Barrier Or Sustainer, E.g., Wall, Joist, Etc. Patents (Class 249/18)
  • Publication number: 20090294627
    Abstract: The invention relates to a ceiling formwork system comprising several formwork elements, the bottom face of which is provided with supports that can be coupled to heads of vertical props. At least some areas of the cross section of said supports are embodied in a C-shaped manner, with two legs extending from a basic section. One of the legs is designed as a supporting surface that is to rest on a head of a vertical prop while the head of a vertical prop is provided with fixing elements which engage into one respective recess of a supporting surface. Said recess is configured so as to selectively couple the support to the vertical prop in two directions that are offset relative to each other by 90° at the end of the supporting surface which faces away from the basic section.
    Type: Application
    Filed: July 3, 2006
    Publication date: December 3, 2009
    Applicant: PERI GMBH
    Inventor: Arthur Schwoerer
  • Publication number: 20090272876
    Abstract: A formwork assembly for casting a concrete structure. The formwork assembly comprises a support member which may support a conventional armature grid if any, and further comprises at least one liquid-tight and load-bearing formwork wall connected to the support member. The formwork wall includes at least two panels each defining a peripheral edging, each one of the panels having at least one first dovetail joint means about its peripheral edging. Each formwork wall also comprises a panel connector having at least two second dovetail joint means, each second dovetail joint means being complementary to the first dovetail joint means of a corresponding panel; wherein each second dovetail joint means of the connector is interlocked with the first dovetail joint means of a corresponding panel to form a dovetail joint therewith, in order for the connector to hold the panels in an edgewisely juxtaposed fashion to form a continuous formwork wall.
    Type: Application
    Filed: December 23, 2004
    Publication date: November 5, 2009
    Inventor: Bernard McNamara
  • Publication number: 20090218474
    Abstract: An insulated concrete forming panel comprising an insulative interior wall portion that provides a form for supporting uncured concrete, wherein the uncured concrete forms a concrete structural portion upon curing of the uncured concrete, and wherein the insulative interior wall portion remains attached to the concrete structural portion after formation.
    Type: Application
    Filed: October 9, 2008
    Publication date: September 3, 2009
    Applicant: Accelerated Building Technologies LLC
    Inventor: Jay J. Bowman
  • Publication number: 20090200448
    Abstract: A cast wall system comprising at least two modular units, each having a front surface, a back surface, and opposing edge surfaces. A first edge surface (e.g., an upper edge surface) of one modular unit is positioned adjacent to a second edge surface (e.g., a lower edge surface) of another modular unit. A compression system (e.g., a threaded rod under tension) and coupled to elongated beams) provides a force to compress the first edge surface of the one modular unit toward the second edge surface of the other modular unit, and a hardened backing (e.g., concrete) is positioned on the back surface of the at least two modular units. Preferably, the first and second edge surfaces are ground in order to improve the surface contact between those two edge surfaces. When producing the cast wall, the hardened backing is preferably poured onto the back of the modular units.
    Type: Application
    Filed: July 11, 2006
    Publication date: August 13, 2009
    Applicant: UPKON WALL SYSTEMS, INC.
    Inventor: John S. Edwards
  • Patent number: 7571888
    Abstract: A slab formwork comprising vertical props, fixed bolsters mounted on the upper end of the props and shuttering panels supported on the bolsters. In correspondence with the four corners of a planar, horizontal and upper surface of the bolsters, some diagonal protuberances project outward with their upper surface inclined downward toward the interior and with two slopes defining individual inclined planes convergent in a common and longitudinal edge, the upper surface defining the support for the corresponding shuttering panels, the latter having on their corners some reinforcements. There are also defined complementary inclined surfaces to the two slopes of the upper surfaces of the protuberances, those reinforcements being supplemented with lateral flanges by means of which it is possible to hang the shuttering panels, both for carrying out their erection and for their dismantling.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: August 11, 2009
    Assignee: Ulma Cye., S. Coop.
    Inventor: Alberto Arozena Bergaretxe
  • Publication number: 20090194665
    Abstract: An adjustable support stand is mounted on a pre-cast concrete wall panel form to facilitate the leveling of the form and the support of the form about the production plant floor. The adjustable support stand includes a frame portion that houses a threaded rod positional fixed for rotation within the frame portion to drive a vertical movement of the leg member in response to rotation of the threaded rod. The adjustable support stand further includes a clamping apparatus that detachably mounts the frame portion to the flanges of a steel beam frame member. The actuator member can be a nut welded to the top of the threaded rod to affect movement of the engaged leg member in response to manipulation with a powered or manually operated hand tool, or a gear set and an orthogonal drive shaft that transfers rotation from a hand tool to the threaded rod.
    Type: Application
    Filed: February 6, 2008
    Publication date: August 6, 2009
    Inventor: Steven L. Martin
  • Publication number: 20090191010
    Abstract: A retaining wall block is disclosed that has a body. The body has a top, a bottom, a first end, a second end, a front side, and a rear side. The top has a first surface and a second surface adjacent the first surface. The first surface of the top is a first distance higher than the second surface of the top. The bottom has a first surface and a second surface. The second surface of the bottom is a second distance lower than the first surface of the bottom. The first and second distances are substantially similar. The first end has a top portion that extends a third distance beyond a bottom portion. The second end has a bottom portion that extends a fourth distance beyond a top portion. The third and fourth distances are substantially similar.
    Type: Application
    Filed: January 24, 2008
    Publication date: July 30, 2009
    Inventor: Samuel L. King
  • Publication number: 20090078849
    Abstract: An igloo building block mold comprises a shell defining a pair of generally cuboid mold portions. The mold portions are offset from one another in both an upright direction extending between the top and bottom ends of the mold portions and a lateral direction extending between the end walls of each mold portion. A building block formed by the mold, when stacked on a previous row of blocks, permits inter-engagement between the blocks due to a shoulder being formed on each block which engages the corresponding shoulder of a previous block supported therebelow. The offset in the lateral direction permits side edges of each block to be inter-engaged with adjacent blocks as the blocks are placed in the desired position in the igloo structure during construction.
    Type: Application
    Filed: September 24, 2008
    Publication date: March 26, 2009
    Inventor: Norm Goertzen
  • Publication number: 20090057530
    Abstract: A building element includes a first and second panel each having an outer surface and an inner surface. There is more than one spacer positioned adjacent to the inner surface of the first panel and the inner surface of the second panel to form a cavity for receiving a structural component. Each end of each spacer has a first part of a two-part connector. Connector strap extending longitudinally along the outer surfaces of the first and second panels. The connector straps carry more than one second part of the two-part connectors that connects to the first part of the two part connector such that the connector strap attaches to the spacer.
    Type: Application
    Filed: August 28, 2008
    Publication date: March 5, 2009
    Applicant: GREEN BUILT MANUFACTURING INC.
    Inventors: Frank Sheckter, David Sheckter, Benjamin Baader
  • Publication number: 20080272270
    Abstract: A method for building a wall out of lime and hemp, prefabricated blocks made of hemp and lime for the use of the method and a device for molding such prefabricated blocks.
    Type: Application
    Filed: June 13, 2005
    Publication date: November 6, 2008
    Applicant: DEVELOPPEMENT CONSTRUCTION ECOLOGIQUE
    Inventors: Jean-Paul Henri Robin, Renaud Jacques Michel Robin
  • Patent number: 7395999
    Abstract: A method and apparatus for manufacturing reinforced wall panels and reinforced roof panels and using the pre-manufactured reinforced wall and roof panels in the construction of a building structure at a building site. The reinforced wall and roof panels are molded using a molding medium consisting of two part polyurethane which is mixed with Portland cement. Reinforcing members and exterior weather resistant materials are placed within a mold and the mold is filled with the molding medium by injection or by pouring. The filled mold is then placed within a press to ensure against expansion by internal pressure caused by curing of the molding medium, thus ensuring dimensional accuracy of the finished panel. After hardening of the molding medium, the mold is removed from the press, opened and the finished panel is removed from the mold and is stored until the molding medium has completely cured. The reinforcing members and weather resistant material constitute integral components of the building panel structure.
    Type: Grant
    Filed: May 4, 2004
    Date of Patent: July 8, 2008
    Assignee: Polycrete Systems, Ltd
    Inventor: Herbert Walpole
  • Publication number: 20080134606
    Abstract: An expansion joint system for a wall is provided herein wherein a first concrete wall component is substantially separated from a second concrete wall component via a rigid plate such that contraction of the first concrete wall component does not create significant stresses in the first or second concrete wall component so as to create cracks in the first or second concrete wall component. Moreover, a compressible material may be disposed between the rigid plate and/or the first and/or second concrete wall component such that expansion of the first concrete wall component compresses the compressible material instead of imposing significant stresses on the first or second concrete wall component so as to be likely to form cracks in the first or second concrete wall component.
    Type: Application
    Filed: December 7, 2006
    Publication date: June 12, 2008
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Publication number: 20080111049
    Abstract: The current invention discloses moisture resistant foundation pier block forms constructed from corrugated plastic. Means for holding sections of reinforcing bar can be included and at least one preferred embodiment of the invention includes means for securing the form in its desired location at a construction site. The forms of the current invention are light weight and can be easily assembled at a construction site or at a remote location. Sections of reinforcing bar can be inserted in at least one preferred embodiment of the invention during assembly and the forms can then be folded into a flat configuration for storage until needed. The forms disclosed in the current invention can be reused, but they do not attract insects and therefore do not have to be removed from the pier blocks after the concrete has dried.
    Type: Application
    Filed: October 30, 2007
    Publication date: May 15, 2008
    Inventors: Donald G. Huber, Terry S. Hartman
  • Publication number: 20080061213
    Abstract: This invention relates to an apparatus for forming a textured cantilevered concrete edge. The apparatus includes an inner wall form adjacent to a taller outer wall form resulting in a textured edge for receiving the concrete. A L-shape liner with a horizontal foot and a vertical riser is supported by the inner wall form and braced by the outer wall form. The liner includes a textured surface on the concrete-contacting face. Combinations of straight segments and curved segments frame a perimeter for the concrete pour. This invention also relates to the method of use of the apparatus for forming a textured cantilevered concrete edge.
    Type: Application
    Filed: August 30, 2007
    Publication date: March 13, 2008
    Inventor: Jerome V. Garceau
  • Patent number: 7331148
    Abstract: A concrete form comprises cross members, plywood, and metal studs. The studs include a front wall, a rear wall, and a pair of side walls, the walls arranged to form a generally rectangular cross-section. A pair of inner walls extends between and perpendicular to the pair of side walls. A pair of flanges extends from the side walls. The flanges are aligned with each other and positioned between the front wall and the pair of inner walls. A portion of each stud is adapted for complementary engagement with the cross members. The cross members are attached to at least one of the inner walls and the flanges of the cut portion of the studs, and the plywood is mounted to the rear wall.
    Type: Grant
    Filed: March 4, 2003
    Date of Patent: February 19, 2008
    Assignee: Brentmuir Developments (1993) Ltd.
    Inventor: Nick Di Lorenzo
  • Publication number: 20070200049
    Abstract: A shoring system includes posts that provide direct support for poured concrete through top plates. The posts also provide support for ledgers, which support forming panels, which in turn support poured concrete. Ledgers and forming panels are removed without removing posts, so that posts provide continued support until concrete is set.
    Type: Application
    Filed: August 30, 2006
    Publication date: August 30, 2007
    Inventor: Jerry F. Coday
  • Patent number: 7165912
    Abstract: A device is provided for preventing shoreline erosion and for rebuilding the sand beach along the shoreline of a large body of water. A series of the devices are placed in side-by-side relation essentially parallel to the shoreline. The device includes a hollow plastic structure fillable with a heavy material, such as cement. The structure has a trapezoidal configuration to lower the center of gravity of the device and includes inclining front and rear walls converging toward each other to the top wall. The hollow plastic structure includes a plurality of tubular members extending from the front wall to the rear wall. The front and rear walls have access apertures opening to the tubular members. The tubular members gradually taper from a predetermined diameter at the access apertures in the front wall to half of the predetermined diameter at the access apertures in the rear wall to reduce the velocity of the flow of water to the large body of water.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: January 23, 2007
    Inventor: Kenneth H. Herzog
  • Patent number: 7146773
    Abstract: A structure for forming a vertically orientated wall comprises a flexible front panel having a longitudinal axis, a transverse axis and substantially continuous front surface; a flexible rear panel positioned rearwardly and parallel to the front panel; and a plurality of cross members connecting the front and rear panels. The front and rear panels define an upwardly opening cavity therebetween for accepting filler material, such as concrete therein. The rear panel includes at least one longitudinally disposed laterally deformable portion, such as a channel or zig zag pattern, which allows for the associated expanding and contracting of the rear panel during adjusting of the arcuate configuration of the wall structure.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: December 12, 2006
    Assignee: Kafko Canada Inc.
    Inventor: Jean-Laurent Wilson
  • Patent number: 7131627
    Abstract: A forming panel and method for using the same in construction of self-sustaining concrete wall structures is provided wherein a flexible barrier element is provided along a margin on the forming panel for impeding the flow of water and fine particles of a concrete mix pour past the barrier element. The margin may be along the perimeter edge of the forming panel or along an opening interior to the perimeter of the forming panel. When located near the perimeter, the flexible barrier element may be positioned in a slot extending parallel to the margin and located in the frame. When located near an interior opening, the barrier element may be provided on a reinforcing member positioned around the opening or on a door which shifts to improve access through the opening during placement of forming ties or the like.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: November 7, 2006
    Assignee: Western Forms, Inc.
    Inventor: Philip T. Ward
  • Patent number: 7114695
    Abstract: An improved, lightweight, portable, and self-contained concrete form for fabricating tilt-up concrete walls is provided. The form includes a frame made from metal frame members joined at their ends with the frame members forming the sides of the frame. The frame members may be channel shaped with their channels facing inwardly. A reinforcing mat comprising an array of crisscrossed rebars is disposed within the frame and is held in place with a plurality of brackets on the ends of at least some of the rebars and welded to respective frame members. The rebar mat is sized to be positioned in the mid portion of the frame and the brackets on the ends of the rebars are slid outwardly into and attached to the frame members by spot welding. The brackets are then spot welded to the ends of their rebars to form a rigid, lightweight concrete frame.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: October 3, 2006
    Inventor: W. Michael DeLoach, Sr.
  • Patent number: 7100344
    Abstract: The shuttering element or similar, with a panel-shaped carrier (2; 7), according to the invention is characterized in that the carrier (2; 7) is covered at least on one side with a film (3; 6), which is attached to the carrier (2; 7) in a replaceable manner by means of an adhesive (4; 10) capable of being deactivated under the influence of heat. The panel-shaped carrier, especially for use in a shuttering element with a core (7) made from synthetic material, wherein, a reinforcing layer (8) with fibers is provided at one or both sides of the core, is characterized in that the fibers consist entirely or predominantly of fiber threads, which extend over the entire length of the carrier. The process for manufacturing and repair of shuttering elements or similar is characterized in that the film facing (3; 6; 22) which forms the surface is applied to the carrier (2; 7; 11; 211) under the influence of heat.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: September 5, 2006
    Assignee: Hunneback GmbH
    Inventor: Jurgen Schlenker
  • Patent number: 7048249
    Abstract: Disclosed is a formwork element (1) which can be assembled with other formwork elements (1) so as to form a formwork structure. A formwork shell (4) having an adjustable curvature is supported by means of back supports (5) so as to create a stiff formwork element (1) that sustains concreting pressure. The supports (5) have a preferably trapezoidal cross section and are provided with fastening flanges (6) on the edges thereof and at least one girder (7) that is located at a distance from the formwork shell (4). The length of the girder (7) is adjustable in order to set or modify the curvature of the formwork shell (4) which is mare of steel or plastic. Intermediate pieces (9) are disposed between the fastening flanges (6) of the supports (5) and the formwork shell (4). The fastening flanges (6) are fixed to said intermediate pieces (9) so as to be pivotable or tiltable relative thereto about the longitudinal direction thereof.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: May 23, 2006
    Assignee: Paschal-Werk G. Maier GmbH
    Inventors: Kurt Jaruzel, Josef Griessbaum
  • Patent number: 6969041
    Abstract: A forming panel and method for using the same in construction of self-sustaining concrete wall structures is provided wherein a flexible barrier element is provided along a margin on the forming panel for impeding the flow of water and fine particles of a concrete mix pour past the barrier element. The margin may be along the perimeter edge of the forming panel or along an opening interior to the perimeter of the forming panel. When located near the perimeter, the flexible barrier element may be positioned in a slot extending parallel to the margin and located in the frame. When located near an interior opening, the barrier element may be provided on a reinforcing member positioned around the opening or on a door which shifts to improve access through the opening during placement of forming ties or the like.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: November 29, 2005
    Assignee: Western Forms, Inc.
    Inventor: Philip T. Ward
  • Patent number: 6913422
    Abstract: A shoring post suitable for use with ledger frames uses node sleeves which surround the shoring post. Preferably, the node sleeves are an extruded component with a center cavity that closely conforms to the exterior of the shoring post. The node sleeves are secured in a manner to maintain the center of the shoring post unobstructed. In a preferred form, the node sleeves are mechanically fastened to the shoring post.
    Type: Grant
    Filed: May 10, 2004
    Date of Patent: July 5, 2005
    Assignee: Aluma Enterprises Inc.
    Inventor: Peter Rogers
  • Patent number: 6896972
    Abstract: A round formwork module comprising a flexible skin having a front side which, when used, constitutes the forming surface for a concrete structure which is to be cast, and also provided with a rear side and a supporting structure which is arranged on the rear side of the skin and which can be displaced in order to enable the skin to be bent along a direction in which it extends. The invention is characterized in that the supporting structure has a base structure and two side elements which are arranged laterally, close to the base structure. The side elements are respectively secured to a lateral edge area of the skin and protrude therefrom close to the base structure. An adjustment device for adjusting the curvature is provided in between the base structure and the side elements.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: May 24, 2005
    Assignee: Alpi AG
    Inventor: Niels Hollmann
  • Patent number: 6874288
    Abstract: A system and method for forming changes in elevation in a concrete slab includes one or more channels having substantially parallel bottom and top edges. The bottom and top edges include bent ends and a number of spaced apertures are formed in the bottom and top edges and the bent ends. Braces are inserted into the apertures to support the channel or channels in a vertical position. On or more different type bolt holders are selectively insertable into the channels for holding “J” bolts in a vertical position, parallel to the channels. Connecting elements are included for holding adjacent ends of separate channels together.
    Type: Grant
    Filed: February 3, 2003
    Date of Patent: April 5, 2005
    Assignee: Crete-Form, Inc
    Inventors: John G. Washa, Michael R. Lampley
  • Patent number: 6871454
    Abstract: A post shoring and decking system is for use in supporting sheet on which cement compositions can be poured. This post shoring and decking system includes a main leg member, which has a U-shaped channel, a drophead member for coupling with the main leg member and a ledger member, that is received by the drophead member.
    Type: Grant
    Filed: July 12, 2001
    Date of Patent: March 29, 2005
    Inventors: Jerry F. Coday, Sr., Steven M. Coday
  • Patent number: 6848232
    Abstract: A casting tool for forming precast concrete wall sections. A base is disposed generally in a horizontal plane and has an upper surface. A pair of opposing sidewalls are disposed proximate the upper surface. Each of the sidewalls has a first position in which the sidewall is located substantially in a vertical plane. First and second opposing bulkheads are disposed proximate the upper surface, each having a respective first position in which the bulkhead is located substantially in a vertical plane. The bulkheads are arranged to abut the pair of opposing sidewalls so that the inner surfaces of the sidewalls, the bulkheads, and the upper surface of the base define a form for receiving concrete to make the precast concrete wall section. The first bulkhead is configured for movement so as to vary a first dimension of the form, and thus the dimension of the concrete wall section.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: February 1, 2005
    Assignee: PN II, Inc.
    Inventors: William J. Pulte, Lawrence J. Wrass, Robert P. Broad
  • Publication number: 20040118066
    Abstract: An improved, lightweight, portable, and self-contained concrete form for fabricating tilt-up concrete walls is provided. The form includes a frame made from metal frame members joined at their ends with the frame members forming the sides of the frame. The frame members may be channel shaped with their channels facing inwardly. A reinforcing mat comprising an array of crisscrossed rebars is disposed within the frame and is held in place with a plurality of brackets on the ends of at least some of the rebars and welded to respective frame members. The rebar mat is sized to be positioned in the mid portion of the frame and the brackets on the ends of the rebars are slid outwardly into and attached to the frame members by spot welding. The brackets are then spot welded to the ends of their rebars to form a rigid, lightweight concrete frame.
    Type: Application
    Filed: December 9, 2003
    Publication date: June 24, 2004
    Inventor: W. Michael DeLoach
  • Publication number: 20040084603
    Abstract: A method of assembling formwork for casting a concrete component (14) firstly includes arranging on a casting substrate (2), a plurality of elongate casting elements (AA, BB, CC, DD) to define the outline of the component (14) to be cast. A plurality of wall portions (4) are then selected having a width commensurate with the width of the sides of the component (14) to be cast. The casting elements (AA, BB, CC, DD) each have locating portions (3) to receive at least an edge of one or more of said wall portions (4). The plurality of wall portions (4) are located with the locating portions (3) of the casting elements to define a continuous wall along the outline of the component to be cast and to thereby delimit the sides of the component (14) to be cast. The casting elements (AA, BB, CC, DD) are then anchard to the casting substrate (2). The concrete castin elements (AA, BB, CC, DD) may include a chamfering portion (5A) adapted to chamfer an edge of the component.
    Type: Application
    Filed: September 24, 2002
    Publication date: May 6, 2004
    Inventor: Benedict Latham
  • Publication number: 20040075042
    Abstract: A slab formwork comprising vertical props, fixed bolsters mounted on the upper end of the props and shuttering panels supported on the bolsters. In correspondence with the four corners of a planar, horizontal and upper surface of the bolsters, some diagonal protuberances project outward with their upper surface inclined downward toward the interior and with two slopes defining individual inclined planes convergent in a common and longitudinal edge, the upper surface defining the support for the corresponding shuttering panels, the latter having on their corners some reinforcements. There are also defined complementary inclined surfaces to the two slopes of the upper surfaces of the protuberances, those reinforcements being supplemented with lateral flanges by means of which it is possible to hang the shuttering panels, both for carrying out their erection and for their dismantling.
    Type: Application
    Filed: October 2, 2003
    Publication date: April 22, 2004
    Inventor: Alberto Arozena Bergaretxe
  • Publication number: 20040069925
    Abstract: A concrete forming panel and method for making the same which includes a sheet having an outer peripheral edge. Typically, the sheet is rectangular in shape. An aluminum frame formed by linear frame segments extends around the outer peripheral edge of the sheet. The frame segments are secured to the sheet by welding. At least one, and preferably a plurality of spaced cross braces extend across the sheet between spaced apart portions of the frame. These cross braces are adhesively secured to both the frame as well as the sheet.
    Type: Application
    Filed: October 9, 2002
    Publication date: April 15, 2004
    Applicant: Durand Forms Incorporated
    Inventor: Jerald Rodger Bartrum
  • Patent number: 6668511
    Abstract: It is constituted by several plates (1), provided in its outer side (4) with transverse ribs (5), formed by C-shaped profiles and joined together to form a prismatic contour (7), closed by the inner flat sides of all the plates, the plates comprising a means of mutual fixing and detachable means of immobilization. The means of mutual fixing are constituted by hinges (8), fixed to the edges of the plates, and by corresponding oblong orifices (9), evenly distributed on the plate (1) in transversal direction. The means of immobilization are constituted by a through hole (11) made in the shaft of each hinge (8) and by a sliding element (12) provided with a wedge-shaped end (13).
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: December 30, 2003
    Assignee: Encofrados J. Alsina, S.A.
    Inventor: Pedro Bove Xammar
  • Patent number: 6658810
    Abstract: An improved, lightweight, portable, and self-contained concrete form for fabricating tilt-up concrete walls is provided. The form includes a frame made from metal frame members joined at their ends with the frame members forming the sides of the frame. The frame members may be channel shaped with their channels facing inwardly. A reinforcing mat comprising an array of crisscrossed rebars is disposed within the frame and is held in place with a plurality of brackets on the ends of at least some of the rebars and welded to respective frame members. The rebar mat is sized to be positioned in the mid portion of the frame and the brackets on the ends of the rebars are slid outwardly into and attached to the frame members by spot welding. The brackets are then spot welded to the ends of their rebars to form a rigid, lightweight concrete frame.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: December 9, 2003
    Inventor: W. Michael DeLoach, Sr.
  • Patent number: 6655650
    Abstract: A forming panel and method for using the same in construction of self-sustaining concrete wall structures is provided wherein a flexible barrier element is provided along a margin on the forming panel for impeding the flow of water and fine particles of a concrete mix pour past the barrier element. The margin may be along the perimeter edge of the forming panel or along an opening interior to the perimeter of the forming panel. When located near the perimeter, the flexible barrier element may be positioned in a slot extending parallel to the margin and located in the frame. When located near an interior opening, the barrier element may be provided on a reinforcing member positioned around the opening or on a door which shifts to improve access through the opening during placement of forming ties or the like.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: December 2, 2003
    Assignee: Western Forms, Inc.
    Inventor: Philip T. Ward
  • Patent number: 6655100
    Abstract: A framing assembly and associated method of orienting and supporting a plurality of framing studs for constructing a curved wall through the utilization of a base formed of a high strength, flexible and at least partially separable material comprising a plurality of base segments which are disposed in interconnecting relation to spaced apart outwardly extending the sidewalls disposed in substantially parallel relation to one another. The plurality of base segments are removably secured to one another but are separable when the base is disposed in an operative position defined by a curved orientation which substantially corresponds to the curved wall or like structure being formed.
    Type: Grant
    Filed: April 16, 2001
    Date of Patent: December 2, 2003
    Inventor: Jose R. Andino
  • Publication number: 20030183742
    Abstract: An improved, lightweight, portable, and self-contained concrete form for fabricating tilt-up concrete walls is provided. The form includes a frame made from metal frame members joined at their ends with the frame members forming the sides of the frame. The frame members may be channel shaped with their channels facing inwardly. A reinforcing mat comprising an array of crisscrossed rebars is disposed within the frame and is held in place with a plurality of brackets on the ends of at least some of the rebars and welded to respective frame members. The rebar mat is sized to be positioned in the mid portion of the frame and the brackets on the ends of the rebars are slid outwardly into and attached to the frame members by spot welding. The brackets are then spot welded to the ends of their rebars to form a rigid, lightweight concrete frame.
    Type: Application
    Filed: March 27, 2002
    Publication date: October 2, 2003
    Inventor: W. Michael DeLoach
  • Publication number: 20030168575
    Abstract: A wall form assembly comprising a substantially rigid surface to maintain the form assembly in a predetermined orientation and at least one flexible fabric surface spaced from the rigid surface. The rigid surface and flexible fabric surface are interconnected by a plurality of flexible links to define a container with side walls to receive a flowable and settable wall forming material. The wall form assembly offers the advantages of being significantly lighter, less labour intensive and less expensive than existing formworks. The wall form assembly permits efficient waterproofing and insulation of the constructed wall.
    Type: Application
    Filed: March 5, 2003
    Publication date: September 11, 2003
    Inventors: Richard N. Fearn, Herbert Walter Bentz
  • Publication number: 20030163963
    Abstract: A casting tool for forming precast concrete wall sections. A base is disposed generally in a horizontal plane and has an upper surface. A pair of opposing sidewalls are disposed proximate the upper surface. Each of the sidewalls has a first position in which the sidewall is located substantially in a vertical plane. First and second opposing bulkheads are disposed proximate the upper surface, each having a respective first position in which the bulkhead is located substantially in a vertical plane. The bulkheads are arranged to abut the pair of opposing sidewalls so that the inner surfaces of the sidewalls, the bulkheads, and the upper surface of the base define a form for receiving concrete to make the precast concrete wall section. The first bulkhead is configured for movement so as to vary a first dimension of the form, and thus the dimension of the concrete wall section.
    Type: Application
    Filed: March 6, 2003
    Publication date: September 4, 2003
    Applicant: PN II, Inc.
    Inventors: William J. Pulte, Lawrence J. Wrass, Robert P. Broad
  • Patent number: 6604326
    Abstract: A holder comprising a rigid base bar having a pin end and a stabilizing end; a rigid stabilizing bar having a base end and an opposite end, with the base end of the rigid stabilizing bar being rigidly attached to the stabilizing end of the rigid base bar, and extending perpendicular to the rigid base bar; two nails being each having a head end and a pointed end, with the head end of the each nail being rigidly attached to separate points along the rigid stabilizing bar, and with the pointed end of the each nail being extended perpendicular to the rigid stabilizing bar and parallel with the rigid base bar and toward the perpendicular direction of the rigid base bar; and the rigid base bar having a bore through it in a direction parallel with the length of the rigid stabilizing bar.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: August 12, 2003
    Inventor: James Cooper Noble
  • Publication number: 20030146366
    Abstract: A construction form 10 for forming a concrete wall having an acute female corner 26 includes an outer wall 14, an inner wall 16, an intermediate wall 18 defining an inside corner 20 and an outside corner 22. The form 10 includes a corner assembly 12. mounted to the inner wall 14 by fasteners 30 which allow separation of the inner 14 and outer 16 walls from the corner assembly 12. Thereafter, the corner assembly 12 is movable in any radial direction within the female corner 26.
    Type: Application
    Filed: April 12, 2002
    Publication date: August 7, 2003
    Inventor: Steve Hufnagel
  • Patent number: 6550215
    Abstract: A casting tool for forming precast concrete wall sections. A base is disposed generally in a horizontal plane and has an upper surface. A pair of opposing sidewalls are disposed proximate the upper surface. Each of the sidewalls has a first position in which the sidewall is located substantially in a vertical plane. First and second opposing bulkheads are disposed proximate the upper surface, each having a respective first position in which the bulkhead is located substantially in a vertical plane. The bulkheads are arranged to abut the pair of opposing sidewalls so that the inner surfaces of the sidewalls, the bulkheads, and the upper surface of the base define a form for receiving concrete to make the precast concrete wall section. The first bulkhead is configured for movement so as to vary a first dimension of the form, and thus the dimension of the concrete wall section.
    Type: Grant
    Filed: June 28, 2000
    Date of Patent: April 22, 2003
    Assignee: PN II, Inc.
    Inventors: William J. Pulte, Lawrence J. Wrass, Robert P. Broad
  • Patent number: 6550213
    Abstract: A system for forming concrete slabs has been developed for commercial buildings having a steel moment-frame structure. This system utilizes the cold-formed-steel framing members, such as the wall girts shipped with a particular building package, to be first utilized as slab foundation forming elements before being framed into the building. The system defines foundation geometry upon simple assembly of the forming elements, and efficiently provides for placement of anchoring hardware which corresponds exactly to the connections of the structural frames.
    Type: Grant
    Filed: April 9, 1997
    Date of Patent: April 22, 2003
    Inventor: Michael G. Butler
  • Patent number: 6540201
    Abstract: A system for tilt-up concrete panel forming for use on a casting surface comprising an elongated base strip having an elongated groove in an upper surface, having a chamfered edge, and having a bottom surface adapted to be adhesively attached to the casting surface. The base strip has a support edge on the upper surface for receiving and supporting an elongated wooden panel form. A plurality of brackets each have a bottom section for mating with the elongated groove of the base strip at spaced intervals along the base strip, and the brackets further including a support section for supporting a side of the panel forms. Suitable clips can be added to the support sections of the brackets to impart a camber to an end of the concrete panel being formed.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: April 1, 2003
    Assignee: White Cap Industries Incorporated
    Inventors: Richard B. Gagnon, James Steven Lutes
  • Patent number: 6530552
    Abstract: The formwork system is based on the use of modules that can be coupled to each other, both laterally and vertically, with each one comprised of a pair of metal sheets (2) that determine the inner and outer faces of the formwork, with threaded transverse rods (25) that join the sheets (2) to each other, and welded to the outer sides of these are a series of trapezoidal profiles (7) and two edge profiles (7′). The system includes stiffeners (10) that are provided with tensioning devices, with the stiffeners (10) connected to the trapezoidal profiles (7) by triangular plates (13) on which act the tensioning devices in order to move these triangular plates and thereby to curve the panel, maintaining the curvature in the blocked position by means of a device installed between the triangular plate (13) and the corresponding trapezoidal profile (7) and by another tensioning device (12) applied to the stiffeners (10).
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: March 11, 2003
    Assignee: ULMA C Y E, S. COOP.
    Inventor: Alberto Arozena Bergaretxe
  • Patent number: 6519906
    Abstract: A corner assembly for concrete form panels has a pair of rigid members. Each member has a bend therein to form a selected dihedral angle. The members are spaced apart by a selected distance and a removable bridge is disposed between the pair of rigid members. At least one concrete panel form is juxtapositioned to and connected to each of the rigid members. One of the rigid members is disposed exteriorly of the at least one concrete panel form. Concrete is disposed interiorly of the at least one concrete panel form. The corner assembly is adjustable to provide support for the corner of the construction.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: February 18, 2003
    Inventors: Louis L. Yost, William R. Yost
  • Patent number: 6513785
    Abstract: A deck forming system is utilized for forming and supporting concrete decks. The deck forming system includes deck panels extending between deck beams which are supported by a jack post assembly. Flat bars are used to join the deck beams to a header supported by a jack post in the jack post assembly. Fasteners such as pins and wedges removably secure the flat bars to the ends of the deck beams and the header so that the deck beams can be removed while the jack post and header remain in place to support the poured concrete deck until it reaches a predetermined strength.
    Type: Grant
    Filed: August 28, 2000
    Date of Patent: February 4, 2003
    Assignee: Wall-Ties & Forms, Inc.
    Inventor: Ross W. Worley
  • Publication number: 20020079424
    Abstract: A form for molding a footing at an end of another form for molding a pillar. The footing form includes a rigid hollow base having a bottom, an open top and a side wall extending upwardly from the bottom to the open top, and wherein the bottom is larger than the open top. A sleeve extends upwardly from the open top of the base for being received within an end of a pillar form. The footing form also includes protrusions extending laterally outwardly from an outer surface of the sleeve for frictionally engaging an inner surface of the pillar form, yet preventing the inner surface of the pillar form from engaging the outer surface of the sleeve. Accordingly, the overall contact area between the footings is reduced for easier application of the pillar form onto the sleeve of the footing form.
    Type: Application
    Filed: November 6, 2001
    Publication date: June 27, 2002
    Inventor: Donald Wells
  • Patent number: 6397535
    Abstract: Disclosed are a height-adjustable concrete mold supporting system and a method for constructing concrete floors and concrete walls, by which a concrete building can be easily and precisely constructed with enhanced cost-effectiveness. The system has a bottom bracket detachably disposed on a base member. First and second screw shafts are vertically assembled with the bracket. The first and the second screw shafts are movably inserted into first and second height adjusting tubes. A top mounting board is supported by the first and the second height adjusting tubes. The first and the second height adjusting tubes are fixed to the first and the second screw shafts so as to determine an adjusted space between the bracket and the mounting board.
    Type: Grant
    Filed: July 14, 2000
    Date of Patent: June 4, 2002
    Inventors: Gwang Sik Kim, Jae Gwan Kim
  • Patent number: 6397555
    Abstract: An interlocking block for constructing walls without mortar at bed joints includes an inner wall, an outer wall, and a web arrangement connecting the walls, wherein upper and lower surfaces of the block when in use are formed in contact with walls of a mold, and the block is slipped from the mold in a direction parallel to the mold walls. Interlocking recesses and ridges are formed in one piece with the walls of the block. The web is minimal in cross-sectional area and is positioned at one end of the block and between the top and bottom to create large empty volumes defining vertical and horizontal passages. The block can include one or more intermediate walls parallel to the inner and outer walls and additional webs to connect the intermediate walls to the inner and outer walls.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: June 4, 2002
    Inventor: Jorge Pardo