusion coating, which encloses the housing, and from which the housing protrudes at an upper housing end on the fluid inlet side and at a lower housing end on the fluid ejection side. To achieve a so-called “fording capability” of the injector, the peripheral separation point of the housing and the plastic extrusion coating, at the lower end of the plastic extrusion coating, is sealed, preferably with the aid of a sealing collar.
    Type: Application
    Filed: December 14, 2009
    Publication date: February 16, 2012
    Inventor: Ferdinand Reiter
  • Patent number: 8104698
    Abstract: In relation to injectors used for internal-combustion engines, it is important to decrease valve closing delay time and also the minimum injection quantity, while these are affected by remanent magnetism in the fixed core, surface tension of the fuel, etc. With reference to a fuel injection valve with a pipe-shaped member to enclose a fixed core and a movable part and further with coils and yokes to cover up the above pipe-shaped member, the anchor to drive the movable member has a plurality of through holes for fuel passage extending in the axial direction, while these through holes are arranged at a certain intervals in the circumferential direction, and projections formed to constitute a contacting surface to touch the fixed core arranged randomly in between the through holes.
    Type: Grant
    Filed: September 25, 2006
    Date of Patent: January 31, 2012
    Assignee: Hitachi, Ltd.
    Inventors: Masahiko Hayatani, Motoyuki Abe, Toru Ishikawa, Eiichi Kubota, Takehiko Kowatari
  • Patent number: 8100344
    Abstract: A fuel injector which may be employed in injecting fuel into an internal combustion engine. The fuel injector includes an injector body and a head body formed to be separate from the injector body. The head body has installed therein a fuel pressure sensor working to measure the pressure of fuel in the fuel injector and is joined detachably to the injector body. The fuel injector alternatively includes an injector body and a fuel pressure-sensing unit equipped with a fuel pressure sensor. The fuel pressure-sensing unit is installed detachably on the injector body. This structure provides enhanced productivity of the fuel injector and facilitate the ease of replacement of the fuel pressure sensor.
    Type: Grant
    Filed: April 15, 2009
    Date of Patent: January 24, 2012
    Assignee: Denso Corporation
    Inventors: Jun Kondo, Akitoshi Yamanaka
  • Patent number: 8100345
    Abstract: A needle is forced to open an injection hole by reducing a pressure of fuel in an injection control chamber to thereby inject fuel stored in a fuel storage, while the needle is forced to close the injection hole by increasing the pressure of fuel in the injection control chamber to thereby terminate injection of fuel from the injection hole. In a valve-closing stroke of the needle to close the injection hole, fuel pressure is supplied from a common accumulator to the fuel storage and the injection control chamber in such a manner that the pressure to supply fuel to the fuel storage is lower than that to supply fuel to the injection control chamber. In this way, a force acting on the needle toward the injection hole side can be increased in the valve-closing stroke, to thereby accelerate a valve-closing speed of the needle.
    Type: Grant
    Filed: July 21, 2005
    Date of Patent: January 24, 2012
    Assignees: Toyota Jidosha Kabushiki Kaisha, Denso Corporation
    Inventors: Yoshihiro Hotta, Yoshifumi Wakisaka, Kiyomi Kawamura
  • Patent number: 8100350
    Abstract: An injector includes a valve body, a needle valve, and a thermal expansion member. The valve body includes an internal space and a bottom portion having a nozzle hole. One end side of the space is covered with the bottom portion. The needle valve is accommodated in the space such that a fuel passage leading to the hole is formed between an inner surface of the valve body and an outer surface of the needle valve. The passage is opened or closed with respect to the hole by movement of the needle valve, so fuel injection is started or stopped. The inner surface of the bottom portion is opposed to a one end surface of the needle valve. The member is attached on the one end surface. The member is made of a material having a larger coefficient of thermal expansion than a material of the needle valve.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: January 24, 2012
    Assignee: Denso Corporation
    Inventors: Atsushi Oozono, Kazunori Suzuki
  • Publication number: 20120012680
    Abstract: A fuel injection device has therein a recovery channel provided in a first valve body, and a fuel channel provided in the first valve body and a second valve body. The fuel channel is opened by openings at a first end surface of the first valve body and a second end surface of the second valve body. One of the first end surface and the second end surface is provided with an end surface groove connected to the recovery channel. In the fuel injection device, the end surface groove is provided to enclose at least a part of the opening and is separated from the opening by a clearance, and one of the first valve body and the second valve body has a side surface groove extending in a circumferential direction at an outer periphery of the one of the first valve body and the second valve body.
    Type: Application
    Filed: July 11, 2011
    Publication date: January 19, 2012
    Applicant: DENSO CORPORATION
    Inventors: Naofumi Adachi, Tsukasa Yamashita
  • Publication number: 20120012681
    Abstract: A closed nozzle injector for injecting fuel at high pressure into the combustion chamber of an engine, is provided including a lower supply chamber positioned in the nozzle housing, an injector plunger including a lower guide sized to form a close sliding fit with a nozzle housing to guide the plunger during reciprocal movement, and a plurality of restriction orifices formed in the injector plunger and positioned about the injector plunger to restrict fuel flow from an upper supply chamber to the lower supply chamber. The lower guide is positioned axially between the lower supply chamber and the injection orifices.
    Type: Application
    Filed: July 15, 2011
    Publication date: January 19, 2012
    Applicant: CUMMINS INTELLECTUAL PROPERTIES, INC.
    Inventors: Lester L. PETERS, Vesa HOKKANEN, Corydon E. MORRIS, Marian TROCKI, Anthony A. SHAULL, Jeff HUANG
  • Publication number: 20120012679
    Abstract: A device for injecting fuel includes an electrodynamic drive having a movably situated coil, an inwardly opening needle which opens and closes injection holes on a valve seat, a connecting element which connects the needle to the movably situated coil, and a pressure chamber which is situated at the needle upstream from the valve seat and contains pressurized fuel.
    Type: Application
    Filed: November 27, 2009
    Publication date: January 19, 2012
    Inventors: Juergen Graner, Martin Maier, Guenther Hohl
  • Publication number: 20120006914
    Abstract: A high pressure fuel pipe construction for an internal combustion engine, such as a direct injection engine. A conduit for the fuel is open at each end and a ball having a throughbore is slidably positioned over one end of the conduit. A reinforcing sleeve is positioned inside the end of the conduit so that the sleeve extends entirely through the ball. The sleeve, ball and the end of the conduit are then brazed together to attach the ball and conduit together. A double chamfer is provided at one end of the ball throughbore to facilitate inspection of the brazing quality. Additionally, a loop is formed in the conduit and a dampener is attached to the loop.
    Type: Application
    Filed: September 20, 2011
    Publication date: January 12, 2012
    Applicant: Hitachi, Ltd
    Inventors: Harsha Badarinarayan, Akira Inoue, Takashi Yoshizawa, Atsushi Hohkita, Hiroaki Saeki, Hiroshi Ono, Masahiro Soma, William Harvey, Steven J. Miller, Su-Wei Sung
  • Patent number: 8087598
    Abstract: A nozzle module for an injection valve has a nozzle body with a recess with a wall, being operable to hydraulically couple the recess to a high pressure fluid circuit, a seal seat embodied on the wall, at least one nozzle needle arranged in an axially moveable fashion in the recess. The needle has a seat area with a sealing surface interacting with the seal seat to open and close the valve, respectively, and a supporting area, arranged radially outside and axially at a distance from the seat area and supporting the needle against the wall when the needle closes. The needle has at least one needle recess, which when the supporting area rests against the wall of the body recess, an area of the body recess facing axially away from the seat area is hydraulically coupled to an area of the body recess which axially faces the seat area.
    Type: Grant
    Filed: June 24, 2009
    Date of Patent: January 3, 2012
    Assignee: Continental Automotive GmbH
    Inventors: Uwe Leuteritz, Ferdinand Löbbering
  • Publication number: 20110309164
    Abstract: An injector for a fluid is provided, in particular for fuel, which has a valve housing, an intake nipple for the fluid disposed at one housing end, a nozzle body disposed at the other housing end, which has a valve seat surrounding a spray-discharge orifice, and a valve chamber disposed upstream therefrom, and a fluid-carrying pipe which extends in the valve housing and connects the valve chamber to the intake nipple. To achieve a connection of the fluid-carrying pipe to the valve chamber that is impervious to high operating pressures and is suitable in terms of production and convenient in terms of assembly, an axial blind hole which has an internal thread and is disposed at a radial offset to the housing axis of the valve housing, is formed in the nozzle body, and a fluid connection us established from the blind hole to the valve chamber.
    Type: Application
    Filed: November 12, 2010
    Publication date: December 22, 2011
    Inventors: Dietmar Schmieder, Thomas Sebastian
  • Patent number: 8074895
    Abstract: A fuel injection and mixing system is provided that is suitable for use with various types of fuel reformers. Preferably, the system includes a piezoelectric injector for delivering atomized fuel, a gas swirler, such as a steam swirler and/or an air swirler, a mixing chamber and a flow mixing device. The system utilizes ultrasonic vibrations to achieve fuel atomization. The fuel injection and mixing system can be used with a variety of fuel reformers and fuel cells, such as SOFC fuel cells.
    Type: Grant
    Filed: April 11, 2007
    Date of Patent: December 13, 2011
    Assignee: Delavan Inc
    Inventors: Chien-Pei Mao, John Short, Jim Klemm, Royce Abbott, Nick Overman, Spencer Pack, Audra Winebrenner
  • Publication number: 20110297760
    Abstract: A device for the discharge of urea solution into an exhaust gas conduit (40) includes an injection nozzle (2) with a conduit connection (14) for the supply of urea solution, and a nozzle head which is conductively connected thereto. The urea solution may be supplied to an exhaust gas flow in a finely distributed manner by way of the nozzle head. Furthermore, the device includes a receiver (42), which surrounds an opening (46) in the exhaust gas conduit wall (44) and which is designed for the tight bearing of the nozzle head and for the releasable fastening of the injection nozzle (2). Moreover, a spring is provided for the non-positive fit bearing of the nozzle head in the receiver (42).
    Type: Application
    Filed: November 18, 2009
    Publication date: December 8, 2011
    Applicant: GRUNDFOS MANAGEMENT A/S
    Inventors: Cheikh Diouf, Frédéric Supernat, Georges Maguin, John Jessen Gammelgaard
  • Publication number: 20110297753
    Abstract: Embodiments of injectors configured for adaptively injecting multiple different fuels and coolants into a combustion chamber, and for igniting the different fuels, are disclosed herein. An injector according to one embodiment includes a body having a first end portion and a second end portion. The injector further includes a first flow channel extending through the body, and a second flow channel extending through the body that is separate from the first flow channel and electrically isolated from the first flow channel. The first flow channel is configured to receive a first fuel, and the second flow channel is configured to receive at least one of a second fuel and a coolant. The injector further comprises a valve carried by the body that is movable between a closed position and an open position to introduce at least one of the second fuel and the coolant into a combustion chamber.
    Type: Application
    Filed: December 6, 2010
    Publication date: December 8, 2011
    Inventors: Roy E. McAlister, Roy E. McAlister, Melvin J. Larsen
  • Publication number: 20110290915
    Abstract: In a fitting process, a first pipe made of metal and a second pipe made of metal are fitted together such that an outer wall of the first pipe and an inner wall of the second pipe are opposed to each other. In a preheating process, the pipes are heated such that temperature of a fitting surface converges at a first temperature, which is lower than melting points of the pipes. In a welding process, the second pipe is irradiated with a laser to heat the pipes such that the temperature of the fitting surface converges at a second temperature, which is equal to or higher than the melting points; a vicinity of the fitting surface is melted to produce a weld penetration part; and the pipes are joined together to form a pipe joint product. An output and irradiation time of the laser in the welding process are set, so that the second temperature becomes such a temperature that a leading end of the penetration part is located within thickness of the first pipe.
    Type: Application
    Filed: May 31, 2011
    Publication date: December 1, 2011
    Applicant: DENSO CORPORATION
    Inventors: Koichi SUGIYAMA, Hisatoshi Tsukahara, Shinichirou Nezaki, Makoto Takeuchi, Mitsuya Suzuki
  • Publication number: 20110284667
    Abstract: A jet needle has a front face turned away from an injection opening. An injector assembly has a chamber within the body adjoining the front face, a throttle module arranged in the chamber having a fluid supply chamber being hydraulically coupled to the fluid inlet, a control space hydraulically coupled to the fluid supply chamber via an inlet throttle, and a valve chamber hydraulically coupled to the control space via an outlet throttle for accommodating a valve that is designed to lead fluid into a fluid return line arranged in a control module. There are precisely two sealing edges designed between the throttle module and the injector body and/or the control module by which additional hydraulic couplings of the fluid supply chamber to the control space and the valve chamber are cut off. A third sealing edge is designed between the injector body and the control module.
    Type: Application
    Filed: January 25, 2010
    Publication date: November 24, 2011
    Inventor: Alexander Kuschel
  • Publication number: 20110284666
    Abstract: According to a laser welding method, an inert gas injection process and welding process are performed. In the inert gas injection process, inert gas is injected into an inside of a first metal pipe; and air inside the first pipe is discharged into the outside. In the welding process, a second metal pipe is irradiated with a laser from radially outward of the second pipe; metal is melted with a penetration depth of a penetration part adjusted such that a leading end of the penetration part is located within thickness of the first pipe; and the first and second pipes are welded together along the circumferential direction to form a pipe joint product. An inner wall of the first pipe maintains its pre-welding metallic luster. An injector includes an injection nozzle, a fuel passage member, a valve member accommodated in the fuel passage member, and a driving unit driving the valve member.
    Type: Application
    Filed: May 20, 2011
    Publication date: November 24, 2011
    Applicant: DENSO CORPORATION
    Inventors: Koichi SUGIYAMA, Hisatoshi TSUKAHARA, Shinichirou NEZAKI, Makoto TAKEUCHI, Mitsuya SUZUKI
  • Publication number: 20110271935
    Abstract: The present invention shows a high-pressure injector having the following assemblies: an injector unit (1), a drive unit (2) for driving the injector unit (1), preferably a high-pressure storage unit (3) for supplying the injector unit (1) with fuel, and a high-pressure connection (4). Provision is made in this respect that the high-pressure injector has a housing (5) in which a plurality of the named assemblies are arranged behind one another in the longitudinal direction of the injector, wherein the housing (5) completely envelops at least one of the named assemblies, in particular the drive unit (2) and/or the high-pressure storage unit (3). The high-pressure injector with the injector unit can be used in all types of internal combustion engines, preferably in diesel engines.
    Type: Application
    Filed: April 27, 2011
    Publication date: November 10, 2011
    Applicant: Liebherr Machines Bulle SA
    Inventors: Richard Pirkl, Edgar Bignion, Wolfram Klemp
  • Publication number: 20110272495
    Abstract: The invention relates to a fuel injector (1), in particular a common rail injector, for injecting fuel into a combustion chamber (9) of an internal combustion engine (5), having a nozzle body (8) designed for protruding into the combustion chamber (9) and tightened to a retaining element by means of a nozzle clamping nut (3), and having a seal (6) for sealing off the combustion chamber (9) from a nozzle body area.
    Type: Application
    Filed: November 19, 2009
    Publication date: November 10, 2011
    Applicant: Robert Bosch GmbH
    Inventors: Predrag Nunic, Andreas Koeninger
  • Patent number: 8047452
    Abstract: Methods and apparatus for injecting reagent, such as an aqueous urea solution, into an exhaust stream in order to reduce emissions from an engine exhaust. The present teachings can use a whirl plate having a plurality of whirl slots surrounding an exit orifice of an injector, which produce a high velocity rotating flow in the whirl chamber. When the rotating flow of reagent is passed through the exit orifice into an exhaust stream, atomization occurs from a combination of centrifugal force and shearing of the reagent by air as it jets into the exhaust stream.
    Type: Grant
    Filed: November 21, 2008
    Date of Patent: November 1, 2011
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Scott M. Martin, Stephen M. Thomas, Alison A. Chambers, Theodore J. Tarabulski, P. Robert Santangeli, R. Gifford Broderick
  • Publication number: 20110253811
    Abstract: Electromagnetic fuel injector for gaseous fuels comprising: an injection nozzle controlled by an injection valve; a movable shutter to regulate the flow of fuel through the injection valve; an electromagnetic actuator, which is suitable to move the shutter between a closed position and an open position of the injection valve and comprises a fixed magnetic pole, a coil suitable to induce a magnetic flux in the magnetic pole, and a movable anchor suitable to be magnetically attracted by the magnetic pole; an absorption element, which is made of an amagnetic elastic material and is arranged between the magnetic pole and the anchor; and a protective element, which is made of a magnetic metal material having high surface hardness and is interposed between the absorption element and the anchor.
    Type: Application
    Filed: April 19, 2011
    Publication date: October 20, 2011
    Inventors: Pasquale Dragone, Andrea Cobianchi, Mirco Vignoli
  • Patent number: 8038079
    Abstract: An injection system for injecting fuel has: a housing for containing the fuel, with a first and second aperture, a piezo actuator having a first and second face plate aperture, a controllable piezo stack arranged between the face and base plate, a sealed casing laterally surrounding at least the piezo stack and arranged between the face and base plate and a transmission means arranged in an actuator interior space having a fluid, a first contact device guided through the first aperture and face plate aperture, a second contact device guided through the second aperture and face plate aperture, a first sealing device surrounding the contact device near the apertures and providing a seal between the housing interior and exterior space and a second sealing device surrounding the contact devices near the face plate apertures and providing a seal between the housing interior space and the actuator interior space.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: October 18, 2011
    Assignee: Continental Automotive GmbH
    Inventor: Richard Pirkl
  • Patent number: 8038124
    Abstract: An improved disk-valve fuel injector comprising a self-centering, floating valve seat insert disposed in a valve body. The valve seat insert includes a circular first valve seat and the body includes a circular second valve seat concentric with the first valve seat. A spring urges the valve insert into compliance with a disk-shaped valve head. The valve insert is able to adjust position in all three dimensions, allowing the disk head to mate precisely with both seats, thereby minimizing leakage when the valve is closed, improving metering precision, and extending the working lifetime of the valve head and valve seats.
    Type: Grant
    Filed: April 10, 2009
    Date of Patent: October 18, 2011
    Assignee: Delphi Technologies, Inc.
    Inventor: Raul A. Bircann
  • Publication number: 20110248101
    Abstract: A remanufacturing and salvaging strategy for fuel injector tips such as high flow fuel injector tips includes blocking a first set of spray orifices in the fuel injector tip, including at least partially filling the first set of spray orifices with a material, for example by laser welding. New spray orifices are formed in virgin material of the fuel injector tip, offset from the former spray orifices, also for example via a laser. A remanufactured fuel injector tip includes blocked former spray orifices as well as new spray orifices configured to permit spraying of fuel from the fuel injector tip.
    Type: Application
    Filed: June 23, 2011
    Publication date: October 13, 2011
    Applicant: CATERPILLAR, INC.
    Inventors: Howard D. Jenkel, James S. Millar
  • Publication number: 20110240768
    Abstract: In a fuel injection device, a pressure control valve is configured to make communication between an outflow port and a return channel and to interrupt the communication so as to control pressure of a fuel in a pressure control chamber, a valve member is configured to open and close a valve portion in response to the pressure of the fuel in the pressure control chamber, and a pressing member is arranged to be reciprocated and displaced in the pressure control chamber. The pressing member has an outer wall surface portion that is opposite to an inner wall surface portion of the control body to be capable of contacting the inner wall surface portion of the control body, and at least one of the outer wall surface portion of the pressing member and the inner wall surface portion of the control body is provided with a recess portion that is recessed to a side separated from the other one of the outer wall surface portion of the pressing member and the inner wall surface portion of the control body.
    Type: Application
    Filed: March 31, 2011
    Publication date: October 6, 2011
    Applicant: DENSO CORPORATION
    Inventors: Fumihiro FUJIKAKE, Yoichi Kobane, Tsukasa Yamashita
  • Patent number: 8028929
    Abstract: An arrangement for controlling the fuel supply in a fuel supply apparatus, which arrangement comprises a body part including a space, through which the fuel to be injected flows during the operation, and a fuel inlet opening and a fuel discharge opening, which open into said space, the arrangement further comprising a piston member movably arranged in said space and a flow path to provide flow communication between the fuel inlet opening and the fuel discharge opening. The arrangement comprises at least one throttle section opening to the front of the piston member in the flow direction of the fuel, the cross-sectional flow area of which section is determined by the mutual positions of the piston member and the body part.
    Type: Grant
    Filed: June 11, 2004
    Date of Patent: October 4, 2011
    Assignee: Wärtsilä Finland Oy
    Inventor: Kai Lehtonen
  • Publication number: 20110233308
    Abstract: Embodiments of injectors suitable for injection ports having relatively small diameters are disclosed herein. An injector according to one embodiment includes a body having a first end portion opposite a second end portion. The second end portion is configured to be positioned adjacent to a combustion chamber and the first end portion is configured to be spaced apart from the combustion chamber. The injector also includes an ignition conductor extending through the body from the first end portion to the second end portion, and an insulator extending longitudinally along the ignition conductor and surrounding at least a portion of the ignition conductor. The injector further includes a valve extending longitudinally along the insulator from the first end portion to the second end portion. The valve includes a sealing end portion, and the valve is movable along the insulator between an open position and a closed position.
    Type: Application
    Filed: October 27, 2010
    Publication date: September 29, 2011
    Applicant: McAlister Technologies, LLC
    Inventor: Roy E. McAlister
  • Publication number: 20110233309
    Abstract: In a fuel injection device, a pressing surface of a pressing member presses an opening wall surface to interrupt communication between an inflow port and a pressure control chamber when communication between an outflow port and a return channel is made by a pressure control valve, and the pressing surface of the pressing member is displaced and separated from the opening wall surface to open the inflow port of the opening wall surface to the pressure control chamber when the communication between the outflow port and the return channel is interrupted by the pressure control valve. One of the pressing surface of the pressing member and the opening wall surface of the control body is provided with an inflow depressed portion and an outflow depressed portion partitioned from each other, and a depressed dimension of the inflow depressed portion is larger than a depressed dimension of the outflow depressed portion.
    Type: Application
    Filed: March 21, 2011
    Publication date: September 29, 2011
    Applicant: DENSO CORPORATION
    Inventors: Yukihiro FUKUTA, Tsukasa Yamashita
  • Publication number: 20110233294
    Abstract: A liquid injector has an injector body provided with an injection passage which is formed by the cavity between the inner wall of the injector body and a needle and the cavity in a hole located in the wall of the injector body. The liquid injector has a spherical, hollow porous element which extends beyond the injector body and is formed by a semi-sphere which is fixed to the injector body and closes off the injection passage. The wall thickness of the porous element is not the same throughout. In the middle the wall is thinner than near the edge, so that during the injection action the fuel vapour has the shape of a semi-ellipse.
    Type: Application
    Filed: October 12, 2009
    Publication date: September 29, 2011
    Inventors: Michael Dirk Boot, Jos Johannes Egidius Reijnders
  • Patent number: 8020789
    Abstract: A fuel injector for fuel injection systems of internal combustion engines includes a solenoid coil; an armature acted upon in a closing direction by a restoring spring; and a valve needle, which is connected to the armature in force-locking manner and on which a valve-closure member is formed, which forms a sealing seat together with a valve seat surface. The armature strikes against a stop face of an inner pole of the solenoid coil by way of a stop face, and the armature stop face is provided with a coating. The coating has a surface structure.
    Type: Grant
    Filed: July 2, 2003
    Date of Patent: September 20, 2011
    Assignee: Robert Bosch GmbH
    Inventors: Manfred Roessler, Achim Degel, Rolf Keller, Markus Gesk, Guido Pilgram, Bernd Einwiller, Norbert Keim, Michael Lingner
  • Publication number: 20110219743
    Abstract: A cap for a liquid propellant injection assembly of a rocket engine includes a cap body and a valve assembly. The cap body extends between first and second ends. The cap body has a bore that fluidly connects one or more inlets to an outlet. The inlets are disposed in a tubular sidewall of the cap body. The outlet is disposed in the second end of the cap body. The valve assembly includes a valve cap disposed around the first end of the cap body. The valve assembly is adapted to selectively regulate flow of a propellant through the inlets in the cap body as a function of pressure exerted by the propellant against the valve assembly.
    Type: Application
    Filed: February 16, 2011
    Publication date: September 15, 2011
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Bradley C. Johnson, Randolph T. Lyda, Ryan W. Brandt, Mark J. Ricciardo
  • Publication number: 20110220739
    Abstract: A fuel injection valve of an internal combustion engine includes a measuring plate that has at least one injection hole. Fuel that has flowed along an inner wall surface of the measuring plate flows into the injection hole through an injection hole entrance that is formed in the inner wall surface of the measuring plate, passes through the injection hole, and is injected through an injection hole exit that is formed in an outer wall surface of the measuring plate. A recess is formed from an injection hole entrance rim to an injection hole exit rim in an upstream section of the inner wall surface of the injection hole in a fuel flow direction along the inner wall surface of the measuring plate.
    Type: Application
    Filed: September 7, 2009
    Publication date: September 15, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hiroyuki Sakai
  • Patent number: 8015816
    Abstract: A gas turbine fuel injector includes a nozzle body having a radially inner wall proximate to an internal air path and a radially outer wall. An insulative gap is defined between the radially inner and outer walls. The inner and outer walls are adapted and configured for relative axial movement at a first interface. An inhibitor ring is disposed proximate a downstream end of the inner wall for discouraging fuel from entering the insulative gap. A second interface is formed between the downstream end of the inner wall and an upstream end of the inhibitor ring to accommodate relative axial movement of the inner and outer walls.
    Type: Grant
    Filed: June 16, 2008
    Date of Patent: September 13, 2011
    Assignee: Delavan Inc
    Inventor: Troy Hall
  • Patent number: 8011600
    Abstract: A fuel injector nozzle for use with an internal combustion engine utilizes arrangements of nozzle openings that are designed to increase fuel contact with oxygen within a combustion chamber. Nozzle openings are positioned in more than one plane substantially parallel with the cylinder head surface, with the planes preferably at least 2 millimeters apart, and with the respective pluralities of nozzle openings oriented to provide diverging injection angles in relation to the cylinder head surface. The fuel injector is particularly designed for use with oxygen-dilute (e.g., high EGR) controlled temperature combustion, direct injection compression ignition engines.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: September 6, 2011
    Assignee: The United States of America as represented by the Administrator of the U.S. Environmental Protection Agency
    Inventor: Charles L. Gray, Jr.
  • Publication number: 20110203283
    Abstract: A burner arrangement is provided. The burner arrangement includes a support as well as at least two fuel nozzles, with fuel nozzle tips, attached to the support in the direction of flow and a gas feed system to the fuel nozzle tips extending through the support. Each fuel nozzle includes a support-side section which on the support side includes a contact surface with which the fuel nozzle rests on a supporting surface of the support, at least two fuel nozzle tips formed in one piece running from the support-side section in the direction of flow, the gas feed system including at least one gas feed line and its lead-through through the support, the lead-through being embodied as a fit.
    Type: Application
    Filed: February 17, 2011
    Publication date: August 25, 2011
    Inventors: Andreas Böttcher, Tobias Krieger, Daniel Vogtmann, Ulrich Wörz
  • Publication number: 20110203285
    Abstract: A burner arrangement is provided. The burner arrangement includes a support and at least two fuel nozzles attached to the support in the direction of flow, with each fuel nozzle including a support-side section which includes a contact surface on the support side with which it rests on a supporting surface of the support, with at least two fuel nozzle tips embodied in one piece extending out from the support-side section in the direction of flow and the support-side contact surface including at least two extension parts projecting in the direction of the support, with the extension parts each embodying a channel through which fuel is fed in each case to the fuel nozzle tips through passages which are arranged in the support-side contact surface of the support-side section.
    Type: Application
    Filed: February 17, 2011
    Publication date: August 25, 2011
    Inventors: Andreas Böttcher, Timothy A. Fox, Thomas Grieb, Tobias Krieger, Stephen A. Ramier
  • Patent number: 8002205
    Abstract: An injection nozzle for an internal combustion engine has a valve member (10) with a seating line (112) defining a seat diameter, the seating line (112) being engageable with a seating surface (14) to control fuel injection by the nozzle, in use. The seating line is defined by an annular ridge (40, 44, 46), integrally formed with the valve needle (10), so as to reduce variations in the seat diameter which would otherwise arise at manufacture due to contact between the valve needle (10) and the seating surface (14) in regions other than at the seating line. The invention provides an advantage in manufacture as repeatability and consistency of the geometry, and in particular the effective seat diameter, of nozzle products is improved.
    Type: Grant
    Filed: October 6, 2004
    Date of Patent: August 23, 2011
    Inventors: Malcolm Lambert, Andrew Limmer, Mark Norman, Michael Mcloone
  • Patent number: 8002207
    Abstract: This invention serves to suppress the deterioration of oil tightness of a valve after welding without any change in the direction of fuel injection even with deformation of a convex portion after welding of an injection opening plate to a valve seat, as well as without any variation in the direction of fuel injection due to welding variation.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: August 23, 2011
    Assignee: Mitsubishi Electric Corporation
    Inventors: Naoya Hashii, Keishi Nakano, Tsuyoshi Munezane, Atsushi Yoshimura, Manabu Miyaki
  • Publication number: 20110186647
    Abstract: In a method for injecting fuel into the combustion chamber of an internal combustion engine, the fuel is fed by at least one prefeed pump from a tank to at least one high-pressure pump and the high-pressure fuel fed by the high-pressure pump is supplied to the injector, wherein the injector has an injection nozzle with an axially movable nozzle needle protruding into a control chamber which can be fed with fuel under pressure and whose pressure is controlled by a control valve which opens or closes at least one inflow or outflow duct for fuel. Between the prefeed pump and the high-pressure pump, a partial volume of the fuel is branched off as a flushing volume and supplied to a flushing channel of the injector, wherein the flushing volume is directly supplied to the control valve such that the flushing volume flows at least partially through the control valve and preferably mixes with the fuel from the inflow or outflow duct, respectively.
    Type: Application
    Filed: August 19, 2008
    Publication date: August 4, 2011
    Inventors: Martin Bernhaupt, Jaroslav Hlousek, Christian Meisl
  • Publication number: 20110186648
    Abstract: A fuel injector mountable with respect to a combustion chamber for delivering fuel thereto, the combustion chamber comprising a chamber ceiling and a chamber wall, the fuel injector comprising a nozzle body having a primary nozzle axis; a first outlet opening having a first axis; a second outlet opening having a second axis; and means for controlling fuel delivery through the first and second outlet openings. The means for controlling fuel delivery comprises an inner valve needle and an outer valve needle, and is arranged to permit fuel delivery from only the first outlet opening, or through both the first and second outlet openings together. The first and second outlet openings are oriented such that, in use, when fuel delivery is permitted through only said first outlet opening, a first spray formation is injected along the first axis, the first spray formation reaching a first target distance below said chamber ceiling at a radial distance from the primary nozzle axis.
    Type: Application
    Filed: March 30, 2009
    Publication date: August 4, 2011
    Applicant: DELPHI TECHNOLOGIES HOLDING, S.ARL
    Inventors: Godfrey Greeves, Simon David Tullis
  • Publication number: 20110180634
    Abstract: A nozzle body (20) for a nozzle assembly (2) of a fuel injector (1), particularly of a common-rail-fuel injector (1), has a needle bore (26, 22) for a needle piston (36) of a nozzle needle (30), wherein the needle bore (26) ends in a blind hole (266) above a nozzle needle seat (262) for a sealing surface (362) of a nozzle needle tip (360) of the nozzle needle (30), into the blind hole a tappet (366) of the nozzle needle tip (360) can be inserted, wherein a recess (264) is provided in a transitional region (202) from the nozzle needle seat (262) to the blind hole (266). A method introduces a nozzle bore (22) into a nozzle body (20) of a fuel injector (1), particularly of a common-rail-fuel injector (1).
    Type: Application
    Filed: July 8, 2009
    Publication date: July 28, 2011
    Inventors: Tobias Sander, Alexander Vincon
  • Publication number: 20110162623
    Abstract: Needles include a cylindrical outer needle that is brought into contact with and moved away from a nozzle body (113) to open and close an injection hole (1132) and an inner needle (112), slidably inserted in the outer needle (111), that is moved into and out of a sack-tip-portion space (171). When the inner needle (112) enters the sack-tip-portion space (171) and completely occupies the sack-tip-portion space (171), the fuel injection direction B is made downward relative to the injection-hole central axis C. Thus, it is possible to control the fuel injection direction B by controlling the amount of lift of the inner needle (112).
    Type: Application
    Filed: June 8, 2009
    Publication date: July 7, 2011
    Inventors: Tomohiro Hayashi, Osamu Hishinuma, Masaharu Ito, Akio Tanaka, Kazuhiro Omae