Fuel Injector Or Burner Patents (Class 239/533.2)
- With means to vary or pulse flow within engine cycle (Class 239/533.4)
- Manually adjustable (Class 239/533.6)
- Regulator* upstream of outlet port opens in direction of flow (Class 239/533.7)
- Regulator* biased to closed position by a fluid (Class 239/533.8)
- Spring type or biased regulator* (Class 239/533.9)
- With antifriction, guide or seal means for flow regulator* (Class 239/533.11)
- With discharge modifier* (Class 239/533.12)
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Publication number: 20110163177Abstract: Method and apparatus for controlling needle seat load in very high pressure diesel injectors. In accordance with the method, a needle control piston responsive to hydraulic forces for controllably forcing the injector needle against the needle seat is provided, as is a stop for the needle control piston to limit the needle control piston movement toward the needle seat. This provides a stop for the needle control piston, so that the compressive deflection between the needle control piston and the needle seat limits the force of the injector needle on the needle seat against increasing hydraulic forces on the needle control piston once the needle control piston reaches the needle control piston seat.Type: ApplicationFiled: January 7, 2011Publication date: July 7, 2011Applicant: STURMAN INDUSTRIES, INC.Inventor: Tibor Kiss
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Publication number: 20110155824Abstract: A fuel injection device includes at least one fuel injector, one mounting hole in a cylinder head for the fuel injector, and a decoupling element between a valve housing of the fuel injector and the wall of the mounting hole. As a lenticular spring element, the decoupling element has a nonlinear, progressive spring characteristic curve, such that a low rigidity of the decoupling element prevails during idle operation and a high rigidity of the decoupling element prevails during nominal system pressure.Type: ApplicationFiled: April 28, 2009Publication date: June 30, 2011Inventors: Michael Fischer, Friedrich Moser, Markus Friedrich
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Publication number: 20110147493Abstract: A method is for forming a periodic groove arrangement. According to the method, a base material made of metal is provided. Furthermore, the periodic groove arrangement, which includes a plurality of periodic grooves, is formed on a surface of the base material by irradiating and scanning the surface of the base material with a pulsed laser. A fuel injection system includes a nozzle hole forming part and the periodic groove arrangement formed by the method. The nozzle hole forming part includes a nozzle hole, which passes through the nozzle hole forming part and through which fuel is injected. The periodic groove arrangement is formed on an outer surface of the nozzle hole forming part.Type: ApplicationFiled: December 17, 2010Publication date: June 23, 2011Applicant: DENSO CORPORATIONInventors: Yoshihito MITSUOKA, Kazunori Suzuki, Yasuo Kitou, Sumitomo Inomata
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Publication number: 20110147494Abstract: A fuel injector and a method of assembly includes a determination of various flow areas through clearances or openings formed in various components of the injector. With the various flow areas determined, the various components can be classified according to their flow areas such that sets of components can be selected having desirable flow area characteristics for assembly of the fuel injector.Type: ApplicationFiled: February 28, 2011Publication date: June 23, 2011Applicant: CATERPILLAR INC.Inventors: Stephen R. Lewis, Shriprasad Lakhapati, Christopher D. Hanson, Avinash Manubolu, Daniel R. Ibrahim
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Patent number: 7963461Abstract: Disclosed is a fuel injection nozzle comprising a cooling duct (6) that is disposed in the final region of a housing (1), which faces the combustion chamber. In order to cool the zones that are subjected to high thermal stress, the cooling duct (6) is positioned closer to the bore (2) of the valve needle than to the external face of the housing (1) and is provided with a cross-sectional area that has a width corresponding to no more than the height which extends in the axial direction of the nozzle.Type: GrantFiled: May 28, 2004Date of Patent: June 21, 2011Assignee: MAN B&W Diesel AGInventors: Dirk Köthen, Gertrud Meggenrieder, Dietmar Pinkernell, Andreas Stichnoth, Hakan Yalcin
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Publication number: 20110126529Abstract: An air-assisted fluid injector has an injector housing having a nozzle bore and an injector nozzle sealably disposed in the nozzle bore and having an exposed injector face on one end that projects from an end of the nozzle bore, the injector nozzle having a fluid conduit on an other end that extends from a fluid inlet toward the injector face and that opens into a plurality of fluid outlet conduits that extend to a corresponding plurality of fluid outlets spaced apart on the injector face and operable to provide a predetermined spray pattern. The injector also includes an air conduit having an air inlet on the other end of the injector nozzle extending through the injector housing and opening into a plurality of air conduit outlets proximate the injector face, each air conduit outlet extending to and opening into a respective fluid conduit outlet.Type: ApplicationFiled: December 1, 2009Publication date: June 2, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventor: DEOKKYU (James) PARK
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Publication number: 20110127357Abstract: Electromagnetic valve, particularly for controlling a fuel injector or for regulating the pressure of a high-pressure fuel accumulator, comprising a casing (2), an electromagnet (24, 25) formed of a yoke (24) and an electromagnetic coil (25) housed in the latter, and an armature (22) in one or more parts. An abutment disk (28) is provided between the transverse face of the armature (22) turned towards the yoke (24) and the transverse face facing the yoke (24), this abutment disk (28) being made of a magnetized or magnetizable material, particularly of a ferromagnetic material.Type: ApplicationFiled: December 2, 2010Publication date: June 2, 2011Applicant: ROBERT BOSCH GMBHInventors: Jens Leister, Marco Beier, Pierre Marie Rochas, Oliver Rain
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Patent number: 7950414Abstract: A valve chamber is defined in a valve body of the regulating check valve. A first communicating hole and a second communicating hole communicate the valve chamber with a first flow passage and with a the second flow passage, respectively. A valve element is slidably installed in the valve chamber to seat on or lift away from a valve seat to close or open the first communicating hole. A pressure in the first flow passage urges the valve element away from the valve seat, and a pressure in the second flow passage urges the valve element toward the valve seat. The spring is interposed between the valve element and the valve body to urge the valve element away from the valve seat.Type: GrantFiled: February 3, 2009Date of Patent: May 31, 2011Assignees: Denso Corporation, Nippon Soken, Inc.Inventors: Takashi Suzuki, Kouichi Mochizuki
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Patent number: 7946509Abstract: The invention relates to an injector for injecting fuel into a combustion chamber of an internal combustion engine. The injector is actuated by an actuator and is connected to a fuel supply line via which fuel is supplied under system pressure. At least one injection opening can be opened or closed off by an injection valve member, which is activated by a control piston via a control chamber to which the control piston and a piston section of the injection valve member are exposed with respective pressure faces. The control piston is a valve piston of a control valve. The pressure face of the control piston and the pressure face of the piston section of the injection valve member are exposed to the control chamber at the same side. The control piston and the piston section of the injection valve member also enclose a further control chamber which is connected to a fuel return line when the control valve is open and to the fuel supply line when the control valve is closed.Type: GrantFiled: June 15, 2007Date of Patent: May 24, 2011Assignee: Robert Bosch GmbHInventor: Friedrich Boecking
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Patent number: 7942348Abstract: A fuel injector has a solenoid which cooperates with an armature acted upon by a restoring spring, the armature, together with a valve needle, forming an axially movable valve part. A valve closing body which forms a seat seal with a valve seat body is provided on the valve needle, the seat being form-fitted in a seat support which forms the downstream interface to the inlet pipe or the combustion chamber and is made of plastic. The connection fitting, which forms the upstream interface to the central fuel supply, is preferably also manufactured from plastic.Type: GrantFiled: July 25, 2005Date of Patent: May 17, 2011Assignee: Robert Bosch GmbHInventor: Ferdinand Reiter
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Patent number: 7942343Abstract: A coating for fuel injector components adapted for use with low lubricity fuels is disclosed. The invention consists of a metal carbon material coating or a metal nitride coating to the fuel pump plunger or other fuel injection system components. The invention utilizes a coating on the fuel injector plunger that minimizes scuffing or seizure associated with the plunger and barrel.Type: GrantFiled: October 31, 2007Date of Patent: May 17, 2011Assignee: Caterpillar Inc.Inventors: Robert M. Campion, Chuong Q. Dam, Kenneth W. Hall, William J. Rodier
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Publication number: 20110108638Abstract: The invention relates to a fuel injection system having a return line connector, having a return inlet and at least two return outlets. To improve the service life of the fuel injection system, a check valve device, which prevents the passage of a fluid from the return outlets to the return inlet is integrated with the return line connector. A return line connector is provided for each fuel injector in the fuel injection system.Type: ApplicationFiled: December 1, 2010Publication date: May 12, 2011Inventors: Marc Oliver Roehner, Paulo Jorge Ferreira Goncalves
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Patent number: 7934668Abstract: A fuel injector for use in an internal combustion engine, comprising a nozzle body being provided with a nozzle bore and at least one set of one or more outlets for fluid, an outer valve member received within the nozzle bore and being engageable with a first seating region of the nozzle body to control the flow of a first fluid from a first delivery chamber, the outer valve member being provided with an outer valve bore, and an inner valve member received within the outer valve bore and being engageable with a second seating region of the nozzle body to control the flow of a second fluid from a second delivery chamber. In various embodiments, the fuel injector can be arranged to allow the first and second fluids to be injected separately and/or together. In one embodiment, the first and second fluids can be mixed within the injector before injection.Type: GrantFiled: November 12, 2008Date of Patent: May 3, 2011Assignee: Delphi Technologies Holdings S.arlInventors: Michael Peter Cooke, Godfrey Greeves, Nebojsa Milovanovic
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Patent number: 7934669Abstract: An injection valve has an injector housing (1) and an actuator and also a nozzle assembly. The nozzle assembly has a nozzle body (6) with a recess (8) into which a nozzle needle (10) is introduced and at one axial end of which an injection nozzle (12) is embodied. The recess (8) has, axially adjacent to the injection nozzle (12), a first guide region (14) for the nozzle needle (10). The recess (8) also has at least one cross-sectional extension which extends toward the other axial end. The recess (8) is embodied for the purpose of delivering fluid to the injection nozzle (12). A guide bushing (20) is introduced into the recess (8) in a subsection of the cross-sectional extension, the guide bushing (20) forming a second guide region (22) for the nozzle needle (10) and being embodied for conducting fuel radially outside of the second guide region (22).Type: GrantFiled: May 2, 2005Date of Patent: May 3, 2011Assignee: Continental Automotive GmbHInventors: Willibald Schürz, Martin Simmet
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Patent number: 7934635Abstract: A body has at least one first metallic body part and one second metallic body part. The first body part is coated with a nickel-phosphor layer. The first and second body parts are assembled. The first and second body parts are heated such that a soldered connection is produced between the first and second body part as a result of the nickel-phosphor layer.Type: GrantFiled: May 10, 2007Date of Patent: May 3, 2011Assignee: Continental Automotive GmbHInventors: Claus Anzinger, Willibald Schürz, Martin Simmet
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Publication number: 20110089266Abstract: The present application provides a fuel nozzle assembly. The fuel nozzle assembly may include a number of concentric tubes and one or more lip seals positioned between a pair of the concentric tubes.Type: ApplicationFiled: October 16, 2009Publication date: April 21, 2011Applicant: GENERAL ELECTRIC COMPANYInventors: Lucas John Stoia, Alberto Negroni
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Publication number: 20110073681Abstract: A method of manufacturing a fuel injector having high-flow orifices in its tip includes removing a bulb from a fuel injector tip having at least one spray orifice with a first diameter, and friction welding a slug to the fuel injector tip, including forming a fused interface of material of the slug and material of the fuel injector tip. The method further includes modifying the slug subsequent to friction welding the slug to the fuel injector tip, including forming a new bulb from the slug having at least one spray orifice therein with a different diameter than that of the removed bulb. A remanufactured fuel injector, and fuel injector tip, includes an injector tip body having a first tip portion of a first material and a second tip portion of a material compatible for friction welding with the first material.Type: ApplicationFiled: December 6, 2010Publication date: March 31, 2011Applicant: Caterpillar Inc.Inventors: Karen Raab, James D. Sparks, Scott A. Johnston, Sami El-Sayed
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Patent number: 7909270Abstract: A valve assembly (80) of an injection valve (82) has a valve body (4) including a central longitudinal axis (L), the valve body (4) having a cavity (8) forming an inner surface (18) of the valve body (4), the cavity (8) having a fluid inlet portion (42), and a fluid outlet portion (44), a valve needle (10) axially movable in the cavity (8), the valve needle (10) preventing a fluid flow through the fluid outlet portion (44) in a closing position and releasing the fluid flow through the fluid outlet portion (44) in further positions, the valve needle (10) and/or the inner surface (18) of the valve body (4) having a surface layer (48) with a tungsten carbide layer (70) and a carbon layer (72).Type: GrantFiled: December 3, 2008Date of Patent: March 22, 2011Assignee: Continental Automotive GmbHInventors: Paolo Bertini, Mauro Grandi
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Patent number: 7908733Abstract: A lead hole is formed in a base material of an injection hole member with a straight punch, and then, a taper hole is formed in the base material by widening the lead hole with a taper punch. An intersection line between a virtual plane perpendicular to a central axis of the lead hole and an inner peripheral surface of the lead hole is elliptic in shape, whose major axis is directed along an intersection line between a virtual plane, which includes the central axis of the lead hole and a thickness direction axis of the base material, and the virtual plane perpendicular to the central axis of the lead hole. An intersection line between a virtual plane perpendicular to a central axis of the taper punch and an outer peripheral surface of the taper punch is round in shape.Type: GrantFiled: September 4, 2008Date of Patent: March 22, 2011Assignees: Denso Corporation, Komatsuseiki Kosakusho Co., LtdInventors: Masanori Miyagawa, Tsunehiro Uehara
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Patent number: 7896263Abstract: A fluid injector has an actuator unit, a cartridge, which has a recess, which on one of its open ends forms an injection nozzle and takes in a needle. The needle has a first and a second part (15, 17). The first part (15) is inserted into the recess and closes or opens the injection nozzle depending on the position of the first part (15). The second part (17) is coupled to the actuator unit on one of its free ends and is coupled to the first part (15) via a coupling unit. The coupling unit is arranged in positive connection to the first part (15) and is joined to the second part. In that way the material for the first part may be chosen for being highly wear resistant. On the other hand the material of the second part (17) may be chosen for being well-suited for a joining process.Type: GrantFiled: January 18, 2005Date of Patent: March 1, 2011Assignee: Continental Automotive Italy S.p.A.Inventors: Luca Matteucci, Raffaele Squarcini
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Patent number: 7891586Abstract: Disclosed is a fuel injection valve (4) comprising a control member (70) that is provided with a control passageway (114) which is arranged eccentrically relative to the housing axis (8) and can be opened and closed by a closure piece (96) with the aid of an actuator assembly (26) in order to obtain intermittent injections. The control member (70) is positioned by means of a centering pin (124) in order to define the circumferential position of the eccentric control passageway (114). The centering pin (124) is guided within a pocket bore of the control member (70) as well as within a bore of an intermediate plate (12), a cylindrical element (13), or a spacing sleeve (202). The actuator assembly (26) is designed as an electromagnetic actuator (80) in which the stop (98; 99) for limiting the lift of the pilot valve member is designed as a monolithic component of the intermediate plate (12) or as a flat stop disk (97) in a separate workpiece.Type: GrantFiled: October 15, 2007Date of Patent: February 22, 2011Assignee: Ganser-Hydromag AGInventors: Marco Ganser, Ulrich Moser
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Patent number: 7891579Abstract: A fuel injector injects high-pressure gaseous fuel directly into a cylinder of an engine. A small amount of liquid fuel is used in the injector to lubricate sliding portions of the fuel injector in addition to utilizing it as a medium for transmitting driving force. The fuel injector includes a nozzle member having injection holes at its elongated end and a needle slidably disposed in an elongated center hole of the nozzle member. The needle is driven by pressure of the liquid fuel introduced into a control chamber to open or close the injection holes. The pressure in the control chamber is controlled by a switching valve which is in turn driven by an actuator such as an electromagnetic or piezoelectric actuator. The liquid fuel is injected together with the high-pressure gaseous fuel after lubricating the sliding portions between the nozzle member and the needle.Type: GrantFiled: July 10, 2008Date of Patent: February 22, 2011Assignee: Denso CorporationInventors: Makoto Mashida, Masatoshi Kuroyanagi, Masaaki Kato, Kenji Funai
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Patent number: 7891343Abstract: A fuel injector (10) for injecting fuel into an internal combustion engine has a backflow outlet (18) for taking away the un-injected fuel from the fuel injector (10). A backflow connector (20) is attached to the backflow outlet (18) using a connection component (24), where the connection component (24) is designed so that it can be attached to the backflow nipple (20) in two assembly positions. In the first assembly position the connection component (24) can be pre-assembled on the backflow nipple (20). By moving the connection component (24) into the second assembly position, the backflow nipple (20) can be attached to the fuel injector (10).Type: GrantFiled: April 12, 2006Date of Patent: February 22, 2011Assignee: Continental Automotive GmbHInventors: Marion Braun, Rainer Venus
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Patent number: 7891584Abstract: The housing body (14) of the fuel injection valve comprises a recess (108), the end region of said recess having a conical tapering (110) on the bottom side thereof. The supporting body (48) engages in said conical tapering (110) with a projection (116) also comprising a conical end region (118). The closing spring (40) is supported on the needle-shaped injection valve member (34) on one side, and on the guiding sleeve (38) on the other side. The guiding sleeve (38) is supported on the supporting body (48) with the front side (461) thereof, whereby the supporting body is held against the tapering (110) in a sealing manner, under the force exerted by the closing spring (40).Type: GrantFiled: April 4, 2006Date of Patent: February 22, 2011Assignee: Ganser-Hydromag AGInventor: Marco Ganser
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Patent number: 7891587Abstract: The invention relates to an intermediate plate for a fuel injector, comprising a high-pressure through-hole which connects a high-pressure passage in a valve body and is connected to a high-pressure fuel reservoir, to a high-pressure space in a nozzle body, wherein the intermediate plate is arranged between the valve body and the nozzle body. In order to improve the injection behaviour of a fuel injector provided with the intermediate plate, in particular during multiple injection of small injection quantities, the high-pressure through-hole has a cross-sectional profile which improves the flow through the high-pressure through-hole from the valve body towards the nozzle body and impairs the flow in the opposite direction from the nozzle body towards the valve body.Type: GrantFiled: October 9, 2006Date of Patent: February 22, 2011Assignee: Robert Bosch GmbHInventor: Patrick Mattes
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Patent number: 7886993Abstract: An injection valve for injecting fuel comprises a valve housing (1) inside of which a drive unit (15) controls the movement of a valve needle (5) that is pretensioned by a spring (11). The injection valve also comprises a main chamber (27), which is provided inside the valve housing, is filled with fuel and accommodates the valve needle (5), and comprises a hydraulic bearing for the drive unit (15). The hydraulic bearing has a hydraulic chamber (29) that is connected to the main chamber (27), whereby fuel serves as the operating substance of the hydraulic bearing.Type: GrantFiled: August 23, 2004Date of Patent: February 15, 2011Assignee: Siemens AktiengesellschaftInventors: Georg Bachmaier, Bernhard Fischer, Bernhard Gottlieb, Andreas Kappel, Hans Meixner, Enrico Ulivieri
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Patent number: 7878427Abstract: An injector having an injector body to which a fuel line is connected for delivering fuel at high pressure. A filter bore is formed in the body and a fuel filter is disposed, through which filter the delivered fuel flows. A sealing seat is formed in the filter bore against which seat the end of the fuel line is pressed upon fastening of the fuel line to the injector body. The filter bore discharges at the outside of the injector body. The sealing seat is disposed with its longitudinal axis inclined to the longitudinal axis of the filter bore, and in the injector body, a bore extending at least approximately coaxially to the sealing seat is provided, into which the end region of the fuel line plunges. By the end region, plunging into the bore, of the fuel line, an outer end region of the filter bore, discharging at the outside of the injector body, is separated from an inner end region, subjected to high pressure, of the filter bore, and the fuel filter is disposed in the inner end region of the filter bore.Type: GrantFiled: July 18, 2005Date of Patent: February 1, 2011Assignee: Robert Bosch GmbHInventor: Andreas Wengert
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Patent number: 7874502Abstract: A control valve arrangement for use in controlling fuel pressure within a control chamber (30) includes a control valve member (32) which is movable between a first position in which the control chamber (30) communicates with a source of high pressure fuel, and a second position in which the control chamber (30) communicates with a low pressure fuel drain and communication between the control chamber (30) and the source of high pressure fuel is broken. The control valve arrangement also includes restricted flow means (55, 70, 86) for restricting the rate of flow of fuel from the control chamber (30) to the low pressure fuel drain when the control valve member (32) is moved from the first position to the second position.Type: GrantFiled: June 20, 2003Date of Patent: January 25, 2011Assignee: Delphi Technologies Holding S.arlInventors: Anthony Thomas Harcombe, Anthony John Williams, Andy Male
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Patent number: 7870736Abstract: A premixing injector for use in gas turbine engines assists in the lean premixed injection of a gaseous fuel/air mixture into the combustor of a gas turbine. The premixing injector is designed to mix fuel and air at high velocities to eliminate the occurrence of flashback of the combustion flame from the reaction zone into the premixing injector. The premixing injector includes choked gas ports, which allow the fuel supply to be decoupled from any type of combustion instability which may arise in the combustor of the gas turbine and internal passages to provide regenerative cooling to the device.Type: GrantFiled: June 1, 2007Date of Patent: January 18, 2011Assignees: Virginia Tech Intellectual Properties, Inc., Electric Jet, LLCInventors: Joseph Homitz, David M. Sykes, Walter F. O'Brien, Uri Vandsburger, Steve LePera
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Patent number: 7871021Abstract: The invention relates to a fuel injection valve for internal combustion engines, comprising a valve body (1), with a drilling (3) embodied therein and defined at the combustion chamber end thereof by a conical valve seat (18) from which at least one injection opening (20) leads. A hollow valve needle (8) is arranged in the drilling (3) such as to be displaced longitudinally, comprising a valve sealing surface (35) at the end thereof facing the valve seat (18). A first sealing region (31; 34) and a second sealing region (32; 46; 48) are embodied on the valve sealing surface (35), whereby, on contact of the hollow valve needle (8) on the valve seat (18), the first sealing region (31; 34) provides a seal upstream of the at least one injection opening (20) and the second sealing region (32; 46; 48) downstream thereof.Type: GrantFiled: July 11, 2006Date of Patent: January 18, 2011Assignee: Delphi Technologies Holding S.arlInventor: Michael P. Cooke
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Patent number: 7866574Abstract: A method of manufacturing a fuel injector having high-flow orifices in its tip includes removing a bulb from a fuel injector tip having at least one spray orifice with a first diameter, and friction welding a slug to the fuel injector tip, including forming a fused interface of material of the slug and material of the fuel injector tip. The method further includes modifying the slug subsequent to friction welding the slug to the fuel injector tip, including forming a new bulb from the slug having at least one spray orifice therein with a different diameter than that of the removed bulb. A remanufactured fuel injector, and fuel injector tip, includes an injector tip body having a first tip portion of a first material and a second tip portion of a material compatible for friction welding with the first material.Type: GrantFiled: January 22, 2007Date of Patent: January 11, 2011Assignee: Caterpillar Inc.Inventors: Karen Raab, James D. Sparks, Scott A. Johnston, Sami El-Sayed
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Patent number: 7850099Abstract: An electronic unit injector comprising a spray tip including a valve seat, a needle valve arranged to close on the seat to prevent discharge of fuel from the spray tip or to open off the seat to dispense fuel from the spray tip, a spring biasing the needle valve to a closed position, a spring seat between the spring and the needle valve, the needle valve overcoming the biasing force when the pressure reaches a predetermined level, the spring and seat being disposed in a cage having port areas circumferentially arranged about said spring and spring seat to supply low pressure fuel to the area occupied by said spring and spring seat to reduce the risk of cavitation in said spring cage.Type: GrantFiled: August 29, 2008Date of Patent: December 14, 2010Assignee: Buescher Developments, LLCInventor: Jerry A. Jones
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Patent number: 7841544Abstract: A fuel injector and a method for manufacturing a fuel injector are described. The fuel injector includes a glass substrate and a nozzle enclosed within the glass substrate. The nozzle includes at least one injection hole. The method of manufacturing a fuel injector includes defining a shape of at least one injection hole in a glass substrate to obtain an at least one outlined injection hole and etching the at least one outlined injection hole to obtain the at least one injection hole.Type: GrantFiled: October 31, 2008Date of Patent: November 30, 2010Assignee: Translume, Inc.Inventors: Thomas F. Haddock, Philippe Bado, Mark Allen Dugan, Ali Said
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Patent number: 7832661Abstract: A fuel injector apparatus and method is provided for use in a fuel injection system of an internal combustion engine that includes a body, a valve seat, closure member, and an orifice plate. The valve seat comprises the intersection of two angled surfaces with a radius before assembly of the fuel injector. During assembly of the fuel injector, a member presses against the radius edge of the sealing surface of the valve seat to create an oblique third sealing surface or sealing band that is coined into the valve seat. The sealing band provides an improved seal between the valve closure member and the valve seat which operates to prevent leakages of fuel in the fuel injector.Type: GrantFiled: July 30, 2008Date of Patent: November 16, 2010Assignee: Continental Automotive Systems US, Inc.Inventors: William J. Imoehl, Sidney Barry Judkins
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Patent number: 7832660Abstract: A fuel injector apparatus and method for use in a fuel injection system of an internal combustion engine that includes a body, a valve seat, closure member, and an orifice plate. The valve seat comprises the intersection of two angled surfaces before assembly of the fuel injector. During assembly of the fuel injector, a member presses against the edge of the sealing surface of the valve seat to create an oblique third sealing surface or sealing band that is coined into the valve seat. The sealing band provides an improved seal between the valve closure member and the valve seat which operates to prevent leakages of fuel in the fuel injector.Type: GrantFiled: September 28, 2004Date of Patent: November 16, 2010Assignee: Continental Automotive Systems US, Inc.Inventor: William J. Imoehl
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Patent number: 7802561Abstract: A valve has a piezo actuator, a valve element, a valve body and a valve seat. At a predeterminable point in time, the valve element is controlled by a discharging process of the piezo actuator from a position in which it rests against the valve seat to a predetermined position located at a distance from the valve seat. The discharging process is divided into a first discharging period during which a predetermined first amount of electrical energy is discharged from the piezo actuator, a subsequent holding time period during which the piezo actuator is not controlled, and a subsequent second discharging period during which a predetermined second amount of electrical energy is discharged. The holding time duration and/or the first discharging period are/is adapted according to the course of a value that is not characteristic of the oscillation behavior of the piezo actuator during the holding time period.Type: GrantFiled: December 15, 2004Date of Patent: September 28, 2010Assignee: Continental Automotive GmbHInventors: Jörg Beilharz, Maximillian Kronberger, Richard Pirkl, Sven Rebeschieβ, Harald Schmidt, Hans-Jörg Wiehoff
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Patent number: 7798433Abstract: A fuel injection valve device is capable of thinning a nozzle hole plate and improving fuel spray characteristics by a construction for reducing stress concentration that occurs at the weld part of the nozzle hole plate. The fuel injection valve device includes: a nozzle having a fuel passage inside and in which a valve seat is formed at an end; a needle valve for opening and closing the fuel passage by coming in contact with and separating from the valve seat; and an nozzle hole plate that is disposed at the tip of the nozzle and injects a fuel in the fuel passage at the time of opening the needle valve. The nozzle hole plate and the nozzle are fixed by welding in a state of forming an even gap between them.Type: GrantFiled: March 15, 2006Date of Patent: September 21, 2010Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yoshihiko Onishi, Shigenobu Tochiyama, Kazunori Kitagawa
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Patent number: 7793867Abstract: A nozzle body has a first nozzle body element (1) and a second nozzle body element (3). The first nozzle body element (1) is provided with a first nozzle-needle recess (10) accommodating an nozzle-needle (15) and a first guide area (8) for the nozzle-needle (15). In a first process step, the first nozzle body element (1) is assembled with the second nozzle body element (3). Brazing solder having a working temperature in the range of the tempering temperature of the first nozzle body element (1) is supplied to an assembly area (5). The assembly area (5) is defined between the second nozzle body element (3) and the first nozzle body element (1). The assembled first nozzle body element (1) and second nozzle body element (3) is subjected to tempering during which the tempering temperature of the first nozzle body element (1) is reached.Type: GrantFiled: February 7, 2006Date of Patent: September 14, 2010Assignee: Continential Automotive GmbHInventors: Claus Anzinger, Willibald Schürz, Martin Simmet
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Patent number: 7784708Abstract: A fuel injecting device and method of controlling the fuel injection device. The fuel injection device includes a cylindrical body, a needle whose end includes with a head forming a valve on a seat supported by the end of the cylindrical body, an actuator made of an electroactive material, including a rod and that displaces the head such that the valve is opened, and a prestressing device holding the needle and a counterweight such that they are pressed against the rod opposite end. The needle extends coaxially to the cylindrical body in a form of a rigid bar and axially resonates when exposed to axial pulses at a determined excitation frequency by the actuator.Type: GrantFiled: July 20, 2006Date of Patent: August 31, 2010Assignee: RENAULT s.a.s.Inventors: Samir Guerbaoui, Andre Agneray, Laurent Levin
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Patent number: 7775464Abstract: In an electromagnetic fuel injection valve, a valve housing is formed by sequentially connecting a valve seat member, a magnetic cylinder, a nonmagnetic collar, and a stationary core. A coil housing is fittingly fixed to an outer periphery of the magnetic cylinder, and houses a coil assembly provided in an outer periphery of the stationary core. The coil housing includes a shell part surrounding the coil housing, an annular bent part bent radially inward from a front end of the shell part, and a cylindrical boss part projecting forward from a front end of the annular bent part. An inner peripheral surface of the annular bent part and an inner peripheral surface of at least a rear half part of the boss part are shrinkage-fitted to an outer peripheral surface of the magnetic cylinder.Type: GrantFiled: February 27, 2008Date of Patent: August 17, 2010Assignee: Keihin CorporationInventors: Manabu Shoji, Kiyomi Honda
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Patent number: 7770823Abstract: A fuel injector comprises a movable element, a seat contact surface formed at one end of the movable element, a nozzle member having a valve seat. The seat contact surface of the movable element is in contact with and seated on at the time of valve closing. A nozzle holder portion holds a periphery of the nozzle member. A plastic deformation portion is formed by engaging one of a part of the nozzle member and a part of the nozzle holder portion in the other one of the part of the nozzle member. The nozzle member and the nozzle holder portion are joined by welding.Type: GrantFiled: May 29, 2008Date of Patent: August 10, 2010Assignee: Hitachi, Ltd.Inventors: Eiichi Kubota, Hideyuki Shikaki, Masahumi Nakano, Masahiko Hayatani
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Patent number: 7770824Abstract: A fuel injector is disclosed in which at least one electrically-controlled valve is arranged within an injector body and is connected to an injector body contact which is accessible from outside the injector body by at least one solid conductor having an essentially stable form under the influence of its intrinsic weight. The at least one solid conductor is run through at least one conductor channel and at least one alignment sleeve which may be completely or partly inserted in the at least one conductor channel and forces the at least one solid conductor completely or partly to adopt a given inclination to the injector axis and hence aligns the same.Type: GrantFiled: December 14, 2005Date of Patent: August 10, 2010Assignee: Robert Bosch GmbHInventors: Juergen Frasch, Christoph Butscher, Michael Fleig, Stephan Wehr
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Patent number: 7766254Abstract: A heated fuel injector includes a heated body, liquid fuel flowing through a fuel passage within the body, and a member that increases heat transfer from the heated body to the fuel within the fuel passage. The thermal efficiency of the fuel injector is increased separately or in combination by diverting the fuel flow along an inner circumferential contour of the heated body, by limiting the volume of fuel bypassing the heated inner surface of the body, by redirecting heat from the body to unheated portions of the fuel flow field within the fuel passage, and by increasing the available contact surface area for heat transfer. Improved heat transfer from the heated body to the fuel is achieved by integrating features that increase the contact surface area into the inside surface of the body or by positioning an insulating or a thermally conductive spacer within the fuel passage.Type: GrantFiled: May 30, 2008Date of Patent: August 3, 2010Assignee: Delphi Technologies, Inc.Inventors: David J. Trapasso, Arthur R. Williams, Kevin S. Hoyer, Tanto Sugiarto, Michael A. Breed, Adrian G. Grammar, Keith E. McClain, Jason C. Short, Orlando Volpato Filho, Luciano Felice
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Patent number: 7762478Abstract: A gasoline unit injector includes a high speed, high force actuator such as a magnetrostrictive or piezoelectric actuator. The actuator operates a positive displacement diaphragm pump. The pumping volume is isolated from a supply rail by an inlet check valve, and is isolated from the engine manifold by an outlet check valve. Each of the check valves includes a disk having a central anchor and a peripheral valve seat. Diaphragm movement reduces pump volume and thereby displaces fuel at high pressure through outlet valve. Fuel spray is formed by geometry of outlet valve, the frequency of actuation, and mass and pressure of the displaced fuel. Relaxation of actuator, and therefore diaphragm, increases pump volume and thereby draws fuel into pump volume through the check valve.Type: GrantFiled: January 12, 2007Date of Patent: July 27, 2010Assignee: Continental Automotive Systems US, Inc.Inventors: Perry Robert Czimmek, Hamid Sayar
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Publication number: 20100175670Abstract: An electrically controlled fuel injector includes an armature that is movable between a first armature position and a second armature position inside an armature cavity containing fuel. By reducing the size of the armature cavity to a squish film drag gap, the armature experiences a squish film drag phenomenon when the armature moves from the first armature position to the second armature position reducing the armature travel speed but also reducing the settling time of the armature after an injection event. By reducing the armature travel speed; the armature experiences a reduction in magnitude of armature bounce allowing the armature to settle down quicker and produce minimum controllable injection events with shorter dwell times than predecessor fuel injectors, especially for close coupled post injection events.Type: ApplicationFiled: January 15, 2009Publication date: July 15, 2010Inventors: Dana R. Coldren, Fergal M. O'Shea
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Patent number: 7748644Abstract: A fuel injector for an internal-combustion engine houses, in a hollow injector body of its own, an injection-control valve, the valve body of which delimits, together with the injector body, an annular chamber designed to receive a fuel under pressure, and insulated in a fluid-tight way by a seal member carried by the valve body and made of plastic material.Type: GrantFiled: April 21, 2005Date of Patent: July 6, 2010Assignee: C.R.F. Societa Consortile per AzioniInventors: Mario Ricco, Sisto Luigi De Matthaeis, Adriano Gorgoglione, Alfonso Di Meo
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Publication number: 20100163650Abstract: An actuator module including a piezoactuator, for example for a piezoinjector for metering fuel in an internal combustion engine, is proposed. The piezoactuator has piezoelements stacked one above another between an actuator head and an actuator foot and is provided with at least one elastomer layer enclosing the piezoelements. The elastomer layer is enveloped by a corrugated bellows or by telescopic tubes, composed of a material that is diffusion-impermeable with respect to a fuel to be metered by the piezoinjector. The corrugated bellows or the telescopic tubes have on their periphery grooves which can absorb expansions of the elastomer layer or of the piezoactuator.Type: ApplicationFiled: September 13, 2007Publication date: July 1, 2010Inventors: Rudolf Heinz, Dieter Kienzler, Udo Schaich
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Patent number: 7744014Abstract: An injection module comprises a housing (1), inside of which an actuator element (2) and an injection valve are arranged. The actuator element (2) is designed for controlling the injection valve by a setting stroke. A compensating element (6) is provided that is connected to the actuator element (2) in order to compensate for the change in length of the housing (1) caused by thermal expansion.Type: GrantFiled: January 24, 2005Date of Patent: June 29, 2010Assignee: Continental Automotive GmbHInventors: Jürgen Dick, Heinz Lixl, Willibald Schürz, Martin Simmet
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Publication number: 20100154747Abstract: Provided is a highly durable laminated piezoelectric element wherein a stress generated at a portion, i.e., the boundary between an active region and inactive region, is reduced. A method for manufacturing such laminated piezoelectric element is also provided. The laminated piezoelectric element has a laminated structure (15) wherein a plurality of piezoelectric layers (11) and internal electrode layers (13) are alternately laminated. The piezoelectric layer (11) contains a metal element other than those elements constituting piezoelectric ceramic, i.e., the main component of the piezoelectric layer (11), and at a portion (11a) of the piezoelectric layer (11) at the vicinity of an end of the internal electrode layer (13), metal particles having a metal element as a main component exist. The content of the metal at the portion (11a) at the vicinity of the end is higher than the content of a compound of the metal element and a nonmetal element.Type: ApplicationFiled: May 29, 2008Publication date: June 24, 2010Applicant: KYOCERA CORPORATIONInventors: Masahiro Inagaki, Takeshi Okamura, Tomohiro Kawamoto
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Publication number: 20100147975Abstract: Disclosed is a nameplate which can provide both part and manufacturer information and timing guidance is a functional identification nameplate for a diesel fuel injector. The nameplate is attached to the top of the injector body and provides an alternative to the practice of re-machining the injector body's front face to remove past information in the remanufacture of the injector. Additionally, the nameplate serves as a functional static timing reference indicator in providing a vertical riser extending up from the top of the injector.Type: ApplicationFiled: November 4, 2009Publication date: June 17, 2010Inventors: Ted Stewart, James Napier