Abstract: A method for making a plunger cap for use with a sampling syringe for collecting a blood sample, in which an elongated tube open at one end communicates with a sampling needle attached at the other end. A plunger rod with a plunger cap slidably inserts into the open end of the tube. The plunger cap comprises a body that encloses an air permeable filter. A front portion of the body slidably contacts the inner wall of the tube for forming a fluid-tight first seal. The plunger cap includes means for forming a fluid-tight second seal spaced from the first seal. The second seal is effected by elastically deforming the body from a first position to a second position. Blood, being communicated through the needle into the tube by moving the plunger rod axially away from the needle, displaces air rearwardly through the filter against the second seal. The air then escapes from the tube upon return of the second seal to its first position.

Abstract: A metal elements-resin insert is produced by holding metal elements such as conductive bus bars 8 and the like in a forming cavity 5 of a mold assembly 3, 4 by a support pin 6 projecting in the mold assembly 3, 4. The metal elements 8 embedded in a resin material can overcome problems of corrosion and electrical short-circuit in which the metal elements contact with air or moisture entering through drawn holes 7 formed by support pin 6 into the resin material and can improve the moisture and air proof function.

Abstract: A protective cover for concrete reinforcement bars includes an elongated cylindrical collar for securing the protective cover to an exposed end of a concrete reinforcing bar, a cap which is perpendicularly attached to the collar by reinforcing ribs, and a metal seat arranged between the collar and the cap and having slots for permitting direct attachment of the reinforcing ribs from the collar to the cap.

Abstract: A light-in-weight locking device laminated within a hard prosthesis socket includes a plastic base molded in gripping relation to a metallic pyramid so that the locking device is a one piece, integrally formed unit. A flange of the pyramid is embedded within the base to prevent separation of the base and pyramid. One or more recesses are formed in a central part of the pyramid and plastic positioned in those recesses prevents relative rotation between the base and the pyramid. Circumferentially extending cavities formed in the base receive parts of the prosthesis socket to prevent relative rotation between the base and the socket. The unit has a truncate longitudinal extent so that it easily fits within the socket.

Abstract: Methods for forming a strip of thermoplastic material by punch clamping are described.

Abstract: A seam construction for a papermakers fabric in which mating seam components are molded onto opposite ends of the fabric. The seam is assembled by matingly engaging the seam components molded onto the respective fabric end to define a seam having a caliper substantially equal to the caliper of the fabric. Preferably, the seam components are male and female and become positively locked when the seam ends are joined together.

Abstract: A sliding type coupling device is disclosed which includes: an inner member having a sliding contact portion; a cylindrical outer member which receives therein the sliding contact portion; and a slidable member made of synthetic resin and attached to an inner surface of the outer member. The sliding contact portion of the inner member is slidably supported by an inner circumferential surface of the slidable member. The coupling device further includes a substantially annular retainer ring disposed in engagement with a circumferential groove formed in an inner surface of the outer member. The retainer ring abuts on one axial end of the slidable member, so as to limit an axial displacement of the slidable member. The slidable member includes a gap-filing portion which intrudes into the groove and fills a gap between an inner wall of the groove and the retainer ring. Also disclosed is a method of producing such a sliding type coupling device.

Abstract: A method for joining two materials together to form a compact leak-resistant seal, particularly suited for use in thermal inkjet print cartridge ink reservoirs. The seal employs a shrink fit to clamp the two materials together. The method includes the steps of forming the first material into a desired first shot structure, placing the first shot structure in a second shot mold, and injecting the second material into the mold under adequate pressure and at an appropriate temperature. The second material has a high degree of mold shrinkage. Upon cooling, the second material shrinks tightly onto the first shot structure to form a molded joint which keeps air out and ink in when wetted and during normal shipping, storage, and operating conditions.

Abstract: A plastic material is injected in the fluid state into a flexible closed mold having a molding cavity in which is placed the edge of a glass pane. The plastic material is injected into the cavity of the mold in the inert state and is then activated by high-frequency electromagnetic radiation or by microwave radiation. An insert is placed in the cavity of the mold before the injection of the plastic material. The injection and subsequent hardening of the plastic material are carried out inside the cavity of the mold in which cavity the edge of the glass pane and the insert are arranged in their definitive relative position. Glass panes for motor vehicles having a trim strip or elements such as ducts, cables or fastening screws can be prepared.

Abstract: This invention relates to a method for molding composite automotive trim members having a layer of a first material and a backing member made of a second thermoplastic material. The first material is introduced to the mold in the form of an elastic sheet having a show surface. This sheet is placed in the mold and the second thermoplastic material is subsequently injected into the mold cavity. This causes the second thermoplastic material to bond to one side of the sheet and forces the show surface on the opposite side of the sheet into abutting engagement with the mold surface, thereby creating the trim member. The second thermoplastic material forms a backing member that provides structural support for the sheet. The sheet forms an outer layer for the trim member. Note that the show surface on the sheet remains intact during and after injection and therefore provides a show surface for the trim member.

Abstract: A valve head includes an annular valving plate made of a resilient material and a valve guide including projecting legs with elongated slots designed to couple with fins located on the valve body to provide valve guidance between open and closed positions. The valving plate and valve guide are assembled together by heating them to a sufficient temperature to permit a thin layer of the guide to melt and fuse with the valving plate.

Abstract: A method and apparatus for lining concrete structure elements includes a plastic sheet. The plastic sheet has a first layer formed of a heat-reflective material of a first color, with a plurality of attachments disposed on a first side thereof. A second layer is disposed upon a second side of the first layer. The second layer is formed of a material of a second color different from the first color. Reduced thermal expansion, improved concrete/liner bonding, and improved identification of defects is thereby provided.

Abstract: A filter for separating a fluid and particles immixed in the fluid, including a screen formed of a plurality of mutually attached screen panels, each screen panel defined by respective panel edges, and a molded filter frame including a plurality of molded frame members. The panel edges are molded into the molded frame members.

Abstract: A combination of a rubber or other elastomer part and a plastic or metal part is bonded by both chemical and mechanical means. The mechanical means is in the form of molded rivets integrally manufactured in the molding process as part of the elastomer. Appropriate mating holes are made in the plastic or metal parts to receive the rivets during the molding process or at least before the rivets are cured. Conventional chemical bonding materials for the circumstance are employed with the rivet bonding to provide dual bonding strength. The parts of a blowout preventer, such as at the T-seal and the upper seal, are disclosed as preferred examples of locations that are subject to high pressure and temperature where an elastomer part is bonded to a plastic or a metal part.

Abstract: A vehicle tilt-out window with a resilient seal insert includes an annular frame which is bonded to the vehicle window opening. The frame includes a resilient double lip seal which is molded into a recess formed in the frame and the lip seal cooperates with a glass panel mounted upon the frame by homogeneous hinge tabs extending from the frame permitting the glass panel to be tilted relative to the frame for ventilation purposes and an articulated pivoting latch mounted to a homogeneous latch base locks the glass panel against the lip seal.

Abstract: A method for fixing an FG magnet to a rotor frame of a motor. An FG magnet containing a plastic magnet is charged into a recessed portion provided on the outer peripheral surface of the rotor frame, whereby it is fixed thereto as it is monolithically formed to be engaged therein. In this manner, the FG magnet may be fixed to the rotor frame without exceeding the thickness of the rotor frame.

Abstract: A kitchen tool has a work end of plastic molded to a reinforced plastic handle. The reinforcement is completely encapsulated in the kitchen tool which has a smooth uninterrupted outer surface. A method of making the tool also is enclosed.

Abstract: A cover assembly for an internal combustion engine includes sleeves that are connected with a cover member by rubber bodies. The rubber bodies decouple the cover member from structure-borne sound from the engine. Depending on its configuration, the cover assembly may be used as an oil pan or a valve hood. The cover assembly is made from a cover blank which includes the cover member, the sleeves, and webs which connect the sleeves to the cover member. The cover blank is placed in a mold. The webs break and the sleeves are axially displaced with respect to the cover member as the mold is closed. An elastomer material is then injected into the mold to form the rubber bodies.

Abstract: Disclosed is a method of providing a fireproof and/or wear-resistant lining on objects made of metal, whereby pins are welded onto the object in question, after which anchoring means are screwed on said pins. Subsequently, the fireproof and/or wear-resistant lining material, in its plastic form, is applied to the object around the anchoring means and allowed to cure. The invention furthermore relates to an anchoring means intended for being used when applying the method according to the invention, the anchoring means having a polygonal base portion, whereby lips, which extend transversely to said base portion, join the edges of the base portion.

Abstract: A method for forming a plastic composite bowling pin includes removing the surface skin of a foam core, mounting a plastic base ring on such core, and molding a relatively thick elastomer shell around the prepared core and the base ring so that the hardening of the shell interlocks the shell, core and base ring. A pin made by this method is easily refurbished by removing the base ring and part of the shell and re-molding the surface of the shell.

Abstract: A method for the fabrication of a composite structure made from a profile plate and concrete. The relatively lightweight steel profile plate is placed at the building site. At the building site the concrete is sprayed on the surface of the profile plate to form the composite structure. The profile plate can be sprayed with concrete, layer by layer, with each layer being allowed to at least partially set between sprayings. Thus, the inherent load-bearing capacity of the structure increases as the layers are applied and the weight of the structure increases.

Abstract: A flexible pipe connector is disclosed for connecting to a hard plastic pipe. The flexible pipe connector, preferably made of polyethylene, has a tubing member which defines a cylindrical wall with inner and outer surfaces, the cylindrical wall having a male end which has a plurality of undercuts formed on the outer surface. The male end with the undercuts is inserted into the female end of a hard plastic pipe with a solvent weld glue applied at the inner surface thereof. The solvent weld glue liquifies the inner surface of the pipe's female end to form a liquified layer of hard plastic which is received in the male end's undercuts and then hardens into a reconfigured solid layer. In this manner, the flexible pipe connector, which is inert and normally cannot be attached with glue to a hard plastic pipe, can be sealably secured to a hard plastic pipe as the liquified layer solidifies within the undercuts to prevent separation of the pipe connector and the hard plastic pipe and to provide a seal therebetween.

Abstract: A method of producing surface features having topological variances in the scribeline areas of a wafer adjacent to the dies. Surface features are used to reduce fracturing of molding compound and to prevent movement of the molding compound with respect to the surface of a die in a plastic encapsulated integrated circuit.

Abstract: A fastener of the hook and loop type intended to be incorporated into plastic articles by plastic molding processes is formed of a known separable fastener member having a base member and a plurality of engaging elements upstanding from one surface thereof. A covering which intimately surrounds the individual engaging elements protects the elements when exposed to the harsh environment of a molding process. This protecting covering is removable from the fastener after the molding process to expose the engaging elements without substantially destroying the performance thereof.

Abstract: The keytop of a push-button switch includes a keytop portion situated on the top of a resin film, and a retaining portion situated on the underside of the resin film. The keytop portion and retaining portion are formed into a unitary body by a resin-molding process in which resin is passed through a hole provided in the resin film such that the resin film is sandwiched between the keytop portion and the retaining portion. In another embodiment, the retaining portion is loop-shaped and is formed into a unitary body with the keytop portion by a resin-molding process in which the resin passes through a plurality of holes provided in the resin film in a pattern corresponding to the loop-shaped circumference of the retaining portion. The resin film is sandwiched in a water-tight state between the keytop portion and the loop-shaped retaining portion.

Abstract: A centrifuge bowl of the type having a shell including a peripheral wall and a cast inner liner attached to the inside surface of the peripheral wall is modified by the provision of a plurality of punched channel portions which extend inwardly into the bowl from peripheral wall to define a U-shaped channel with severed ends. During the casting process the casting plastics material extends into the recess behind each channel portion and thus when set forms an insert portion which anchors the liner to the channel portion and thus to the peripheral wall. Openings for the entry of fluidizing water are then drilled through the insert portion from the outside of the shell through one end of the channel portion and through the liner into the interior of the bowl.

Abstract: A process for preparing a composite product from an intake material incorporating commercial, municipal or industrial waste containing organic, plastic and fibrous material includes first granulating and sizing the material. The material is then heated in three consecutive phases, first at a temperature sufficient to achieve an internal temperature within the material of about 215.degree. to 250.degree. F., then at a temperature sufficient to achieve an internal temperature within the material of about 250.degree. to 320.degree. F. and then at a temperature sufficient to achieve an internal temperature within the material of about 320.degree. to 400.degree. F., wherein said material is continuously mixed during said heat phases. The material may then be co-extruded with a reinforcement structure and forced into vacuum profile dies to form a product or compression molded to form a product and cooled.

Abstract: A structural member comprising a main body molded of synthetic resin, an insert portion molded from a engineering plastic having better functional properties at least in respect of strength than those of an ordinary synthetic resin and a metallic reinforcement ring entirely embedded in the structural member between the main body and the insert portion is disclosed. The foremost end part of another member is threadly engaged with a plurality of female threads around the inner surface of the insert portion or press fitted into the insert portion.

Abstract: A link rod of a wiper for a motor vehicle, comprising: a cylindrical section; a pair of flat sections formed at opposite ends of the cylindrical section, respectively by crushing the opposite ends of the cylindrical section from above and below; and a pair of resinous coupling joints mounted on the flat sections, respectively; wherein a first hole having a large diameter and a second hole having a small diameter are, respectively, formed at outer and inner portions of each of the flat sections as viewed in a longitudinal direction of the cylindrical section; wherein a gap opens into an axially intermediate portion of a peripheral surface of the second hole such that interior of the cylindrical section is communicated with a mouth of the second hole through the gap; wherein each of the coupling joints includes a joint portion disposed at the first hole and seals the second hole and the gap, and a method of manufacturing the link rod.

Abstract: A eutectic beam, and method of constructing same, which includes a plastic housing, a eutectic solution, and a generally U-shaped evaporator tube having first and second spaced leg portions, ends of which extend outside the housing. The leg portions of the evaporator tube are supported by spaced plastic support elements which include cylindrical portions which snugly but slidably encircle the leg portions, and which further include support legs which extend outwardly from the cylindrical portion and are bonded to the housing. In a method step, the plastic support elements are positioned within a rotational mold at the time the plastic housing is formed, with the plastic support elements locating and supporting the evaporator tube within the mold cavity, and with the outer ends of the support legs becoming embedded in walls of the housing during rotational molding.

Abstract: A valve housing for a prosthetic socket has a secure leak-free mechanical interlock formed between the valve housing and the socket. A valve housing has an opening for receiving a removable relief valve. A plug separate from the relief valve is first removably secured in the opening in the valve housing, followed by fastening the valve housing and the plug to a model defining the shape of the finished socket. The fastened plug closes off the opening through the valve housing. The exterior wall of the valve housing has a mechanical interlock, preferably a pair of O-rings extending circumferentially around the body of the valve housing. A thermoplastic material is drawn down over the plugged valve housing and around the interlock device to cover the valve housing and the model. In one embodiment, a releasable pressure clamp is applied to the softened plastic that extends circumferentially around the exterior of the valve housing.

Abstract: A process and apparaus are provided for securing a grip element or handle, preferably of plastic, to a crockery or pottery article. An adhesive is injected under pressure into a passage in the grip element and flows to the surface to be joined to the article. The cured adhesive material holds the grip element to the article both adhesively and by means of a mechanical locking action.

Abstract: A method for mounting a filter on the valve, the filter includes a filter cloth which is disposed on the circumference of the valve body in such a way that the filter cloth covers the through openings of the valve body. The filter cloth is provided with a sprayed plastic coating except in the area of the through openings in order to fix the filter cloth in its position relative to the through openings. In this way, contamination of the valve interior with plastic particles is avoided. The method according to the invention is particularly suitable for fuel injection valves for fuel injection systems of internal combustion engines.

Abstract: The method of treating a waste liquid or solid hydrocarbon to reduce risk of environmental contamination by the waste hydrocarbon, that includes forming a flowable cementitious paste of Portland cement and additives; introducing the hydrocarbon into the mix and distributing the hydrocarbon therein; forming the mix into a shape for curing, and allowing the formed mix to cure so as to encapsulate the hydrocarbon in the cured concrete mix.

Abstract: An annular, elastomer bulkhead gasket for sealing pipe fittings at concreate structures. A tubular body portion includes an annular casting flange having a three-quarter radiused peripheral edge which radially projects from an outer surface. A half radiused annular bead projects from an inner surface to seal around a fitted pipe. The gasket is securable to an annular flange of a conically tapered mandrel which is securable to a casting form wall. The mandrel retains and supports the gasket in compresed relation between the casting form walls during the pouring of the bulkhead.

Abstract: A conveyor belt has edges with longitudinally extending profiles formed as grooves or elevations for sealing and guiding. A process for producing belts with profiled edges uses a cutting device and profiled molds to form profiles in the belt and its edge while the belt is guided and supported by rolls.

Abstract: Plastic linings in the form of synthetic polymeric plastic resiliently flexible sheets are disclosed having matingly engagable connector structures along their opposing edges to permit mated engagement of adjoining sheets to form a continuous lining. The sheets have a uniform transverse cross section which extends from one end of the sheet to an opposing end of the sheet to permit extrusion of each sheet. Y-shaped engagement members are preferably provided to better secure the sheet to the surface of a concrete body of a concrete structural element being lined with the sheet. The matingly engaged connectors further provide a compression joint between mated, adjoining sheets. The sheets may also be bonded together along the joints to provide a fluid-impervious seal between the mated sheets. L-shaped synthetic polymeric plastic end members are further bonded to the sheet at corners of the concrete body where the sheets end to provide smooth, protected surfaces for coupling elements together.

Abstract: A rotor for a screw rotor machine, which rotor comprises a metal shaft (3, 13) and a rotor body (1) of plastics material moulded on the shaft, which is provided with a number of radially extending projections (4) with equal distribution around the shaft, which projections (4) are provided with essentially peripherally extending wings (5) originating from the ridge of the projections (4).

Abstract: Attachment devices for joining endoskeletal, prosthesis to prosthetic sockets on a person's stump are disclosed. The couplers have a peripheral notch on their side surfaces which define a void into which material can be molded to effectively secure the coupler to the socket. A depression is provided in the top surface of the device to facilitate fitting to a prosthetic socket.

Abstract: A method for attaching an elastomeric gasket (12, 70) to a thermoplastic substrate (10) comprises the steps of forming the substrate (10) with a slot (20) and an upstanding projection (22) adjacent the slot (20), deforming the projection (22) into an upper portion of the slot (20) to provide a stake thereby, and molding the elastomeric gasket (12, 70) onto the substrate (10) and into the slot (20). The elastomeric gasket (12, 70) is thereby retained on the substrate (10) by the projection (22) in cooperation with the slot (20). The substrate (10) is preferably made of a nylon material, and the elastomeric gasket (12, 70) is preferably made of an EPDM polymer.

Abstract: An improved fin stabilized projectile including multiple stabilizer fins upon a stabilizer unit situated at the aft end of the projectile is provided, the improvement wherein the stabilizer fins are joined into the stabillizer unit by an injection molded engineering grade polymer.

Abstract: A depositing method of wall concrete, in which unset concrete is deposited in a form, includes the step of disposing a non-hygroscopic soft sheet which has a large number of hollow projections or ridges on an inner surface of the form being deformable when lateral pressure is applied thereto by the hardening of the concrete.

Abstract: A solderless twist on wire connector and a method of making a solderless twist on wire junction encapsulating twist on wire connector by securing a prior art twist on wire connector in a shell to produce a wire junction encapsulating twist on wire connector that can in one operation permit the user to twist the connector to simultaneously compress the junction ends of electrical wires into low resistance electrical contact while encapsulating the junction ends of the electrical wires in a solderless substance. The process includes the method making a twist on wire connector by encapsulating a prior art twist on wire connector in a shell to produce a wire junction encapsulating twist on wire connector having a chamber for an encapsulating material. In one embodiment the twist on wire junction encapsulating twist on wire connector includes a puncturable seal and in another embodiment a second compartment for holding a mixable encapsulating materials.

Abstract: A method for the injection molding of a laminate article having a deformable material sandwiched between a textile layer and a thermoplastic substrate and bonded into a unitary assembly by the thermoplastic. The laminate is molded into a sheet form for deformation to a preselected shape in a die-forming operation.

Abstract: A method for making a roller sleeve assembly comprising providing a metal sleeve, forming apertures extending radially through the sleeve, bonding a flexible sleeve to the exterior of the metal sleeve and permitting the flexible sleeve material to fill certain of the apertures. The invention further contemplates a method for making a roller assembly comprising sliding the above-described sleeve assembly onto a hub comprising a circular wall with ribs extending normally therefrom, and providing locking plates and cooperative pins for locking the sleeve assembly onto the hub, with the pins disposed partly in the locking plates and partly in other of the sleeve assembly apertures.

Abstract: A formwork for a draft tube which includes ganged precast forms, each precast form corresponding to a curved segment of the draft tube. The precast forms are molded with continuous side plates extending thereabout and anchored in the precast concrete form and projecting beyond the surface opposite to the contact surface to provide a flange. A fastening means for attaching adjacent forms with a space therebetween to allow for stripping. A method includes determining the outline of the inner surface of the draft tube and dividing it into segments and preparing molds to make precast forms corresponding to each segment. The precast forms are assembled and shored to provide the draft tube ganged formwork, and concrete is poured about the draft tube formwork and is cured. The precast forms are stripped from the set concrete structure and reused in another draft tube formwork.

Abstract: An article such as an electrical connector (10) formed by molding a plastic septum (50) transversely across an axially extending cavity (22) through a metal shell (20) and about the array of contacts (60) extending axially within the axial shell cavity (22). The metal shell (20) includes a peripheral flange (34) around the inner surface (30) axially at the location (32) of the plastic septum (50), and upon curing and cooling the plastic septum includes portions of solid material axially to each side of the peripheral flange (34). The flange (34) has a dovetail cross-section having undercuts within which solid material of the plastic septum (50) is disposed forming a seal peripherally around the axial cavity (22).

Abstract: A method is shown for forming a flange on an end of a plastic pipe liner of the type used to line a tubular member. A reinforced disc having a rigid portion and an elastomeric portion is placed about the liner exterior and moved into position flush with the flanged end of the tubular member. A retaining ring is placed about the reinforced disc and the disc and liner exposed end are heated to render the materials malleable. A forming unit is then used to apply force to the liner to flow the liner into a reformed shape having a greater external diameter than the remainder of the liner. The forming operation also bonds the reinforced disc to the reformed liner end to further resist any tendency of the liner end to be retracted into the interior of the tubular member.

Abstract: The components forming the layers of a composite pipe are successively introduced into a rotary drum (1). Initially, a plastic reinforcing lyaer (8), including a fiber reinforcement, is introduced into the drum, the ends of the drum (1) being bounded by rings. A concrete core layer (16) is then introduced and the length of the core layer (16) is shortened relative to that of the drum (1) by shaping rings fixed to the drum ends. The shaping rings are then replaced by other shaping rings (20, 21) so that, on either side of the core layer (16), two annular spaces (22, 23) are formed which are filled by a socket material (24, 25) of the same composite as the reinforcing layer (8). Thus, at one pipe end a socket end (28) is formed and at the other pipe end a spigot end (30) is formed, each such end being located within the composite pipe wall thickness. After introducing a second reinforcing layer (26), the production of the composite pipe is completed.

Abstract: A method for producing a stretcher leveler gripper means for use in a stretcher leveler apparatus in which the surface for engagement with the metal to be stretched comprises a smooth polymeric material most desirably of a thermoset polyurethane.