Airfoil Construction Patents (Class 244/123.1)
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Publication number: 20110147522Abstract: A method of stiffening a rib (19, 20) during the assembly of an aircraft wing is described. A stiffener panel (40, 41) is attached to a face of the rib (19, 20). The rib is aligned with one or more wing components with the stiffener panel (40, 41) attached. An assembly operation such as drilling (16) is performed with the rib aligned and the stiffener panel attached. The stiffener panel (40, 41) is removed from the rib after the assembly operation. The stiffener panel has a resilient external sealing ring which is mounted on a face of the panel and forms an external perimeter of a vacuum cavity; and at least one resilient internal sealing ring which is mounted on the panel (20, 21) within the perimeter defined by the external sealing ring and forms an internal perimeter of the vacuum cavity. The stiffener can be attached to the rib by a vacuum clamping force, the vacuum being sealed by the external and internal sealing rings. The internal sealing ring(s) seal any holes which are present in the rib.Type: ApplicationFiled: July 20, 2009Publication date: June 23, 2011Inventor: Stephen Williams
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Patent number: 7954763Abstract: Methods and structures for a composite truss structure are provided. The structure includes an upper chord member, a lower chord member, and a plurality of web members extending therebetween. Each of the upper chord member, the lower chord member, and the plurality of web members are formed of a continuous composite fiber positioned in each of the upper chord member, the lower chord member, and each of the plurality of web members wherein each of the upper chord member, the lower chord member, and the plurality of web members includes a predetermined number of passes of the continuous composite fiber corresponding to a predetermined load. The composite truss structure also includes at least a first gusseting plate coupled to the upper chord member, the lower chord member, and the plurality of web members.Type: GrantFiled: April 5, 2007Date of Patent: June 7, 2011Assignee: The Boeing CompanyInventor: Richard L. Kulesha
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Patent number: 7942368Abstract: This invention relates to improving the tolerance of composite laminate structures to damage and/or delamination, resulting in weakening of the structure and/or to reducing the possibility of such damage and/or delamination. In particular, but not exclusively the invention relates to protecting the end surfaces of composite laminate structures present on aircraft from impact damage. The invention provides an aircraft component comprising a composite laminate structure, the composite laminate structure including an end surface at which a multiplicity of the layers of the laminate structure terminate, wherein the aircraft component further comprises a deformable strip mounted to protect the end surface of the composite laminate structure from direct impacts.Type: GrantFiled: June 13, 2007Date of Patent: May 17, 2011Assignee: Airbus Operations LimitedInventor: James Lloyd
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Publication number: 20110095133Abstract: An aircraft wing assembly, comprising a front spar, a rear spar, and upper and lower wing covers extending between the front and rear spars, wherein the upper and/or lower wing cover overhangs the rear spar and has a non-linear trailing edge profile forming an array of tabs and cut-outs. Also, a method of assembling the aircraft wing.Type: ApplicationFiled: October 5, 2010Publication date: April 28, 2011Applicant: AIRBUS OPERATIONS LIMITEDInventor: David Mark STEWART
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Patent number: 7931233Abstract: A protective skin (143a, 143b) for an aircraft is disclosed. The protective skin (143a, 143b) forms the leading edges of wing members, horizontal stabilizers, and vertical fins. A portion of the skin material (143a, 143b) is removed in a selected pattern (155a, 157a, 159a, 161a, 155b, 157b, 159b, 161b) from the interior surface of the skin (143a, 143b). In the preferred embodiment, the interior surface of the skin is chemically etched and/or mechanically milled in oval and rectangular patterns so as to create crumple zones (155a, 157a, 159a, 161a, 155b, 157b, 159b, 161b) and generate progressive failure of the metal. This allows the leading edge to absorb the impact energy from a collision with a bird or other object, and prevent the bird or other object from penetrating through the leading edge into the substructure.Type: GrantFiled: August 27, 2003Date of Patent: April 26, 2011Assignee: Textron Innovations Inc.Inventors: Husam R. Arafat, Aldo Villa
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Patent number: 7931234Abstract: An attachment system for attaching a tail unit to an attachment surface of an aircraft is disclosed. An attachment surface may be a fuselage, for example. In an arrangement, the attachment system includes a mounting with a first bearing surface that is capable of resting against the tail unit, and a second bearing surface that is capable of resting against the attachment surface. The first bearing surface and the second bearing surface, of which there is at least one, include a common line of contact. In the arrangement, the planes of the first bearing surface and of the second bearing surface are at an angle that differs from 0° and 180°.Type: GrantFiled: August 14, 2006Date of Patent: April 26, 2011Assignee: Airbus Deutschland GmbHInventor: Christian Maenz
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Patent number: 7922115Abstract: The present invention is an unmanned air vehicle designed for reconnaissance, surveillance, data acquisition, and general research. The air vehicle is a monoplane that consists of several pieces that can easily be assembled using a minimal amount of tools. The air vehicle consists of a forward and aft fuselage section, two identical horizontal stabilizers, and four identical wing sections. The aircraft can fly with all four wing sections, or with just two wing sections (the short wing configuration). Each of the four wing sections of the air vehicle can be interchanged with any of the other wing sections for the purpose of minimizing assembly time and spare parts.Type: GrantFiled: April 23, 2007Date of Patent: April 12, 2011Inventors: Richard D. Colgren, Lance C. Holly, William R. Donovan
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Patent number: 7921893Abstract: A method and apparatus is disclosed for joining of composites with thermoplastic surfaces. The process includes the location of the said components within a load bearing frame, and bringing the thermoplastic surfaces to be joined into contact. Pressure application devices, in the form of fluid filled bladders, are also located within the frame, and are located such that pressure is applied evenly to said thermoplastic surfaces. Where components have a high level of curve or twist, form blocks that have the approximate shape of the component surface are located between the frame and bladders. Pressure and heat are applied to the joint area, and heat removed while the joint area is maintained under some pressure. A feature of the present invention is the option of using opposing pressure application devices, reducing the need for substantial tooling in order to maintain component location accuracy.Type: GrantFiled: September 22, 2006Date of Patent: April 12, 2011Assignee: Advanced Composite Structures LimitedInventors: Andrew Beehag, Kenneth Douglas Horton, Bruce Cartwright
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Patent number: 7909290Abstract: A joint for use in aircraft construction, for example a wing, comprises: a cover skin having an interior surface, an exterior surface and a distal portion, said distal portion having an exterior-facing surface; and a butt-strap having a first portion for connection to the skin, said first portion having an interior surface, an exterior surface and a distal end. The first portion of the butt-strap is connected to the distal portion of the skin such that a junction is formed between the exterior surface of the skin and the exterior surface of the first portion of the butt-strap. The exterior-facing surface of the distal portion of the skin is of a shape complementary to the shape of the interior surface of the first portion of the butt-strap. The first portion of the butt-strap tapers towards its distal end such that, at said junction, the exterior surface of the skin and the exterior surface of the first portion of the butt-strap form a substantially continuous exterior surface.Type: GrantFiled: November 28, 2006Date of Patent: March 22, 2011Assignee: Airbus Operations LimitedInventor: Paul Anthony Cooper
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Publication number: 20110049297Abstract: The present invention relates to an aerofoil having an erosion resistant leading edge. The aerofoil comprises an aerofoil main body portion and a leading edge portion. The leading edge portion comprises a plurality of functionally distinct parts, including at least; a first part for resisting abrasion of the leading edge portion, and a second part for resisting a bending force applied to the leading edge portion, and located behind the first part.Type: ApplicationFiled: August 9, 2010Publication date: March 3, 2011Applicant: ROLLS-ROYCE PLCInventors: Matthew P. Jevons, Kristofer J. Bottome
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Publication number: 20110049298Abstract: A leading edge element, a method for manufacturing one, and an aircraft wing and stabilizer furnished with the leading edge element. The leading edge element is an elongate piece that comprises a skin plate and at least one longitudinal stiffener. The shape of the front edge of the skin plate is closed and the tail edge is open. The stiffener is fastened between the inner surfaces of the skin plate. Between the inner surface of the skin plate of the outermost longitudinal stiffener, there is a longitudinal space free of transverse stiffeners.Type: ApplicationFiled: March 12, 2009Publication date: March 3, 2011Inventor: Juha Mäkelä
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Publication number: 20110042524Abstract: Morphing an aerodynamic body's geometry in situ can optimize its aerodynamic properties, increasing range, reducing fuel consumption, and improving many performance parameters. The aerodynamic load exerted on the body by the flow is one such parameter, typically characterized as lift or drag. It is the aim of the present disclosure to teach the use of passive adaptive morphing structures to manage these aerodynamic loads.Type: ApplicationFiled: August 20, 2010Publication date: February 24, 2011Applicant: CORNERSTONE RESEARCH GROUPInventors: Christopher Douglas Hemmelgarn, Bryan Michael Pelley
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Publication number: 20110031349Abstract: A pinned lug joint comprising: a first part comprising two first lugs projecting from a bridge which extends between them; a second part pivotally coupled to the first part, the second part comprising a second lug positioned between the first lugs; and a sealing member, the sealing member being mounted to the first lugs and extending between them to seal an air gap between the second lug and the bridge at least when the second part is in a first position. The pinned lug joint may be used to attach a panel assembly to part of an aircraft.Type: ApplicationFiled: August 10, 2010Publication date: February 10, 2011Applicant: AIRBUS OPERATIONS LIMITEDInventors: Eric Wildman, Mohamed Saffique Adbulkader
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Patent number: 7874517Abstract: Process for manufacturing an assembly made of a composite material and wing and stabilizing element obtained by this process. The junction zone for a part (P) made of a composite material comprising two parts (A1, A2) in which the principal directions intersect at a non-singular angle, is made in a single operation by continuous lay-up. The 0° directions of the lay-up coordinate systems (R1, R2) of the parts (A1, A2) are oriented such that these directions make an angle of close to 180°??°, where ±?° represents the other directions of the lay-up coordinate systems (R1, R2). Thus, the layers of fibers oriented at 0° in one of the coordinate systems correspond approximately to a lay-up direction of ±?° in the other coordinate system.Type: GrantFiled: June 6, 2005Date of Patent: January 25, 2011Assignee: Airbus FranceInventor: Franck Bequet
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Publication number: 20110011975Abstract: Quasi-isotropic chopped prepreg is used to make parts found in aerospace vehicles. Exemplary aerospace parts that are made using quasi-isotropic chopped prepreg include aircraft window frames, wing fairing supports, flange supports, frame gussets, rudder actuator brackets, shear ties, seat pedestals, cargo floor flange supports, storage bin fittings, antenna supports, torque tube pans, handle boxes, side guide fittings, wing box covers and intercostals.Type: ApplicationFiled: June 27, 2006Publication date: January 20, 2011Applicant: Hexcel CorporationInventors: Bruno S. Boursier, Jack D. Fudge
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Patent number: 7871041Abstract: Leading edge structures for high performance aircraft and the direct manufacture thereof are disclosed. Direct manufacturing technology is used to deposit leading edge structures directly from a digital model to form near-net shape products. This technique permits a wider range of materials to be utilized, such as casting alloys capable of the highest temperature usage that are not available in billet or sheet form. Refractory metals or high temperature ceramics also may be used to form the entire lead edge structure, or just a replaceable tip of the leading edge structure.Type: GrantFiled: October 17, 2007Date of Patent: January 18, 2011Assignee: Lockheed Martin CorporationInventors: Craig A. Brice, Brian T. Rosenberger
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Patent number: 7866605Abstract: An energy absorbing apparatus and system for leading edge structures includes an impact member, such as a “bird-band”, of a plastically deformable material of a predetermined configuration positioned with the structure in an area of the leading edge of the structure to absorb energy of an impact of a projectile with the leading edge of the structure, and to redistribute the energy of the impact to the structure, and can break up the projectile, and can increase the impact area. The structure can have one or more sheet members, such as a single sheet, or an inner face sheet and an outer face sheet with a core positioned between the inner face sheet and the outer face sheet. One or more impact members of the plastically deformable material can be positioned with one or more of the single sheet, the inner face sheet, the outer face sheet or the core.Type: GrantFiled: April 24, 2007Date of Patent: January 11, 2011Assignee: The Boeing CompanyInventors: Timothy J. Lee, Jason L. Firko, Jonathan W. Gabrys
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Patent number: 7861969Abstract: A stiffened skin panel of an aircraft that includes an aircraft skin panel of composite material and a composite stringer consolidated with the aircraft skin panel. The stringer has a pair of stringer sides, each extending from a stringer top to a stringer leg. The stringer sides may each extend through a wide radius, smooth continuous curve to a stringer leg. The wide radius, smooth continuous curve may be proximate the base of the stringer side in a region where the stringer side transitions to the stringer leg.Type: GrantFiled: May 24, 2007Date of Patent: January 4, 2011Assignee: The Boeing CompanyInventors: Juan C. Guzman, Douglas A. McCarville, Daniel M. Rotter, Brian G. Robins
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Publication number: 20100327121Abstract: A panel assembly for an aircraft including a panel having an upper aerodynamic surface and a leading edge, and a hinge fitting connected to an underside of the panel, defining a hinge line for the direction of rotation of the panel. The upper surface of the leading edge has an arcuate portion centered about the hinge line, and has an upturned portion forward of the arcuate portion. The panel assembly is pivotally connected to its hinge fitting to the trailing edge of the fixed wing portion and rotatable between a first position wherein the upper surfaces of the fixed wing portion and the panel are substantially flush, and a second position wherein the panel is rotated downwardly from the first position. A seal member attached to the trailing edge of the fixed wing portion, has a lower surface which seals against the upper surface of the panel during its movement.Type: ApplicationFiled: June 23, 2010Publication date: December 30, 2010Applicant: AIRBUS OPERATIONS LIMITEDInventors: Jon MCALINDEN, Eric WILDMAN
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Publication number: 20100327114Abstract: A method of manufacturing a structure, the method comprising: forming a panel assembly by bonding a stack of thickness control plies of composite material to a laminar composite panel, the stack of thickness control plies having a first edge proximate an edge of the laminar composite panel, a second edge opposite the first edge, and a ramp where the thickness of the stack of thickness control plies decreases towards the first or second edge; measuring the thickness of the laminate composite panel or the panel assembly; controlling the number of thickness control plies in accordance with the measured thickness; attaching a first component to the panel assembly, the first component having a surface which engages the laminar composite panel and a ramp which engages the ramp in the stack of thickness control plies; and attaching the laminar composite panel at or near its edge to a further component.Type: ApplicationFiled: June 23, 2010Publication date: December 30, 2010Applicant: AIRBUS OPERATIONS LIMITEDInventors: Alex ILIOPOULOS, John FLOOD
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Patent number: 7851048Abstract: A fiber reinforced core panel having a first side and an opposing second side. The core panel contains a series of adjacent low density strips having at least three faces and having a length to width aspect ratio of at least 5:1. The longitudinal axis of the low density strips are substantially parallel and the cross-section of each strip has a major face, a first edge face, and a second edge face. The major face of each strip is disposed within the first or second side of the core panel and the major face of each strip is disposed within an opposite face of the core panel than the major face of the adjacent strips. The core panel also contains a continuous fibrous reinforcement sheet which is threaded through the low density strips such that the fibrous reinforcement sheet is disposed between adjacent strips and adjacent to the major faces of the low density strips.Type: GrantFiled: February 12, 2008Date of Patent: December 14, 2010Assignee: Milliken & Co.Inventors: Anthony S. Brandon, Ryan W. Johnson, James A. Renninger
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Patent number: 7837148Abstract: Embodiments of integral composite panels and joints for composite structures are described In one implementation, an integrated panel spanning substantially the entire wingspan of an aircraft, includes at least a center portion and a pair of outwardly projecting wing portions. The portions may include a skin formed from successive layers or plies of composite material which overlap and offset at the joint between respective sections creating a pad-up area to carry loads between the portions. In a particular implementation, the skin is laid over one or more structural stringers which are transitioned into the joints between sections such as by tapering of the thickness and/or stiffness of the stringer.Type: GrantFiled: June 13, 2006Date of Patent: November 23, 2010Assignee: The Boeing CompanyInventors: Max U. Kismarton, Willard N. Westre
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Publication number: 20100288890Abstract: A wing-engine combination includes: a wing with a main wing and an engine with a premixing chamber, a combustion chamber and a hot-air space, which includes: an engine bleed-air duct, which extends along the wingspan direction and along the leading edge of the main wing, including an engine bleed-air inlet device that is coupled to an engine hot-air space, and including an engine bleed-air outlet device having a discharge orifice on the main wing or a connecting part for coupling the engine bleed-air duct to a consumer of the engine bleed-air, an ambient-air duct, which extends along the engine bleed-air duct, including an ambient-air inlet device which is arranged on an aircraft component of the aircraft, which aircraft component faces the intended flow-around direction of the aircraft and includes an aperture for letting ambient air into the ambient-air duct, and including an ambient-air outlet device with a passage between the ambient-air duct and a premixing chamber of the engine so that the arrangement iType: ApplicationFiled: January 30, 2009Publication date: November 18, 2010Applicant: AIRBUS OPERATIONS GMBHInventor: Sten Gatzke
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Publication number: 20100282906Abstract: A laminated wing structure includes at least one layer of metal material and at least one layer of a shape memory polymer (SMP) material. The SMP is heated to a temperature in its glass transition band Tg to roll the wing around the air vehicle into a stored position. The metal layer(s) must be thin enough to remain below its yield point when rolled up. In preparation for launch, the SMP material is thermally activated allowing the strain energy stored in the layer of metal material to return the wing to its deployed position at launch. Once deployed, the SMP cools to its glassy state. The SMP material may be reinforced with fiber to form a polymer matrix composite (PMC). SMP may be used to provide shear strain relief for multiple metal layers. By offloading the motive force required to return the wing to its original deployed position from the SMP to the metal, the polymer does not acquire a permanent set and the wing may be deployed accurately.Type: ApplicationFiled: May 10, 2009Publication date: November 11, 2010Inventors: Terry M. Sanderson, Brian J. Gowler, David R. Sar, Thomas P. McCreery
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Publication number: 20100276542Abstract: A block including at least one glass ply at least partially covering an outer surface of a core made from composite material. A method for reinforcing a block made from a composite material, including a glass ply placed in a mould, such as to cover the base of the mould; the block is positioned in the mould; the edges of the glass ply are folded such that the glass ply is moulded to the outer edge of the block; the mould is closed with a cover; the block housed inside the mould is cured in an oven such as to polymerize the glass ply; and the glass-ply-covered block is recovered.Type: ApplicationFiled: October 1, 2008Publication date: November 4, 2010Applicant: AIRBUS OPERATIONS (S.A.S.)Inventors: Francois Rouyre, Sebastien Menard, Jacques Roux
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Publication number: 20100258674Abstract: An aircraft wing assembly comprising: a spar; a fuel tank; a track container which is attached to the spar and extends into the fuel tank; a track which extends through the spar and into the track container; and a high-lift device, such as a slat or flap, carried by the track. The track container comprises a stiffening element encased in an elastomeric sheath. The track container is manufactured by placing a stiffening element and elastomeric material together in a mould; and compressing and heating them to cure and shape the elastomeric material.Type: ApplicationFiled: March 31, 2010Publication date: October 14, 2010Applicant: AIRBUS OPERATIONS LIMITEDInventors: David Alistair SUTTON, Colin John WEST
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Patent number: 7810757Abstract: The invention relates to a mounting device in an aircraft. In one aspect of the invention, a method is disclosed for assembling a metal securement member of the mounting device. In another aspect of the invention, a mounting device is disclosed. In another aspect of the invention, a method is disclosed for installing and using a mounting device in an aircraft.Type: GrantFiled: November 2, 2006Date of Patent: October 12, 2010Assignee: The Boeing CompanyInventors: Brad L Kirkwood, Paul S. Gregg, Gerald D. Miller, Jeff D. Will, David W. Evans
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Publication number: 20100252681Abstract: Internally stiffened composite panels and associated manufacturing methods. In one embodiment, an internally stiffened composite panel includes a first face sheet, a second face sheet offset from the first face sheet, and at least one core portion sandwiched between the first and second face sheets. In one aspect of this embodiment, the composite panel further includes a stiffener disposed between the first and second face sheets adjacent to the core portion. The stiffener can have a first attachment portion attached to the first face sheet, a second attachment portion attached to the second face sheet, and an intermediate portion extending between the first and second attachment portions. In another aspect of this embodiment, one or both of the first and second attachment portions is configured to engage a fastener, such as a blind fastener, for attaching a part to the composite panel.Type: ApplicationFiled: January 24, 2007Publication date: October 7, 2010Applicant: The Boeing CompanyInventor: Emmanuel J. Grillos
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Publication number: 20100243808Abstract: A shape-change material includes a shape memory material layer with an electrically conductive layer on a surface of the shape memory material layer. The conductive material may be used to heat the shape memory material by electrical resistance heating. The conductive material may be a primary heater, providing the heating to cause softening or shape change in the shape memory material, or may be a secondary heater in conjunction with a greater amount of heating from a primary heater, such as a conductive plate that provides electrical resistance heating to a surface of the shape memory material on an opposite side of the shape memory material from the conductive material. One use for the shape-change material is as the skin material for a shape changing material.Type: ApplicationFiled: March 27, 2009Publication date: September 30, 2010Inventor: Terry M. Sanderson
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Publication number: 20100230542Abstract: The present invention relates to a stringer for an aircraft wing and a method of forming such a stringer in which the stringer is formed form a single piece of material and has differential strength along its length.Type: ApplicationFiled: May 23, 2007Publication date: September 16, 2010Applicant: AIRBUS UK LIMITEDInventor: Thomas Childs
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Publication number: 20100230541Abstract: A composite skin (11) with swept angle and dihedral for an aircraft mid-box lifting surface having a left side (5), a right side (7) and a central transition area (9) where both sides meet, that is designed and manufactured as a single part from left tip to right tip following a common ply structure for the whole part defined in relation to a single orientation rosette (25). The invention also refers to a composite aircraft mid-box lifting surface including an upper and lower panel with said composite skin (11).Type: ApplicationFiled: January 9, 2007Publication date: September 16, 2010Inventors: Francisco de Paula Benavides, Daniel Claret Viros, Jose Cuenca Rincon
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Patent number: 7770846Abstract: Fixing system for a modular leading edge (2) to the structure of an aircraft lift plane (1), in which the leading edge (2) has a covering (4) formed from a first lamina (5) and a second lamina (6) between which there is an interior airtight chamber, and the fixing system comprises a main attachment element (3) whose cross-section has a central element (13), a first arm (14) which is fixed to the first lamina (5) of the covering (4) of the leading edge (2), and a second arm (15) which is fixed to the second lamina (6) of the covering (4), and the central element (13) is in turn fixed to a covering (10) of the torsion box (8) of the structure of the lift plane (1).Type: GrantFiled: April 30, 2007Date of Patent: August 10, 2010Assignee: Airbus Operations, S.L.Inventors: David Perez Rodriguez, Jorge Ballestero Mendez
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Publication number: 20100193636Abstract: A method of manufacturing a wing structure includes laying a plurality of layers of preimpregnated material on a first mould half and on a second mold half so as to form a first fresh skin and a second fresh skin of the wing structure. A plurality of layers of preimpregnated material are laid in succession on a shaped apparatus to form a fresh leading edge skin of the wing structure. Fresh spars of preimpregnated material are formed. A wedgelike body of expanded plastics material is formed, this body being designed to be interposed between the first and second skins at the trailing edge of the wing structure. The fresh spars are positioned in a coordinated way on the first fresh skin, removable support members also positioned next to the spars. The second mold half is turned over on to the first mold half so as to position the second fresh skin on the spars and the supports, to produce a fresh wing structure. The fresh wing structure is subjected to a polymerization cycle, using a vacuum bag.Type: ApplicationFiled: June 30, 2008Publication date: August 5, 2010Inventors: Vincenzo De Vita, Sabato Inserra Imparato, Giovanni Lanfranco, Nicola Miani, Giovanni Sagnella, Massimo Riccio
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Publication number: 20100193635Abstract: An aircraft wing slat is formed from composite materials using lay-up and vacuum bagging techniques. The slat lay-up comprises a central honeycomb core sandwiched between upper and lower composite skins, a pre-cured spar and pre-cured stiffeners. After the lay-up is cured and removed from a lay-up mold, leading edge strengthening ribs and a preformed composite nose skin are installed to complete the slat.Type: ApplicationFiled: September 19, 2006Publication date: August 5, 2010Inventors: Mark A. Barr, Jeffrey P. Baucum
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Patent number: 7762500Abstract: A telescopic aircraft wing having an articulated structural spar. The telescopic wing includes a root portion and a tip portion that is telescopically related to the root portion. A spar assembly connects the root portion to the tip portion for providing structural support to the tip portion, and the spar assembly has a plurality of links that are pivotally connected to one another. The spar assembly moves the tip portion with respect to the root portion between an extended position and a retracted position.Type: GrantFiled: November 6, 2007Date of Patent: July 27, 2010Inventor: Sanjay Dhall
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Publication number: 20100181427Abstract: A curved element, a wing, a control surface and a stabilizer for an aircraft. The curved element (7) is of a composite material and comprises surfaces (14, 21) provided with a plurality of profile reinforcements (20, 25). The profile reinforcements constitute an integrated part of the structure of the surfaces and have a directed strength effect. The profile reinforcements may be arranged in a manner constituting a latticed support structure.Type: ApplicationFiled: September 25, 2007Publication date: July 22, 2010Inventor: Juha Makela
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Patent number: 7753313Abstract: An aircraft wing slat is formed from composite materials using lay-up and vacuum bagging techniques. The slat lay-up comprises a central honeycomb core sandwiched between upper and lower composite skins, a pre-cured spar and pre-cured stiffeners. After the lay-up is cured and removed from a lay-up mold, leading edge strengthening ribs and a preformed composite nose skin are installed to complete the slat.Type: GrantFiled: September 19, 2006Date of Patent: July 13, 2010Assignee: The Boeing CompanyInventors: Mark A. Barr, Jeffrey P Baucum
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Publication number: 20100170989Abstract: A composite material elongate structural member, such as a spar, for use in an aerospace structure, comprises a web disposed between upper and lower flanges. The web may include a clockwise twist about an axis parallel to the length L at a first portion towards the wing-root-end of the spar and a counter-twist in the anticlockwise direction at a second portion towards the wing-tip-end of the spar. The geometry of the spar may vary non-linearly along its length (L) so that the developed width of the spar as measured from a distal edge of the upper flange via the web to a distal edge of the lower flange varies linearly with increasing distance along the length (L). The risk of causing, during fabrication of the spar, undesirable creasing, stressing or stretching of composite material layers in a region in which the geometry of the member varies non-linearly may be reduced by means of such an arrangement.Type: ApplicationFiled: June 24, 2008Publication date: July 8, 2010Applicant: AIRBUS UK LIMITEDInventor: Ian L. Gray
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Publication number: 20100155528Abstract: Trailing edge (3) of an aircraft stabilizer surface (1), where this surface (1) is manufactured of a composite material and comprises an outer cladding (40) and an inner cladding (41) that are connected by a connecting clip type element (20) on this trailing edge (3), the connecting clip type element (20) comprising at its ends some recesses (23) used for coupling to the inner zone of the upper and lower claddings (40, 41) of the stabilizer surface (1), such that the connecting clip type element (20) is flexible enough to be pinched so that its ends will be housed, by means of these recesses (23), between the outer and inner claddings (40, 41) of the aircraft stabilizer surface (1), whereby the outer zone of the stabilizer surface (1), on its trailing edge (3), is formed by a continuous aerodynamic surface without changes of gradient.Type: ApplicationFiled: February 19, 2009Publication date: June 24, 2010Inventors: Alberto Balsa Gonzalez, Francisco De Paula Burgos Gallego
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Publication number: 20100155527Abstract: A monomolecular carbon-based film can be placed on an aircraft part, such as the leading edge designed to directly impinge against air during flight, ascent or descent, in order to form a smooth surface having increased lubricity and reduced air friction. The aircraft part may be in the form of a helicopter rotor, wing, propeller, fin, aileron, nose cone, and the like. The monomolecular carbon-based film can be deposited on the aircraft part, for example, using a reactor that includes a bed of silica and through which emissions from a diesel engine are passed. The monomolecular carbon-based film decreases air friction and increased lift of a modified aircraft that includes an aircraft part treated with the film.Type: ApplicationFiled: December 18, 2008Publication date: June 24, 2010Inventor: Thomas C. Maganas
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Patent number: 7740202Abstract: In a wing structure for an aircraft, a rib extends in a chord direction for connecting spars to each other with upper and lower stringer through holes through which stringers of skins pass being formed in upper and lower edges of the rib. A bead is formed on the rib so as to extend between the upper and lower stringer through holes. Upper and lower ends of the bead are formed into arcuate shapes so as to surround the upper and lower stringer through holes, respectively. Thus, it is possible to enhance the buckling strength of the rib against a shear load acting on the wing of the aircraft.Type: GrantFiled: October 30, 2007Date of Patent: June 22, 2010Assignee: Honda Motor Co., Ltd.Inventors: Masaki Namaizawa, Kazuhide Hasegawa, Jun Nakazawa, Hirohide Azuma
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Publication number: 20100148007Abstract: A cover for an aircraft structure, in particular for nose parts of the vertical tail, horizontal tail or the wing, including a skin and support structure. The skin is arranged on the support structure and the support structure includes a plurality of ribs and a plurality of stringers. The plurality of stringers are arranged on the plurality of ribs to support the skin. Also provided is an aircraft having such a cover.Type: ApplicationFiled: November 18, 2009Publication date: June 17, 2010Applicant: Airbus Operations GmbHInventor: Christian Manz
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Publication number: 20100140404Abstract: A composite wing panel is disclosed. In one embodiment, a wing panel for an aircraft includes an external skin having a substantially smooth laminar surface, the external skin including multiple layers of a cured material; a sealed core material located within the external skin, the core material having first and second side opposing sides and having been substantially evacuated of air; and a support element disposed within the external skin, the external skin and support element being co-bonded or co-cured together.Type: ApplicationFiled: April 30, 2007Publication date: June 10, 2010Inventors: Michael K. Maxwell, Richard J. Gardiner
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Patent number: 7731128Abstract: The invention relates to a leading edge mobile flap (16) for a main wing of an aircraft, this flap including an aerodynamic skin (18) that has a bird impact-sensitive frontal area (24), and a rear skin (28) integral with the aerodynamic skin (18), the flap also comprising a plurality of ribs (34) spaced out along a leading edge longitudinal direction (X?). According to the invention, the flap additionally includes, between two directly consecutive ribs, a single rigid bird trajectory-deflecting wall (42) anchored to the skins (18, 28). Furthermore, in a cross-section taken along any plane orthogonal to the direction (X?), the wall (42) forms with a geometric chord (26) of the flap an angle (?1) with a value of less than 45°.Type: GrantFiled: January 20, 2005Date of Patent: June 8, 2010Assignee: Sonaca S.A.Inventors: Christian Overbergh, Michel Hautecoeur
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Patent number: 7716835Abstract: Methods of manufacturing structural panels for use in manufacturing aircraft fuselages and other structures are disclosed herein. In one embodiment, a structural panel configured in accordance with the invention includes a skin and at least first and second stiffeners. The first stiffener can have a first flange portion mated to the skin and a first raised portion projecting away from the skin. The second stiffener can have a second flange portion mated to the skin and a second raised portion projecting away from the skin. At least one of the first flange portion of the first stiffener and the second flange portion of the second stiffener can extend toward the other of the first flange portion and the second flange portion to form an at least approximately continuous support surface to which a frame can be attached.Type: GrantFiled: September 14, 2006Date of Patent: May 18, 2010Assignee: The Boeing CompanyInventors: Kent E. Johnson, Mark A. Ulvin
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Publication number: 20100116937Abstract: A wing, such as a wing for an unmanned aerial vehicle (UAV), includes a beam or box that can be selectively expanded from a collapsed condition, to increase the thickness of the wing. The beam may include a pair of plates that are close together when the beam is in a collapsed condition, and separate from one another to put the beam in an expanded condition. The plates may be substantially parallel to each other, and may have shape memory foam and/or resilient devices, such as coil springs, between them, in order to provide a force to separate the plates before, during, and/or after deployment of the wing. The expandable/collapsible beam may have a lock mechanism to lock it into place when the beam is in an expanded condition.Type: ApplicationFiled: November 12, 2009Publication date: May 13, 2010Inventors: Terry M. Sanderson, David R. Sar
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Publication number: 20100108810Abstract: The lifting surface consists of a torsion box capable of bearing aerodynamic and inertial loads, and the semi-parts (1, 1?) comprising it are connected together with joining means conventionally consisting of a rib in one piece in its plane of symmetry, the final assembly of said lifting surfaces requiring some inspection openings or holes for being able to gain access to the corresponding joints. The invention provides other joining means which avoid that rib and which consist of a plurality of bars (2) modularly arranged in the manner of a lattice, in such a is way that the required amount of said inspection holes is reduced, and a sequential assembly connecting the upper and lower ends of the bars (2) is facilitated.Type: ApplicationFiled: January 8, 2009Publication date: May 6, 2010Inventors: Abel Lobo Barros, Jesus Vicente Bajo Gonzalez, Jose Luis Lozano Garcia, Antonio Francisco Pintor Archilla, Jesus Rodriguez Bodas
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Patent number: 7708224Abstract: The invention relates to an aircraft wing, a fastening arrangement, and an intermediate support. A support structure of a wing (1) comprises transverse wing ribs (7a, 7b), between which an intermediate support (10) is arranged for providing a fastening point for a motor (9). The intermediate support comprises a vertical first side part (15a) and a vertical second side part (15b) which are at a distance from one another and connected to one another at their lower part by means of a horizontal bottom part (16) at least at a fastening lug (11). The lug is supported on the bottom part of the intermediate support.Type: GrantFiled: February 7, 2007Date of Patent: May 4, 2010Assignee: Patria Aerostructures OyInventors: Antti Aho-Mantila, Pentti Ahtonen, Juha Halme, Lauri Halme, Mikko Hoffrén, Outi Tervala
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Publication number: 20100077690Abstract: A panel assembly and therefor in which two panels are connected to one another, where one surface of each of the panels includes a joggle, so as to include an upper plateau and a lower plateau, the two panels being connected to each other at their lower plateaus. The sum of the joggle heights of the two panels is for example equal to the sum of the accepted gap tolerances in the joint zone between the two panels.Type: ApplicationFiled: August 28, 2007Publication date: April 1, 2010Applicant: AIRBUS FRANCEInventor: Yves Durand
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Patent number: 7686251Abstract: A method and apparatus for an aircraft structure. In one advantageous embodiment, the aircraft structure may have a rib, a plurality of stringers, and a set of shear ties. The plurality of stringers may have skin flanges at ends of the plurality of stringers capable of being fastened to skin for the aircraft structure. The set of shear ties may extend from the rib and have a set of elongate members in which the set of elongate members are attached to the plurality of stringers.Type: GrantFiled: October 4, 2007Date of Patent: March 30, 2010Assignee: The Boeing CompanyInventors: Richard B. Tanner, Ian C. Burford, Thomas V. Gendzwill, Gregory B. Doty, James R. Huck, Dean E. Wilson, Brian H. Korenaga