Abstract: [PROBLEMS] To provide a polyester monofilament which shows a high dimensional stability and excellent effects of preventing peel-off in filaments, preventing pirn barre and preventing halation and has a high fineness, a high strength and a high modulus. [MEANS FOR SOLVING PROBLEMS] A core-shell type composite polyester monofilament comprising polyethylene terephthalate at a ratio of 80% by mol or higher, which satisfies the following requirements A to F: A) the intrinsic viscosity of the core component being 0.70 or above and the intrinsic viscosity of the shell component being from 0.55 to 0.60; B) the core component amounting to 50 to 70%; C) at least the shell component containing from 0.2 to 0.4% by weight of metal microparticles; D) the fineness of the monofilament being from 5 to 15 dtex, its modulus at elongation of 5% being from 3 to 4.5 cN/dtex and its elongation at break being from 20 to 40%; E) the free shrinkage of the innermost part under specific conditions being 0.

Abstract: The invention relates to a method for the production of a layered or stacked inorganic/organic composite material, a predominantly inorganic material being provided and a polymer material being provided, characterized in that the predominantly inorganic material has a glass transition temperature or melting temperature lower than 500° C., that the predominantly inorganic material and the polymer material are each molten, and that the predominantly inorganic material and the polymer material are coextruded from the melt and thus form the composite material.

Abstract: Gussetless multi-wall sheets are prepared using a coextrusion process which entails feeding part of the base material directly into and via the male insert of the extrusion die, thereby producing the gussetless sheet.

Abstract: A process for manufacturing a cable which includes a conductor; an inner semiconductive layer surrounding the conductor and having a thickness lower than or equal to 0.4 mm; and an insulating layer surrounding the inner semiconductive layer.

Abstract: An extruded profiled element, based on a cross-linkable rubber composition, is delimited in width by two lateral faces which connect radially inner and outer faces to one another for the tread. A conducting element is provided in the profiled element to connect the inner face electrically to the outer face between the lateral faces and all along the length of the profiled element. The remainder of the profiled element is based on an electrically insulating material. When the profiled element is viewed in cross-section, the conducting element has a layered structure including electrically conducting layers which are essentially concentric and which have a curvature towards at least one of the inner and outer faces, with at least one of the layers emerging at the surface of the outer face.

Abstract: A method of making a multi-layer insulated elongate member is disclosed. The method includes providing an elongate member and tube extruding a first thermoplastic material onto an outer surface of the elongate member to create a first layer having a thickness less than or equal to 0.064 mm (0.0025 inch) using a first extruder apparatus. The method further includes using a second extruder apparatus for pressure extruding a compound comprising a second thermoplastic material different from the first thermoplastic material onto an outer surface of the first layer to create a second layer. The second layer fully wets the first layer and the flow point of the first thermoplastic material is at least 30° C. greater than the extrusion melt temperature of the second thermoplastic material.

Abstract: An extrusion apparatus for extruding multiple streams of extrusion material as extruded end-products and in the coating of substrates. A flow joiner in an extrusion head combines multiple metered streams such as from a gear pump, into a uniform extrusion flow.

Abstract: A multilayer film is provided, wherein the multilayer film comprises at least one layer of a monolayer film, wherein the monolayer film is produced from a composition comprising a masterbatch composition and at least one polyolefin polymer, wherein the masterbatch composition comprises a polyolefin base resin, polymethyl-methacrylate (PMMA) pearls and a terpolymer of an olefin, an olefinic ester and an olefinic ether, and wherein the PMMA particles have an average particle size of 1-20 ?m. Also provided are methods for producing such multilayer films, and use of such multilayer films as a packaging material.

Abstract: Tapes comprising (A) a first ribbon comprising (1)(a) a polyolefin containing at least one silane functionality, and (1)(b) a hydroxy-terminated silicone polymer, or (2) a blend of a vinyl silane, polyolefin, organic initiator, e.g., peroxide, and a hydroxy-terminated silicone polymer, and (B) a second ribbon comprising a catalyst masterbatch, the second ribbon carried on the first ribbon, allow for the delivery of a consistent mixture of resin and catalyst to an injection molding machine.

Abstract: An unvulcanized rubber extruder that realizes extrusion forming of an unvulcanized rubber extrudate ensuring manufacturing of a high-quality tire without any increase of tire manufacturing steps. In the vicinity of left side end portion, in the drawing, of unvulcanized rubber (A) (rubber chafer part), unvulcanized rubber (B) flows along parallel wall (56) on the downside of main rubber flow channel (34) and flows along second inclined surface (38) on the upside of the main rubber flow channel (34). Simultaneously, apart from the main flow of the unvulcanized rubber (B), portion of the unvulcanized rubber (B) is extruded out in the direction perpendicular to auxiliary rubber flow channel (44) (arrow B direction). Accordingly, in the left side end portion, in the drawing, of unvulcanized rubber (A) (rubber chafer part), it appears that the upside and downside are shut in by the flow of the unvulcanized rubber (B).

Abstract: A method for manufacturing a surface-treated laminated film is provided. The produced film should include at least a surface treated polyolefin-containing resin layer with a flame or corona treated surface and a heat sealable resin layer having a storage shear modulus of 400,000 Pa or less at 100 rad/s at 121° C., 100,000 Pa or less at 10 rad/s at 121° C., and 5000 Pa or less at 1 rad/s at 121° C. The method may involve coextruding a laminated film that includes at least a polyolefin-containing resin layer and a heat sealable resin layer. The laminated film may be simultaneously stretched in machine and traverse direction, and subsequently surface treated to produce a surface-treated laminated film.

Abstract: A process of co-extrusion of a thin electrode sheet with a thin electrolyte polymer sheet directly onto a current collector sheet for a lithium polymer battery.

Abstract: A method that includes coextruding two or more thermoplastic resin streams through a profiled die plate, which die plate is shaped to form a nonplanar film (three dimensional) preferably with a regularly oscillating peak and valley structure that oscillates from a top surface to a bottom surface forming longitudinally extending ridges on both faces of the film. The film is formed by coextruding the film through the oscillating die plate opening causing partitioning of the resins in different zones in the width direction of the film. Flattening of the film results in a film with side-by-side zones formed of different polymers or relative proportions of polymers.

Abstract: A process for producing an adhesive film includes laminating an adhesive layer containing thermoplastic polyimide onto at least one surface of a highly heat-resistant polyimide layer by coextrusion casting method, wherein a chemical dehydrator and a catalyst are contained in a precursor solution of the highly heat-resistant polyimide and/or a solution containing either the thermoplastic polyimide or a precursor of the thermoplastic polyimide.

Abstract: The present invention provides articles comprising a thermoformable composite comprising: a core comprising a renewable polymer having: (a) a Ts value of up to about 90° C.; and (b) a heat distortion index of up to about 90° C.; and a heat-resistant outer layer substantially surrounding the core and comprising a heat-resistant polymer having: (a) a Ts of greater than about 60° C.; and (b) a heat distortion index of greater than about 50° C.; wherein the renewable polymer comprises at least about 60% by weight of the composite, and wherein the heat-resistant polymer has a Ts value and heat distortion index greater than that of the renewable polymer. The present invention also provides methods for coextruding the heat-resistant polymer outer layer and renewable polymer core to provide a thermoformable composite.

Abstract: The apparatus is for forming a resin film from a resin for a middle portion to form a resin film main body of the resin film and a resin for edge portions to form both side edge portions in a crosswise direction of the resin film. The apparatus comprises: a feed block which includes a joining part where the resin for the middle portion in a molten state and the resin for the edge portions in a molten state are joined in such a manner as to enclose both side edges in the crosswise direction of the resin film main body with the resin for the edge portions; and an extruding die through which the joined resins are extruded to form the resin film. Thus, a method and apparatus for forming the resin film can avoid the inclusion of the resin for the middle portion in the trimmed-off selvages while preventing the film separation of the resins for the middle portion and for the edge portions, and therefore, increase the recyclability and the productivity of the resin film.

Abstract: Disclosed herein are an apparatus and method for manufacturing a balloon catheter in which a non-contact type laser perforator and printer are separately provided above a primary extruder such that inflation apertures can be uniformly perforated through a non-vulcanized lumen tube and simultaneously, tube cutting positions can be printed on the lumen tube at positions uniformly spaced apart from the inflation apertures without stopping a primary extrusion process. Also, a bond preventing agent layer is coated on the lumen tube at balloon inflating portions prior to cutting the tube, to facilitate a secondary extrusion of the tube. With this configuration, continuous and accurate perforation of inflation apertures is possible and automatic tube cutting can be achieved based on the printed tube cutting positions. Also, the present invention can compensate for a time delay due to a bond preventing agent application process and achieve high productivity and minimized loss of material.

Abstract: A co-extruded film including talc and a method for preparing the film includes a polyester resin containing talc. The films may be single layer films or multi-layered structures such as ABA or AB structured films. Multi-layered films have talc in at least the A layer of the multi-layered film. If talc is present in the B layer, the A layer preferably includes a greater percentage of talc relative to the percentage of talc present in said B layer. The method uses readily available, low cost talc as an additive to achieve a co-extruded polyester film having simultaneously reduced transparency and reduced gloss to provide a translucent polyester film.

Abstract: A multi-component article comprising a first component comprising a biodegradable polymer, and a second component comprising a polyolefin and a reactive modifier. A method of preparing a multi-layer film comprising coextruding first and second film layers, wherein the first layer comprises a polylactic acid and the second layer comprises a polyolefin and an epoxy-functionalized polyolefin. A method of preparing a multi-component fiber comprising coextruding a core component and a sheath component, wherein the core component comprises a polyolefin and an epoxy-functionalized polyolefin and the sheath component comprises a polylactic acid.

Abstract: A film, for use in a label and a related method, including a print skin layer, a base layer, and an adhesive skin layer having at least one heat-activated thermoplastic polymer. The film is stretched biaxially in both a machine direction and a transverse direction. The stretch ratio in a first direction is greater than 2:1 to 10:1, the stretch ratio in a second direction ranges in value from 1.02:1 to 1.8:1, the film has an ASTM D1204 shrinkage at 100° C. of at least 0.5% in both the machine and transverse directions, and the film has an ASTM D882 2% secant modulus of at least 679,134 kPa (98,500 psi) in the first direction.

Abstract: A method of and an apparatus for manufacturing a three-dimensional netted structure which is capable of rendering it unnecessary to carry out a finishing operation in a later stage, improving the degree of straightness of the side surfaces of the netted structure, meeting a demand for finishing the netted structure to modified shapes, and improving the durability of the netted structure. A three-dimensional netted structure (1) using thermoplastic resin as a raw material or a main raw material is characterized by a three-dimensional plate type netted structure, in which a plurality of filaments are helically and randomly entangled and partly and thermally bonded together.

Abstract: There is provided a production method of a weather strip for an automobile, comprising a rubber-made installation base member 1 which embeds a plastic-made insert 4, and a holding lip 2 provided inside the groove portion 10, which comprises the following steps. An extrusion-molding process 101 wherein a whole weather strip 100 is integrally extrusion-molded in a state that a portion of a lid member 3 wider than an opening of the groove portion 10 is connected to an end portion of either side wall portion 12. A holding lip manufacturing process 102 wherein the holding lip 2 is processed by inserting a manufacturing tool 8 in the groove portion 10 through the opening. A lid closing process 103 wherein another portion of the lid member 3 is connected to the end portion of the other side wall portion 13 to cover the opening of the groove portion 10 with the lid member 3. A vulcanization process 104 wherein the weather strip 100 is vulcanized.

Abstract: For the production of a double-sided pressure-sensitive adhesive tape, having a closed and open side, possessing a carrier film (e) provided on both sides with a pressure-sensitive adhesive layer (c,c?), the carrier film (e) being a filmlike carrier film not based on rubber, and there bring at least one release film located on the closed side, on the one pressure-sensitive adhesive layer (c), it is envisaged that, from the melt, two identical or different pressure-sensitive adhesives for the pressure-sensitive adhesive layers (c,c?), a film-forming polymer for the carrier film (e), and a film-forming polymer for the release film be formed, that these components be combined to form a composite, and that the pressure-sensitive adhesives be crosslinked by means of physical and/or radiation-chemical treatment.

Abstract: Medical devices and methods of making the devices are described. In some embodiments, the devices include multiple layers, and one or more layers can include a nanocomposite material.

Abstract: The present invention relates generally to the packaging materials. More specifically, the invention relates to materials and methods suitable for use as packaging materials whereby the appearance of grease, fat or oil staining on the packaging material is reduced or eliminated.

Abstract: A multilayer tube comprises at least the following three layers: an inner layer contactable with a fuel component, a barrier layer preventing the fuel component permeating, and an outermost layer. In the multilayer tube, the inner layer comprises a poly(butylene terephthalate) resin composition containing at least (A) a poly(butylene terephthalate) resin, the barrier layer comprises a polyester resin composition, and the outermost layer comprises a poly(butylene terephthalate) resin composition containing (A) a poly(butylene terephthalate) resin, (B) an elastomer component, (C) an aromatic polycarbodiimide compound, and (D) an antioxidant.

Abstract: One method for making a laminate material comprising a first surface layer comprising resorcinol arylate polyester chain members and a second surface layer suitable for bonding to a substrate, comprises co-extruding a polymeric first surface layer material and a polymeric second surface layer material through a die and into the first nip of a calender roll stack comprising a first surface roll and a second surface roll that define the first nip, to form the laminate material. A nip load in the first nip of greater than or equal to about 400 N/cm can be applied to the laminate, and the laminate material can be collected from the roll stack. The first roll and the second roll can each have a surface smoothness of less than or equal to about 5 micrometers and temperatures of about 40° C. to about 150° C.

Abstract: A method for making a vacuum packaging film includes flowing a plastic melt, from a multi-layer extruder, onto a rotating roller. The plastic melt is then cooled while simultaneously imparting a pattern, via a pattern imparting means, onto the plastic melt resulting in the vacuum packaging film.

Abstract: The invention relates to a biaxially oriented polyester film having a base layer (B) which comprises at least 80% by weight of a polyester comprised of from 55 to 90 mol % of units deriving from at least two aromatic dicarboxylic acids and of from 5 to 45 mol % of units deriving from at least one aliphatic dicarboxylic acid, where the total of the dicarboxylic-acid-derived molar percentages is 100. The film features ultimate tensile strength of ?100 N/mm2 and modulus of elasticity of ?3000 N/mm2.

Abstract: An apparatus for producing a parison having a plurality of resin layers and at least one resin layer of varying thickness is disclosed. The parison is used to form containers in a blow mold machine. An extruder is in communication with a flow head to form the parison. The apparatus includes a valve block having a duct providing communication between a second extruder and the flow head. Flow of resin from the second extruder directly to the flow head is controlled by a valve in the valve block. An accumulator cylinder and piston are also in communication with the duct and control the resin pressure within the duct. Opening and closing the valve and stroking the piston sends resin from the second extruder to the flow head and forms a resin layer having a varying thickness on the parison. A method of forming a varying layer is also disclosed.

Abstract: An impact resistant bumper device that is elongated along a longitudinal axis and mountable on a mounting member, the device having a cross-section having an open undersurface configuration comprising: a first layer of a first polymer material having a first hardness or durometer; a second layer of a second polymer material having a second hardness or durometer; wherein the first layer is formed into an inner core body having an outer surface and an open undersurface; wherein the second layer is formed into a layer bonded to the outer surface of the first layer; a third layer of a third polymer material formed into an elongated strip bonded to the undersurface of the first layer; and wherein the hardness or durometer of the first polymer is selected to be readily manually bendable and compressible.

Abstract: A transparent thermoplastic resinous film of at least 10 generally parallel layers in which the contiguous adjacent layers are of diverse transparent thermoplastic material differing in refractive index by at least about 0.03, the planarity of the film being modified so as to reflect non-specular color. Modification of the film can be achieved by co-extruding an outer thermoplastic layer with the multilayer film which outer thermoplastic layer has a solidification temperature lower than the remaining film layers, cooling the film to modify the planarity thereof.

Abstract: The present invention relates to a method for making a multilayer article, wherein said multilayer article comprises: (i) a first layer comprising an acrylic resin; (ii) at least one translucent second layer comprising (a) an acrylic resin, optionally further comprising an impact modifier; (b) a rubber modified thermoplastic resin composition; (c) optionally a rheology modifier; and (d) a visual effects additive; (iii) a third layer comprising an acrylonitrile-butadiene-styrene (ABS) resin; and (iv) an optional backing layer comprising either a thermosetting polymer substrate, optionally fiber-reinforced, or glass filled ABS resin; and wherein said method comprises the steps of: (I) drying the components of the second layer, either individually or in combination, to a volatiles content of less than 0.06 weight % prior to processing a mixture comprising said components to form said second layer; and (II) coextruding the second and third layers, and optionally the first layer to form the multilayer article.

Abstract: A process for producing a fire resistant polycarbonate composition comprises preparing an aqueous solution of a flame retardant salt; and compounding the aqueous solution of the flame retardant salt with a polycarbonate composition to form the fire resistant polycarbonate composition. The process reduces the level of haze, color and inclusions compared to fire resistant polycarbonate compositions compounded with the same flame retardant salt in solid form.

Abstract: The present invention provides a thermoplastic polyurethane composition which comprises an ethylene-vinyl alcohol copolymer and/or a polyamide, and a thermoplastic polyurethane, in which the retention of melt tension thereof, when kept in a molten state at 220° C. for 1 hour, determined by the following equation (1), is not less than 10%. Retention of melt tension (%)=[Melt tension after being kept in a molten state/Melt tension before being kept in a molten state]×100??(1) The thermoplastic polyurethane composition of the present invention is excellent in production stability of a molded article, and can provide a molded article excellent in appearance because the progress of gelation thereof is suppressed even in a molten state.

Abstract: The present disclosure provides an apparatus and methods for producing co-extruded composite webs including a continuous layer of an extruded matrix material, and a multiplicity of included phases embedded in the continuous layer. The included phases are surrounded by the matrix material to form a single-layer composite web within a feed block having an internal die body. The included phases are separate from each other by being discontinuous in the cross-web direction, but the included phases may be substantially continuous in the down-web direction. In some exemplary embodiments, the co-extruded single-layer composite web may be used in a single-layer or multi-layer article. In other exemplary embodiments, the single-layer co-extruded composite web may be in the form of a sheet, a film, a blown film, a filament, a fiber, a tube, and the like.

Abstract: A packaging film or sheet having a styrene-butadiene block copolymer directly melt-bonded to at least one layer of a cyclo-olefin copolymer is disclosed. The films may be made by means of co-extrusion. The packaging film is amenable to thermoforming processes and is particularly suitable for forming blister packaging used in pharmaceutical applications.

Abstract: A composite synthetic resin material forming apparatus comprises an outer channel having an outer outlet, an inner channel having an inner outlet opening into the outer channel, outer synthetic resin supply means for flowing an outer synthetic resin through the outer channel, and inner synthetic resin supply means for flowing an inner synthetic resin through the inner channel. Opening and closing means for selectively opening and closing the inner outlet is disposed. The outer synthetic resin supply means intermittently supplies the outer synthetic resin to the outer channel in accordance with opening and closing of the inner outlet by the opening and closing means.

Abstract: A biodegradable laminate sheet having as its object to provide a formed body superior in heat resistance, shock resistance, transparency and formability, and having non-stretched polylactic acid-family resin layer of which the crystallinity is 20% or less, and a layer comprising a biodegradable resin other than a polylactic acid-family resin.

Abstract: The specification discloses a method for extrusion coating a lightweight web. According to the method, a length of a lightweight web along with a length of a carrier web is fed to an extruder with the lightweight web positioned atop the carrier web. A polymer film is then extruded onto the combined lightweight web and carrier web to provide an extrusion-coated lightweight web. Thereafter, the extrusion-coated lightweight is separated from the carrier web. Also disclosed are extrusion-coated lightweight webs formed according to the method.

Abstract: A resin film of a two-layer-construction comprising: (a) a resin layer R1 including a non-stretched resin film which contains a thermoplastic polyester resin containing 3 to 30 percent by weight in a weight fraction in the entire resin of a granular resin with a grain diameter of 0.1 to 5 ?m, the granular resin being a modified polyolefin resin containing 2 to 20 percent by weight of a functional group derived from carboxylic acid in terms of carboxylic acid, and (b) a polyester resin layer R0 containing at least one of polyethylene terephthalate and isophthalic acid copolymerized polyethylene terephthalate, as a basic skeleton, wherein the resin layer R1 and the resin layer R2 are laminated to each other.

Abstract: A stretch film presenting controlled permeability to gases, manufactured by process of balloon co-extrusion and consisting of outer layers (S2) of stretchable polmeric material and by one or two inner barrier layers (S3) of a EVOH based polymeric matrix, which is made stretchable by the addition of a suitable plasticizer in such a percentage as to conciliate the stretchablity with the desired barrier effect, said layers of different material being reciprocally secured by means of layers (S4) of adhesive material. The polymeric matrix which forms the barrier material and the plasticizer are intimately mixed inside a double-screw corotating extruder, immediately before the phase of co-extrusion, through a premelting of the polymeric matrix and the subsequent injection of the plasticizer in liquid phase.

Abstract: A method and apparatus for extruding unvulcanized rubber in a tire production process, in which an unvulcanized rubber extruded member can be formed by extrusion. An extruded rubber member having a cross section in which a portion of a second unvulcanized rubber intrudes between portions of a first unvulcanized rubber is formed by extrusion. The apparatus includes a first passage for the first unvulcanized rubber, a second passage for the second unvulcanized rubber, and a flow dividing mechanism where the first and second passages are adjacent or connected, which separates a portion of the first unvulcanized rubber passing through the first passage such that the first unvulcanized rubber is disposed at both sides of the intruded second unvulcanized rubber. In the method, the first unvulcanized rubber is divided into two flows, and a portion of the second unvulcanized rubber is caused to intrude therebetween.

Abstract: A new class of composite polymer films where the refractive index can be varied by simple compressive or extensive forces. The films are comprised of alternating layers of an elastomer and a glassy polymer or two different elastomers. When the layer spacing is much less than the wavelength of the probe light, these materials behave as effective medium composites. The layer thickness of the elastomer component and thus the effective index of the composite can be varied by compression, tension or shear.

Abstract: A mold equipped with a core having a plurality of columnar distal portions branched at a downstream side in the extrusion direction and arranged on a surface and a die having an aperture surrounding the distal portions as a whole with a distance with respect to the distal portions and used in the case where a softened flexible resin is injected from one end of a resin flow path formed between the core and the die and a pipe material having a plurality of liquid flow paths which are mutually independent formed by the flexible resin is extruded from the other end of the resin flow path, wherein the aperture of the die has a shape in which each part of a plurality of circles each having the same axis as a corresponding one of the distal portions and mutually having the same inner diameter are overlapped and mutually connected, and each of a diameter of a distal portion of the core is lager than or equal to a diameter of a distal portion adjacent to the outer side in the arrangement.

Abstract: The present invention is a multilayer polyester film comprising a layer A and a layer B which are laminated alternately, the layer A constituting the outermost layer on both sides of the film, wherein (1) the layer A comprises a polyester A, and the layer B comprises a polyester B, (2) the melting point of the polyester A is higher than the melting point of the polyester B by at least 15° C., (3) the layer A is a layer having an oriented structure, and the layer B is a layer having a substantially unoriented structure, (4) the ratio (a/b) of the total thickness (a) of the layer A to the total thickness (b) of the layer B is 0.01 to 3, and (5) the in-plane tensile strength of the multilayer polyester film is 50 MPa or lower at a maximum, and the difference between its maximum value and minimum value is 20 MPa or smaller; and a method for producing the multilayer polyester film.

Abstract: Multilayer sheets and films are provided that include a layer of a fluoropolymer material and a layer of a thermoplastic polymer material. More particularly, an adhesive material and multilayered structures formed therewith are provided in which a layer of a fluoropolymer material is attached to a layer of another thermoplastic polymer. The adhesive material is useful to adhere layers of dissimilar polymeric materials that are otherwise incompatible, and achieves a significantly improved interlayer bond strength between fluoropolymer and thermoplastic polymer layers as compared to the art.

Abstract: A method for manufacturing a ceramic glow pin which is formed of more than two layers arranged especially coaxially to the axis of the glow pin and symmetrically. The layers of the layer structure are manufactured by co-extrusion.

Abstract: A multi-nozzle assembly may include a first nozzle configured to extrude material through a first outlet; a second nozzle configured to extrude material through a second outlet; and a third nozzle configured to extrude material through a third outlet, the third outlet being between the first and second outlets. Related construction processes and wall structures are also disclosed.

Abstract: A blown film die divides a flow of material into two flows with higher and lower flow portions and recombines the flow by combining higher flow portions with lower flow portions. The flow can be divided in circumferential channels between an annular feed ring and an annular distribution ring.