Abstract: A process for the bonding of a fiber-reinforced material to an injection-molding material and an article produced by the process. The process improves the bond between a fiber-reinforced starting material and a material applied by injection. A further plastics material is inserted under pressure into a fiber-reinforced plastics material. This results in interlock bonding between the further plastics material and the fibers of the fiber-reinforced plastics material. This type of bonding is substantially more stable than known bonding.

Abstract: A shaker screen for attachment to a bed of a shaker includes a screen frame having at least one mesh screen attached to the top side of the screen frame, wherein the screen frame is preferentially bowed prior to attaching the mesh screen to the screen frame.

Abstract: A molded polyurethane vibratory screen including a body having opposite side edge portions, upper and lower edge portions, an upper surface and a lower surface, first members extending between the side edge portions and the second members extending between the lower edge portion and the upper edge portion, third members substantially parallel and extending transversely between the side edge portions and having multiple first members therebetween, the fourth members substantially parallel and extending transversely between the lower edge portion and the upper edge portion and having multiple second members therebetween, reinforcement members molded integrally with the third and fourth members.

Abstract: Disclosed is a method and apparatus for positioning and assembly of two or more parts wherein at least one of which is of a creep sensitive material. The method and apparatus enable very precise positioning of parts during assembly by holding a rough alignment with free play permitting finer alignment. Creep resistant annular inserts are molded into the part and provided with flow apertures to conduct plastic material into the annular insert bore. A spindle defined the geometry of a centering hole within the bore during molding. The annular inserts are operable as compression limiters to prevent deformation of the creep sensitive material under the action of heat or tightening stresses.

Abstract: A device housing includes a glass panel, a metal frame, and a housing body. The metal frame defines a plurality of through holes, and the glass panel is latched in the metal frame. The housing body includes a base and a reinforcement portion integrally formed together. The base surrounds the metal frame and the glass panel, and the reinforcement portion extends through the through holes of the metal frame and is bonded to the glass panel.

Abstract: A touch fastener strip includes a sheet-form material substrate having a front face, an array of fastener elements integrally molded with a resin base layer on the front face of the substrate and an array of discrete regions of resin (e.g., gripping elements) integrally molded with a resin base layer through apertures in the sheet-form material on the back face of the substrate. The array of fastener elements forms a discrete band of fastener elements extending longitudinally along the front face of the fastener strip, and the array of gripping elements forms a discrete band of gripping elements extending longitudinally along the back face of the fastener strip.

Abstract: A method for manufacturing a plugged honeycomb structure includes: a step of forming a columnar honeycomb formed body, and a plugging step of forming plugging portions in each of cells of the honeycomb formed body; wherein the plugging step has a plugging slurry injection operation where plugging slurry is injected into the cells by inserting the honeycomb formed body into a bottomed cylindrical inside container containing the plugging slurry and having a Young's modulus of 5 to 550 MPa and a tensile stress of 0.5 to 11 MPa and being disposed in a bottomed cylindrical outside container and by pressing one end portion against the bottom face of the inside container, and then the honeycomb formed body is pulled out from the inside container. There is provided a method for manufacturing a plugged honeycomb structure, the method being capable of inhibiting depression and protrusion of plugging portions.

Abstract: A modular plastic floor tile has a body of a first polymer compound and features overmolded onto the body from a second polymer compound. The compounds may be different from each other in hardness and/or color. The features may include raised pads on the upper surface and/or skins on support member cores downwardly depending from the tile lower surface. The pads on the upper surface may be injection-molded from the lower surface through through-holes. Lateral edges of the tile are provided with latches which fit into loops with an interference fit. The loops flex in order to impose a compressive force on mating tile edges. The tile may have an overmolded peripheral seal.

Abstract: Methods and systems for masking interior surfaces of a part from exposure to a subsequent process. In some embodiments the interior surfaces are threaded. Methods include forming a plugged insert by overmolding a masking plug material into an opening in the insert, the plug being substantially impervious to exposure to a subsequent process. The plugged insert can then be assembled in the part and the part is exposed to the process. Processes can include anodizing, cleaning, machining and laser etch processes. After the process is complete, the plug is removed from the insert, leaving the insert in the part without the plug. The described embodiments describe methods for optimizing masking methods in a production setting. More specifically, embodiments describe methods for automatic insertion and removal of plugs in a part before and after exposure of the part to a process such as anodization.

Abstract: A composite material bone screw comprising an embedded insert. The embedded insert may serve as a thread cutting tool by covering at least one cutting edge of the screw.

Abstract: To provide a method for manufacturing a honeycomb structure with which it is possible to flexibly cope with a change in the outer diameter of a honeycomb formed body including through-holes that should be plugged, a plugging failure less easily occurs, and it is possible to easily manufacture a honeycomb structure in which desired through-holes are plugged.

Abstract: A method for adhering two layers of materials is described. An additional layer of material deposited on one of the layers is used. The additional layer of material is perforated and undercut by etching away one of the layers thereby generating anchor shaped holes. The other layer is then deposited on the additional layer filling the anchor shaped holes therefore, providing adhesion.

Abstract: A spindle motor tray adhesive dispensing method and supplementary apparatus is disclosed. The apparatus includes a base block and a pressure block. The base block supports the tray to be processed, having a blind hole for receiving one end of the center axle of the tray and three adhesive troughs around the blind hole. The pressure block pressed on the tray above the base block and axially movable relative to the base block, having a guide hole for receiving the other end of the center axle of the tray. An open space is defined above the base block around the pressure block within which an adhesive dispenser is movable to dispense a polymer adhesive to the through holes on the tray and the adhesive troughs of the base block to form rubber pads at the tray when cured.

Abstract: A three-dimensional molded body, a method for producing a three-dimensional molded body and a method for producing an adhesive bond between a polymer-containing material and a molded body having an inorganic porous framework structure in at least partial areas are described. In all cases the porous structure of the molded body comprising inorganic material is brought in contact with a polymer-containing material which is heated until the heated material enters into a joint connection with the molded body based on adhesive interactions, interfacial interactions, electrostatic interactions or any combination thereof, in which the pore-like voids of the porous structure are filled completely with the polymer-containing material, which stabilizes the molded body so that it has dimensional stability after cooling.

Abstract: Electronic devices with support frames and mechanically-bonded plastic and methods for forming such electronic devices are provided. A representative electronic device includes: a housing that incorporates: a metal chassis having a base and a sidewall extending outwardly therefrom to define an interior, the chassis having an opening extending there through; a plastic part mechanically bonded to the metal of the chassis, the plastic part spanning the opening; and a support frame mounted at least partially within the housing such that the support frame increases rigidity of the housing.

Abstract: An article of footwear including a mesh disposed on the outsole and an insert of the outsole is disclosed. The outsole includes tread elements that extend farther from the outsole than the mesh, providing protection to the mesh. Additionally, the mesh on the insert preferably helps reduce hyperextension of the front of the insert and the article of footwear.

Abstract: A method for producing a ceramic honeycomb filter by immersing an end surface of a ceramic honeycomb structure having a lot of flow paths partitioned by cell walls in a plugging material slurry in a container to introduce the plugging material slurry into the predetermined flow paths to form plugs, and taking the ceramic honeycomb structure provided with the plugs out of the container horizontally.

Abstract: The invention is directed toward a chemical mechanical polishing/planarizing (CMP) brush with an embedded mandrel. PVA foam injected into the substantially hollow mandrel expands through apertures in the mandrel to fill a mold in the desired shape of the brush with the foam in the mandrel being integral with the outer foam covering the brush.

Abstract: This invention relates to a composite panel for a rooftop surface having a core material board having a top surface and a bottom surface with a plurality of openings through said core material board extending from said top surface to said bottom surface; a rigid outer shell of solid material that encapsulates said core material board; a plurality of supports of said solid material wherein each of said plurality of supports extends through one of said plurality of openings in said core material board; and a plurality of legs on a portion of said rigid outer shell covering said bottom surface of core board material.

Abstract: A thin metal casing with plastic parts and a manufacturing method thereof are revealed. A thin metal casing already formed having on one surface processed and coated with a decorative outer layer is provided. A thermoplastic rubber (TPR) adhesive layer is disposed on an unprocessed surface of the thin metal casing. The TPR adhesive layer is synthesized by butadiene-styrene block copolymer and hydrocarbon petroleum resin. Then the thin metal casing with the TPR adhesive layer is set and fixed in a cavity of an injection molding mold. Next plastic parts are formed on the TPR adhesive layer of the thin metal casing by plastic injection molding. The plastic parts are melted and connected to the TPR adhesive layer integrally by pressure and temperature of injection material. Simultaneously a part of the TPR adhesive layer is infiltrated into existing micro concave holes on surface of the thin metal casing.

Abstract: Protective edging for a cathode of an electroplating system. At least some of the illustrative embodiments a cathodes of an electroplating system, the cathodes including a sheet of metallic material that defines a front, a back and an edge, a plurality of apertures through the metallic material proximate to a portion of the edge and a plastic material that envelops the portion of the edge and the plurality of apertures. The plastic material extends through the apertures and is adhered to the metallic material.

Abstract: A carrier plate for supporting electronic components during processing includes hexagonally-arranged holes for supporting the components. Walls of the holes comprise a gripping resilient material. The hexagonal arrangement provides a strong carrier that improves production yield through an increase in per batch processing and improved locational accuracy over conventional carriers.

Abstract: A molding process and a mold for manufacturing a toothbrush of plastic material with a resistant inner core, is disclosed. It is provided to manufacture a resistant inner core, and to introduce it into a mold cavity having opposite footprints belonging to a lower half-mold and an upper half-mold (S2) and to subsequently inject molten plastic material into the mold cavity for manufacturing at least part of the toothbrush handle. A resistant metal core is placed into a respective footprint of the lower half-mold in contact with at least two support platforms, adapted to support the core in the proximity of a central line of the mold cavity, and before the injection of structural plastic material, to couple the lower half-mold with an upper half-mold having at least one ribbing to contact with the metal core at least in a position between the support platforms and in a position opposite thereto.

Abstract: A device housing includes a glass panel, a metal frame, and a housing body. The metal frame defines a plurality of through holes, and the glass panel is latched in the metal frame. The housing body includes a base and a reinforcement portion integrally formed together. The base surrounds the metal frame and the glass panel, and the reinforcement portion extends through the through holes of the metal frame and is bonded to the glass panel.

Abstract: The present invention includes systems and methods for insert-molding. In some embodiments, a hook can be formed in a metal part by passing die-steel of a die-cast mold through the metal part during a die-casting process. This may, however, result in a hole in the metal part that is beneath the hook area. When plastic material is insert-molded over the metal part, the plastic material may flow through the hole and into the metal part. Accordingly, in some embodiments the plastic material can be prevented from flowing through the hole during the insert-molding. As one example, a tape material can be coupled over the hole. As another example, a wedge can be press-fit into the hole. As yet another example, a plug can be inserted into the hole.

Abstract: A support gasket for use with a concrete panel mold system comprises an inner stiffener bar and engagement structure, attached to or formed integrally with the stiffening bar. The engagement structure is operable to engage an adjacent material. A pliable gasket material is disposed about the inner stiffening bar and is positively engaged with the engagement structure to secure the gasket material to the stiffening bar.

Abstract: A connector housing with a mat seal, includes a connector housing a mat seal. At an outer surface of a rear wall of the connector housing, a plurality of passages for a silicone gum forming material are provided outside an area where a plurality of terminal insertion holes are formed. On the outer surface of the rear wall and outside the passages, an annular rib is protruded and surrounds an area inside the annular rib. The mat seal is molded by using the area inside the annular rib as a reservoir space in which the silicone gum forming material overflowing from the seal forming cavity is retained, and using at least one of the passages as a passage for a gate through which the silicone gum forming material is injected into the seal forming cavity, and the other of the passages as passages for overflow.

Abstract: The invention relates to a method for assembling an adhesive device comprising a first matrix-forming material with holes and a second material, the method comprising: (a) compose the first matrix-forming material with holes; (b) compose the second material with a Tm lower than the Tm of the first material, while enabling increase in the Tm of the second material; (c) assemble the adhesive device by filling the holes of the first matrix-forming material of step (a) with the deformable second material of step (b) at a temperature where the second material is deformable and the first material is non-deformable; (d) increase the Tm of the second material.

Abstract: A gas generator includes an outer wall delimiting a first chamber, a source of gas and a second chamber for diffusing gas outwards between which is found a nozzle. The nozzle includes a first through-hole for letting through gas from the first chamber to the second chamber. The first hole is closed by a cap capable of being opened from the triggering of an electro-pyrotechnic device located towards the first chamber. The second diffusion chamber includes in the wall at least one second through-hole for letting through gas outwards. The outer wall includes at least one overmolded plastic material around a portion of the metal nozzle.

Abstract: A container provides sealed storage for contents. The container includes a composite top member formed of a panel and a frame. The panel includes an opening for providing access to the contents of the package. The frame includes a closure member that is molded in an open position, and which can be moved to a closed position for closing the opening in the panel. The container is formed of a container body in the form of a tubular member formed to a desired shape. The container body is closed using the top member that closes a top opening of the container body, and a bottom member that closes a bottom opening of the container body.

Abstract: To form gaskets on both sides of a base material (5) without burrs, a first cavity (14) formed between the base material (5) and a first split mold (11) to have a molding material-supplying gate (11b) and a second cavity (15) formed between the base material (5) and a second split mold (12) communicate through a first communicating hole (51) provided in the base material (5), and there are formed in the first split mold (11) a first air vent hole (11c) open to a confluent portion of a molding material in the first cavity (14) and a second air vent hole (11d) which is positioned at and open to a second communicating hole (52) provided in the base material (5) at a confluent portion of the molding material in the second cavity (15), so as to be away from the surface of the base material (5).

Abstract: A razor handle includes an at least partially hollow elongated structure and an at least partially hollow sleeve. The elongated structure has an interior surface and an exterior surface, a first opening at a proximate end, and a second opening along a length of the elongated structure. The sleeve has an interior surface and an exterior surface with a protrusion. The protrusion is adapted to extend through the second opening to the exterior surface of the elongated structure forming a gripping member.

Abstract: A composite interbody device includes superior and inferior endplates with a plastic core molded therebetween. The core includes one or more features for permitting bone growth through the core. Each endplate includes a bone interface side coated with hydroxyapatite, for promoting bone on-growth. Pores in the bone interface sides permit bone in-growth. Core interface sides of the endplates include relatively larger pores for accepting molten material from the core, for example during injection molding, to enhance bonding of the endplates with the core. Each endplate has a central barrier layer for preventing the molten core material from extruding through the core interface pores into the bone interface pores, reserving the bone interface pores for bone in-growth. A method of manufacturing the composite interbody device is also disclosed.

Abstract: Press roll for a laminating machine for producing a packaging material which comprises a carcass layer consisting of paper or carton, and which carcass layer exhibits crease lines, through holes, openings or slits, which carcass layer exhibits, on one of its sides, a barrier layer, a plastic lining which is arranged outside the barrier layer, and film of laminant thermoplast which is arranged between the carcass layer and the barrier layer, with the press roll exhibiting a circular-cylindrical jacket surface having a facing consisting of an elastic material. According to the invention, the facing comprises sections in the jacket surface, which sections exhibit local deformation ability in relation to the surrounding facing. The invention also relates to a method for producing packaging material and to packaging material which has been produced using this method.

Abstract: An opening device for a packaging container comprises two operational parts: a membrane part ensuring a secure seal of the packaging container and a support part ensuring rigidity for the opening device. The opening device is characterized in that a membrane portion of the membrane part is mechanically attached to the support part to operate as one piece during opening of the packaging container, and the materials of the membrane part and the support part are thermally incompatible.

Abstract: The invention relates to a method for producing a fuel container and to a fuel container for motor vehicles.

Abstract: Process for molding from a cast which includes the steps of: a) providing an insert which includes at least one through-hole; b) positioning this insert in a mold which has at least one feed channel, which leads to the end of this hole, such as to create a closed space, except for this hole; c) introducing through this feed channel, a hardenable fluid mass to form an overflow in this feed channel; d) leaving this hardenable fluid mass to harden, with this overflow, to form a hardened mass, without handling this hardened overflow, such as to reduce its area to less than that of the area of this hole; and e) withdrawing from this mold the ensemble of the insert and hardened mass, without handling this hardened overflow, such as to reduce its area to less than that of the area of this hole.

Abstract: The method of an embodiment of the present invention comprises the following steps: (A) filling a melted thermoplastic material for a first time; (B) closing the forming mold and blowing air into the forming mold; (C) opening the first forming mold and removing the chair legs; (D) placing at least two of the chair legs into a second forming mold; (E) filling the melted thermoplastic material for a second time; and (F) closing the second forming mold and blowing air into the second forming mold.

Abstract: A method for adhering two layers of materials is described. An additional layer of material deposited on one of the layers is used. The additional layer of material is perforated and undercut by etching away one of the layers thereby generating anchor shaped holes. The other layer is then deposited on the additional layer filling the anchor shaped holes therefore, providing adhesion.

Abstract: A method for making apertures in a web comprising providing a precursor web material; providing a pair of counter-rotating, intermeshing rollers, wherein a first roller comprises circumferentially-extending ridges and grooves, and a second roller comprises teeth being tapered from a base and a tip, the teeth being joined to the second roller at the base, the base of the tooth having a cross-sectional length dimension greater than a cross-sectional width dimension; and moving the web material through a nip of the counter-rotating, intermeshing rollers; wherein apertures are formed in the precursor web material as the teeth on one of the rollers intermesh with grooves on the other of the rollers.

Abstract: This invention refers to a weight-lightening disc for making light reinforced concrete structures such as slabs, prefabricated slabs, foundation slabs, partition walls and beams; to a mesh, specifically designed for this invention and to the construction method to make such structures. The method allows manufacturing the components that make it possible to construct buildings with light reinforced concrete structures. The field of application of the invention is construction in general, such as houses, buildings and bridges. The invention provides a solution to the problem of lightening of the structures, including a construction method that comprises a set of weight-lightening discs in combination with electro-welded meshes (specially designed for the each specific thickness of the slab) and the hooks that hold together the meshes. The compound of elements and the method allow lightening minimum-thickness slabs.

Abstract: A pressure control valve assembly including a valve body with a valving cavity, a metal insert, a member and ball, a plastic internal ball guide, and a plug. The metal insert, which is received within the valving cavity, includes an exhaust port, a pressure control port, a supply port, and a plug-receiving end. The plastic internal ball guide is included within a portion of the metal insert. The member extends within a portion of the insert and is movable with respect to the exhaust port, the member moving a ball with respect to a supply port. In an embodiment, a plug is received within the plug-receiving end of the insert. A method for making a valve body for a valve assembly is also disclosed.

Abstract: A heat staking method and apparatus is provided for use in deforming a heat-stake so that it becomes mechanically coupled to an encapsulate. The deformed portion of the heat-stake contacts a retention component that provides additional composition strength and fastening surface to the encapsulate.

Abstract: An electric motor comprising an annular stator core, a resin molding the stator core, a casing member housing the stator core, wherein the casing member has an opening, and the resin is filled into the opening.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a compliant substrate. The forming structure has a plurality of discrete protruded elements and lands completely surrounding them. Pressure is provided between the compliant substrate and the forming structure to conform the precursor web to the forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements completely surrounded by land areas.

Abstract: An improved mechanism for retaining screws for a conduit body cover is disclosed. The screws are retained by a layer of PVC lining the inner surface of holes in the cover.

Abstract: A wall forming system utilizing flowable construction materials, such as concrete, to construct walls. The wall forming system comprises a wall forming assembly and a method of using the wall forming assembly to form a wall having an exterior surface. The wall forming assembly comprises an exterior first panel having a plurality of openings therethrough and a second panel. The first and second panels are spaced apart so that a cavity is formed therebetween for receiving the flowable construction material. The flowable construction material will flow through the openings in the exterior panel and extend beyond an external surface of the exterior panel. The flowable construction material that extends beyond the external surface can be shaped to form various surface designs. The exterior panel and the flowable construction material become a substantially monolithic structure when the flowable construction material is set.

Abstract: A container provides sealed storage for contents. The container includes a composite top member formed of a panel and a frame. The panel includes an opening for providing access to the contents of the package. The frame includes a closure member that is molded in an open position, and which can be moved to a closed position for closing the opening in the panel. The container is formed of a container body in the form of a tubular member formed to a desired shape. The container body is closed using the top member that closes a top opening of the container body, and a bottom member that closes a bottom opening of the container body.

Abstract: The invention provides a holding jig for supporting and fixing a solid material capable of being foamed by application of heat in a cavity of a hollow structure. The holding jig may be provided with a plate-like base body made smaller in diameter than the cavity of the hollow structure, a holding part that is provided in a predetermined width in the form of a ring on the periphery of one side of said base body and supports one side of the foamable material, a step part with predetermined height, which is projected in the form of a ring at the inner peripheral end of said holding part and supports the inner peripheral surface of the foamable material, and an attaching means with which the base body can be freely attached to or detached from the hollow structure. The holding part can be provided with a plurality of small holes that open from one side to the other side of the base body, preferably in a net or lattice pattern.

Abstract: A plant for manufacturing a continuous latex foam layer (2) to form mattresses (6) provided with cells (5). The plant comprises a plurality of laying planes (7) provided with a plurality of separate tables (13) separately arranged side by side to form a surface for the foam deposit. Each table comprises protuberances (14) and the arrangement of the protuberances on a table can differ from that of the juxtaposed tables in order to create supporting areas for the different body parts of the user. Preferably the tables (13) with their protuberances (14) are slidably fitted onto the laying planes (7) and can be easily and quickly replaced with separately provided tables having protuberances (14) differently arranged in order to meet the support capacity values required by different users.