Having Flow Regulator* For Reciprocating Piston Engine Patents (Class 239/533.3)
  • Patent number: 6871636
    Abstract: A fuel injection system for internal combustion engines includes a plurality of injection valves, each connected to an injection line and each having a nozzle chamber and a control chamber, which both communicate with the injection line; a valve member, which controls the injection openings and is actuatable via a first control face, located in the nozzle chamber and acting in the valve opening direction, and via a second control face located in the control chamber and acting in the valve closing direction; a first valve for controlling the pressure prevailing in the control chamber; and a second valve for switching the injection pressure. Both valves, have a common valve body with the valve body stroke H2 required to close the first valve being greater than the stroke H1 required to open the second valve.
    Type: Grant
    Filed: July 5, 2002
    Date of Patent: March 29, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6869033
    Abstract: The injector has a hollow body supporting an ordinary injection nozzle and a metering valve for metering the fuel to be injected; and a support defined by a sleeve and by an end wall. The sleeve houses an electromagnet controlling the metering valve, and is fitted to the hollow body. For which purpose, there is provided a leaf spring having a ring-shaped portion engaging the end wall of the support; and a number of elastic blades, each terminating with a hook-shaped appendix which engages a corresponding retaining element on the hollow body.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: March 22, 2005
    Assignee: C.R.F. Societa Consortile per Azioni
    Inventors: Mario Ricco, Adriano Gorgoglione
  • Patent number: 6866210
    Abstract: A fuel injector for fuel injection systems of internal combustion engines has a valve-closure member that is in working engagement with a valve needle and that coacts with a valve-seat surface positioned in an orifice of a valve-seat member to form a sealing seat. The fuel injector has at least one spray discharge opening positioned in the valve-seat member. Between the valve-seat surface and the spray discharge opening, a second surface that make a more acute angle with the center axis of the fuel injector than the valve-seat surface, is formed by the orifice of the valve-seat member. A closure element extension whose enveloping surface forms an obtuse angle with the contiguous contour of the valve-closure member is positioned at the downstream end of the valve-closure member.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: March 15, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Guenther Hohl, Norbert Keim
  • Patent number: 6857585
    Abstract: A fuel injector is described, particularly for fuel injector systems of internal combustion engines, including an actuator, a valve needle actuatable by the actuator for actuation of a valve-closure member, which together with a valve-seat surface forms a sealing seat, and a swirl device, having at least one swirl channel through which fuel flows having a tangential component regarding a longitudinal axis of the fuel injector. The axial position of a bypass disk, which is mechanically linked to a valve needle, determines a cross section of at least one bypass channel, which bypasses the at least one swirl channel without a tangential component.
    Type: Grant
    Filed: December 15, 2001
    Date of Patent: February 22, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Hermann Winner
  • Patent number: 6857584
    Abstract: A fuel injector, particularly a fuel injector for fuel injection systems of internal combustion engines, has a magnetic coil, an armature acted upon in a closing direction by a resetting spring and a valve needle connected to the armature by force-locking for operating a valve-closure member, which forms a sealing seat together with a valve-seat surface. The armature has a pot-shaped axial extension, in which at least one cutout is formed.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: February 22, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Thomas Sebastian, Matthias Boee
  • Patent number: 6851631
    Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is located at the first end of the tube assembly and that has an integral retaining portion; an O-ring that circumscribes the first end of the tube assembly and that is maintained by the retaining portion of the filter; and a first attachment portion.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: February 8, 2005
    Assignee: Siemens VDO Automotive Corp.
    Inventors: Michael P. Dallmeyer, Robert McFarland, James Robert Parish, Dennis Bulgatz
  • Patent number: 6851629
    Abstract: A fuel injector (1) for fuel injector systems of internal combustion engines has a valve-closure member (4) which is mechanically linked to a valve needle (3) and cooperates with a valve-seat surface (6) of a valve-seat member (5) to form a sealing seat. A turbulence-producing element is provided in the valve-seat member (5), situated downstream from the sealing seat, and its center line (38) preferably forms an angle different from zero with the center line (39) of the fuel injector (1), a threaded rod (36) being pressed into the valve-seat member (5) as the turbulence-producing element.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: February 8, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Hubert Stier, Joerg Heyse
  • Patent number: 6848630
    Abstract: An injector for injecting fuel into the combustion chambers of an internal combustion engine includes an injector body which is movable in a housing and whose vertical stroke motion relative to the housing is effected by a control chamber that can be pressure relieved via an actuator. Via the vertical stroke motion of the injector body, the closure or opening of a nozzle inlet line to the injection nozzle takes place. On the injector body, for stroke and/or pressure control of the injector, a first slide and a second slide are embodied, offset from one another.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: February 1, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6845930
    Abstract: A fuel injector that allows spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of a valve subassembly. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual circle. The projection of the sealing surface converges at a virtual apex disposed within the metering disc. At least one channel extends between a first end and second end. The first end is disposed at a first radius from the longitudinal axis and spaced at a first distance from the metering disc.
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: January 25, 2005
    Assignee: Siemens VDO Automotive Corp.
    Inventor: William A. Peterson, Jr.
  • Patent number: 6845926
    Abstract: A hydraulically actuated, intensified fuel injector includes a controller achieving a desired injection control strategy by selectively independently porting actuating fluid to and venting actuating fluid from an intensifier piston to control the compressive stroke of the intensifier piston and selectively independently porting actuating fluid to and venting actuating fluid from a needle valve to control the opening and closing of the needle valve during the injection event. A method of control is further included.
    Type: Grant
    Filed: February 5, 2002
    Date of Patent: January 25, 2005
    Assignee: International Engine Intellectual Property Company, LLC
    Inventor: Ning Lei
  • Patent number: 6840465
    Abstract: Using a swirl type fuel injection valve, a concentrated spray area and a thin spray area are formed, the position thereof are adjusted, and the spray is made to conform to the geometric shape of the engine and mounting position of the fuel injection valve, so as to reduce the fuel consumption and control the unburnt components in exhaust gas. The fuel injection valve is so constructed that a step is formed on the injection hole opening of the fuel injection valve, so as to provide two or more edge transition portions at the injection hole opening, resulting from the step, and the line connecting the edge transition portions forms an oblique angle relative to the wall formed by the step perpendicular to the injection hole center axis and the angled wall.
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: January 11, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Motoyuki Abe, Yoshio Okamoto, Yuzo Kadomukai, Makoto Yamakado, Ayumu Miyajima, Hiromasa Kubo, Toru Ishikawa, Yasuo Namaizawa
  • Patent number: 6840459
    Abstract: A fuel injector, in particular a fuel injector for fuel injection systems of internal combustion engines, has a piezoelectric or magnetostrictive actuator, a valve closing element that can be actuated by the actuator and that works together with a valve seat face to form a seal seat, and a temperature compensation device. The temperature compensation device has a housing that is elastically deformable along a direction of actuation of the actuator, and has at least one throttle that connects an interior space of the housing with a fuel inlet of the fuel injector. The cross-section of this throttle is dimensioned such that an entry and exit of fuel into the housing of the temperature compensation device is enabled when there is a temperature-caused change in length of components of the fuel injector.
    Type: Grant
    Filed: August 17, 2000
    Date of Patent: January 11, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Ruehle, Hubert Stier, Matthias Boee, Guenther Hohl, Norbert Keim
  • Patent number: 6840268
    Abstract: A high-pressure connector for a fuel injection system including an elongated body having an inlet that is in fluid communication with a source of high-pressure fuel, an outlet in fluid communication with the inlet of a fuel injector and a fuel passage extending therebetween. A filter is supported within the fuel passage and acts to filter particulates from the high-pressure fuel. A fuel flow limiter is supported within the fuel passage and is operable to provide predetermined quantities of fuel to pass between the inlet and the outlet at each injection event during normal operation of the combustion chamber serviced by the injector and to automatically terminate fuel flow through the connector in the event of a malfunction at the combustion chamber.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: January 11, 2005
    Assignee: Detroit Diesel Corporation
    Inventors: Lawrence Charles Kennedy, Ronald Michael Tkac, Haoran Hu
  • Patent number: 6840458
    Abstract: A fuel injector includes a needle valve for injecting fuel from an injection port, a cylindrical member containing therein a pushing spring to the needle valve and a sleeve body for receiving the cylindrical member in an abutment condition so as to expose the injection port. A support portion having an enlarged diameter toward an inner circumference of the sleeve body is provided in a part of an outer circumference of the cylindrical member. A posture of the other cylindrical members may be corrected by the cylindrical member having the support portion.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: January 11, 2005
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventor: Hiroshi Kuzuyama
  • Patent number: 6840467
    Abstract: Fuel injector, in particular, a fuel injector for the direct injection of fuel into a combustion chamber of an internal combustion engine is described having an actuator for actuating a valve needle, the valve needle having on an injection-side end a valve-closure member which forms a sealing seat together with a valve-seat surface, which is formed on a valve-seat member. Fuel channels are arranged in a valve needle guide, connected to the valve-seat member or designed as a single piece with it, in several rows circumferentially in the valve needle guide, at least one row of fuel channels being arranged, in the resting state of the fuel injector, above a guide line of the valve-closure member.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: January 11, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Guenter Dantes, Detlef Nowak
  • Patent number: 6837450
    Abstract: An injector for a common rail fuel injection system in which the opening of the nozzle needle is done under pressure control, while the nozzle needle is compulsorily closed when the control valve closes. This has advantages with regard to the onset of injection and the closing of the nozzle needle.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: January 4, 2005
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6834812
    Abstract: Fuel injector provided with a piezoelectric actuator, a valve activated by the piezoelectric actuator and regulating a fuel supply that flows in a working direction, and a mechanical transmission placed between the piezoelectric actuator and the valve; an expansion of the piezoelectric actuator displaces the valve in the working direction from a closed position to an open position in an opposite direction to that of the fuel outlet.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: December 28, 2004
    Assignee: Magneti Marelli Powertrain S.p.A.
    Inventors: Massimo Neretti, Michele Petrone, Andrea Ricci, Cecilia Lamberti
  • Patent number: 6830201
    Abstract: A fuel injector assembly comprising an engine camshaft driven piston plunger in a plunger body, a control valve, an electromagnetic actuator for stroking the control valve between limiting positions and a valve stop assembly establishing a first limiting valve stroke position when the control valve is fully open and a second valve stroke position corresponding to a reduced fuel delivery pressure prior to a main fuel pressure pulse in a fuel injection event.
    Type: Grant
    Filed: December 26, 2002
    Date of Patent: December 14, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Klaus Seelbach
  • Patent number: 6830202
    Abstract: A two stage intensifier capable of multiple intensification rates comprises a stepped top portion and a shoulder portion, each being actuated by separate fluid passages. A stepped top portion is received into an upper bore of a piston bore and a shoulder is received into a lower bore. The stepped top forms a seal with the upper bore to prevent direct fluid communication between a first actuation cavity above the stepped top and a second actuation cavity above the shoulder.
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: December 14, 2004
    Assignee: Caterpillar Inc
    Inventor: Dana R. Coldren
  • Patent number: 6827297
    Abstract: A fuel injection valve having a valve body (5), in which a pistonlike valve member (7) is guided longitudinally displaceably in a bore (15) embodied as a blind bore. A conical valve seat (23) and at least one injection port (25) are embodied on the bottom face of the bore (15), and the injection port connects a pressure chamber (11), formed between the portion (107) of the valve member (7) toward the combustion chamber and the bore (15), with the combustion chamber. On the end toward the combustion chamber of the valve member (7), there is a valve member tip (13), on which a first conical face (30), adjacent to the valve member (7), and a second conical face (32), disposed on the combustion chamber side of the first conical face, are embodied.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: December 7, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Axel Hockenberger
  • Patent number: 6824081
    Abstract: An improved fuel injector is provided which effectively controls fuel injection events using two injection control valves which operate in series to control the movement of a nozzle valve element. An outer injection control valve and actuator assembly operates to control fluid pressure in a control volume adjacent an inner injection control valve thereby controlling the movement of the inner control valve which, in turn, controls fuel pressure in an inner control volume adjacent one end of the nozzle valve element. A particular design of the inner injection control valve prevents control valve oscillations thereby minimizing unwanted fuel injection variations.
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: November 30, 2004
    Assignee: Cummins Inc.
    Inventors: Lester L. Peters, C. Edward Morris, David M. Rix, Shankar C. Venkataraman
  • Patent number: 6824082
    Abstract: A fuel injector has an injector body extending along a given axis; a tubular valve body housed inside a hole in the injector body and coaxial with the injector body; and an annular chamber defined by the injector body and the valve body. The method of producing the injector includes connecting the valve body to the injector body, and fixing the valve body in a given position along the axis with respect to the injector body by means of a driving operation to interference fit the valve body inside the hole in the injector body.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: November 30, 2004
    Assignee: C.R.F. Societa Consortile per Azioni
    Inventors: Mario Ricco, Adriano Gorgoglione
  • Patent number: 6824085
    Abstract: A fuel injector, in particular for direct injection of fuel into the combustion chamber of an internal combustion engine, includes a valve-closure member which forms a sealing seat together with a valve-seat surface which is formed on a valve-seat member, and several injection orifices, each of which is connected with at least one spiral groove so that an outer edge of the swirl grooves coincides in part with a circumferential edge of the injection orifices. The swirl grooves extend generally perpendicular to a center line of the injection orifice associated with them.
    Type: Grant
    Filed: November 5, 2002
    Date of Patent: November 30, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Thomas Sebastian, Jens Pohlmann, Martin Maier, Guenter Dantes, Detlef Nowak, Joerg Heyse, Joerg Schlerfer
  • Patent number: 6820820
    Abstract: The invention is based on a hydraulic control device (60), in particular for an injector (16) of a fuel injection system (10) in motor vehicles. Known control devices have a piezoelectric actuator, which controls a multi-position valve (75), embodied as an outward-opening valve with a valve member (74) guided in a valve bore (76). According to the invention, it is proposed that a booster (62) that reverses the deflection motion of the actuator (52) be disposed between the actuator (52) and the valve member (74), and that the multi-position valve (75) be embodied as an inward-opening 3/2-way valve. The valve member (74) of this valve, in operative connection with a valve seat (98) and a control edge (96), alternatingly opens or closes pressure fluid connections between pressure fluid conduits (86, 88, 92).
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: November 23, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6820827
    Abstract: An injector for a fuel injection system is proposed, having an at least partial compensation for the hydraulic forces acting on the nozzle needle. In addition, the fuel volume to be controlled is reduced, so that short control times are possible.
    Type: Grant
    Filed: September 5, 2001
    Date of Patent: November 23, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6820826
    Abstract: A subassembly of a fuel injector that allows spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the subassembly. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual circle within one quadrant of the circle. A channel is formed between the seat orifice and the metering disc that allows the fuel injector to target fuel spray generally within an arcuate sector of at least 90 degrees about the longitudinal axis of the metering disc. A method of targeting is also provided.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: November 23, 2004
    Assignee: Siemens VDO Automotive Corp.
    Inventor: William A. Peterson, Jr.
  • Publication number: 20040227018
    Abstract: A fuel injector comprising a pumping chamber pressurized by an actuator responsive to an engine controller for delivering pressurized fuel from the pumping chamber to a control valve module to control pressure applied at the outlet of an injector nozzle. The control valve module includes at least one control valve. Valve actuators are in a stator core plate that is independent of the control valve module. Machining operations during manufacture of the injector are simplified by a separation of the stator core plate and the control valve module. Mating, juxtaposed surfaces of the control valve module and the stator core plate are fixed by an indexer.
    Type: Application
    Filed: May 15, 2003
    Publication date: November 18, 2004
    Applicant: ROBERT BOSCH FUEL SYSTEMS CORPORATION
    Inventor: Klaus Seelbach
  • Publication number: 20040221821
    Abstract: An injector for hydrogen gas for use in an internal combustion engine, the injector comprising a mixing chamber communicating with a cylinder of the internal combustion engine via an injector tip, where a water input port and a hydrogen input port feed individually into the mixing chamber. The water-hydrogen mix in the mixing chamber when injected into the cylinder comprises water atomized by hydrogen gas in a stratified water-hydrogen-air mix.
    Type: Application
    Filed: November 5, 2003
    Publication date: November 11, 2004
    Inventor: Morse N. Taxon
  • Patent number: 6814314
    Abstract: A fuel injection valve, in particular an injection valve for fuel injection systems of internal combustion engines, is made of a piezoelectric or magnetostrictive actuator and a valve closing body that can be set in motion by the actuator via a valve needle and that interacts with a valve seat surface to produce a seat. To compensate for the temperature expansion, at least one damping element made of a solid is present and exhibits an almost static behavior at a high deformation rate and is elastically or plastically deformable at a low deformation rate.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: November 9, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Ruehle, Hubert Stier, Matthias Boee, Guenther Hohl, Norbert Keim
  • Patent number: 6814302
    Abstract: An injection device for a fuel reservoir injection system is proposed, having an injection nozzle (16), which protrudes into a combustion chamber and can be supplied with fuel from a high-pressure fuel distributor (10) by means of a high-pressure fuel supply path (14, 52, 44, 40), and having a nozzle needle (30), which opens and closes this injection nozzle (16) as a function of the pressure in a control chamber (58). In order to introduce fuel into the control chamber, an inlet conduit (62), which branches from the fuel supply path, feeds into this control chamber (58) and an outlet path (66, 78), which leads from this control chamber (58), permits fuel to flow out of the control chamber. A shutoff valve (70) can close a downstream section (66″) off from an upstream section (66′) of the outlet path. The downstream section and the upstream section of the outlet path feed into a valve chamber (78), which contains a movable shutoff element (76).
    Type: Grant
    Filed: April 29, 2002
    Date of Patent: November 9, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Stoecklein, Dietmar Schmieder
  • Patent number: 6814301
    Abstract: The present invention relates to an injector for injecting fuel into the combustion chamber of an internal combustion engine. The injector (1) is actuated by an actuator (29) and includes a central chamber (5, 44), through which fuel under high pressure enters into a control chamber (3) that activates a nozzle needle (4). The central chamber (5, 44) is connected via a connector (7) to a high pressure source. In the injector body (13) between the central chamber (5, 44) and an end face (38) on the connector (7) are configured supply-line bores (30, 31), whose diameters (33, 34) are many times smaller than the diameters (36, 45) of the central chamber (5, 44).
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: November 9, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking
  • Patent number: 6814311
    Abstract: A fuel injection valve for an internal combustion engine has a tubular metal case constructed of a magnetic material in and through which a fuel is to flow. The tubular metal case has one open end. A valve seat is tightly received in the open end of the tubular metal case. The valve seat has a fuel outlet formed therein. A valve element is axially movably received in the tubular metal case. The valve element is movable between a closed position wherein a valve body of the element closes the fuel outlet and an open position wherein the valve body opens the fuel outlet. An electromagnetic actuator is disposed about the tubular metal case to actuate the valve element to move between the closed and open positions. The tubular metal case is constructed of a ferritic stainless steel containing Titanium. An end portion of the tubular metal case to which a valve seat is fixed has a wall thickness which ranges from approximately 0.1 mm to 0.9 mm.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: November 9, 2004
    Assignee: Unisia Jecs Corporation
    Inventors: Nobuaki Kobayashi, Yuichi Uchiyama, Hideo Kato, Hiroshi Okada
  • Patent number: 6811104
    Abstract: A fuel injection valve has: a tubular body, a valve seat member, a valve body, a core tube, a bias spring, and an electromagnetic actuator. The core tube is press fitted into the tubular body. The core tube has a first end side opposing an absorption section of the valve body in such a manner as to form an axial gap interposed between the first end side of the core tube and the absorption section. The core tube has a second end side axially extending in the tubular body to a certain position on a way to the second end side of the tubular body. The axially extending second end side of the core tube has an outer periphery which is formed with a reduced diameter section for increasing an accuracy in positioning the core tube when the core tube is press fitted into the tubular body.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: November 2, 2004
    Assignee: Unisia Jecs Corporation
    Inventors: Takayuki Kobayashi, Hideo Kato
  • Patent number: 6811092
    Abstract: A nozzle assembly for a fuel injector having a needle valve for controlling an injector valve orifice, the needle valve being subjected to a spring force and a fluid pressure force. The needle valve registers with a fuel delivery orifice and is movable into and out of engagement with a valve seat surrounding the orifice. The needle valve is normally biased to a valve closing position by a spring located in a spring cage. The spring cage becomes pressurized upon movement of the needle valve toward the needle valve open position, whereby a positive pressure is maintained in the spring chamber throughout the fuel injection event. A calibrated bleed orifice allows the spring chamber pressure to decay to a low value between injection events.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: November 2, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Gary L. Cowden
  • Patent number: 6811105
    Abstract: In a fuel injection nozzle, a nozzle body is provided inside with a guide hole having a second guide portion (cylindrical hole) for slidably holding a guide shaft of a needle and a seat surface axially below the second guide portion, with first injection bores opened to the seat surface and with second injection bores opened to an inner circumference of the second portion. The needle is provided at an end thereof with a circular seat contact coming in contact with the seat surface axially above the first injection bores and inside the guide shaft with a fuel passage through which fuel is supplied to a position axially above the seat contact. With the construction mentioned above, as the second guide portion is formed axially above the sack chamber and inner diameter thereof is larger than that of the sack chamber, the second guide portion is more easily formed at lower cost.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: November 2, 2004
    Assignee: Denso Corporation
    Inventors: Masaaki Kato, Kenji Date
  • Patent number: 6811101
    Abstract: In a fuel injection valve body for a direct injection type internal combustion engine, an entire nozzle body tip portion is formed in a conical shape protruding from a nozzle body outer peripheral surface covered with a cap. Therefore, neither a corner portion or a recessed portion is formed on a surface of the nozzle body tip portion. This prevents heat generated by combustion from concentrating at a corner portion or a surface area from enlarging by a recessed portion, which in turn prevents heat generated by combustion from increasing the temperature of the nozzle body tip portion. Moreover, since a foremost portion of a spherical shape is formed such that it does not form a corner portion or a recessed portion in a peripheral portion of a conical shape, heat generated by combustion does not increase the temperature of the nozzle body tip portion. The temperature of a nozzle hole can therefore be prevented from increasing and accumulation of deposits can be restricted.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: November 2, 2004
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hirohisa Kishi, Seiji Nonoyama, Kyosuke Ohashi, Takuya Ikoma, Hiromitsu Seo
  • Patent number: 6811102
    Abstract: A sealing element (2) for a fuel injector (1) insertable into a receiving bore (3) of a cylinder head (4) of an internal combustion engine for direct injection of fuel into a combustion chamber (7) of the internal combustion engine has a sealing element (17) surrounding a nozzle body (5) of the fuel injector (1) peripherally. The sealing element (2) includes a base body (15) having an axial recess (16) through which the nozzle body (5) extends. The base body (15) also has an annular recess (18) which communicates with the recess (16) and into which the sealing element (17) is introduced. At a first contact face (51), the base body (15) is in at least indirect contact with an end face (58) of the fuel injector (1), and at a second contact face (57) opposite the first contact face (51), the base body (15) is at least in indirect contact with the step (11) of the receiving bore (3).
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: November 2, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Heinz-Martin Krause, Stefan Lauter
  • Patent number: 6811093
    Abstract: A fuel injector including a piezoelectric actuator directly attached to a metering rod wherein when the actuator is distorted in proportion to an input voltage, the metering rod moves to vary the size of a discharge spray orifice. The input voltage, and therefore the distortion of the actuator, may be varied in accordance with the readings from a throttle position sensor or an oxygen sensor, for example. A dual actuator type of fuel injector is also provided which has an injector body in engagement with the combustion chamber and a fuel chamber therein to receive low pressure fuel. A piezoelectric actuator moves a piston to close the fuel chamber inlet and pressurize the fuel therein. A second piezoelectric actuator moves the metering rod to open the discharge orifice. The amount of distortion of the respective actuators effects proportional movement of the piston or the metering rod.
    Type: Grant
    Filed: May 6, 2003
    Date of Patent: November 2, 2004
    Assignee: Tecumseh Products Company
    Inventor: Gordon E. Rado
  • Patent number: 6808132
    Abstract: An injection valve for injecting fuel into the combustion chamber of an internal combustion engine has an injector needle guided inside the housing in such a way that it can be displaced longitudinally with a shaft in order to open and close the injection cross-sections. The injector needle is actuated by the fuel pressure which act upon the injector needle and by a closing spring acting in the closing direction of the injection needle. The closing spring is pre-compressed between abutments on the injector needle and the housing and is situated on the perimeter of the injector needle in the area between the injector needle guide and the valve seat. One advantage of the arrangement is the compact construction of the injection valve and the low dead volume of the control chamber on the reverse side of the injector needle.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: October 26, 2004
    Assignee: L'Orange GmbH
    Inventors: Wolfgang Scheibe, Horst Ressel
  • Patent number: 6805309
    Abstract: A fuel injector including a tubular casing having an axial fuel passage. Disposed within the fuel passage are a valve seat element, a core cylinder, and a valve element axially moveably disposed therebetween and opposed to the core cylinder with an axial air gap. An electromagnetic actuator cooperates with the casing, the valve element and the core cylinder to form a magnetic field forcing the valve element to the open position against a spring between the valve element and the core cylinder upon being energized. The casing includes a reluctance portion producing an increased magnetic reluctance and allowing the magnetic field to extend to the valve element and the core cylinder through the air gap. The reluctance portion has a reduced radial thickness and an axial length extending over the air gap.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: October 19, 2004
    Assignee: Unisia Jecs Corporation
    Inventors: Nobuaki Kobayashi, Hideo Kato, Hiroshi Okada
  • Publication number: 20040195384
    Abstract: A fuel injector includes a housing, a passageway, a coil assembly, a seat, and a closure member. The housing extends along a longitudinal axis between an inlet and an outlet, and fuel flows through the passageway from the inlet to the outlet. The coil assembly is disposed proximate the inlet of the housing, and the seat is disposed proximate the outlet of the housing. The closure member is disposed in the housing and is movable along the longitudinal axis between a first position, which prohibits fuel flow, and a second position, which permits fuel flow. The closure member includes a magnetic member, a needle, and a tubular member. The magnetic member is adapted to cooperate with the coil assembly to move the closure member from the first position to the second position. The needle member occludes the seat in the first position of the closure member. The tubular member couples the magnetic member to the needle member, and defines a portion of the passageway.
    Type: Application
    Filed: February 21, 2003
    Publication date: October 7, 2004
    Applicant: Siemens VDO Automotive Corporation
    Inventors: John Edward Bierstaker, James Paul Fochtman
  • Patent number: 6796512
    Abstract: The invention relates to an injector body for a fuel injection system, in which the injector body has a substantially cylindrically shaped valve chamber, into which fuel can be introduced at high pressure via an inlet bore, which discharges through an inlet opening in the valve chamber. To compensate for the high local notch tensile stresses in the circumferential direction of the valve chamber, it is proposed that at least in the region of the inlet opening, the valve chamber be provided with bulges, each adjacent the inlet opening in the circumferential direction. These bulges bring about a major compensation for the notch tensile stresses and thus increase the high-pressure strength.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: September 28, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Martin Grieb, Stefan Haug
  • Patent number: 6793159
    Abstract: The fuel injector comprises a control module, with a piston guide extending downwards, in which a control piston is arranged. The fuel injector further comprises a nozzle body, with a top surface on which the control module is mounted. The nozzle body comprises a drilling with a nozzle needle, co-operating with the control piston, arranged in the lower section thereof and the piston guide, arranged in the upper section thereof. A high pressure inlet is arranged in the control module and opens out into the drilling at the top surface. The drilling is embodied such that, on lifting the nozzle needle from the valve seat thereof, the fuel which escapes from the fuel injector is replaced, whereby fuel from the high pressure inlet flows through the drilling in the direction of the valve seat.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: September 21, 2004
    Assignee: Seimens Aktiengesellschaft
    Inventors: Wolfgang Bloching, Willibald Schürz
  • Patent number: 6793162
    Abstract: A fuel injector for use with an internal combustion engine. The fuel injector comprises a valve group subassembly and a coil group subassembly. The valve group subassembly includes a tube assembly having a longitudinal axis that extends between a first end and a second end; a seat that is secured at the second end of the tube assembly and that defines an opening; an armature assembly that is disposed within the tube assembly; a member that biases the armature assembly toward the seat; an adjusting tube that is disposed in the tube assembly and that engages the member for adjusting a biasing force of the member; a filter that is at least within the tube assembly; and a first attachment portion. The coil group subassembly includes a solenoid coil that is operable to displace the armature assembly with respect to the seat; and a second attachment portion that is fixedly connected to the first attachment portion.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: September 21, 2004
    Assignee: Siemens Automotive Corporation
    Inventors: Michael P. Dallmeyer, Robert McFarland, Michael J. Hornby, James Robert Parish, Dennis Bulgatz, Ross Wood, Bryan Hall
  • Patent number: 6789753
    Abstract: In a fuel injection valve, a flow-out passage is provided on a downstream side thereof with an out-orifice. The out-orifice is provided around a periphery of an inlet opening thereof with an inlet circumferential edge with which a flow of fuel to be ejected from a pressure control chamber via the out-orifice is swirled so that turbulent flow is forcibly formed. Then, the turbulent flow is maintained until the fuel is ejected. Dimensions of the out-orifice satisfy the formulas, R/D≦0.2 and L/D≦1.2, where R is corner radius of the inlet circumferential edge of the out-orifice, D is inner diameter thereof and L is axial length thereof. Accordingly, fuel injection is stable with less fuel amount fluctuation in each cycle even when fuel pressure and temperature are relatively low.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: September 14, 2004
    Assignee: Denso Corporation
    Inventors: Hiromasa Aoki, Takashi Iwanaga, Michiharu Miyata
  • Patent number: 6789754
    Abstract: Metering components of a fuel injector that allow spray targeting and distribution of fuel to be configured using non-angled or straight orifice having an axis parallel to a longitudinal axis of the fuel metering components. Metering orifices are located about the longitudinal axis and defining a first virtual circle greater than a second virtual or bolt circle defined by a projection of the sealing surface onto the metering disc so that all of the metering orifices are disposed outside the second virtual or bolt circle within one quadrant of the circle. A channel is formed between the seat orifice and the metering disc that allows the fuel injector to generate a spray pattern along the longitudinal axis that forms a flow area on a virtual plane transverse to the longitudinal axis.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: September 14, 2004
    Assignee: Siemens VDO Automotive Corporation
    Inventor: William A. Peterson, Jr.
  • Patent number: 6789752
    Abstract: A fuel injector, in particular for the direct injection of fuel into the combustion chamber of a mixture-compressing, externally fired internal combustion engine, comprising, upstream from a valve-seat surface, a swirl disk provided with swirl channels from which, given an open fuel injector, the fuel flows with a circumferential speed into a swirl chamber which is also located upstream from the valve-seat surface. Each point downstream from the swirl disk (35) through which a flow is to pass has a larger extension in every spatial direction than the diameter of the swirl channels.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: September 14, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Guenter Dantes, Detlef Nowak
  • Patent number: 6786432
    Abstract: The present invention relates to a method for adjusting the valve lift of an injector, especially a fuel injector for mixture-compressing externally ignited internal combustion engines. The valve has a fuel intake, an energizable actuation device, which moves a valve needle having a valve closing component, a fixed valve seat formed on a valve seat element, with which the valve closing component interacts for opening and closing the valve, and a fuel outlet. Furthermore, the valve has a valve seat support provided with an internal longitudinal opening for accepting the valve needle. The valve needle executes a lift between a valve closing position and a valve opening position. The valve seat support is preformed having at least one radially-outward-protruding raised section. In order to change the lift of the valve needle, the raised section is plastically deformed in radial direction toward the longitudinal opening.
    Type: Grant
    Filed: May 30, 2002
    Date of Patent: September 7, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Ferdinand Reiter
  • Patent number: 6786433
    Abstract: A fuel injector, e.g., a fuel injector protruding directly into a combustion chamber of an internal combustion engine, includes an energizable actuator, a valve-closure member able to be moved by the actuator, a secure valve seat, with which the valve-closure member cooperates to open and close the valve, a fuel outlet formed in a downstream spray-discharge region and by at least one outlet opening situated downstream from valve seat, and a dead volume formed downstream from valve seat and upstream from the spray-discharge region having at least one outlet opening. A surface of valve-closure member bordering the dead volume has a surface structure having at least several pores with a surface roughness of at least 25 &mgr;m for gas accumulation.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: September 7, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Martin Maier, Joerg Heyse
  • Patent number: 6783086
    Abstract: A two-stage magnet valve for injectors of injection systems for internal combustion engines is proposed, which is very compact and simple in design, because an in-line connection of the first valve spring and a second valve spring can be avoided.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: August 31, 2004
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Boecking