Abstract: A method for manufacturing a bag for use in vacuum packaging comprises forming a first panel including a tray for retaining contents within the bag and a second panel. Optionally, the tray can include a plurality of ridges or protuberances for suspending contents such that liquid can collect in the tray. Each panel comprises a gas-impermeable base layer and a heat-sealable inner layer molded from melt-extruded resin. The first panel is overlapped with the second panel, and three of four edges of the panels are heated such that the inner layers bond at the heated edges. This description is not intended to be a complete description of, or limit the scope of, the invention. Other features, aspects, and objects of the invention can be obtained from a review of the specification, the figures, and the claims.

Abstract: The invention relates to the production of composite insulators consisting of a shank in the form of a bar or a tube, which is provided with a covering and which comprises plate-like screens which are distanced from each other. The covering and the screens are made of an elastomer material with high insulating qualities. As a result, the number, distance, form and size of the screens can vary from insulator to insulator. According to the invention, at least one injection mould (10a, 10b, 11a, 11b, 12a, 12b, 13a, 13b) for injecting a screen (2, 3, 4, 5, 19, 20, 21, 22) is arranged downstream from a device which is used to provide the shank (1) with a covering. The injection mould can be advanced in order to inject a screen upon the shank and opened in order to unmould said screen. An advancing device is also provided in order to displace (16) the shank (1) or the screen mould.

Abstract: A high efficiency fluid filter arrangement wherein a combined layer of scrim and filter media applications is of empirically relatively estimated weight size and depth with intermediate pleat spacing so as to arrive at a combined filtration capability value in keeping with selected approved test standards.

Abstract: An extrusion method and apparatus for producing a cable including at least one core having at least one transmissive element and at least one pair of coating layers arranged at a radially outer position with respect to the core. At least one coating layer of polymeric material and one coating layer of expanded polymeric material are deposited by co-extrusion simultaneously and residual pressure not greater than the external pressure is maintained in a substantially annular interspace defined between the coating layers. The method avoids the formation of bubbles at the interface between the at least one coating layer of polymeric material and the coating layer of expanded polymeric material, attaining an optimal adhesion between the layers.

Abstract: A method of making a fastener product having discrete regions of fastener element stems extending from a strip-form base includes providing a gap formed along a peripheral surface of a rotating mold roll, the mold roll having a plurality of cavities exposed about the peripheral surface. A sleeve is introduced to the gap. The sleeve is positioned about the mold roll and covers selected cavities. Molten resin is introduced to the gap such that the resin forms at least a part of the strip-form base of the product at the peripheral mold roll surface and at least partially fills a plurality of the cavities to form fastener element stems as projections extending from the strip-form base, while the resin remains blocked from said selected ones by the sleeve. The resin is solidified and stripped from the peripheral surface of the mold roll by pulling the projections from their respective cavities.

Abstract: Bristles for applying media are produced in that a filament, which can be cut into bristles, is extruded with a core which also determines the mechanical properties of the bristle. Cavities are formed at a separation from the center of the core and open towards the circumference of the filament which can be filled with medium from the outside, wherein the circumferential openings of the cavities are formed such that the medium is discharged only when the bristle is appropriately used. The cavities may also have a larger opening width and be covered by a layer or jacket. A bristle and brushes having such bristles produced in accordance with this method are also described.

Abstract: An elongated electrical cable or flexible circuit board includes an electrically conductive path and an insulating body encompassing and electrically isolating the conductive path, the insulating body including an exposed surface having an array of fastener elements extending therefrom, the fastener elements arranged and constructed to engage mating fastener elements associated with a supporting surface to selectively secure the cable or flexible circuit board to the supporting surface. The fastener elements can be loop-engageable fasteners and/or loops.

Abstract: A method of manufacturing a security item comprises extruding or casting a polymer plastics substrate and, during the forming process, introducing a security thread into the substrate. The security thread is embedded to different depths in the substrate so as to generate a windowed effect.

Abstract: Apparatus for manufacturing a multicolor slide fastener includes an upper die 110, a lower die 120, and a plurality of unit fastening teeth-forming slots 101 formed in a lengthwise direction. Molding material-injecting passages and a plurality of sprue holes 102 are provided for injecting the molding materials S into the slots 101. Inclined passages 201 and 202 are connected to the molding material injecting passages respectively, for carrying the molding materials S from a raw material source. Heaters 240 and heat sensors 241 heat the passages 201 and 202. Pressing means 300 press the molding materials S into the inclined passages 201 and 202. Valves 400 control injection of the molding materials S into the sprue holes 102 of the upper die 110.

Abstract: By achieving an extruded, foamed core formed from plastic material peripherally surrounded and integrally bonded with a plurality of cooperating synthetic, plastic, extruded, outer layers, a unique, multi-component, multi-layer synthetic closure is provided which may be employed as a bottle closure or stopper for any desired product, whether the product is a liquid, a viscous material, or a solid distributed in a bottle or container and dispensed through the open portal of the container neck. The present invention achieves a mass producible, resilient, synthetic bottle closure which is employable for any desired bottle, including wine. By employing the present invention, a multi-component or multi-layer synthetic closure is attained which possesses physical properties substantially equal to or better than the physical properties found in cork material, which has caused such cork material to be the principal closure material for wine bottles.

Abstract: Disclosed is a continuous line process for making a pre-formed object having a plurality of surfaces comprising the steps of: (1) providing a sol phase of the composition comprising a solvent and a gelling agent having a sol-gel transition point between about the melting point of the solvent and about the boiling point of the solvent; (2) forming surfaces of the sol phase composition by passing through a surface forming system, the surface forming system pressing the sol phase composition between a plurality of liners; (3) cooling the sol phase composition into a gel phase; and (4) cutting the gel phase composition; wherein the pre-formed object is free of a supporting substrate.

Abstract: A method of producing an antireflection structure for use on a display or a window surface or both in an electronic device, such as a mobile phone. The display can be an LCD with a top polarizer and a bottom polarizer. The antireflection structure is imparted on the top polarizer by a roller embossing process. In particular, the embossing is carried out in the same manufacturing process when the polarizer is produced. The antireflection structure has a plurality of sub-wavelength periodic grooves. The antireflection structure on the window surface can be imparted using an embossing process or an injection molding process.

Abstract: Molding material consisting of resin coated reinforcing fiber strands in a molten mass of resin is prepared at a molding site for controlled supply to a molding machine. Continuous strands of fiber from supply spools are entrained with pressurized, molten resin flowing through a coating device and coated with the resin. The movement of the fiber and resin through the coating die may be controlled so as to accurately and predictably produce any desired quantity the molding material, i.e. the coating apparatus may be operated in a discontinuous manner to provide any predetermined quantity of molding material to a receiving device. The receiving device may be the feed screw for an injection molding machine or simply a plate movable to and from a compression molding machine. The fiber strands may be cut into predetermined lengths by a cutting device positioned downstream of the aforesaid coating device.

Abstract: There is disclosed a method of forming a foam product, comprising the steps of forming a layer of uncured polymeric foam; applying to the layer of uncured foam a layer of bubble pack, such that the bubbles that extend outwardly from the bubble pack at least partially penetrate into the uncured foam; and curing the layer of uncured polymeric foam. Products made by the process are also disclosed.

Abstract: An embossing and adhesive application process including the steps of: applying an adhesive to a first patterned embossing roll which is engaged with a second patterned embossing roll having a complementary pattern to the first embossing roll; passing a web of sheet material between the first and second embossing rolls at a tangential line speed to simultaneously emboss the web and direct the adhesive against the web; and splitting the adhesive such that at least some of the adhesive remains on the first embossing roll and some of the adhesive remains on the web to form an adhesive pattern between embossments on the web.

Abstract: According to one aspect of the present invention, a method of preparing a film for use in forming a storage bag comprises the steps of: supplying a pre-extruded thermoplastic film, the film having opposite first and second edge portions; extruding a first base onto the first edge, wherein the first base partially overlaps the first edge; and extruding a first profile onto the first base.

Abstract: Fastener products having a multiplicity of fastener elements extending from a strip-form base, the base including first and second attachment members for attachment of a substrate therebetween, are formed by continuously introducing molten resin to a gap defined adjacent a peripheral surface of a rotating mold roll. The resin forms part of the strip-form base of the product at the peripheral mold roll surface and fills an array of fixed cavities defined in the rotating mold roll to form portions of the fastener elements as projections extending from a first side of the sheet-form base. While the resin is on the mold roll, a sheet material is introduced.

Abstract: A moldable pellet used for making high impact, non-abrasive recyclable structural composites consisting of a thermoplastic polymer or polymers, with or without fillers and additives, and a synthetic cellulosic fiber in yarn or tow form such as Rayon or Lyocell. The concentration of cellulose fiber within the pellet may vary from approximately 2-80 percent by weight or higher. This moldable pellet is suitable for molding in current molding applications such as, but not limited to, injection molding, extrusion compression molding, and compression molding.

Abstract: The present invention relates to the process of extruding melt drawing fluoropolymer onto conductor to form insulated conductor at a line speed of at least 533 m/min and having no more than 10 sparks and no more than 2 lumps/13.7 km of insulated conductor under conditions that comprise an adequate process window to allow for these results to be obtained at different conditions within the process window. The invention identifies the critical parameters for achieving this process window, namely melt flow rate of the fluoropolymer, preferably being 30±3 g/10 min, and the melt temperature of the extruding/melt-drawing step, preferably being 393° C.±6° C.

Abstract: A plastic film is provided that has release properties towards adhesives. The materials that produce the release properties are incorporated in the plastic layer and can be extruded with it. The materials responsible for producing the release properties are organo-silicone graft polymers or organo-silicone block copolymers obtained from mercapto-functionalized silicones, such as polydimethyl-siloxanes. The materials are produced by modifying SiH-containing polysiloxane with organic, polymerizable monomers of the type that can be produced with acrylates, such as methylmethacrylate, butylacrylate, styrene or vinyl acetate.

Abstract: A method of making a fastener product having discrete regions of fastener element stems extending from a strip-form base includes providing a gap formed along a peripheral surface of a rotating mold roll, the mold roll having a plurality of cavities exposed about the peripheral surface. A sleeve is introduced to the gap. The sleeve is positioned about the mold roll and covers selected cavities. Molten resin is introduced to the gap such that the resin forms at least a part of the strip-form base of the product at the peripheral mold roll surface and at least partially fills a plurality of the cavities to form fastener element stems as projections extending from the strip-form base, while the resin remains blocked from said selected ones by the sleeve. The resin is solidified and stripped from the peripheral surface of the mold roll by pulling the projections from their respective cavities.

Abstract: The present invention is directed to a method of making three-dimensionally imaged films, and more specifically to a method of making an imaged film by directly extruding the polymeric melt onto a three-dimensional surface. The present invention is further directed to a method of making three-dimensionally imaged nonwoven fabric comprising at least one layer of continuously extruded nonwoven filaments that are directly deposited onto the foraminous surface of a three-dimensional image transfer device.

Abstract: A method for manufacturing a fuel hose which can efficiently produce heat-resistant and flexible fuel hoses. The method for manufacturing a fuel hose forms a protector layer on an outer peripheral surface of a resinous inner layer, and includes the steps of extruding an ultraviolet crosslinking composition for a protector layer that contains the following components A to D, on the outer peripheral surface of the resinous inner layer; and subsequently, irradiating ultraviolet rays to polymerize the ultraviolet crosslinking composition, thus forming the protector layer: (A) ethylene-propylene-diene rubber; (B) acrylate-based monomer; (C) silica; and (D) photopolymerization initiator.

Abstract: In accordance with the present invention, a thermoplastic film is advanced onto a foraminous surface and impinged with hydraulic energy so as to impart an image or pattern into the film. In an effort to retain the image or pattern within the film, the film is exposed to a frequency range during the drying process, such as that frequency range which is provided by microwaves. It has been found that utilizing a frequency range of electro-magnetic radiation, like that of microwaves during the drying process of the film does not flatten or distort the image or pattern within the film, whereas a drying process utilizing hot air tends to soften the film, which has a deleterious on the image within the film.

Abstract: An extruded hook fastener strip is created on a roll having hook forming cavities in its surface by extruding plastic material into the interface between the forming roll and a second strip carried by a backing roll. The second strip is firmly bonded to the fastener strip on that side opposite the formed hooks.

Abstract: A thin walled microtube is formed by providing a continuous elongated member having an outer surface. The member is at least partially formed of a water soluble material. A coating material is provided. The coating material may be a silicone compound that is curable such that the coating material cures into a substantial non-porous silicone. The outer surface of the elongated member is coated with a coating material so as to form a substantially uniform and continuous layer of coating material on the outer surface. The layer of coating material is cured so as to form a substantial uniform and continuous layer of substantially non-porous silicone on the outer surface. The elongated member is at least partially dissolved using water and purged from the silicone layer, such that an elongated tube of substantially non-porous silicone is formed.

Abstract: The specification discloses a method for coating multiple substrate webs on a dual or tandem extruder system having multiple extruder stations. The webs may be coated together as a temporary composite web or alternately may be coated independently of one another using separate coating stations. Also disclosed are improved multiple station coating systems for use in the practice of the invention. The invention enables more efficient and economical use of dual or tandem extruder systems.

Abstract: It is disclosed a method for producing thermo-insulating cylindrical vacuum panels starting from planar panels, which comprises subjecting the planar panel (1) to a calendering operation, passing it through at least two rollers (2, 3) and a third element (4).

Abstract: A new die insert for an extrusion machine and a method of using the invention that includes a continuous strand of fiber reinforcing material to be statically drawn directly to the center of the molten flow of polymer base matrix. The insert is placed in line with the discharge end of an injection molding apparatus. A molten flow of polymer base matrix proceeds in a straight linear fashion through the die. A fiber feed tube is centered on the interior of the die. As the polymer flows past the feed tube the molten polymer draws a continuous strand of fiber reinforcing into the center of the flow. The polymer is then extruded and cooled and the extrusion is further pelletized to produce injection molding feed stock material having continuous fiber reinforcing. The result provides a continuous extrusion process that allows the formation of a continuous fiber-reinforced product employing brittle fibers in one-step process.

Abstract: A process of co-extrusion of a thin electrode sheet with a thin electrolyte polymer sheet directly onto a current collector sheet for a lithium polymer battery.

Abstract: This disclosed invention relates to a method of making a dry paint transfer laminate, comprising: extruding a paint film layer over a release liner; and extruding a pressure sensitive adhesive layer over the paint film layer.

Abstract: Methods for manufacturing reinforced, three-zone, microporous membrane having a plurality of different possible pore sizes from at least a single mother dope batch, including formulating at least a single mother dope batch, controllably formulating the dope in at least one vessel such that the dope temperature does not exceed a predetermined maximum mixing temperature and is maintained at a temperature lower than the mixing temperature, heating a small portion of the dope to a target temperature corresponding to a specific desired pore size to be formed in at least one zone of the microporous membrane in at least one thermal manipulation apparatus cooling the dope to about room temperature or a temperature which results in a suitable and/or optimal coating viscosity, operatively connecting at least one dope application apparatus is to the at least one thermal manipulation apparatus for transporting the manipulated dope to a dope processing site.

Abstract: A method of manufacturing a security item comprises coextruding at least two polymer plastic materials (6,7) with different characteristics so as to form a substrate so that neither material are biaxially oriented, and providing security indicia (14) on the substrate.

Abstract: The present invention relates to a high speed embossing and adhesive printing process, said process comprising the steps of (a) applying an adhesive to a conformable heated glue application roll; (b) applying said adhesive to a first patterned embossing roll, having an outer surface, which is engaged with a second patterned embossing roll having a complementary pattern to said first embossing roll; (c) passing a web of sheet material between said first and second embossing rolls at a tangential line speed to simultaneously emboss said web and apply said adhesive to said web, such that said adhesive forms an adhesive pattern between embossments; and (d) applying a renewable release agent to the outer surface of the first patterned embossing roll.

Abstract: In a pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the vertical angle (&agr;) of an upstream conical surface of a conical portion, which constitutes a shaping nozzle perforated through the downstream end wall of the device ranges from 15 to 35 degrees and the shaping nozzle has a land portion having a length of 1 to 5 mm in the downstream area subsequent to the upstream conical surface. According to this pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the long fibers never undergo any breakage nor fluffing during the opening treatment and this accordingly leads to the substantial reduction of pill-formation.

Abstract: A method of embossing a sheet material includes: heating at least a portion of the sheet directly or indirectly with radiant energy from a radiant energy source; pressing a tool against the heated portion of the sheet, thereby patterning a surface of the sheet; and separating the sheet and the tool. The radiant energy may travel through a solid material that is relatively transparent to radiation, on its way to being absorbed by a relatively-absorptive material. The relatively-transparent material may be an unheated portion of the sheet, and the relatively-absorptive material may be either the tool or the heated portion of the sheet. Alternatively, the relatively-transparent material may be the tool, and the relatively-absorptive material may be all or part of the sheet. The method may be performed as one or more roll-to-roll operations.

Abstract: A zipper tape is provided which can freely be used regardless of whether the zipper tape is made from a polypropylene-based resin or a polyethylene-based resin and also on which letters can be printed or any color can be given thereto. A method of producing the zipper tape with high productivity by means of extruding male strips and female strips in rows in a batch is provided. The zipper tape (2) with the mating section (3) (the male strip (3a) and the female strip (3b)) formed thereon has a three-layered structure comprising the heat-insulating film (6) as an intermediate layer, the thermally fused film (7) thermally fused and bonded to one side of the heat-insulating film (6) of the bag (5), and the thermally fused film (8) for formation of a mating section bonded to another side of the bag (5).

Abstract: A process for making a composite profile may take advantage of the properties of two different materials, such as their strength, holding properties, ability to be readily coated or processed, and cost. In a preferred embodiment, the process makes use of a crush rib to ensure that the parts are flush with each other. In another preferred embodiment, the process makes use of a gap between the insert and the core, filling the gap with a coating.

Abstract: The invention relates to a method for producing a touch-and-close fastener element (18) comprising a multitude of hook means (16), which are provided with a support (26) as one piece. In order to form said support (26), a plastic material in a free-flowing state is fed to a gap (22) located between a pressing device (24) and a shaping device (10) that is provided with cavities (14) for shaping the respective hook means (16). A support (26) having a small thickness can be obtained and/or the removal of the support (26) from the shaping device (10) is facilitated by feeding the plastic material together with the supporting part (32) into the gap (22), whereby the supporting part bears the support (26) between the pressing device (24) and the plastic material.

Abstract: A polymeric fibrous base textile with a chemically compatible hot melt coating disposed across the base textile is provided. The coating is present in an amount and is of a composition such that upon application of heat and pressure the coating may be melt bonded to a second surface material thereby establishing a bond between the base textile and the second surface material. In addition, the concentration and composition of the coating are such that scrap portions of the base textile including the coating may be directly reprocessed by shredding and melting to yield a fiber grade material suitable for fiber formation and reprocessing back into a suitable base textile.

Abstract: An automotive extrusion-molded product such as a trim, weather strip, and window molding which is used at a vehicle body opening such as an automotive door, trunk, and window of an automobile comprises a core material (2) having a U shape in the cross section which is made of a hard synthetic resin, said core material having cut portions (7, 8) with various shapes and extending in the lengthwise direction and a coating body (3) made of a soft synthetic resin, which is adhered to the core material so as to cover the core material. The coating body (3) is provided with a pushed-in portion (5) which is formed integrally with the coating body and extends downward beyond the end portion (4, 4) of the core material so as to be able to be pushed in toward an inner peripheral surface (14) having a U shape in the cross section of the core material.

Abstract: The present invention relates to a process for providing a consolidated form of the commingled continuous filaments of glass fibers and polymeric fibers as reinforcement. The consolidation of the commingled fibers into composite reinforcement can be used in a continuous form or bulk molding compound pellets. The consolidation of the commingled fibers into composite reinforcement can be made in-situ during in-line extrusion of the final end product extrudate, or prepared as a tape or rod and incorporated into an off-line extrusion of final product. The bulk molding pellets are used solely or diluted with an addition of polymeric material for mono or co-extrusion or compression molding.

Abstract: Polyolefin/filler breathable films may be produced by machine or transverse direction orientation using interdigitating grooved rollers. Biaxial orientation to similarly produce breathable films may be accomplished by the same method. By heating the rollers, the breathability of the film is increased without increasing the depth of engagement of the interdigitating rollers.

Abstract: The invention relates to the production of composite insulators consisting of a shank in the form of a bar or a tube, which is provided with a covering and which comprises plate-like screens which are distanced from each other. The covering and the screens are made of an elastomer material with high insulating qualities. As a result, the number, distance, form and size of the screens can vary from insulator to insulator. According to the invention, at least one injection mould (10a, 10b, 11a, 11b, 12a, 12b, 13a, 13b) for injecting a screen (2, 3, 4, 5, 19, 20, 21, 22) is arranged downstream from a device which is used to provide the shank (1) with a covering. The injection mould can be advanced in order to inject a screen upon the shank and opened in order to unmould said screen. An advancing device is also provided in order to displace (16) the shank (1) or the screen mould.

Abstract: The invention is a die for dispensing flowable material. The die is comprised of a die block. An external face is disposed on the die block. At least one slot extends perpendicularly into the external face. The slot has a longitudinal dimension, a first longitudinal side and a second longitudinal side. At least one support member extends from the external surface into the slot. The support member extends continuously from the first longitudinal side to the second longitudinal side. At least a portion of the support member is disposed in a direction other than perpendicular to the longitudinal dimension. The support member is disposed to such that at least a portion of any plane extending from the first longitudinal side to the second longitudinal side, in a direction perpendicular to the longitudinal dimension of the slot, passes through a void area.

Abstract: Press roll (10) for a laminating machine for producing a packaging material which comprises a carcass layer (42) consisting of paper or carton, and which carcass layer exhibits crease lines, through holes, openings or slits (43), which carcass layer exhibits, on one of its sides, a barrier layer (23), a plastic lining (31) which is arranged outside the barrier layer, and film (25) of laminant thermoplast which is arranged between the carcass layer and the barrier layer, with the said press roll (10) exhibiting a circular-cylindrical jacket surface having a facing (40) consisting of an elastic material. According to the invention, the said facing (40) comprises sections (44, 44′) in the jacket surface, which sections exhibit local deformation ability in relation to the surrounding facing (40, 44). The invention also relates to a method for producing packaging material and to packaging material which has been produced using this method.

Abstract: Extrusion molding is performed while the extrusion molding is regulated from the skin layer side so that the foaming capacity of a portion opposite to a surface of a reinforcement portion of an insert having at least one gap portion is smaller than the foaming capacity of a portion where the gap portion is filled with the foam layer when a foamable resin is foamed.

Abstract: A multilayer optical body having improved dimensional stability is disclosed. The optical body includes an optical film, such as an oriented multilayer optical film, and a dimensionally stable layer, such as a transparent polycarbonate layer. In addition, in specific implementations, the invention includes an intermediate layer between the optical film and the dimensionally stable layer. Methods of making the optical body are also disclosed.

Abstract: The present invention provides a process for manufacturing an molded article that involves the occurrence of reduced number of gels and less corrosion of the molding equipment in high-temperature molding, particularly extrusion molding onto such substrate as paper; an extruded article; and an olefin polymer composition suitable therefor. The olefin polymer composition comprises an olefin polymer containing 5 to 200 ppm of aluminum, as aluminum atom, 0 to not more than 1,000 ppm of a phenolic stabilizer and 50 to 2,000 ppm of a phosphoric stabilizer.

Abstract: Disclosed is an embossing method and material made by the method, including at least a pair of embossing rolls having unmatched embossing patterns engraved independently from each other, and having enlarged sidewall clearances between adjacent, inter-engaged protrusions and recessions of the embossing patterns. The sidewall clearances can range from about 0.002″ (about 0.050 mm) to about 0.050″ (about 1.27 mm). The width of the protrusions can be greater than about 0.002″ or about 0.050 mm. The peripheral surface of at least one of the embossing rolls can comprise a metal, a plastic, a ceramic, or a rubber. Also disclosed is an embossed web material capable of being used as a wrap material for food products, made by the above process.