Abstract: A structure (100) comprises a first panel (102); first stringers (106), coupled to the first panel (102) and comprising stringer pairs A; a second panel (104) opposite the first panel (102); and second stringers (108), coupled to the second panel (104) and opposite the first stringers (106). The second stringers (108) comprise stringer pairs B. The structure (100) also comprises braces (200). Each of the braces (200) is geometrically interlocked with one of the stringer pairs A of the first stringers (106) and one of the stringer pairs B of the second stringers (108) in all directions along a plane (112) perpendicular to the first stringers (106) and the second stringers (108).

Abstract: A bracket is described for clamping a mould to a supporting structure. The bracket includes a first part and a second part for attaching to the mould and to the supporting structure, respectively, or vice versa. The first and second parts are connected together and configured to provide constrained relative movement along a first axis to accommodate thermal expansion of the mould relative to the supporting structure in a first direction parallel to the first axis. The first and second parts of the bracket are connected via an articulated joint that allows the first and second parts to pivot relative to one another without moving the first axis such that the bracket can independently accommodate misalignments between the mould and the supporting structure.

Abstract: Structural component including at least one covering shell and a carrier structure, the covering shell designed in the form of a sandwich and formed by an inner skin section, an outer skin section and a shear-load absorbing core layer disposed between the two sections and connecting the inner and the outer skin sections to one another in a planar manner. The carrier structure is formed by at least one panel-shaped connecting part extending between and transversely to the inner and outer skin sections and connected along a reference longitudinal direction to the covering shell. The connecting part is located outside the carrier structure and fastened to the inner skin section resting thereon in a planar manner, wherein at least one profiled support extending along the reference longitudinal direction is provided in the covering shell in order to form a reinforcing section in the connecting region of the panel-shaped connecting part.

Abstract: A joint assembly for an aircraft is provided. The joint assembly includes a single main fitting including a first flange, a second flange, and a third flange, an external spar component coupled to the first flange using at least one fastener, an internal spar component coupled to the second flange using at least one fastener, and a body rib coupled to the third flange using at least one fastener.

Abstract: A wing joint including a T-chord and a splice plate for connecting an inboard wing panel assembly and an outboard wing panel assembly. The wing panel assemblies include a stringer co-bonded or co-cured with a wing skin. The webbing and cap of the stringer may be trimmed to expose a noodle and base flange. The noodle and base flange interface with the bottom of the T-chord and the wing skin interfaces with the splice plate. The exposed noodle may be non-flush with the base flange of the trimmed stringer. The bottom of the T-chord may include a groove to accommodate a non-flush noodle so that a gap does not exist between the T-chord and the base flange. Alternatively, shims may be used to compensate for a non-flush noodle or the base flange and web may include sacrificial plies permitting the base flange and web to be trimmed flush with the noodle.

Abstract: A tip fairing of a horizontal airfoil of an aircraft is provided. The tip fairing comprises stiffening elements and a skin covering the stiffening elements. The stiffening elements comprise a central web and two flanges located at the tips of the web, with contact between the skin and the stiffening elements being made through the flanges of the stiffening elements. The tip fairing is manufactured from a composite material, is manufactured from a single part, and the planes defining the webs of any pair of stiffening elements taken in twos form an angle less than about 30°.

Abstract: Lower joints of aircraft wing assemblies are disclosed. In some embodiments, a lower joint includes an outboard lower wing panel, a center lower wing panel, a rib, and a lower joint assembly that includes two outboard flanges operatively coupled to the outboard lower wing panel, an inboard flange operatively coupled to the center lower wing panel, and an upper flange operatively coupled to the rib. In some embodiments, a lower joint assembly includes one or more splice plates, an upper T-fitting, and one or more intermediate plates. In some embodiments, the outboard lower wing panel, the center lower wing panel, and the lower joint assembly are constructed substantially of different materials.

Abstract: Embodiments of an aerodynamic structural insert frame comprise a leading edge, a trailing edge opposite the leading edge, and at least one cavity between the leading edge and trailing edge, wherein the aerodynamic structural insert frame is configured to deflect upon activation by an external stimulus; at least one deformable buckling member extending the distance between opposite edges of the cavity, wherein the deflection of the aerodynamic structural insert frame is configured to trigger deflection of the deformable buckling member; a pivot region; and at least one stopper bar attached to and extending from one edge of the cavity a distance less than the distance between opposite edges of the cavity, wherein the stopper bar is configured to stop the deflection of the aerodynamic structural insert and the buckling member when the stopper bar strikes an opposite edge of the cavity.

Abstract: Provided is a composite material structure enabled to be reduced in weight. The composite material structure includes a front section (3a) extending in one direction and formed as a composite material made of fiber reinforced plastics, a rear section (3c) separated from the front section (3a) by a predetermined space, extending in the one direction, and formed as a composite material made of fiber reinforced plastics, and access panels (5) provided between the front section (3a) and the rear section (3c) and having a dimension in the one direction shorter than the front section (3a) and the rear section (3c). The access panels (5) are fixed to the front section (3a) and the rear section (3c) in an orthogonal direction substantially orthogonal to the one direction and set to be displaceable in the one direction and are removable.

Abstract: The invention relates to a mounting device in an aircraft. In one aspect of the invention, a method is disclosed for assembling a metal securement member of the mounting device. In another aspect of the invention, a mounting device is disclosed. In another aspect of the invention, a method is disclosed for installing and using a mounting device in an aircraft.

Abstract: An airfoil is fabricated by assembling cured skins with spars having cured spar webs and uncured spar chords. The skins are bonded to the spars by curing the spar chords.

Abstract: A load introducing element for a control surface of an aircraft or a spacecraft comprises at least one first component, one second component and one first flange. At least one surface area of the first component is adapted to conform to the inner contour of the control surface. The second component has at least one eye for receiving bearing means for mounting the control surface. A cross sectional profile of the first component has two or more essentially straight legs, which are connected together on their upper side by an upper edge which is adapted to an upper contour of the control surface. The load introducing element is formed by a fiber reinforced composite material having an integral type of construction in which all of the components are jointly infiltrated and cured. The invention also provides a method for producing such a load introducing element, a drive armature and an aircraft that includes such a load bearing element.

Abstract: An aircraft wing box spanwise joint, comprising a rib having a web, and a pair of rib fittings joined together, each rib fitting forming a closed loop around the periphery of the rib, wherein the rib is integrally formed with one of the rib fittings. Also, an aircraft wing including two or more of the joints. Also, a method of forming an aircraft wing box spanwise joint, the method comprising forming a pair of rib fittings, wherein one of the rib fittings is integrally formed with a rib having a web, each rib fitting forming a closed loop around the periphery of the rib, bringing the rib fittings together, and joining the rib fittings together.

Abstract: There is provided a box structure for carrying load having upper and lower composite integrated sandwich panels. The panels have facesheets sandwiching one or more core portions and adjacent dense packs oriented in an axial direction. The box structure further has a plurality of spars. Each spar has a web and web attachments and has a spar length in the axial direction. The plurality of spars are connected to the panels with the web attachments located at the dense packs. The facesheets are configured to carry primarily torsion and pressure loads in shear and no significant axial loads. The dense packs are configured to carry all significant box bending in axial tension and compression loads.

Abstract: A structural element for reinforcing a fuselage cell of an aircraft is provided. The structural element comprises a reinforcement profile which is made in one piece from a metallic material. The profile is provided with a strap at least in regions. As a result of the strap which is made of a fiber-reinforced layer material or fiber metal laminate and is adhesively bonded, at least in regions, to a flange of the reinforcement profile the structural element has high damage tolerance and advantageous fatigue properties. The fiber metal laminate or layer material is made of a plurality of metal layers and fiber-reinforced plastics material layers which are stacked in alternating fashion and adhesively bonded to one another over the entire surface. The reinforcement profile and the strap are joined by means of a joining layer. Said joining layer is preferably constructed from two prepreg layers and a non-fiber-reinforced adhesive layer.

Abstract: The invention provides a leading edge structure for providing an aerodynamic surface of an aircraft, the leading edge structure comprising a skin structure, the skin structure providing an outer aerodynamic surface and an inner surface, both surfaces extending in a chordwise and spanwise direction of the structure, and a plurality of structural members, each structural member being connected to the inner surface of the skin structure and extending in the chordwise direction along the inner surface, wherein the structural members are integrally formed with the inner surface of the skin structure. The invention also provides an aircraft wing, aircraft tailplane, wing box structure, wing or wing structure and an aircraft including the leading edge structure.

Abstract: An aircraft includes a wing and a wing box. The wing is joined to the wing box at a side of body joint. The wing and the wing box each includes lower skin and a plurality of stringers on the skin. Ends of at least some of the stringers at the side of body joint have a web cutout and a base that is spanwise tapered to a knife edge at the skin.

Abstract: An airfoil includes a main portion formed of a base material and having an inner core comprising a hollow region. Also included is a trailing edge region of the main portion. Further included is a trailing edge supplement structure comprising a low-melt superalloy operatively coupled to the base material proximate the trailing edge region. Yet further included is at least one cooling passage fluidly coupling the inner core of the main portion to an inner region of the trailing edge region. Also included is a trailing edge region exhaust path disposed in the inner region and configured to route a cooling airflow in a span-wise direction of the airfoil.

Abstract: The invention relates to a composite structuring panel (1) for the trailing edge of an aircraft element, having: an upper surface (3); a lower surface (5); an edge (7) connecting said upper (3) and lower (5) surfaces; the upper surface (3) and the lower surface (5) being connected by transverse stiffeners (9) and the structuring panel being made of a unitary part forming the upper surface (3), the lower surface (5), the edge (7), and the transverse stiffeners (9). The invention also relates to a method for manufacturing such a panel (1), and to an aircraft element comprising such a panel (1).

Abstract: A structural assembly for an aircraft comprising a cover with outer and inner faces, an inner support element and urging means on the inner support element, wherein opposing edges of the cover are fixedly mounted relative to the inner support element, and the urging means acts on the inner face of the cover to urge the cover to distend outwardly and locate in a predetermined position. Another aspect of the invention relates to a method of forming a structural assembly for an aircraft comprising an cover with outer and inner faces, an inner support element and urging means on the inner support element, the method comprising the steps of fixedly mounting opposing edges of the cover relative to the inner support element and operating the urging means to act on the inner face of the cover so that the cover is urged to distend outwardly into a predetermined position.

Abstract: A method for stiffening a skin field of an aircraft fuselage includes providing a skin field for an aircraft fuselage, manufacturing an integral lattice-shaped stiffening structure including a plurality of longitudinal stiffeners and connecting the stiffening structure to the skin field. The manufacturing can include the use of a tool mold having a plurality of longitudinal recesses configured to form longitudinal stiffeners and a plurality of sunken areas disposed between the longitudinal recess. The sunken areas are configured for forming respective mounts that are configured for connection to circumferential stiffeners.

Abstract: A wing including a spar, a box shaped sleeve in the spar running substantially the entire length of the wing, a skin affixed to spar and to the corners of the sleeve and shaped to from a leading edge and trailing edge of the wing, a spoiler affixed to an upper surface of the trailing edge of the spar, a vent affixed to the lower surface of the trailing edge of the spar below the spoiler.

Abstract: A composite structure has a first section, a second section, and a curved corner joining the first and second sections. The structure has a stack of fiber-reinforced plies including first and second external plies which run from the first section into the second section on an inside and an outside of the corner, respectively. A discontinuous first internal ply is sandwiched between the first and second external plies so that more of the first internal ply is located within the first section than within the second section. A second internal ply is sandwiched between the first and second external plies. The fibers of the first internal ply run at an angle ? to the fibers of the second internal ply. In some embodiments the angle ? is greater than 3° but less than 20°. In one embodiment the angle ? is between 35° and 42°.

Abstract: A multi layer composite L-shaped stringer for use in an aerospace structure comprises a foot and a web extending from an edge of the foot. A first surface on the foot is shaped to abut a structure to be stiffened. The foot also has a second surface opposite the first surface. The web has a third surface and a fourth surface at the same layer in the composite material as the first and third surfaces, respectively. The geometry of the stringer may vary along its length (L) so that as the first surface is displaced towards the second surface, the fourth surface is displaced towards the third surface. The developed width (DW) from the distal edge of the foot to the distal edge of the web of the stringer may be substantially constant for all cross-sections along a length of the stringer.

Abstract: A structural component includes a fiber composite material structure having an outer surface and an electrically conductive metal profile disposed on the outer surface of the fiber composite material structure. The metal profile provides provide improved electrical conductivity of the structural component and component protection.

Abstract: A composite material elongate structural member, such as a spar, for use in an aerospace structure, comprises a web disposed between upper and lower flanges. The web may include a clockwise twist about an axis parallel to the length L at a first portion towards the wing-root-end of the spar and a counter-twist in the anticlockwise direction at a second portion towards the wing-tip-end of the spar. The geometry of the spar may vary non-linearly along its length (L) so that the developed width of the spar as measured from a distal edge of the upper flange via the web to a distal edge of the lower flange varies linearly with increasing distance along the length (L). The risk of causing, during fabrication of the spar, undesirable creasing, stressing or stretching of composite material layers in a region in which the geometry of the member varies non-linearly may be reduced by means of such an arrangement.

Abstract: A composite material elongate structural member, such as a spar or stringer, for use in an aerospace structure, comprises a web having an angled portion, for example in the form of a chamfer, curved surface or the like, which joins a foot of the member to the rest of the web. A first surface on the foot is shaped to abut a structure to be stiffened. The foot also has a second surface opposite the first surface. The web has a third surface and a fourth surface at the same layer in the composite material as the first and third surfaces, respectively. On/in the interposed portion there is a fifth surface which joins the first and third surfaces. The geometry of the member may vary along its length (L) so that with increasing distance, the first surface is displaced towards the second surface as the width of the fifth surface decreases.

Abstract: An opening portion of a vent member is prevented from being blocked, and thus ventilation is reliably performed. A plurality of opening portions (40A, 40B) are formed in a single vent stringer (20), and thus even in a case where one of the opening portions (40A, 40B) is blocked, ventilation is secured by the other opening portion. At this time, since the opening portions (40A, 40B) are formed in surfaces different from each other in the vent stringer (20), a possibility that both the opening portions (40A, 40B) may be simultaneously blocked is less.

Abstract: The present invention relates to an aerofoil having an erosion resistant leading edge. The aerofoil comprises an aerofoil main body portion and a leading edge portion. The leading edge portion comprises a plurality of functionally distinct parts, including at least; a first part for resisting abrasion of the leading edge portion, and a second part for resisting a bending force applied to the leading edge portion, and located behind the first part.

Abstract: A unitized composite aircraft wing includes upper and lower composite laminate wing skins that have differing stiffnesses and are bonded to a composite grid structure. The grid structure includes grid spars extending in a span-wise direction, and cross beams extending in a chord-wise direction of the wing. The grid spars include caps bonded to the upper and lower wing skins.

Abstract: A composite structure has first and second sections, and a curved corner joining the first and second sections. The structure includes a stack of fiber-reinforced plies. First and second external plies run from the first section into the second section round an inside and an outside of the corner, respectively. First and second internal plies are sandwiched between the first and second external plies, and run from the first section into the second section round the corner. The first internal fly is dropped off inside the second section. The second internal ply is dropped off inside the first section. The structure has an increased thickness where the first and second internal plies overlap.

Abstract: In an embodiment of the disclosure, there is provided an apparatus to provide a panel stiffening element. The apparatus has an outer braided thermoplastic tube and an inner braided thermoplastic tube disposed within the outer braided thermoplastic tube. The apparatus further has a separation ply layer co-consolidated between the outer braided thermoplastic tube and the inner braided thermoplastic tube. The separation ply layer provides reinforcement and impact damage resistance to the inner braided thermoplastic tube in order to avoid a loss in structural loading capability.

Abstract: The present invention relates to a panel, especially for a component having a box structure in an airplane airfoil, comprising a surface shaped body and grid-like reinforcement bars protruding from the body on one side of the body, and the body and the grid-like reinforcement bars are integral molded. Since the body and the grid-like reinforcement bars of the panel are integral molded, no additional connecting process is required, so that the disconnection phenomenon as happened between the skin and the stiffener or stringer of the prior art would not occur, and the assembly complexity can be decreased.

Abstract: The present invention provides an aircraft structure comprising a structural component and a set of reinforcing straps for reinforcing the structural component, wherein the set comprises a first reinforcing strap having an inner and outer surface, wherein the inner surface is attached to a first surface of the structural component such that the first reinforcing strap extends longitudinally along the structural component and a second reinforcing strap having an inner and outer surface, wherein the inner surface is attached to the outer surface of the first reinforcing strap such that the second reinforcing strap extends longitudinally along the first reinforcing strap. The invention also provides an aircraft, a method of reinforcing an aircraft structure and a method of inspecting an aircraft structure.

Abstract: A lightning strike protection material may include a fiber reinforced composite aircraft component including carbon fibers in a resin matrix. The carbon fibers may have a length greater than at least about 6 mm and include carbon nanotubes grown on the fibers, and the nanotubes may be substantially uniformly distributed on the fibers and have a length between about 1 and 100 microns. The nanotubes may decrease a surface resistance of the resin matrix.

Abstract: A device for boundary layer suction on the outer skin of an aircraft, on which outer skin a surface where drawing off by suction can take place comprising openings is connected to a suction source by way of at least one suction line, wherein the surface where drawing off by suction can take place is formed by at least one panel-shaped composite component that comprises an extruded profile, made of light metal, as a base body, which extruded profile comprises several suction channels that are open towards the outer skin, onto which base body, for the purpose of forming the outer skin, a micro-perforated metal cover sheet has been applied in the region of the surface where drawing off by suction can take place.

Abstract: The description covers cabin components for aircraft, which can be produced with a sandwich structure and may have the components 1003 for signal and/or power transmission. The cabin components in this case have at least two prepreg layers 1001, 1005 and, for example, a honeycomb layer 1002, which can be connected to one another by pressing and heating. Furthermore, electrical and/or optical signal paths are shown on cabin components, which can be produced by positioning them there or printing. In addition, according to the description, signal and/or power transmission can take place beyond the boundary of cabin components, by means of a transmitter/receiver path.

Abstract: An aerofoil structure (1) comprising at least two spars (2, 4) spaced apart in a fore and aft direction so as to define a fuel carrying volume between the spars, and at least one longitudinal corrugated reinforcing member (6, 7) disposed between the spars, each reinforcing member being corrugated in the longitudinal direction to form a series of forward ridges (9) on a forward side of the reinforcing member and a series of aft ridges (8) on an aft side of the reinforcing member, wherein each reinforcing member is directly attached by its forward ridges to one of the spars or to the aft ridges of an adjacent one of the reinforcing members, and wherein each reinforcing member is directly attached by its aft ridges to one of the spars or to the forward ridges of an adjacent one of the reinforcing members. Also, a method of manufacturing an aerofoil structure.

Abstract: In order to provide an airframe panel for aircraft having stringers and ribs which enables reduction of the workload of the shimming operation, an airframe panel for aircraft of the present invention includes a plurality of stringers 15 provided on the inner surface of a lower skin 13 along the spanwise direction of a wing, and a plurality of ribs 17 provided along the chordwise direction of the wing. In a part of the panel in which a rib 17 is provided, a flat support surface 15c connects the two adjacent stringers 15. In another part of the panel in which no rib 17 is provided, a stepped surface connects the two adjacent stringers 15 where the stepped surface includes a thin-walled groove 16, and thick-walled bases 15a to be connected to the stringers 15 located at both sides of the groove 16.

Abstract: There is provided a box structure for carrying load having upper and lower composite integrated sandwich panels. The panels have facesheets sandwiching one or more core portions and adjacent dense packs oriented in an axial direction. The box structure further has a plurality of spars. Each spar has a web and web attachments and has a spar length in the axial direction. The plurality of spars are connected to the panels with the web attachments located at the dense packs. The facesheets are configured to carry primarily torsion and pressure loads in shear and no significant axial loads. The dense packs are configured to carry all significant box bending in axial tension and compression loads.

Abstract: An aircraft wing has hinged ribs, and a skin covering the ribs. The ribs each include plural rib sections, array from the leading edge of the wing, to the trailing edge of the wing, and a lock to hold the rib sections together in a deployed state or condition. The wings are initially in a stowed state, with the ribs and the rib sections having a curved chord, and deploy to the deployed state, in which the ribs have a straightened chord that defines an airfoil state. The wing may have foam material between the ribs to allow the wings to expand in the wingspan direction, for instance after the ribs have been placed in the deployed state.

Abstract: Methods and apparatus for an adaptable solar airframe are provided herein. In some embodiments, an adaptable solar airframe includes a solar PV system having at least one solar tracking system and being able to follow the sun position in order to increase sunlight collection and power output; and an expandable body having an aerodynamic cross-section that minimizes parasitic air drag at any given thickness of the body, further being at least partially transparent to sunlight, further enclosing the solar PV system, and further being able to change its shape in response to changes in the positions of the solar PV system.

Abstract: The present invention relates to a tail for improving anti-bird strike performance of an aircraft. A leading edge reinforcement having a shape of an isosceles triangle is located inside a tail leading edge. The leading edge reinforcement is spanwisely fixed in sections between respective spans formed by the wing rib inside the tail leading edge along the tail of the aircraft. An apex angle of the leading edge reinforcement is the same as an apex angle or arc transition of the tail leading edge skin. The leading edge reinforcement is fixedly connected with the small front beam by a leading edge reinforcement fixed surface. The present invention additionally installs a leading edge reinforcement in the original tail of the aircraft.

Abstract: An aircraft lifting surface with a main supporting structure comprising upper and lower faces defining its aerodynamic profile, front and rear faces oriented towards, respectively, the leading and trailing edges, a first set of transverse ribs extended from the front face to the rear face and a second set of transverse ribs crossing the front face and/or the rear face. The integration of leading and trailing edge ribs in the main supporting structure allows a weight and cost reduction of aircraft lifting surfaces. A manufacturing method of said main supporting structure is also disclosed.

Abstract: The invention provides an aircraft lifting surface with a monolithic main supporting structure (14) of a composite material comprising an upper skin (21) including at least a part of the upper aerodynamic profile of the leading edge (11) and/or of the trailing edge (15), a lower skin, a front spar (18), a rear spar (20), a plurality of leading edge ribs and/or a plurality of trailing edge ribs. This main supporting structure allows a weight and cost reduction of aircraft lifting surfaces. The invention also provides a manufacturing method of said monolithic main supporting structure (14).

Abstract: Apparatus and methods provide for the reinforcement of various components of an aircraft utilizing vertically-oriented circumferential stringers. According to embodiments described herein, barrel skin of an aircraft fuselage may be reinforced using stringers that are vertically-oriented and circumferential. According to additional embodiments, the wing stringers of a wing can be aligned with circumferential stringers. According to further embodiments, the wing may also have one or more wing spars having an elliptical aperture. The shape of the elliptical may be configured for attachment to a fuselage so that an outer surface of the aperture is disposed proximate to an inner surface of the fuselage.

Abstract: Apparatus and methods provide for the construction of wing sections having multi-box wing spars. According to one aspect of the disclosure provided herein, an aircraft wing may be constructed by applying one or more layers of composite material onto a plurality of wing mandrels. The wing mandrels, when placed together, form the shape of the wing. After the layers of composite material are applied to each individual mandrel, the mandrels are abutted together. Thereafter, the mandrels are compressed using wing surface tooling applied to the plurality of wing mandrels. The composite material is thereafter cured. After curing, the wing surface tooling and mandrels are removed, resulting in a wing having multi-box wing spars and skin.

Abstract: The invention provides an aircraft lifting surface with a torsion box (13) of a composite material comprising an upper skin (21), a lower skin (23), a front spar (18), a rear spar (20), one or more intermediate spars (19, 19?) and a plurality of transverse ribs (25, 25?, . . . ) arranged between the rear spar (20) and its adjacent intermediate spar (19?) and/or between the front spar (18) and the adjacent intermediate spar (19) for improving its structural behavior. The invention also provides a manufacturing method of said torsion box.

Abstract: A modular structural assembly to form part of an aircraft wing that has an outer skin and a plurality of stringers is disclosed. The assembly includes a plurality of panels, each panel having a portion that forms part of the outer skin and at least one stringer integrally formed with said portion.

Abstract: A structural member includes a box structure that encloses a beam, which may be a split beam or a split segmented beam. The structural member includes a pressure mechanism that varies a pressure force or a friction force between the beam and the box structure. Movement of the parts within the box structure, against the force of the pressure mechanism, as the structural member flexes, dissipates energy and adds to the damping of the structural member.