Having Flow Regulator* For Reciprocating Piston Engine Patents (Class 239/533.3)
  • Patent number: 8371516
    Abstract: In a fuel injector for injecting fuel into a combustion chamber of an internal combustion engine, an injection valve member for opening and closing at least one injection opening is triggered by a control valve embodied as a magnet valve. On the armature of the magnet valve, a sealing face is embodied that for closing the control valve is positionable into a valve seat. The armature of the magnet valve is movable, without armature guidance, between an upper and a lower stroke stop. Because the sealing face, which for closing the control valve is positionable into the valve seat, is embodied on the armature, an additional closing element of the kind provided in the prior art can be dispensed with.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: February 12, 2013
    Assignee: Robert Bosch GmbH
    Inventor: Nadja Eisenmenger
  • Patent number: 8348176
    Abstract: Proposed is a fuel injector for injecting fuel into a combustion chamber of an internal combustion engine. The fuel injector has a housing in which are arranged an injection valve element with a nozzle needle, a pressure boosting device, and a first control valve, and a second control valve. The first control valve controls a control space of the nozzle needle and the second control valve controls a differential pressure space of the pressure boosting device. A first return flow connection is provided for discharging the control quantity of the control space of the nozzle needle, and a second return flow connection is provided for discharging the control quantity of the pressure boosting device. The two return flow connections are arranged on different housing parts of the housing.
    Type: Grant
    Filed: January 3, 2008
    Date of Patent: January 8, 2013
    Assignee: Robert Bosch GmbH
    Inventors: Juergen Frasch, Heinz-Bernd Haiser, Christoph Butscher, Hans-Christoph Magel, Stephan Wehr
  • Publication number: 20120318885
    Abstract: A valve assembly for an injection valve may include a valve body comprising a cavity with a fluid inlet portion and a fluid outlet, and a valve needle axially movable in the cavity, the valve needle preventing a fluid flow through the fluid outlet in a closing position and releasing the fluid flow through the fluid outlet in further positions, the valve needle comprising a radially extending protrusion and an electro-magnetic actuator unit configured to actuate the valve needle and comprising an armature in the cavity. The armature comprises an armature cavity having a first stop surface and a second stop surface that faces the first stop surface. The protrusion of the valve needle is arranged in the armature cavity axially between the first stop surface and the second stop surface such that a relative movement between the valve needle and the armature in axial direction is limited.
    Type: Application
    Filed: June 15, 2012
    Publication date: December 20, 2012
    Inventors: Mauro Grandi, Valerio Polidori, Cristiano Mannucci
  • Patent number: 8245951
    Abstract: Use of carbon nanotubes (CNTs) in a charge injector to assist in atomizing fuel for engine applications. A CNT charging unit is positioned in front of a fuel injector. A voltage is applied on a CNT coated mesh to charge the fuel stream when it passes. Then the charged stream goes through a grounded metal cage. The fuel is thereby electrostatically charged causing repulsive forces on surfaces of liquid in the fuel resulting in the liquid splitting into droplets.
    Type: Grant
    Filed: April 22, 2009
    Date of Patent: August 21, 2012
    Assignee: Applied Nanotech Holdings, Inc.
    Inventors: Richard Lee Fink, Nan Jiang
  • Patent number: 8231069
    Abstract: In a fuel injection nozzle for an internal combustion engine, a first cavity is disposed downstream of a valve seat in a direction in which fuel flows. A second cavity is disposed downstream of the first cavity in the direction in which the fuel flows. A fuel passage connects the first cavity to the second cavity. Fuel injection holes (24) lead to the second cavity. With this configuration, when the fuel flows through the first fuel passage, cavitation is induced. Cavitation bubbles flow into the second cavity along with the fuel. When the fuel is retained in the second cavity, the cavitation bubbles are uniformly mixed into the fuel. The fuel, which has been sufficiently mixed with the cavitation bubbles, is injected from the fuel injection holes.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: July 31, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Eriko Matsumura, Tomojiro Sugimoto, Motonari Yarino
  • Patent number: 8210454
    Abstract: The invention relates to a fuel injector for injecting fuel into a combustion chamber of an internal combustion engine, which fuel injector comprises an injection valve element, for opening and closing at least one injection opening and a pressure booster, by way of which fuel which is at system pressure is compressed to injection pressure. The pressure booster is actuated via a first control valve and the injection valve element is actuated via a second control valve. The pressure booster comprises a pressure booster piston which is assigned a spring element which is supported by way of one side on the injector housing and by way of the other side on the pressure booster piston. The pressure booster piston delimits a compression chamber, a differential pressure chamber and a control chamber.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: July 3, 2012
    Assignee: Robert Bosch GmbH
    Inventors: Juergen Frasch, Stephan Wehr
  • Publication number: 20120132729
    Abstract: A multi-layer piezoelectric element includes a stacked body configured so that piezoelectric layers and internal electrode layers are alternately laminated, and an external electrode composed of a sintered material of both electrically conductive particles and a glass, the external electrode which is bonded to a side surface of the stacked body and makes electrical connection with the internal electrode layers. The external electrode has a stacked body-side layer region containing glass as secondary constituent at its stacked body-facing side, and an exterior-side layer region containing glass as minor constituent at its exterior side. The glass of the exterior-side layer region is distributed along grain boundary of the conductive particles on an outermost surface of the exterior-side layer region.
    Type: Application
    Filed: May 26, 2010
    Publication date: May 31, 2012
    Applicant: KYOCERA CORPORATION
    Inventor: Shigenobu Nakamura
  • Patent number: 8186609
    Abstract: The present invention relates to a fuel injector for injecting fuel into a combustion chamber of an internal combustion engine, having a valve piston that is displaceably guided in an injector body in terms of lifting motions, whereby the lifting motion of the valve piston can be controlled by a control valve. The control valve has a valve needle with a guide bore, so that the needle is displaceably guided in the direction of a lifting axis in terms of lifting motions. A guide section integrally formed on an end of a valve piece extends into the guide bore for the displaceable guidance of the valve needle in terms of lifting motions. Along the lifting axis a vertical bore extends through the valve piece into the guide section, such that fuel is able to flow through the bore from a control chamber into an annular chamber introduced between the guide bore and the guide section for controlling the lifting motion of the valve piston.
    Type: Grant
    Filed: January 17, 2008
    Date of Patent: May 29, 2012
    Assignee: Robert Bosch GmbH
    Inventors: Holger Rapp, Wolfgang Stoecklein, Andreas Rettich
  • Patent number: 8171722
    Abstract: A fluid delivery system for supplying fluid to an exhaust stream of a power source is disclosed. The fluid delivery system includes a supply manifold and a plurality of supply exit orifices fluidly linked to the supply manifold to allow the fluid to exit the manifold to the exhaust stream.
    Type: Grant
    Filed: December 5, 2008
    Date of Patent: May 8, 2012
    Assignee: Caterpillar Inc.
    Inventors: Anthony Rodman, Ashutosh Katari
  • Publication number: 20120097768
    Abstract: A fuel injector for use in an internal combustion engine includes a valve member that is moveable within a bore of an injection nozzle so as to be engageable with a valve seat region to control fuel delivery through one or more nozzle outlets, an injector body housing an actuator that is operable to move the valve member within the bore, and defining an accumulator volume for storing high pressure fuel. The fuel injector includes a damping chamber in fluid communication with the accumulator volume through a fluid passage, the damping chamber serving to reduce pressure wave activity within the accumulator volume.
    Type: Application
    Filed: July 21, 2010
    Publication date: April 26, 2012
    Inventors: Cristophe Tapin, Stephane Van Den Hende, Julien Roussilhe
  • Publication number: 20120056018
    Abstract: A fuel injection valve 30 includes: a nozzle body 31 provided with a jet hole 32 at an end portion thereof; and a needle 33 slidably arranged within the nozzle body 31, defining a fuel introduction path 34 between the needle 33 and the nozzle body 31, and provided with a seat portion 33a seated on a seated position 31 a within the nozzle body 31. The fuel injection valve 30 includes: a rotational flow generation portion 36 formed in an upstream side of the seat portion 33a of the needle 33, and provided with a spiral groove 36a giving a rotational component to a fuel introduced from the fuel introduction path 34; an air introduction path 37 formed inside the needle; and a rotation stable chamber 45 formed at the end portion of the nozzle body 31, the fuel that has passed through the rotational flow generation portion 36 and the air that has passed through the air introduction path 37 being introduced into the rotational stable chamber 45.
    Type: Application
    Filed: April 8, 2010
    Publication date: March 8, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tatsuo Kobayashi
  • Patent number: 8104698
    Abstract: In relation to injectors used for internal-combustion engines, it is important to decrease valve closing delay time and also the minimum injection quantity, while these are affected by remanent magnetism in the fixed core, surface tension of the fuel, etc. With reference to a fuel injection valve with a pipe-shaped member to enclose a fixed core and a movable part and further with coils and yokes to cover up the above pipe-shaped member, the anchor to drive the movable member has a plurality of through holes for fuel passage extending in the axial direction, while these through holes are arranged at a certain intervals in the circumferential direction, and projections formed to constitute a contacting surface to touch the fixed core arranged randomly in between the through holes.
    Type: Grant
    Filed: September 25, 2006
    Date of Patent: January 31, 2012
    Assignee: Hitachi, Ltd.
    Inventors: Masahiko Hayatani, Motoyuki Abe, Toru Ishikawa, Eiichi Kubota, Takehiko Kowatari
  • Publication number: 20120000995
    Abstract: A fuel injector, in particular for the direct injection of fuel into the combustion chamber of a mixture-compressing, spark-ignited internal combustion engine, includes a functional part, which has at least one nozzle body, parts of an actuator, an axially movable valve closing body, which forms a sealing seat together with a valve seat surface, as well as a hydraulic extension part, which is fixedly and tightly connected to the functional part. The extension part is an interface between a connection-side inlet stub and the functional part. At least one of the frontal contact surfaces of inlet stub, functional part, and extension part, with which these components press against one another and are fixedly connected, is designed to be convexly curved.
    Type: Application
    Filed: November 27, 2009
    Publication date: January 5, 2012
    Inventor: Guenter Wolff
  • Publication number: 20120000994
    Abstract: A device for injecting pressurized fuel includes an electrodynamic actuator having a movably situated coil, an outwardly opening needle which opens and closes a cross section on a valve seat, a connecting device which connects the needle to the movably situated coil, a pressure chamber which is situated at the needle upstream from the valve seat and contains pressurized fuel, a low-pressure chamber from which, fuel is dischargeable, and a gap seal which is provided at an outer peripheral region of the needle, the gap seal (16) providing a connection between the pressure chamber and the low-pressure chamber.
    Type: Application
    Filed: November 27, 2009
    Publication date: January 5, 2012
    Inventors: Juergen Graner, Martin Maier, Michael Huebel, Guenther Hohl
  • Publication number: 20110315793
    Abstract: Steel rod stock is shaped into a fuel injector tip having a central axis and including a shank extending between a mating end and a nozzle end. An inner surface of the fuel injector tip includes a conical needle valve seat and defines a nozzle chamber and a sac on opposite sides of the needle valve seat. The mating end includes a injector stack surface and an injector body contact surface. After shaping the fuel injector tip, it is a case hardened to a hardness in excess of HRC 55. Next, the nozzle end is shaped, after the case hardening step, to include a plurality of nozzle surfaces that each define one of a plurality of nozzle outlets extending between the sac and the outer surface. The inner surface and the nozzle surfaces are then autofrettaged to induce compressive residual stress at the case hardened needle valve seat, the case hardened sac and at least a portion of the nozzle surfaces closest to the sac.
    Type: Application
    Filed: June 24, 2010
    Publication date: December 29, 2011
    Applicant: CATERPILLAR INC.
    Inventors: Petr Michlik, Ajay Tomar, Dennis H. Gibson
  • Publication number: 20110220064
    Abstract: A common rail single fluid injection system including fuel injectors with the ability to produce multiple injection rate shapes. This is accomplished by including auxiliary filling orifices which selectively provide pressurized fluid to the check needle control chamber during injection events. In so doing, the speed and movement of the check needle is manipulated and differing injection rates may be achieved.
    Type: Application
    Filed: March 9, 2010
    Publication date: September 15, 2011
    Applicant: Caterpillar Inc.
    Inventors: Dianqi Fang, Lin Zhang, Stephen Robert Lewis, Zhenlong Xu, Avinash R. Manubolu, Shriprasad G. Lakhapati, Christopher D. Hanson
  • Patent number: 7992810
    Abstract: The invention relates to a fuel injector having a coupler. The reciprocating movement of an actuator is transmitted by the coupler to a pin-shaped injection valve member which is guided into the nozzle body. The coupler has a valve piston and a coupler sleeve, and the valve piston is displaced in the inner diameter area of the coupler sleeve. The inner diameter of the coupler sleeve is greater than the outer diameter of the injection valve member. The difference between the inner diameter of the coupler housing and the outer diameter of the injection valve member is 0.2 mm or less.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: August 9, 2011
    Assignee: Robert Bosch GmbH
    Inventors: Andreas Kellner, Holger Rapp, Martin Katz
  • Patent number: 7980485
    Abstract: A fuel injector for an internal combustion engine is disclosed. The fuel injector includes a housing, a valve seat, a metering orifice disc, and a needle. The housing has an inlet, an outlet, and a longitudinal axis extending therethrough. The valve seat is disposed proximate the outlet and includes a passage having a sealing surface and an orifice. The metering orifice disc is located at the outlet and has a plurality of metering openings extending therethrough. The needle is reciprocally located within the housing along the longitudinal axis between a first position wherein the needle is displaced from the valve seat, allowing fuel flow past the needle, and a second position wherein the needle is biased against the valve seat, precluding fuel flow past the needle. A generally annular channel is formed between the valve seat and the metering orifice disc. The channel tapers outwardly from a large height to a smaller height toward the orifice openings.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: July 19, 2011
    Assignee: Continental Automotive Systems US, Inc.
    Inventor: William A. Peterson, Jr.
  • Publication number: 20110168812
    Abstract: The invention relates to a fuel injector for injecting fuel into a combustion chamber of an internal combustion engine, which fuel injector comprises an injection valve element, for opening and closing at least one injection opening and a pressure booster, by way of which fuel which is at system pressure is compressed to injection pressure. The pressure booster is actuated via a first control valve and the injection valve element is actuated via a second control valve. The pressure booster comprises a pressure booster piston which is assigned a spring element which is supported by way of one side on the injector housing and by way of the other side on the pressure booster piston. The pressure booster piston delimits a compression chamber, a differential pressure chamber and a control chamber.
    Type: Application
    Filed: July 6, 2007
    Publication date: July 14, 2011
    Inventors: Juergen Frasch, Stephan Wehr
  • Patent number: 7950414
    Abstract: A valve chamber is defined in a valve body of the regulating check valve. A first communicating hole and a second communicating hole communicate the valve chamber with a first flow passage and with a the second flow passage, respectively. A valve element is slidably installed in the valve chamber to seat on or lift away from a valve seat to close or open the first communicating hole. A pressure in the first flow passage urges the valve element away from the valve seat, and a pressure in the second flow passage urges the valve element toward the valve seat. The spring is interposed between the valve element and the valve body to urge the valve element away from the valve seat.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: May 31, 2011
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Takashi Suzuki, Kouichi Mochizuki
  • Patent number: 7950593
    Abstract: A mechanically actuated electronically controlled fuel injector (MEUI) includes a first electrical actuator that controls the position of a spill valve, and a second electrical actuator to control pressure on a closing hydraulic surface associated with a directly operated nozzle check valve. The fuel injector is actuated via rotation of a cam to move a plunger to displace fuel from a fuel pumping chamber either to a spill passage, or at high pressure out of a nozzle outlet of the fuel injector for an injection event. The minimum controllable fuel injection quantity, especially as it relates to small closely coupled post injections following a large main injection, is accomplished by the inclusion of a Z orifice passage that maintains a fluid connection between a needle control chamber and the nozzle supply passage.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: May 31, 2011
    Assignee: Caterpillar Inc.
    Inventors: Lifeng Wang, Koti R. Padarthy, Gengxun K. Gurley, Kyle E. Enzinger
  • Patent number: 7946509
    Abstract: The invention relates to an injector for injecting fuel into a combustion chamber of an internal combustion engine. The injector is actuated by an actuator and is connected to a fuel supply line via which fuel is supplied under system pressure. At least one injection opening can be opened or closed off by an injection valve member, which is activated by a control piston via a control chamber to which the control piston and a piston section of the injection valve member are exposed with respective pressure faces. The control piston is a valve piston of a control valve. The pressure face of the control piston and the pressure face of the piston section of the injection valve member are exposed to the control chamber at the same side. The control piston and the piston section of the injection valve member also enclose a further control chamber which is connected to a fuel return line when the control valve is open and to the fuel supply line when the control valve is closed.
    Type: Grant
    Filed: June 15, 2007
    Date of Patent: May 24, 2011
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Publication number: 20110114762
    Abstract: The invention relates to a fuel injector for the operation of an internal combustion engine, having an injector body. An inlet bore of the injector body connects a conical pressure connection to a valve chamber for supplying highly pressurized fuel. The valve chamber is placed along a longitudinal center axis of the injector body and above a nozzle needle. According to the invention, the inlet bore further has a fan-shaped contour starting at the conical pressure connection along the extension thereof, the contour having a fan angle and a variable cross-section in the shape similar to an elongated hole.
    Type: Application
    Filed: May 15, 2009
    Publication date: May 19, 2011
    Inventors: Gerhard Girlinger, Marcela Haberlova, Arthur Eberhart
  • Patent number: 7909271
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Grant
    Filed: August 14, 2008
    Date of Patent: March 22, 2011
    Assignee: Caterpillar Inc.
    Inventors: Mark S. Cavanagh, Roger L. Urven, Jr., Keith E. Lawrence
  • Publication number: 20110057058
    Abstract: The present disclosure is directed to a fuel injector assembly including a valve and a cable assembly for actuating the valve. The cable can include a plurality of strands, and each strand can be an optical fiber, an electrical conductor, or a tensile member capable of withstanding a tensile stress caused when the valve actuator actuates the valve, or any combination thereof. The cable can also include a brush bearing with bristles extending from the cable to maintain the cable at least generally centered within a channel as the cable moves in the channel. The bristles can be electrically conductive and can convey a voltage to an electrode pair near the valve to ionize at least a portion of the fuel to urge the fuel from the injector through the valve.
    Type: Application
    Filed: July 21, 2010
    Publication date: March 10, 2011
    Applicant: McAlister Technologies, LLC
    Inventor: Roy E. McAlister
  • Patent number: 7896260
    Abstract: This injector with two valves (7, 10) which open at different fuel pressures so as to establish a primary flow regime and then a secondary flow regime is characterized in that the primary regime is enriched with fuel via an orifice (21) which adds a branch to the primary flow path of the fuel, but which is closed when the secondary valve is displaced so as to prevent enrichment of the fuel in the secondary regime. This invention applies in particular to certain aircraft engines.
    Type: Grant
    Filed: January 18, 2008
    Date of Patent: March 1, 2011
    Assignee: Snecma
    Inventors: José Roland Rodrigues, Alain Tiepel
  • Patent number: 7891579
    Abstract: A fuel injector injects high-pressure gaseous fuel directly into a cylinder of an engine. A small amount of liquid fuel is used in the injector to lubricate sliding portions of the fuel injector in addition to utilizing it as a medium for transmitting driving force. The fuel injector includes a nozzle member having injection holes at its elongated end and a needle slidably disposed in an elongated center hole of the nozzle member. The needle is driven by pressure of the liquid fuel introduced into a control chamber to open or close the injection holes. The pressure in the control chamber is controlled by a switching valve which is in turn driven by an actuator such as an electromagnetic or piezoelectric actuator. The liquid fuel is injected together with the high-pressure gaseous fuel after lubricating the sliding portions between the nozzle member and the needle.
    Type: Grant
    Filed: July 10, 2008
    Date of Patent: February 22, 2011
    Assignee: Denso Corporation
    Inventors: Makoto Mashida, Masatoshi Kuroyanagi, Masaaki Kato, Kenji Funai
  • Patent number: 7891584
    Abstract: The housing body (14) of the fuel injection valve comprises a recess (108), the end region of said recess having a conical tapering (110) on the bottom side thereof. The supporting body (48) engages in said conical tapering (110) with a projection (116) also comprising a conical end region (118). The closing spring (40) is supported on the needle-shaped injection valve member (34) on one side, and on the guiding sleeve (38) on the other side. The guiding sleeve (38) is supported on the supporting body (48) with the front side (461) thereof, whereby the supporting body is held against the tapering (110) in a sealing manner, under the force exerted by the closing spring (40).
    Type: Grant
    Filed: April 4, 2006
    Date of Patent: February 22, 2011
    Assignee: Ganser-Hydromag AG
    Inventor: Marco Ganser
  • Patent number: 7891587
    Abstract: The invention relates to an intermediate plate for a fuel injector, comprising a high-pressure through-hole which connects a high-pressure passage in a valve body and is connected to a high-pressure fuel reservoir, to a high-pressure space in a nozzle body, wherein the intermediate plate is arranged between the valve body and the nozzle body. In order to improve the injection behaviour of a fuel injector provided with the intermediate plate, in particular during multiple injection of small injection quantities, the high-pressure through-hole has a cross-sectional profile which improves the flow through the high-pressure through-hole from the valve body towards the nozzle body and impairs the flow in the opposite direction from the nozzle body towards the valve body.
    Type: Grant
    Filed: October 9, 2006
    Date of Patent: February 22, 2011
    Assignee: Robert Bosch GmbH
    Inventor: Patrick Mattes
  • Patent number: 7878427
    Abstract: An injector having an injector body to which a fuel line is connected for delivering fuel at high pressure. A filter bore is formed in the body and a fuel filter is disposed, through which filter the delivered fuel flows. A sealing seat is formed in the filter bore against which seat the end of the fuel line is pressed upon fastening of the fuel line to the injector body. The filter bore discharges at the outside of the injector body. The sealing seat is disposed with its longitudinal axis inclined to the longitudinal axis of the filter bore, and in the injector body, a bore extending at least approximately coaxially to the sealing seat is provided, into which the end region of the fuel line plunges. By the end region, plunging into the bore, of the fuel line, an outer end region of the filter bore, discharging at the outside of the injector body, is separated from an inner end region, subjected to high pressure, of the filter bore, and the fuel filter is disposed in the inner end region of the filter bore.
    Type: Grant
    Filed: July 18, 2005
    Date of Patent: February 1, 2011
    Assignee: Robert Bosch GmbH
    Inventor: Andreas Wengert
  • Patent number: 7874502
    Abstract: A control valve arrangement for use in controlling fuel pressure within a control chamber (30) includes a control valve member (32) which is movable between a first position in which the control chamber (30) communicates with a source of high pressure fuel, and a second position in which the control chamber (30) communicates with a low pressure fuel drain and communication between the control chamber (30) and the source of high pressure fuel is broken. The control valve arrangement also includes restricted flow means (55, 70, 86) for restricting the rate of flow of fuel from the control chamber (30) to the low pressure fuel drain when the control valve member (32) is moved from the first position to the second position.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: January 25, 2011
    Assignee: Delphi Technologies Holding S.arl
    Inventors: Anthony Thomas Harcombe, Anthony John Williams, Andy Male
  • Publication number: 20110011954
    Abstract: A fuel injection valve with reduced adhesion of deposits to a fuel injecting portion and superior in durability is provided. Also provided is a method for machining multi-orifice type fuel injecting portions easily, less expensively, in good surface roughness, in high productivity, and with few variations in shape, accuracy and surface roughness, using inexpensive equipment. The surface roughness of fuel injecting portions comprising orifices and apertures is made Rz 2 ?m or less. Apertures are formed by press working so as to each have a plastic-worked surface of Rz 0.2 ?m or less in surface roughness and then orifices are formed in the bottoms of the apertures so as to have a plastic-worked surface of Rz 0.2 ?m or less in surface roughness. Further, when abrasion resistance of the nozzle is required, the fuel injecting portions are finished to a surface roughness of Rz 2 ?m by quenching.
    Type: Application
    Filed: June 26, 2009
    Publication date: January 20, 2011
    Inventors: Kenichi Gunji, Masato Higuma
  • Patent number: 7871021
    Abstract: The invention relates to a fuel injection valve for internal combustion engines, comprising a valve body (1), with a drilling (3) embodied therein and defined at the combustion chamber end thereof by a conical valve seat (18) from which at least one injection opening (20) leads. A hollow valve needle (8) is arranged in the drilling (3) such as to be displaced longitudinally, comprising a valve sealing surface (35) at the end thereof facing the valve seat (18). A first sealing region (31; 34) and a second sealing region (32; 46; 48) are embodied on the valve sealing surface (35), whereby, on contact of the hollow valve needle (8) on the valve seat (18), the first sealing region (31; 34) provides a seal upstream of the at least one injection opening (20) and the second sealing region (32; 46; 48) downstream thereof.
    Type: Grant
    Filed: July 11, 2006
    Date of Patent: January 18, 2011
    Assignee: Delphi Technologies Holding S.arl
    Inventor: Michael P. Cooke
  • Patent number: 7866575
    Abstract: An engine assembly may include a fuel injector having a housing, an actuation mechanism, and a valve member. The housing may define a high pressure region, a low pressure region, a longitudinal bore, and a valve seat having an aperture extending therethrough. The actuation member may be disposed within the longitudinal bore and may include a first axial end surface. The valve mechanism may include a second axial end surface abutting the first axial end surface. The first and second axial end surfaces define an outer contact perimeter and a chamber within the outer contact perimeter. A radial surface area defined by the chamber formed by the first and second axial end surfaces may be at least 25 percent of a radial surface area defined within the outer contact perimeter.
    Type: Grant
    Filed: January 12, 2009
    Date of Patent: January 11, 2011
    Assignee: GM Global Technology Operations LLC
    Inventor: Robert D. Straub
  • Patent number: 7850091
    Abstract: A fuel injector having an injector body and a fuel inlet communicates with a high-pressure fuel source outside the injector body and including an actuator received in a hollow chamber from which a high-pressure inlet extends to an injection valve member. Depending on the pressure in the first hydraulic chamber, fuel is injected into a combustion chamber of an internal combustion engine when the injection valve member lifts from a seat. The actuator acts directly upon a stepped piston which defines the first hydraulic chamber and actuates a control piston. The injection valve member is guided in the control piston.
    Type: Grant
    Filed: November 24, 2005
    Date of Patent: December 14, 2010
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Publication number: 20100301143
    Abstract: The invention has an object for improving response of a fuel injection device. A flow-in recessed portion and a flow-out recessed portion are formed at a press-contacting surface of a floating plate, which is movably accommodated in a pressure control chamber. A flow-in port and a flow-out port are formed at a pressure control surface of a valve body. The flow-in port is opened to the flow-in recessed portion, while the flow-out port is opened to the flow-out recessed portion. When the floating plate is moved upwardly and the press-contacting surface is brought into contact with the pressure control surface, the flow-in port is surely closed.
    Type: Application
    Filed: June 2, 2010
    Publication date: December 2, 2010
    Applicant: DENSO CORPORATION
    Inventors: Naofumi Adachi, Shuichi Matsumoto, Keisuke Suzuki, Tomoyuki Tsuda, Yoichi Kobane, Yoshinori Okuno
  • Publication number: 20100282871
    Abstract: A fuel injection valve can be provided, with which temperature at needle valve seating position can be decreased and carburization of fuel and deposition of the carbide near the needle valve seating position can be prevented resulting in stable normal fuel injection control, and which is applicable to small and middle and also to large engines, particularly gas engines. The fuel injection valve is composed such that distance (A) from a seating face of the nozzle in the nozzle supporting body to a seating position of the needle valve in the nozzle is determined to be smaller than distance (B) from the nozzle seating face in the nozzle supporting body to the lower end of clearance between a nozzle insertion hole of the nozzle supporting body and a fitting part of the nozzle inserted into the nozzle insertion hole, thereby suppressing heat flow to the needle valve seating position.
    Type: Application
    Filed: January 28, 2009
    Publication date: November 11, 2010
    Inventors: Hiroshi Yoshizumi, Hajime Suzuki, Masataka Ota
  • Publication number: 20100264239
    Abstract: An injector includes a nozzle body, a main body including a supply port on the outer peripheral surface of the main body and a high pressure passage, and a fuel pressure sensor on an outer peripheral surface of the main body to detect fuel pressure. The high pressure passage has a first passage extending from the supply port in a radial direction of the main body, and a second passage extending from a fuel downstream end portion of the first passage toward an injection hole in an insertion direction of the nozzle body. The supply port and the sensor are diametrically opposed to each other. The main body includes a sensor passage, which branches from the high pressure passage to extend from the fuel downstream end portion of the first passage in an imaginary extension of the first passage so that fuel flows into the sensor through the sensor passage.
    Type: Application
    Filed: April 20, 2010
    Publication date: October 21, 2010
    Applicant: DENSO CORPORATION
    Inventors: Jun KONDO, Tomoki Fujino, Shu Kagami
  • Publication number: 20100258086
    Abstract: A piezoelectric device comprising a device body bearing encapsulation means to protectively encapsulate the device body wherein the encapsulation means includes an ion exchange membrane.
    Type: Application
    Filed: February 14, 2007
    Publication date: October 14, 2010
    Inventor: Joachim R. Kiefer
  • Patent number: 7789062
    Abstract: An injection nozzle for a compression ignition internal combustion engine, the injection nozzle comprising: a nozzle body provided with a bore, within which a unitary valve needle is movable along a primary valve needle axis, the valve needle being engageable with a valve seating defined by the bore to control fuel delivery through first and second outlets, and including a first valve region, a second valve region and a first seat region defined by a transition between the first and second valve regions that seats against the valve seating when the nozzle is in a non-injecting state, wherein the valve needle comprises a third valve region, a relieved region defined by a transition between said second and third valve regions, the relieved region defining a first exit volume between the valve needle and the bore adjacent to the first outlet when the valve needle is lifted from the valve seating into an injecting state, and a fourth valve region having at least a part in closer proximity to the bore than said re
    Type: Grant
    Filed: December 5, 2008
    Date of Patent: September 7, 2010
    Assignee: Delphi Technologies Holding S.arl
    Inventor: Michael Peter Cooke
  • Patent number: 7770818
    Abstract: A fuel injection valve includes a housing having a wall surface on an opposite side of the nozzle hole. A fuel passage opens in the wall surface, and communicates with a nozzle hole through a nozzle cavity. The nozzle cavity accommodates a valve element. A cylinder is substantially in contact with the wall surface at one end, and slidably accommodating one end of the valve element. The cylinder partitions the nozzle cavity substantially into a fuel accumulator chamber and a pressure control chamber. The fuel accumulator chamber accumulates fuel supplied from the fuel passage. The pressure control chamber accumulates fuel for manipulating the valve element. The cylinder has an outer wall defining a deflecting surface for radially outwardly deflecting fuel flowing from the fuel passage.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: August 10, 2010
    Assignee: Denso Corporation
    Inventors: Naoki Kurimoto, Tetsuya Toyao, Shuichi Matsumoto, Kouichi Oohata
  • Patent number: 7766251
    Abstract: A fuel injection and mixing system is provided. The system includes an injector body having a fuel inlet and a fuel outlet, and defines a fuel flow path between the inlet and outlet. The fuel flow path may include a generally helical flow passage having an inlet end portion disposed proximate the fuel inlet of the injector body. The flow path also may include an expansion chamber downstream from and in fluid communication with the helical flow passage, as well as a fuel delivery device in fluid communication with the expansion chamber for delivering fuel. Heating means is also provided in thermal communication with the injector body. The heating means may be adapted and configured for maintaining the injector body at a predetermined temperature to heat fuel traversing the flow path. A method of preheating and delivering fuel is also provided.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: August 3, 2010
    Assignee: Delavan Inc
    Inventors: Chien-Pei Mao, John Short
  • Patent number: 7762478
    Abstract: A gasoline unit injector includes a high speed, high force actuator such as a magnetrostrictive or piezoelectric actuator. The actuator operates a positive displacement diaphragm pump. The pumping volume is isolated from a supply rail by an inlet check valve, and is isolated from the engine manifold by an outlet check valve. Each of the check valves includes a disk having a central anchor and a peripheral valve seat. Diaphragm movement reduces pump volume and thereby displaces fuel at high pressure through outlet valve. Fuel spray is formed by geometry of outlet valve, the frequency of actuation, and mass and pressure of the displaced fuel. Relaxation of actuator, and therefore diaphragm, increases pump volume and thereby draws fuel into pump volume through the check valve.
    Type: Grant
    Filed: January 12, 2007
    Date of Patent: July 27, 2010
    Assignee: Continental Automotive Systems US, Inc.
    Inventors: Perry Robert Czimmek, Hamid Sayar
  • Publication number: 20100181392
    Abstract: The invention relates to an injector for a fuel injection system of an internal combustion engine, particularly in a motor vehicle, with an injector body which has a pressure booster section and a needle section. At least one injection hole is provided in the needle section. A nozzle needle which has an adjustable stroke is disposed in the needle section for controlling an injection of fuel through the at least one injection hole. A pressure booster is provided for increasing a fuel injection pressure relative to a system pressure. For this purpose, the pressure booster has a double-diameter or stepped piston, a control rod, and a pressure booster bottom which together form the boundary of a coupling chamber. A coupling path extends into the control rod and connects the coupling chamber, over a valve device which is located outside or within the injector, to a high-pressure supply of fuel.
    Type: Application
    Filed: May 6, 2008
    Publication date: July 22, 2010
    Inventors: Markus Melzer, Joachim Boltz
  • Publication number: 20100175665
    Abstract: The invention relates to a fuel injector, in particular a common rail injector, for injecting fuel into a combustion chamber of an internal combustion engine. The fuel injector has a multi-part injection valve element, which is adjustable between a closing position and an opening position and includes a first part and at least one second part that is adjustable relative to the first part. The first and second parts are coupled to one another via a hydraulic coupler volume. According to the invention, it is provided that the first part is guided in the second part, or the second part is guided in the first part, and that the coupler volume communicates with an injector volume via at least one throttle arrangement. The throttle arrangement is embodied such that the volumetric through flow increases only disproportionately little with an increasing pressure difference between the coupler volume and the injector volume.
    Type: Application
    Filed: January 13, 2010
    Publication date: July 15, 2010
    Inventors: Matthias BURGER, Hans-Christoph Magel
  • Patent number: 7740187
    Abstract: An internal combustion engine fuel injector (1) has a rod (10) movable along an axis (3) to open/close a nozzle, and a servovalve (7) having a control chamber (23) with a discharge passage (26, 48) which is opened/closed by a shutter (17) movable axially under the control of an electro-actuator; the servovalve also has a fixed axial rod (33) having an outer lateral surface (34) through which the discharge passage (26, 48) comes out; the shutter (17) is fitted to the axial rod (33) to slide axially in substantially fluidtight manner, and, when closing the discharge passage (26, 48), is subjected to substantially zero resultant axial pressure by the fuel; and a calibrated portion (42, 52) of the discharge passage (26, 48) is formed close to the outlet of the discharge passage to produce swirl and/or cavitation in the fuel outflow near to the closing area between the shutter (17) and the axial rod (33).
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: June 22, 2010
    Assignee: C.R.F. Societa Consortile per Azioni
    Inventors: Mario Ricco, Sisto Luigi De Matthaeis, Adriano Gorgoglione, Alfonso Di Meo, Sergio Stucchi
  • Publication number: 20100116910
    Abstract: The invention relates to a ball valve for adjusting a flow of a fluid medium. The ball valve includes a valve seat and a rounded closing element, in particular a valve ball. Furthermore, the ball valve has an inlet with a choke valve and one diffuser arranged between the choke valve and the valve seat. The diffuser includes a constriction on the side facing the valve seat.
    Type: Application
    Filed: January 3, 2008
    Publication date: May 13, 2010
    Inventors: Gerhard Girlinger, Frank Traxel, Roland Mitter
  • Patent number: 7703708
    Abstract: A fuel injection valve includes a nozzle body and a plate. The nozzle body includes an injection orifice, through which fuel is injected, a needle that controls the injection through the injection orifice, and a needle-receiving bore that receives the needle. The plate is adjacently provided to the nozzle body for defining a fuel passage therein, through which fuel is supplied to the needle-receiving bore. The plate has an annular groove, which connects the fuel passage with the needle-receiving bore, at an end surface of the plate toward the nozzle body.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: April 27, 2010
    Assignee: Denso Corporation
    Inventor: Shuichi Matsumoto
  • Publication number: 20100078504
    Abstract: A nozzle assembly for a fuel injector capable of withstanding high-pressures includes a nozzle chamber defined by a high-pressure containment sleeve, a tip component defining a nozzle outlet, and an injector stack component. A leakage path is defined between an injector body casing and an outer wall surface of the high-pressure containment sleeve and a needle valve member that opens and closes the nozzle outlet is out of contact with the high-pressure containment sleeve. The high-pressure containment sleeve has a hollow, cylindrical shape and has an inner wall exposed to fluid pressure inside the nozzle chamber that is free of stress concentrating surface features associated with heart shaped cavities in the prior art.
    Type: Application
    Filed: October 1, 2008
    Publication date: April 1, 2010
    Inventors: Avinash Manubolu, Stephen Lewis
  • Patent number: 7685990
    Abstract: A fuel injection apparatus for a fuel injector nozzle includes a moveable valve needle slideably located within a nozzle body, the nozzle body having an internal surface defining a valve seat between a fuel supply path and fuel outlets. The valve needle includes an obturator piston that is engagable with an axial fuel outlet and a two-stage lift mechanism for enabling lift of the valve needle. In a first stage lifted position of the valve needle, the valve face is spaced apart from the valve seat, and the obturator piston is positioned such that a fuel flow passage is opened between the obturator piston and the axial fuel outlet. In a second stage lifted position, the valve face is spaced further apart from the valve seat and the obturator piston is positioned such that the fuel flow passage between the obturator piston and the axial fuel outlet is substantially closed.
    Type: Grant
    Filed: November 29, 2007
    Date of Patent: March 30, 2010
    Assignee: Delphi Technologies, Inc.
    Inventor: Philip J. G. Dingle