Abstract: Improved compositions are disclosed which are useful in providing a conductive layer of coating on a surface to provide protection against harmful electrostatic discharges. Also disclosed are compositions useful in absorbing and dissipating mechanical and electromagnetic energy and preventing electrostatic build-up; these compositions also provide electromagnetic compatability. The compositions contain elemental carbon and a polymeric matrix or binder. The improvement comprises employing a unique ground calcined, coal-based coke which approaches graphite in terms of its performance as a conductive additive or pigment but which does not possess the disadvantages associated with the use of graphite.The unique coke employed in the compositions and methods of the present invention has a level of graphitic structure which approaches that of a true graphite. This level of graphitization can be most easily recognized by utilizing x-ray powder diffraction. More specifically, when the value of E.sub.

Abstract: Disclosed are improved compositions useful in providing a conductive layer or coating on or within a conductor. The compositions contain elemental carbon and a polymeric matrix or binder. The improvement comprises employing a unique ground calcined, coal-based coke which approaches graphite in terms of its performance as a conductive additive or pigment but does not possess the disadvantages associated with the use of graphite.The unique coke employed in the compositions and methods of the present invention has a significant level of graphitic structure. This level of graphitization can be most easily recognized by utilizing x-ray powder diffraction. More specifically, when the value of E.sub.c or the inverse peak width (using the 002 peak) is measured for this material using Mo K.alpha. radiation (.lambda.=0.71 .ANG.), the value is in the range of about 27 to about 80, and preferably about 28 to about 75.

Abstract: A carbon filament comprising carbon layers and having a carbon structure in which the carbon layers are arranged substantially in the form of growth rings as viewed in cross-section, said carbon structure having an I.sub.1580 /I.sub.1360 ratio in Raman scattering spectrum of 1 or more and being readily convertible upon heating to a graphite structure. The carbon filament is efficiently produced in high yield from a hydrocarbon or a derivative thereof by a process in which specific species of catalysts are employed, preferably in combination with a filament-forming auxiliary, in specific amount proportions. The carbon filament and graphite filament are useful as filling materials for plastics, rubbers, paints, adhesives, ceramics, carbons and metals. They are also useful as an electrode material, electromagnetic wave shield, etc.

Abstract: Electrically conductive material for molding in the form of pellets. The electrically conductive material is a thermoplastic synthetic resin having electrically conductive agents embedded therein and having electrically conductive fibers continuously extending from one end of the pellet to the other end of the pellet. The electrically conductive fibers are localized in the core part of the pellet and are covered with the thermoplastic synthetic resin containing the electrically conductive agents which may be electrically conductive powders, electrically conductive flakes, electrically conductive short fibers and mixtures thereof.

Abstract: A gasket or other sealing member containing intercalated graphite exhibits improved strength and safety properties and simplified manufacture. Such a gasket may be formed by filling a mold of the appropriate shape with intercalated graphite powder and applying sufficient pressure and heat to produce a coherent mass. The properties of an intercalated graphite gasket may be further improved by incorporating metal reinforcement, metal powders, organic polymers ceramic powders or even exfoliated graphite into the intercalated graphite gasket.

Abstract: An electric motor brush or other electrical contact fabricated with intercalated graphite exhibits improved electrical conductivity, strength and performance when compared with electrical brushes made with non-intercalated graphite or with carbon. Such contacts may be formed by filling a mold of the appropriate shape with intercalated graphite powder and applying sufficient pressure and heat to produce a coherent mass. The ability of intercalated graphite powder to be compacted in such a fashion leads to economic methods of manufacturing electrical contacts. The properties of these contacts may be further improved by the incorporation of metal powder, organic polymers or ceramic powders into the intercalated graphite prior to pressing.

Abstract: A graphite intercalation compound enjoying high stability is produced by a method characterized by using a previously synthesized acceptor type graphite intercalation compound as a raw material and intercalating therein a substance different from the substance intercalated in the graphite intercalation compound and capable of forming an acceptor type graphite intercalation compound.The representative substance to the newly intercalated in the production mentioned above is a metal halide selected from the group consisting of ferric chloride, cupric chloride, aluminum chloride, cobalt chloride, nickel chloride, calcium chloride, barium chloride, silver chloride, zinc chloride, zirconium chloride, molybdenum chloride, tantalum chloride, and hafnium chloride.

Abstract: Unfavorable interaction is prevented between (a) electroconductive particle fillers and (b) organic resin binders of the type which are normally instable with respect to viscosity when aged in contact with said fillers. Moreover, electroconductivity degradation is also avoided. In a preferred mode of the invention, the particle surface is treated with a coating of an interfacial pacifying agent such as a tetravalent tin compound which both enhances the electroconductive performance of the particles and also is sufficiently compatible with the resin binder to migrate into the binder sufficiently to avoid undue gelling of the binder by particle-borne contamination or residues of such contamination.

Abstract: The invention relates to a plastic mixture with electromagnetic shielding characteristics based on a matrix with a content of ferroelectrics and electrically conductive and/or ferromagnetic fillers, which is characterized in that the ferroelectric component has a Curie point or a phase transition range from the ferroelectric into the paraelectric phase covering the Curie point and which is in the range of the use temperature of -40.degree. to +98.degree. C. of the electromagnetic shielding material and, based on the electromagnetic material volume, is present in a quantity of 1 to 20 vol. %, whilst the electrically conductive or ferromagnetic fillers are present in quantitites of 5 to 15 vol. %, the ferroelectric component preferably being an organic compound selected from the group consisting of semi carbadize-hydrochloride, 3,4-dihydroxy-3-cyclobutene-1,2-dione and triglycine sulphate and the inorganic compound is from the group consisting of barium-strontium titanate and antimony iodide sulphide.

Abstract: An electrically conductive fibrous material and a process for preparing the same from a thermally stabilized acrylic fibrous material are provided. The thermally stabilized acrylic fibrous material is first contacted with cuprous ions to produce a cuprous ion-impregnated fibrous material, and subsequently is subjected to a sulfiding agent capable of sulfiding cuprous ions, and preferably washed, to produce thermally stabilized acrylic fibrous material having covellite copper sulfide in association therewith. Also provided are electrically conductive composites and a process for preparing the same by incorporating the fibrous material prepared in accordance with the process within a substantially continuous polymeric matrix.

Abstract: An aqueous based electrically conductive paint having substantially enhanced settling properties employing a nickel flake pigment and a surfactant having substantial unsaturation characteristics. Paint finds particular application in providing EMI and RFI shielding for electrical components when applied to cabinetry housing such components.

Abstract: An electrically conductive resin composition comprises (1) a polymer of the thermotropic liquid crystals being capable of the anisotropic property in the molten state and (2) an electrically conductive carbon black. It is improved in the impact strength and can contain a large amount of carbon black.

Abstract: A carbonaceous source material, other than premium petroleum coke is subjected to the action of elemental boron or a boron compound, whereby the highly disordered structure is transformed into one that is very graphitic in an otherwise conventional electrode manufacturing process.

Abstract: A binder/suspension liquid for use with refractory compounds and the like. Oxidation prevention coatings for up to at least 1000 degrees Centigrade are described. Both a graphite non-conductive and a conductive coating are described for use in coating graphite crucibles, graphite electrodes, and the like. Typical compositions utilize a binder/suspension liquid phase in an amount from about 40 to about 55 wt. % of the total paintable mixture. This binder/suspension liquid phase is formed by intimately mixing colloidal silica solution, mono-aluminum phosphate solution and alcohol. The non-conducting embodiment of the graphite coating is produced by mixing finely divided boric acid and silicon carbide with the binder/suspension liquid phase. The preferred conductive coating substitutes a mixed TiC-SiC for the SiC of the non-conductive embodiment. The resultant material is very stable (i.e., does not settle), is paintable upon the graphite, and is easily dried at or near room temperature.

Abstract: A pressure-responsive variable electrical resistive rubber material including at least one inorganic filler selected from a group consisting of conductive carbon black, short fibers of nonmetallic inorganic material, powder, and whiskers. The filler is dispersed in a matrix formed of an electrically insulative rubber. The rubber material exhibits a gradually reducing resistance value as a gradually increased pressing force is applied thereto. The rubber material provides a wide range of relationship between the applied force and the electrical resistance thereof. The rubber material is adapted for use as a pressure sensor having excellent fatigue creep resistance.

Abstract: Compounds of formula I ##STR1## wherein R.sub.1 is hydroxyl or glycidyloxy, R.sub.2 is hydrogen, alkyl, alkoxy, halogen, aryl, aralkyl or alkaryl, R.sub.3 is hydrogen or alkyl or both R.sub.3 s together are alkylene, and q is 1 to 3.5, together with epoxy resins and thermoactivatable hardeners and/or curing catalysts, are suitable for the preparation of curable mixtures. The cured products obtained therefrom can be employed for the preparation of electrically conductive coatings or patterns by tempering at elevated temperature or by irradiation with actinic light. Metal can be deposited without current on said electrically conductive coatings or patterns.

Abstract: A polymer composition having positive temperature coefficient characteristics is described, comprising 100 parts by weight of a mixture consisting of from 40 to 90% by weight of a crystalline polymer and from 60 to 10% by weight of an electrically conductive powder and from 10 to 300 parts by weight of a semiconductive inorganic substance. This polymer composition can withstand high voltage and when used as a heat generator, produces a uniform distribution of heat and has a long service life. Thus the polymer composition is useful for production of an overcurrent protecting element and a heat generator.

Abstract: A low viscosity, electrically conductive ferrofluid composition and method of making and using same, which composition comprises: a first polar liquid carrier; a second polar liquid carrier miscible in the first polar carrier and comprising a polyol, such as a tetraethylene glycol dimethyl ether; magnetic particles to impart magnetic characteristics to the ferrofluid composition; and a surfactant, particularly a cationic surfactant in an amount sufficient to stabilize and disperse the magnetic particles, the surfactant dissociated or ionized predominately by the second polar liquid carrier.

Abstract: In the production of a graphite intercalation compound in which the intercalant is a metal chloride, the reaction is carried out in the presence of a second metal chloride of a relatively low boiling point to effect a notable reduction in the reaction time. In the production of a metal chloride intercalation compound which normally requires an atmosphere of chlorine, the addition of the second metal chloride permits the reaction to proceed in the absence of chlorine gas.

Abstract: A material provides protection against electrical overstress transients having rise times as rapid as a few nanoseconds or less. The material comprises a matrix formed of a mixture of separate particles of conductive materials and separate particles of semiconductor materials coated with insulating material to provide chains of the particles within the matrix with interparticle separation distances along the chains less than several hundred angstroms, thereby to permit quantum-mechanical tunneling of electrons between the separate particles in response to high energy electrical transients.

Abstract: An aqueous based electrically conductive paint having substantially enhanced settling properties employing a nickel flake pigment and a surfactant having substantial unsaturation characteristics. Paint finds particular application in providing EMI and RFI shielding for electrical components when applied to cabinetry housing such components.

Abstract: An oxidation prevention coating for graphite up to at least 1000 degrees Centigrade. Both a non-conductive and a conductive coating are described for use in coating graphite crucibles, graphite electrodes, and the like. All of the compositions utilize a binder/suspension liquid phase in an amount from about 40 to about 55 wt % of the total paintable mixture. This binder/suspension liquid phase is formed by intimately mixing colloidal silica solution, mono-aluminum phosphate solution and ethyl alcohol. The non-conducting embodiment of the invention is produced by mixing finely divided boric acid and silicon carbide with the binder/suspension liquid phase. The preferred conductive coating substitutes a mixed TiC-SiC for the SiC of the non-conductive embodiment. The resultant material is very stable (i.e., does not settle), is paintable upon the graphite, and is easily dried at or near room temperature. A few thin coats, with drying between applications, totaling only about 0.15 to about 0.

Abstract: An electrically conductive adhesive composition which provides electric conductivity between facing electrodes but maintains electric insulation in the lateral direction across the facing direction, said composition comprising (a) a nonconductive base resin and (b) electrically conductive particles incorporated and dispersed in the resin (a); wherein(I) said electrically conductive particles (b) are composed of(b-1) 10 to 75%, based on the total weight of the components (a), (b-1) and (b-2), of abrasive grain-like electrically conductive particles having an average particle diameter of at least 1 micrometer, and(b-2) 0.2 to 20% by weight, based on the total weight of the components (a), (b-1) and (b-2), of electrically conductive fine particles having an average particle diameter of not more than 0.5 micrometer, and(II) said electrically conductive adhesive composition contains a solvent for said base resin (a) in an amount required to form said composition into the state of a printing ink or a paint.

Abstract: An electromagnetic shielding material comprising a composition consisting of Mn-Zn ferrite powders, conductive carbon powders and organic high molecular weight compounds. The Mn-Zn ferrite powders may be contained in the range between 30 and 70 vol %. The composition has 10.sup.2 to 10.sup.-1 ohm.cm of volume resistivity and exhibits excellent electromagnetic absorbing property. The electromagnetic shielding material can prevent transmission of electromagnetic waves and attenuate refleted waves by absorbing the waves.

Abstract: An electrical contact comprises 5 to 20 weight percent tungsten carbide, 0.5 to 3 weight percent graphite, balance silver. The contact has low erosion rate, low contact resistance, and anti-welding properties.

Abstract: A low viscosity, electrically conductive ferrofluid composition and method of making and using same, which composition comprises: a first polar liquid carrier; a second polar liquid carrier miscible in the first polar carrier and comprising a polyol, such as a tetraethylene glycol dimethyl ether; magnetic particles to impart magnetic characteristics to the ferrofluid composition; and a surfactant, particularly a cationic surfactant in an amount sufficient to stabilize and disperse the magnetic particles, the surfactant dissociated or ionized predominately by the second polar liquid carrier.

Abstract: Unfavorable interaction is prevented between (a) electroconductive particle fillers and (b) organic resin binders of the type which are normally instable with respect to viscosity when aged in contact with said fillers. Moreover, electroconductivity degradation is also avoided. In a preferred mode of the invention, the particle surface is treated with a coating of an interfacial pacifying agent such as a tetravalent tin compound which both enhances the electroconductive performance of the particles and also is sufficiently compatible with the resin binder to migrate into the binder sufficiently to avoid undue gelling of the binder by particle-borne contamination or residues of such contamination.

Abstract: A magnetic tape having a leader tape excellent in cleaning effect as well as antistatic effect and free from head clogging is provided comprising a coating layer provided on one or both sides of a support, at at least one end of the magnetic tape, in which the coating layer contains, as predominant components, an electrically conductive powder and a binder and the leader tape has a percent photo-transmission of at least 20%.

Abstract: A moisture sensitive material comprising a fired product consisting essentially of at least one member selected from the group consisting of a metal oxide and graphite, and a polymerized organo-silicon compound, and at least one member selected from the group consisting of alkali metal ions and halogen ions, doped on the fired product.

Abstract: The invention provides a graphite fluorine intercalation product of the formula C.sub.x F wherein x.gtoreq.5.5, said product having a basal plane conductivity greater than 10.sup.5 cm.sup.-1 .OMEGA..sup.-1. The invention also provides a process for producing the above product comprising exposing highly oriented pyrolitic graphite to a fluorine atmosphere in a sealed system under pressure.

Abstract: In order to maintain the long term reliability of an electrical connection subjected to difficult environmental conditions, such as in the engine compartment of a motor vehicle, a paste-like preparation is provided for application at the conductively mating surfaces of the connection. A first embodiment of the preparation includes water, glycerin, a thixotropic agent and a hydrophilic substance, such as calcium chloride or lithium chloride, exhibiting sufficient hydrophilic action and in sufficient quantity as to maintain the preparation in a fluid state by absorbing moisture from the ambient atmosphere. Variants of the preparation include, as one or more additional ingredients, acetic acid and/or powdered graphite or metallic powder or flakes of high conductivity such as copper, aluminum or silver. A second and presently preferred embodiment of the preparation includes detergent, ethylene glycol, fine sand and powdered graphite in conjunction with a high concentration of calcium chloride or lithium chloride.

Abstract: Members, such as bearings, gaskets, electrical conductors and the like, as well as containing coatings, made from graphite intercalated with a metal halide exhibit superior stability except when used or stored in an extremely humid atmosphere. In a humid atmosphere these members and coatings tend to swell, crack and develop a corrosion layer over time. In accordance with the present invention, however, members and coatings made from intercalated graphite mixed with from 2 vol. % to about 30 vol. % of a metal powder do not exhibit this environmental instability.

Abstract: An extrusion drawn elongated thread-like filament comprising a minor proportion of elongated metal fibers embedded in a major proportion of thermoplastic polymer wherein the melting temperature of said metal is within the softening to molten range of said polymer and wherein said metal fiber is unidirectional and extends into the elongated length of said polymer.

Abstract: An improved procedure is provided for increasing the electrical conductivity of graphite via intercalation. It has been found that fully halogenated hydrocarbons (as described) have the ability to substantially aid the intercalation of graphite by previously known intercalant mixtures of (a) fluorosulfonic acid, chlorosulfonic acid, or mixtures thereof, and (b) a boron trihalide, a tetrahalide of a Group IV element, a pentahalide of a Group V element, or mixtures thereof. The presence of a fully halogenated hydrocarbon, such as carbon tetrachloride, during the graphite intercalation reaction has been found to expedite the rate at which intercalation takes place and possibly enables the achievement of a greater electrical conductivity than would have otherwise been obtained. In a preferred embodiment the graphite carbon is present within a carbonaceous fibrous material at the time of its intercalation and the resulting product is substantially electrically oriented along the axis of the fiber.

Abstract: An improved procedure is provided for increasing the electrical conductivity of graphite via intercalation. It has been found that sulfur trioxide has the ability to substantially aid the intercalation of graphite by previously known intercalants such as (a) fluorosulfonic acid, chlorosulfonic acid, or mixtures thereof, (b) a boron trihalide, a tetrahalide of a Group IV element, a pentahalide of a Group V element, or mixtures thereof, and (c) mixtures of (a) and (b). Such presence of sulfur trioxide during the graphite intercalation reaction has been found to expedite the rate at which intercalation takes place and possibly enables the achievement of a greater electrical conductivity than would have otherwise been obtained. In a preferred embodiment the graphitic carbon is present within a carbonaceous fibrous material at the time of its intercalation and the resulting product is substantially electrically oriented along the axis of the fiber.

Abstract: The invention relates to an electrical insulation composition of a polyolefin, which can be used for medium and high voltage from about 10 kV and which resists effectively and permanently the formation of so-called water trees. The insulative polyolefin contains an inorganic oxide additive, in homogeneous distribution therewith, at a concentration of 0.05 to 10% by weight, relative to the total weight of the composition. The additive is absorption-active for heavy metal ions and/or binds heavy metal ions in an ion exchange, with a particle size of up to 50 um or an agglomerate size of up to 100 um. It can be silica, alumina, hydrated alumina or an aluminum silicate. The electrical insulation according to the invention is particularly well-suited for use in cables and wires.

Abstract: A stabilized graphite intercalation product can be formed by sequential intercalation of graphite. Graphite is initially intercalated with an alkali metal (M). The unstable alkali metal intercalation compound is then intercalated with an organic acid (R) to form a room temperature stable, graphite intercalation containing a metal charge transfer salt of the type M.sup.+ R.sup.-.

Abstract: A method and apparatus for intercalating small graphite flakes with a metal halide. Graphite and a metal halide are placed in two chambers 12, 14 of a rotary vapor transport reactor assembly 10 and heated. The reactor is charged with a halogen gas and rotated by motor 24 during synthesis to produce a homogenous and uniform intercalated product.

Abstract: An electrically conductive ferrofluid composition and a method of preparing and using the ferrofluid composition in a ferrofluid seal apparatus, and which ferrofluid composition comprises a liquid carrier having a colloidal dispersion of ferromagnetic particles in an amount sufficient to provide magnetic properties to the ferrofluid composition and carbon particles in an amount sufficient to provide electrical conductive properties to the ferrofluid composition, the ferromagnetic and carbon particles stabilized in the ferrofluid composition by a surface active dispersing agent. The electrically conductive ferrofluid composition is usefully employed in a ferrofluid exclusion seal apparatus to provide an electrically conductive seal apparatus particularly useful for computer disk drives and sputtering apparatus in the semiconductive industry.

Abstract: Resistor compositions for producing a resistor for use in resistor-incorporated spark plugs and comprising a glass, an inorganic aggregate, and carbon black and/or a carbonaceous substance as a regulating agent for resistance value, with or without a stabilizing agent for resistance under load of the resistor, are now modified by addition of a reducing metallic powder such as powder of Al, Mg, Zn, Sn, Ti, Zr, Fe, Ga and Ag or alloys thereof, to improve the service life characteristics under load of the resistor. Such compositions are further modified by additional presence of a ceramic aggregate of a particle size of 100 to 800 .mu.m, to improve the electric wave noise-preventing property.

Abstract: A highly electroconductive carbonaceous material is obtained by pyrolysis in an inert atmospherea conjugated polymer represented by the general formula--R--CH.dbd.CH).sub.nwherein R is an aromatic hydrocarbon group which forms a consecutive carbon to carbon conjugated system with the vinylene group, and n is an integer of at least 2, at a temperature above 400.degree. C., or an aromatic polyimide at a temperature of 2000.degree. C. or above. Further, a highly electroconductive composition is obtained by treating the carbonaceous material mentioned above with a dopant.

Abstract: A connection between a graphite or carbon block having a cavity therein and the end of an electrical conductor disposed therein is made with a tamping material comprising flowable graphite powder, a metal oxide, a resin binder, and a flow promoter such a silica or a resin. The finished connection is treated with an acid dopant which reacts with the metal oxide to form a bond between the conductor and the block.

Abstract: A die-bonding electroconductive paste containing at least one element having the same valence as the valence of a semiconductor element to be die-bonded or a compound of said element and a reducing substance and permitting ohmic contact to be effected at a temperature of not less than 100.degree. C.

Abstract: Disclosed herein is an insoluble lead or lead alloy electrode adapted for electroplating and having a power supply hanger of a high electroconductive material. The electrode plate includes a clad member as a base metal, which is coated with a film of a high corrosion resistance metal at whole surface thereof, and a build-up layer of lead or the lead alloy on one surface of the clad member.

Abstract: An electrically conductive composition is disclosed which comprises a graphite intercalation compound of graphite, a Bronsted acid such as hydrogen fluoride, chloride, or bromide, nitric, nitrous, sulfuric or perchloric acid, and a metal halide selected from boron trihalide, a pentahalide of a metal from Group V of the Periodic Table, a tetrahalide of a metal from Group IV of the Periodic Table and mixtures thereof.

Abstract: The invention provides an electronically conductive tectosilicate which has, trapped within and forming part of its framework structure at the molecular or atomic level, colloidal particles of one or more electronically conducted species, which act to render the tectosilicate electronically conductive. The invention further provides a method of making such electronically conductive tectosilicate, wherein, for example, a zeolite is precipitated from the solution which has an electronically conductive species such as colloidal graphite in suspension therein, so that the colloidal particles of the electronically conductive species are trapped within and form part of the framework structure of the precipitate at the atomic or molecular level. The invention also extends to electronically conductive artifacts, such as electrodes for electrochemical cells, which are made from the electronically conductive tectosilicate by compacting the artifact from particles of the tectosilicate.

Abstract: A high conducting polymer-alloy blend is prepared by stress blending a polymer having Non-Newtonian rheological behavior with a low melting temperature alloy to form an interpenetrating polymer-alloy network. The blend is performed at a temperature intermediate the solidus and liquidus temperatures of the alloy where the alloy has a fractional solidus imparting to the alloy a viscosity corresponding to the viscosity of the polymer. In the resulting blend, the interpenetrating polymer network is the stabilizing component of the high conducting polymer-alloy interpenetrating network and the interpenetrating alloy network provides the high conductance path.

Abstract: Conductive plastic parts having defined electrical properties within a relatively narrow range are produced by controlling the dosage relationship between a given plastic and a conductive material, such as long-chain conductive lampblack, as a function of an electrical value (i.e., surface resistance) measured at an extruded admixture of the plastic and conductive materials, rather than by a gravimetrical or volumetrical relation.

Abstract: A carbon resistive paste comprising an electrically conductive component, such as carbon; an inorganic filler, such as silica; a resin component, such as an epoxy resin; a solvent, such as ethanol and; if necessary, an organic filler, wherein the inorganic filler is treated with a silane coupling agent, such as .gamma.-glycidoxypropyltrimethoxy silane. The carbon resistive paste provides a resistive film which has limited changes in resistance value in use and is superior in strength.

Abstract: Conductive polymer compositions comprises a polymeric material having dispersed therein (a) conductive particles composed of a highly conductive material and (b) a particulate filler. The compositions exhibit a positive temperature coefficient of resistivity and undergo a large increase in resistivity as the temperature increases above a certain value. The compositions are useful in preparing electrical devices such as current limiting devices, heaters, EMI shields and the like.