Abstract: A method for manufacturing a plugged honeycomb structure includes: a step of forming a columnar honeycomb formed body, and a plugging step of forming plugging portions in each of cells of the honeycomb formed body; wherein the plugging step has a plugging slurry injection operation where plugging slurry is injected into the cells by inserting the honeycomb formed body into a bottomed cylindrical inside container containing the plugging slurry and having a Young's modulus of 5 to 550 MPa and a tensile stress of 0.5 to 11 MPa and being disposed in a bottomed cylindrical outside container and by pressing one end portion against the bottom face of the inside container, and then the honeycomb formed body is pulled out from the inside container. There is provided a method for manufacturing a plugged honeycomb structure, the method being capable of inhibiting depression and protrusion of plugging portions.

Abstract: Provided are novel devices and methods for making a variable density preform, the methods comprising obtaining a slurry comprising a reinforcement particle component and a liquid component; obtaining a die cavity having at least one inlet opening and at least one exit opening defining at least one die cavity flow path therebetween directed toward the exit opening, the at least one exit opening suitably sized or configured to provide for exit of the at least one liquid component while impeding or blocking exit of the at least one reinforcement particle component; and introducing the slurry under pressure, and for a sufficient time period, through the inlet orifice into the die cavity flow path to provide for a decreasing pressure gradient along the flow path direction, to provide for a variable density of the at least one particle component, the particle density increasing in the at least one flow path direction.

Abstract: In a film bonding machine 1 including a laser oscillation means 2 for oscillating laser for processing a tape 7 bonded onto an end surface 8 of a columnar honeycomb structural body 6 by the laser oscillated from the laser oscillation means 2, the film bonding machine 1 further includes an image pick-up means 3 having a moving type or tilt type mirror 4 capable of reflecting the end surface 8 of the honeycomb structural body 6 onto the same axis as the laser oscillation means 2 by reflected light and an image pick-up unit 5 for picking up the image of the end surface 8 of the honeycomb structural body 6 reflected by the mirror 4. In the film bonding machine 1, the processing position of the tape 7 bonded onto the end surface 8 of the honeycomb structural body 6 can be recognized by the image-pick means 3 on the same axis as the laser oscillation means 2. As a result, the tape bonded onto the end surface of the honeycomb structural body can be accurately processed by the laser.

Abstract: A method for coupling a keyboard base board with a keyboard base seat includes (a) a keyboard base board being formed with a plurality of through holes; (b) a mold being formed with a keyboard base board space and a keyboard base seat cavity corresponding to a keyboard base seat; (c) the keyboard base board being placed on the mold, and the mold being closed for injection molding; (d) a plastic material being poured from a concave trough through the through hole into the keyboard base seat cavity, the through hole of the keyboard base board and the keyboard base seat cavity being filled up with the plastic material; and (e) the mold being opened to take out the keyboard base board integrated with the keyboard base seat after cooling. The keyboard base board is formed integrally with the keyboard base seat for saving the working procedure.

Abstract: An article of footwear including a mesh disposed on the outsole and an insert of the outsole is disclosed. The outsole includes tread elements that extend farther from the outsole than the mesh, providing protection to the mesh. Additionally, the mesh on the insert preferably helps reduce hyperextension of the front of the insert and the article of footwear.

Abstract: A hose for use in bio-pharmaceutical applications includes an innermost tubular layer made from a fluoropolymer material. The tubular layer has an inner, relatively smooth and pure surface that defines an opening for transfer of various media. A layer of silicone is disposed next to an outer surface of the innermost tubular layer through use of, for example, an extrusion method. The outer surface of the tubular layer may first be modified by various treatments or chemicals to facilitate the adhesion of the silicone layer thereto. The silicone material may be solid or foamed. A reinforcement layer may be disposed adjacent to an outer surface of the silicone layer. The reinforcement layer may be formed of a wire braid having gaps. An outer jacket of silicone may be attached to the reinforcement layer and to the inner silicone layer through the gaps in the reinforcement layer.

Abstract: A process for forcibly infusing liquid potting compound into the exposed strands of a cable prior to forming a termination. The process uses a mold that encloses the exposed strands. Potting compound is then pumped into the mold, where it runs around and through the exposed strands. A second venting passage is preferably employed, so that the liquid potting compound flows through the mold without trapping any air pockets.

Abstract: An article of footwear including a mesh disposed on the outsole and an insert of the outsole is disclosed. The outsole includes tread elements that extend farther from the outsole than the mesh, providing protection to the mesh. Additionally, the mesh on the insert preferably helps reduce hyperextension of the front of the insert and the article of footwear.

Abstract: A method of encasing a magnet to isolate the magnet from the environment is provided. The method includes introducing a magnet to a housing having at least one passage capable of passing a fluid from the environment to the magnet, introducing a hardenable fluid, for example, a resin, to the passage to obstruct the passage, and solidifying the hardenable fluid in the passage to provide a solid obstruction to the passage to isolate the magnet from environmental fluids. The housing may be provided as two mating housings and the passage may be provided by the mating surfaces between the two housings. An encased magnet is also disclosed. The encased magnet may be used in any environment that may be damaging to the magnet, for example, in surgical or prosthetic applications.

Abstract: A method of making a compressible elastomeric pad from a preselected polymer material includes the steps of providing a preform including a substantially solid body having a predetermined cross-section disposed normal to a central axis of the preform and a pair of axial ends, each having a substantially flat surface disposed normal to the central axis and a central socket formed within at least one substantially flat surface. Next, providing a pair of forming plates, at least one of the pair of forming plates having a raised annular ring and an axially aligned cavity provided on one surface thereof. Then, positioning the preform between the pair of forming plates and axially aligning the exterior peripheral edge of the annular ring with a peripheral edge of a respective central socket. Finally, forming the pad and removing the pad from engagement with the pair of forming plates.

Abstract: A skin assembly is disclosed. The skin assembly includes a skin formed from a material that is capable of being stitched, a thread passing through the skin to form a stitch pattern on a first surface of the skin and a loop extending from a second surface of the skin opposite the first surface, and a substrate coupled to the loop of the thread to secure the thread in the skin.

Abstract: A guide anchor for a seat belt, and a method for manufacturing the same are disclosed. The guide anchor comprises a guide plate having a latching hole and a slide guide hole formed therein, a guide piece engaged with a lower circumference of the slide guide hole, and a first molded part for coupling the guide plate and the guide piece. The guide piece comprises a cover, and a second molded part injected into a lower surface of the cover. The second molded part has a recess formed in a longitudinal direction at a lower surface. The cover has cover eaves extending from a lower portion.

Abstract: A method of constructing a shaft seal assembly includes attaching a PTFE seal element to an outer metal case and disposing a bore of the PTFE seal element onto a mandrel. Then, heating the PTFE seal element while on the mandrel. Further, cooling the PTFE seal element while on the mandrel and, removing the shaft seal assembly from the mandrel. The resulting seal element provides a reliable seal against a running surface of a shaft in use, while at the same time producing low running torque against the running surface of the shaft. Further, a minimal axial push force is required to install the shaft seal assembly onto the shaft, thereby reducing the potential of damage to the seal element or inversion of the seal element during installation.

Abstract: A fabric web is led between mould parts which are subsequently closed. A liquid elastomer is injected into the mould for forming a soft elastomeric product bonded to the fabric web. As the mould is opened ejector pins on one mould part clamp the web against the other mould part for stripping the soft elastomeric product from the mould. After disengagement of the ejector pins the web is advanced to discharge the soft elastomeric product from the mould.

Abstract: In the present invention, driving torque outputted from a motor portion is transmitted to a worm from a motor shaft, further to a helical gear from the worm, and is taken out to the outside from an output shaft which rotates together with the helical gear with a fixed shaft fixed to a gear box as a center. This fixed shaft is constructed in a hollow and cylindrical shape having an opening in which one end portion thereof has been opened, and a ceiling surface in which the other end portion thereof has been closed, and one end portion of this fixed shaft is subjected to dislocation preventive work, and is fixed to a gear box made of resin by pressing-in or insert molding. The other end portion of the fixed shaft is formed with the dislocation preventive structure of the output shaft and the helical gear installed to the fixed shaft.

Abstract: In a method for making an inspection fixture, a detachable mold assembly (20) and a hardenable fluid are firstly prepared. Secondly, the hardenable fluid is poured into the mold assembly, and a plurality of molding pins (23) are inserted into the mold assembly. Thirdly, a main body (21) with a plurality of positioning holes (2122) corresponding to the molding pins (i.e., the locations thereof) are formed in the mold after the hardenable fluid hardens. Fourthly, the mold assembly is detached, and the part is removed from the mold. Finally, a plurality of positioning pins is mounted into the positioning holes of the molded part, the positioning holes having remained upon removal of the molding pins.

Abstract: An injection-molding method made up of a step of preparing a first die (41), a second die (46) and a third die (47), a step of sandwiching a separator proper (16) with the first die (41) and the second die (46), a step of molding a front side molded layer (32) by injecting silicone rubber (59) into the front side cavity (50) through a gate (52), a step of replacing the second die (46) with a third die (47) while the front side molded layer (32) is still soft, and a step of molding a rear side molded layer (34) by piercing the front side molded layer (32) with an injection pressure injecting the silicone rubber (59) through the gate (52) and filling a rear side cavity (63) with silicone rubber (59) through the through hole (30).

Abstract: A laminated rotor core (36) wherein permanent magnets (47) are inserted in respective magnet insertion holes (46) is disposed between and pressed by an upper die (37) and a lower die (29). The upper die (37) has resin reservoir pots (50) provided above the laminated rotor core (36) and at positions corresponding to the respective magnet insertion holes (46). Raw resin material put in the resin reservoir pots (50) is heated by the upper die (37). Subsequently, the resin material in a liquefied state is ejected from the resin reservoir pots (50) by plungers (52) that are inserted and moves vertically in the resin reservoir pots (50) and is directly filled in the magnet insertion holes (46). Consequently, the respective magnet insertion holes (46) are filled with the resin material more evenly and highly reliable products can be supplied at low cost.

Abstract: The present invention is to provide a process for producing a composite of an aluminum material and a synthetic resin molding that can be produced at a high efficiency and to provide a stable and fast composite that is large in a peel strength and a mechanical strength. The process for producing a composite according to the present invention is characterized in that an aluminum raw material is oxidized in an electrolytic bath of phosphoric acid or sodium hydride, thereby an anodic oxidation coating provided with innumerable pores 3 having a diameter of 25 nm or more made open in the surface thereof is formed thereon, and a synthetic resin mold 6 is coupled with the anodic oxidation coating 2 in such a condition that the part 6a thereof is intruded in the innumerable pores.

Abstract: A composite interbody vertebral implant for facilitating fusion of adjacent vertebrae. The implant includes a first endplate of a porous metal material and a second endplate of a porous metal material which are configured to allow bone ingrowth. The implant also includes a polymeric body positioned between and bonded to the first and second endplates such that polymeric material of the polymeric body is impregnated into pores of the first and second endplates to bond the components together. The implant may include a cavity extending through the composite implant configured to receive bone growth material to facilitate fusion between a first vertebra and a second vertebra.

Abstract: A method of molding a container closure providing selective fluid communication between an interior of a fluid container and an exterior environment, the method comprising: (i) configuring and closing a mold having a first cavity negatively defining a base of a container closure that includes a spout and a container mount, where the spout and container mount cooperate to define a conduit therethrough in fluid communication with an outlet orifice of the spout; (ii) injecting a first material into the first cavity to mold the base; (iii) cooling the first material in the mold to impart at least minimal rigidity to the base; (iv) reconfiguring at least a portion of the mold to define a second cavity adjacent to the first material, the second cavity negatively defining a cap covering the outlet orifice of the spout; (v) injecting a second material into the second cavity to mold the cap over the outlet orifice; (vi) cooling the second material in the mold to impart at least minimal rigidity to the cap; and (vii) r

Abstract: A device and method of making a peel-away introducer sheath adapted for use in transcutaneous insertions of medical instrumentation according to an embodiment of the present invention includes, forming at least two anchor apertures in an end portion of a peel-away sheath tube, molding a fitting around the end portion by passing molten resin into a fitting mold and through the at least two anchor apertures, and cooling the resin within the mold and the at least two anchor apertures to thereby fasten the fitting to the sheath tube.

Abstract: A joint prosthesis with three components is disclosed. The prosthesis includes a first component, a composite component and a bearing component. The bearing can be mounted on and fixed to the composite component and has an articulation surface to articulate with an articulation surface of the first component. The composite component has an extension for stabilizing the component when implanted. The extension has an end opposite the bearing. The composite component includes a porous base or preform molded to a solid polymer portion. The solid polymer portion engages the bearing component and extends into the extension and defines the end of the extension. The bearing is made of a different polymer. The composite component may be made by injection molding.

Abstract: Method for producing a condenser, which is provided with a plurality of pipes extending parallel to each other and disposed in a specified grid, the ends of the pipes being held by a base plate, characterized by the following sequential method steps: providing a pan, the base surface of which has a plurality of bores disposed in a defined grid and pipe sockets aligned with the bores, introducing filling pins into the pipe sockets, introducing thermoplastic granules into the pan, melting the granules in the pan, introducing centering pins into the pipe sockets while pushing out the filling pins, sliding the pan comprising the molten granules onto the free ends of the pipes, cooling the molten granules while forming a base plate receiving the free ends of the pipes in a gas-tight manner, the base plate being made of thermoplastic material, and subsequently pulling the pan and the centering pins off the connection of the base plate and pipes.

Abstract: A test blade and a method for fabricating the test blade are presented for use in calibrating a tomography system configured to inspect turbomachine blades for defects. The test blade may include a three-dimensional fiber blank and a polymerized resin. The blank may be created by weaving synthetic material fibers. The resin may be configured to be injected into a mold as a liquid where the resin may polymerize around the fiber blank. The test blade may be configured to be modified to include particular defects such as cut fibers and/or cavity defects which are perceived by the tomography system. The dimensions of the cavity defects may be substantially created by pulling two or more fibers apart at a specific distance with a spreading tool.

Abstract: The present invention provides an interior material of an operator's cab of a work machine, the interior material comprising at least a structure member and a noise absorption layer, wherein the structure member has at least one rib which is formed on an inside surface of a base portion thereof and comes into intimate contact with an inside surface of an exterior material and a hermetically sealed hollow portion is formed by the rib in intimate contact with the exterior material, and the noise absorption layer is disposed on an outside surface of the structure member. With the interior material, a work environment in the operator's cab of the work machine can be enhanced by effectively suppressing the noise entering from an outside of the operator's cab.

Abstract: An injection-molding method made up of a step of preparing a first die (41), a second die (46) and a third die (47), a step of sandwiching a separator proper (16) with the first die (41) and the second die (46), a step of molding a front side molded layer (32) by injecting silicone rubber (59) into the front side cavity (50) through a gate (52), a step of replacing the second die (46) with a third die (47) while the front side molded layer (32) is still soft, and a step of molding a rear side molded layer (34) by piercing the front side molded layer (32) with an injection pressure injecting the silicone rubber (59) through the gate (52) and filling a rear side cavity (63) with silicone rubber (59) through the through hole (30).

Abstract: A method to furnish the edge portion of sheet (1) with a strip, as a strip (2) of plastic material using device (3) comprising a die space (7). The edge of sheet (1) is fitted inside device (3) that feeds plastic material to die space (7) and by means of restrictive organs (8) and die surfaces, of which device the escape of heated plastic material from a die space (7) is avoided, the sheet is arranged to move in regard to the feeding (3) device, the sheet edge being inside said device, die space (7) of device (3) is heated during the process.

Abstract: This invention is a method to attach beads to garments. The process is as follows: draw the art work, digitize the drawing and write it in a Laser cutting machine language, using a high heat resistance material, cut the material to the same shape as artwork, glue fabric on the back of screen to prevent beads from falling through, dip the screen in a container of beads in which the beads would fill up the holes and stay only where the cut holes are and where the beads extend beyond material. Laying the fabric on top of the pattern that have the beads and apply top heat with a lot of pressure, so the plastic bead portion that is sticking out of the screen melts into the fabric and bonds to it in seconds creating a beautiful beaded design that would have taken hours and days to make using the traditional sewn-on beading methods.

Abstract: A carrier plate for supporting electronic components during processing includes hexagonally-arranged holes for supporting the components. Walls of the holes comprise a gripping resilient material. The hexagonal arrangement provides a strong carrier that improves production yield through an increase in per batch processing and improved locational accuracy over conventional carriers.

Abstract: This invention relates to a composite panel for a rooftop surface having a core material board having a top surface and a bottom surface with a plurality of openings through said core material board extending from said top surface to said bottom surface; a rigid outer shell of solid material that encapsulates said core material board; a plurality of supports of said solid material wherein each of said plurality of supports extends through one of said plurality of openings in said core material board; and a plurality of legs on a portion of said rigid outer shell covering said bottom surface of core board material.

Abstract: A method and device for producing a battery electrode (5) by: pouring a powder mixture quantity (6a) into a cavity (2), laying an electrically conductive diverter (4) on powder mixture (6a), pouring a further quantity (6b) of same powder mixture (6) into same cavity (2), and compressing the two powder mixture quantities (6a, 6b). The device has a filling cavity (2) for powder mixture (6), at least one compression means (1) for compressing powder mixture (6), and support (7) and fixing means (8) for positioning and fixing an electrically conductive diverter (4). The diverter (4) is situated so that partial quantities (6a, 6b) of powder mixture (6) are located above and below diverter (4). The support means (7) and fixing means (8) are situated in such a way that a ratio of the partial quantities (6a, 6b) of powder mixture (6) above and below the diverter (4) remains essentially maintained.

Abstract: A method for manufacturing a physical quantity sensor includes the steps of: preparing a lead frame comprising a rectangular frame portion, a plurality of leads protruding out from this rectangular frame portion in the inward direction, and a stage portion that is connected to the rectangular frame portion by connecting leads; fixing a physical quantity sensor chip to the stage portion; inclining the stage portion and the physical quantity sensor chip with respect to the rectangular frame portion; and integrating the inclined physical quantity sensor chip and the leads within a metallic mold using a resin.

Abstract: The invention relates to a hand access laparoscopy device having a gelcap, a retainer, a sleeve and a retention ring. The gelcap includes gel that is bonded to a cap. The cap includes an inner cylindrical wall to which the gel in bonded, thereby providing a sealing area between the device and the wound in a body wall. By securing the gel to the inner cylindrical wall, the thickness of the gel and corresponding cap is minimized along with the overall footprint of the device. With the gel thickness reduced and able to be substantially flush, the “doming” phenomenon produced by insufflation of a patient's abdomen is reduced.

Abstract: An injection-molding method including preparing a first die, a second die and a third die, sandwiching a separator proper with the first die and the second die, molding a front side molded layer by injecting silicone rubber into the front side cavity through a gate, replacing the second die with a third die while the front side molded layer is still soft, and molding a rear side molded layer by piercing the front side molded layer with an injection pressure injecting the silicone rubber through the gate and filling a rear side cavity with silicone rubber through the through hole.

Abstract: A method for making an article of footwear is disclosed. The method can include a number of steps where various molds are used to attach or mold a tread element onto a substrate or matrix lining. The tread element can be formed by compressing a rubber block between various molding members to cause the resulting rubber material to flow through at least one injection cavity, which penetrates through holes in the matrix lining, into at least one lug cavity disposed on the side of the matrix lining opposite to the injection cavity. The rubber material eventually enters the lug cavity and becomes attached to the matrix lining.

Abstract: To provide an assembly which is as small as possible which contains a well-protected component and effectively dissipates heat, and to provide a device and a method for use in the rapid manufacture of such an assembly, an assembly includes a component and a housing from which the component is partially separated by narrow casting gaps filled with a casting compound containing a relatively large amount of filler. For the manufacture of such an assembly, a device is used for filling with casting compound and which includes a mounting for securing the assembly in a position which permits air to escape from the casting gaps, which have an external connection during filling. Also there are supply containers and supply lines for the casting compound which open into the casting gaps, and an apparatus for generating pressure. A method which is used to fill narrow casting gaps with casting compound by using such a device.

Abstract: The present invention provides a method for molding an over-molded part by a multi-shot molding method. The method of the invention comprises combining a first mold section having one or more retractable tool portions and a second mold section to form a first mold cavity. A first thermoplastic resin is injected into a first mold cavity to form a first molded part. Subsequently, the second mold section is separated from the second mold section such that the first molded part remains in contact with the first mold section. The retractable tool portion is retracted to expose one or more channels. Next, a third mold section is combined with the first mold section to form a second mold cavity. A second thermoplastic resin is then injected into the second mold cavity to form the over-molded part which may then be removed from the mold section.

Abstract: The invention relates to a method for producing a fuel container and to a fuel container for motor vehicles.

Abstract: Methods and devices for producing an assembly, and the thus produced assembly, are provided. The assembly may be used in screening applications. In various embodiments, the assembly may comprise a first portion and a second portion. The first portion and second portion may be co-formed or may be separately formed. The assembly may be formed as a blank or may be formed with wells therein. The assembly may be further processed, for example via thermal processing, to form or modify wells in the assembly. In some embodiments, wells in the assembly may have custom volumes, custom shapes, or be arranged in a custom pattern.

Abstract: An exemplary insert-molded member (10) includes a metallic body (11), a plastic portion (12), and a bonding structure (13, 14, or 15). The metallic body is made of metallic material selected from the group consisting of magnesium alloy, aluminum alloy, and titanium alloy. The plastic portion is integrally formed with the metal body by insert-molding technology. The plastic portion is made of material selected from the group consisting of liquid crystal polymer, polyphenylene sulfide, and polybutylene terephthalate. The bonding structure is formed between the metallic body and the plastic portion. A method for making the method for making insert-molded member is also provided.

Abstract: A core metal insert is provided having a series, or multiple series, of laterally extending score marks in a non-reduced thickness portion, or portions, of the insert. Such score marks are provided in at least one face surface of the insert. The score marks provide stress relief so that when the corresponding precursor sheet metal blank is lengthened to produce the insert, the resulting insert will have a lesser tendency to contract from its lengthened state. A method of providing such a core metal insert also is provided.

Abstract: Division members (31, 32) separately molded to form a hollow component are brought into contact with each other and are arranged in dies (14, 24). The peripheral edge of the contact parts is formed with a peripheral edge path (330) to be filled with a molten resin. In the peripheral edge path (330), protrusions (316, 326) are projected from the division members (31, 32) continuously over the whole periphery of the peripheral edge path (330). The molten resin is filled in the peripheral edge path 330, and is welded with the protrusions (316, 326). As a result, a weld structure is obtained in which portions having a high welding strength are continuously formed over the whole periphery of the peripheral edge path (330).

Abstract: Process for continuous manufacture of latex foam rest articles such as mattresses, cushions and the like comprising a part able to participate to the manufacture steps and to remain embedded in the article with consequent improvements of final performances. A flexible perforated band, preferably a flat polymeric material net with longitudinal and cross reinforcement members, is placed over a foam laying surface provided with protuberances and in continuous advancement between a foam laying station and an unlimited length article extraction station. The latex foam passes through net holes forming an upper portion and a lower portion relative to said net. The net continuously opposes contraction forces and weight force exerted from upper portion on lower portion. The unlimited length article is subjected to successive cross cuts originating rest articles wherein a foam embedded net is arranged on ends of recesses originated by the protuberances.

Abstract: There is disclosed a honeycomb structure in which while sufficiently maintaining a collection efficiency and a bonding strength of a plugging portion, a thermal shock resistance is improved. A plugging portion 32 is formed in the end of each cell 3 of a honeycomb structure 1, and a gap 34 having a size of 20 ?m or more is formed between the plugging portion 32 and each partition wall 2. Moreover, the length of the gap 34 in the axial direction is 50% or more and less than 95% of the length of the plugging portion 32 in the axial direction, the length of the gap in a face vertical to the axial direction is 20% or more and 50% or less of the length of the inner peripheral surface of the cell 3, and the gaps are formed in at least ? of the plugging portions 32.

Abstract: A sealing member. The sealing member can include a support member having an inner bore and a plurality of apertures formed therethrough. An outer swellable element can be disposed about an outer diameter of the support member, and an inner swellable element can be disposed about an inner diameter of the support member. The swellable elements can be unitized with one another through each aperture. A retainer can be disposed at each end of the support member.

Abstract: A method for fabricating a seal-integrated separator for a fuel cell is presented, with which seals can be accurately positioned and the assembling time for the fuel cell units may be greatly reduced.

Abstract: In the overmoulding of an article channels are provided in the surface of the article to guide the flow of the overmoulding material, in addition holes may be provided across the article to enable flow of the overmoulding material to the side of the carrier remote from the point of injection. The techniques are particular useful in the overmoulding of articles having a lattice or honeycomb structure particularly when produced by injection moulding. When the overmoulding material is foamable the overmoulded articles may be used as acoustic baffles or structural reinforcement for automobiles.

Abstract: The present invention comprises a method of attaching plastic to a metal substrate and a part made by the method. A hydroformed metal section having top and bottom openings is provided. A plastic component is molded about the metal component and through the bottom opening. The plastic component includes a flange on one side thereof to secure the plastic component with the metal component.

Abstract: In a recording tape cartridge, cut-out portions are formed at an inner peripheral edge portion of a metal plate. By providing gates at the cut-out portions, the metal plate is insert molded without depending on submarine gates. Because the gates are provided, at the time of molding a reel hub, a molding material flows radially from a hole portion toward a tubular portion and a lower flange.