Abstract: This invention describes molds made from alicyclic co-polymers that are useful in the production of contact lenses and methods for their use.

Abstract: Improved wetting characteristics together with improved release characteristics with respect to a substrate and an imprint lithography mold having imprinting material disposed therebetween.

Abstract: Precast curable thermal interface adhesives facilitating the easy and repeatable separation and remaining of electronic components at thermal interfaces thereof, and a method for implementing the foregoing repeatable separation and remating at the thermal interfaces of components through the use of such adhesives.

Abstract: Cast material rotor (200,300,500,800) with profiled helical outer surface (208,308,508,808). Cast material layer (502,802) can be disposed between core (504,804) and tube (506,806). Profiled helical outer surface (208,308) can be in tube 206 or cast material layer 302, respectively. Method of forming rotor 200 can include filling void between outer surface 212 of core 204 and longitudinal bore 210 of tube 206 having profiled helical outer surface 208 with cast material 202 in fluid state, and solidifying cast material 202. Tube 206 can be disposed within profiled helical bore 714 of mold 700, e.g., before solidifying cast material 202. Method of forming rotor 300 can include filling void between outer surface 312 of core 304 and profiled helical bore 714 in mold 700 with cast material 302 in fluid state, solidifying cast material 302 to impart profiled helical outer surface 308 thereto, and removing mold 700 from cast material 302.

Abstract: A release agent for concrete includes water, a vegetable oil or animal derived oil ester and a polymeric thickener. The composition can either be a direct release agent wherein the composition is a water-in-oil emulsion or an indirect release agent which is an oil-in-water emulsion. The indirect agent may further include vegetable oil wetting agents and biocides. The release agent does not include typical surfactants such as anionic surfactants, cationic surfactants, zwitterionic surfactants, nonionic surfactants, or amphoteric surfactants.

Abstract: This invention relates to compositions suitable for the formation of an adhesive layer used for in-mold decoration. This invention also relates to in-mold decoration tape or strip, comprising: a carrier layer; a release layer; a durable layer; and an adhesive layer which comprises an adhesive binder, a polymeric particulate material and an inorganic particulate material.

Abstract: While releasing property between a resin layer and an imprinting mold is given by using a metal thin film layer, a method for manufacturing a substrate advantageous for forming a conductive layer by plating and a substrate manufactured by the method are provided. According to one aspect of the present invention, a method for manufacturing a substrate by imprinting, the method comprising: laminating a metal thin film layer on top of a resin layer; pressurizing the resin layer and the metal thin film layer by an imprinting mold which comprises a side having a pattern in correspondence with a wiring pattern; curing a resin which forms the resin layer; and removing the imprinting mold from the resin layer and the metal thin film layer, may be presented.

Abstract: A method and apparatus may be present for manufacturing. A shell may be formed having a support structure located in a cavity in which the shell and the support structure may be formed using an additive manufacturing system from a design of a tool. The cavity of the shell may be filled with a filler material through an opening in the shell. The shell may be cured with the filler material to form the tool.

Abstract: The invention provides solvent-free release agents for producing polyurethane moldings, substantially including: A) at least one wax having release activity; B) at least one oil having release activity; and C) if desired, further auxiliaries and adjuvants, with the proviso that the release agent contains no water and no volatile organic solvent, and the oil with release activity is substantially free from unsaturated hydrocarbons.

Abstract: A mold for use in producing a molded body of an elastomer has a holding layer and a releasing layer on an inner periphery surface of a main body of a die. The releasing layer is formed of an addition two-component liquid silicone having a polysilazane-based or polysiloxane-based chain as a main chain, contains 0.5 mass % or less of a component which volatilizes at a curing temperature of a liquid elastomer raw material, does not contain silica, has International Rubber Hardness Degree of 50 to 85 degrees, and contains a solid lubricant having an average particle size of 2 to 20 ?m. The present invention also provides a method for manufacturing a blade for an electrophotographic apparatus by using the mold and a developer amount controlling blade having specific load length ratio and ten-point average roughness in which a blade member is manufactured with the method.

Abstract: A template is treated to provide a surfactant rich region and a surfactant depleted region. A contact angle at the surfactant rich region may be greater than, less than, or substantially similar to a contact angle of the surfactant depleted region.

Abstract: A method for making a hydrophilic polydimethylsiloxane elastomer, the method including: mixing a polydimethylsiloxane elastomer base with a polydimethylsiloxane elastomer curing agent to form a mixture; placing the mixture in a mold coated or permeated with a surfactant; and curing the mixture in the mold.

Abstract: A method for forming a nano/microstructure includes applying a release coating having a transition temperature to a mold, the release coating promoting adhesion thereto at temperatures below the transition temperature and release at temperatures above the transition temperature. A cast material is adhered to the release coating at a first temperature below the transition temperature and released from the mold by exposing the release coating to a second temperature greater than the transition temperature.

Abstract: Amorphous inorganic oxides are used as release layers on templates for nanoimprint lithography. Such a layer facilitates the release of a template from a cured, hardened composition into which the template has transferred a pattern, by reducing the adhesion energy between the release layer and the cured, hardened composition. The release layer may include one or more metallic or semiconductor elements such as Al, Cu, Co, Sb, Ti, Ta, W and Ge.

Abstract: Multilayer elastomeric articles and methods of making the same are disclosed in which the outside or outer distal surface of the article is a different color or otherwise visually distinct in appearance from the inside or wearer contacting surface of the article so that the user of the article can readily identify the article as a multilayer elastomeric article. In one aspect, elastomer emulsions, solvent solutions, or plastisols used to form each layer may be modified with the addition of base color and/or colorant components in order to form a colored or patterned layer. In another aspect, one or both of the surfaces of the elastomeric articles (or layers of the articles) may be coated with such a colorant component to sufficiently visually distinguish the layers from each other.

Abstract: A demolding composition, to be used for the production of parts of hydraulic-setting material, includes at least one oil and at least one calcium salt, calcium borates and calcium salts of fatty acids being excluded from the at least one calcium salt. A process for the preparation of a part molded in hydraulic-setting material, includes coating sides of an appropriate mold with the demolding composition; introducing a freshly-prepared hydraulic-setting composition; and removing the part from the mold after hardening and optional curing of the composition.

Abstract: A method is disclosed for high volume production of molded dimensionally accurate polymer composite articles comprising three-dimensional carbon fiber reinforcement in high volume. Carbon fiber cloth infiltrated with a liquid thermosetting polymer precursor is shaped by application of pressure to urge the cloth against the surface of a mold and then heated while under pressure to cure the polymer precursor into a solid polymeric matrix for the carbon fiber article. Mold tooling is formed of suitable iron-nickel alloys and provided with a hard electroless nickel coating on the mold cavity surface. The iron and nickel alloy provides thermal expansion properties generally matched to those of the articles for the molding of dimensionally accurate parts.

Abstract: Amorphous inorganic nitrides are used as release layers on templates for nanoimprint lithography. Such a layer facilitates the release of a template from a cured, hardened composition into which the template has transferred a pattern, by reducing the adhesion energy between the release layer and the cured, hardened composition. The release layer may include one or more metallic or semiconductor elements such as Al, Mn, B, Co, Ti, Ta, W and Ge.

Abstract: A method of forming a coated optical element is disclosed herein. The method uses a mold having first and second mold sections that will form front and back surfaces of the optical element, one of the mold sections having a casting face.

Abstract: A method for fabricating a liquid crystal display (LCD) device wherein a photolithography technique is replaced by soft lithography is disclosed. The method includes: forming a thin film transistor array substrate; forming a color filter substrate; bonding the thin film transistor array substrate and the color filter substrate; and applying a liquid crystal between the thin film transistor array substrate and the color filter substrate, wherein at least one of the forming the thin film transistor array substrate and the forming the color filter substrate includes a pattern forming method using a soft mold. The pattern forming method may be a soft lithography process that includes: contacting a soft mold having a particular pattern with a surface of a buffer layer and applying a constant heat to the soft mold and buffer layer to transfer the particular pattern onto the buffer layer.

Abstract: There is provided a method of sealing and molding an optical device with resin by employing a die including a top piece, a bottom piece, an intermediate piece, and a mold release film pinched between the bottom and intermediate pieces and thus tensioned as prescribed to cover the bottom piece's cavity, when the bottom piece is heated, and the mold release film expands and thus closely contacts the cavity's entire surface along the cavity's geometry so that the optical device can be sealed in transparent set resin shaped as desired.

Abstract: The process of producing a dual damascene structure used for the interconnect architecture of semiconductor chips. More specifically the use of imprint lithography to fabricate dual damascene structures in a dielectric and the fabrication of dual damascene structured molds.

Abstract: A process for molding an article is provided that includes applying a permanent release coating to a surface of a mold cavity. The permanent release coating is over layered with a top coat that upon filling the mold cavity with a polymer or a polymer precursor under conditions to form the article, the top coat is transferred to the resultant article to form a top coat skin without appreciably removing the permanent release coating from the surface of the mold cavity. Articles having curved surfaces and high aspect ratios are particularly well suited for forming a top coat skin thereon through the process. An unsaturated top coat material is noted to react with the polymer or polymer precursor during molding to form a top coat skin that is covalently bonded to the remainder of the article. The process detailed herein is particularly well suited for forming covalently bonded coatings on elastomeric articles.

Abstract: A catalytic nanotemplate including a freestanding template particle and a director associated with the surface of the freestanding template particle. The free standing template particle may have multiple segments and the director may be associated with one or more of the segments. In instances where multiple segments are present, the segments may be made of different materials or be of the same material in different forms. More than one type of director or no director may be associated with any particular segment.

Abstract: A method of in-mold coating utilizing an injection molding machine oriented to a horizontal parting line. At the beginning of the cycle the mold opens and a charge of liquid coating solution is deposited onto the lower mold insert. A ophthalmic wafer is deposited on the coating to spread it across the insert surface. The mold is closed and a pre-cure phase elapses before the thermoplastic resin is injected into the mold cavity above the wafer. The process provides coated and functionally enhanced lenses upon ejection from the molding machine.

Abstract: The present invention is directed to novel methods of imprinting substrate-supported or freestanding structures at low cost, with high pattern transfer yield, and using low processing temperature. Such methods overcome many of the above-described limitations of the prior art. Generally, such methods of the present invention employ a sacrificial layer of film.

Abstract: A mold surface (6) of an upper mold (1) with which a fluid resin comes into contact has an oxide (3) therein. The oxide (3) contains a metal cation and an ion. Field strength is calculated based on a valence of the metal cation and an ionic radius of the ion. Based on predetermined relationship established between a value of the field strength and adhesion strength between a cured resin and the mold surface (6), releasability between the cured resin and the mold surface (6) is evaluated. Thereby, a method of evaluating releasability between the cured resin and the mold surface (6) is established. With this evaluation method, a material with high releasability (3) can readily be provided. Further, if the material with high releasability (3) is used for the mold surface (6) of the upper mold (1), a mold for molding a resin having excellent releasability can be obtained.

Abstract: An objective is to provide a light source device having a light emission source such as a semiconductor laser (LD), an LED and a lamp, and an optical part such as a lens and a fiber for transmitting, transferring and light-focusing, in which, by controlling the amount of sulfate ions inside the device at a low level, adhesion of ammonium sulfate to the optical part can be prevented. The light source device includes a light source for emitting light, an optical part for processing light emitted from the light source, and a housing in which the optical part is housed, or to which the optical part is mounted, and the housing is formed by machining material that includes no sulfur component, and the material is exposed on the surface thereof.

Abstract: A method for coating hydrogel and silicone hydrogel articles, and articles made by the method, are provided in which the coating is first applied to the molding surface in which an article-forming material will be cured to form the article. The method permits the thickness and uniformity of the coating to be more easily controlled than in known coating methods.

Abstract: A casted concrete stone having opposed parallel surfaces formed in a mold and wherein the opposed parallel surfaces have a molded textured surface. The concrete stone is fabricated by a dry-cast concrete mold wherein a profiling plate is provided with mold bottom wall formations each having a textured outer surface. A bond release film or spray or permanent coating is provided on the textured outer surface of the mold bottom wall formations. Mold forming side walls are disposed about the mold bottom wall formations. After the mold is filled with a dry-cast concrete mixture a top plate, having mold top wall formations, is disposed over the mold forming side walls with the mold top wall formations disposed inside respective ones of the molds to close the molds. Pressure and vibration is applied to compact the dry-cast concrete whereby to form a dry-cast concrete stone with opposed molded textured surfaces.

Abstract: A method and apparatus may be present for manufacturing. A shell may be formed having a support structure located in a cavity in which the shell and the support structure may be formed using an additive manufacturing system from a design of a tool. The cavity of the shell may be filled with a filler material through an opening in the shell. The shell may be cured with the filler material to form the tool.

Abstract: A form release composition including a plant oil, an emulsifying agent and water, wherein the plant oil, the emulsifying agent and the water are blended to form an emulsion.

Abstract: A process for producing a composite of aluminum material and synthetic resin molding with high efficiency; and a stable fast composite exhibiting high peeling resistance and large mechanical strength. The process is characterized in that aluminum material (1) is anodized in electrolytic bath of phosphoric acid or sodium hydroxide to thereby form anodic oxidation coating (2) provided with innumerable pores (3) having a diameter of 25 nm or more made open in the surface thereof is formed thereon, and a synthetic resin mold (6) is coupled with the anodic oxidation coating (2) in such a condition that the portion (6a) of the synthetic resin molding (6) is intruded or anchored in the innumerable pores (3) of the anodic oxidation coating (2). By this process, composite (P) with the above properties can be easily obtained.

Abstract: The present invention provides a method that features improved wetting characteristics while allowing preferential adhesion and release characteristics with respect to a substrate and a mold having imprinting material disposed therebetween. The method includes coating a surface of the mold with a volume of surfactant containing solution. The surfactant in the solution includes a hydrophobic component consisting essentially of a plurality of fluorine-containing molecules. The distribution of the plurality of the fluorine atoms in the fluorine-containing molecules, as well as the fluorine-containing molecules throughout the volume provides a desired contact angle with respect to a polymerizable composition disposed on the substrate. The contact angle is in a range of 50° or less.

Abstract: The process of producing a dual damascene structure used for the interconnect architecture of semiconductor chips. More specifically the use of imprint lithography to fabricate dual damascene structures in a dielectric and the fabrication of dual damascene structured molds.

Abstract: This invention describes molds made from alicyclic co-polymers that are useful in the production of contact lenses and methods for their use.

Abstract: The invention relates to aqueous dispersions containing agents having release activity, emulsifiers and customary auxiliaries and additives, wherein a combination of A) at least one agent having a release activity, selected from the group consisting of soaps, oils, waxes and silicones, and B) polyisobutylene is used as agents having release activity.

Abstract: The invention relates to a mold for making a composite material part, the mold being coated in a stripping composition. The stripping composition comprises: 100 parts by weight of a base ingredient consisting in epoxy polydimethylsiloxane; 0.5 to 10 parts by weight of a polymerization agent for polymerizing the base ingredient and constituted by a diaryliodonium salt; not more than 30 parts by weight of an anti-adhesion modulator constituted by a silicone polymer; and not more than 40 parts by weight of an anti-stick agent making the composition less tacky prior to polymerization and constituted by at least one vinyl ether compound.

Abstract: The present invention relates to a mould release composition comprising an aqueous emulsion of an oil, wherein the emulsion comprises preferably at least one organic acid, preferably at least one ester surfactant such as monoglycerides of lower alkanoic acids; preferably at least one further ester of polyethylene glycol and oleic acid, and preferably at lest one ether surfactant, said composition further comprising colloidal silica, said mould release composition providing an environmentally friendly, biodegradable, mould release composition and surface improver giving a rapid and lasting strengthening of the surface of the concrete rendering the surface more dense or hardened.

Abstract: Method for making, modifying and using machinable composite molds for use in molding composite structures. The mold includes a mold body having a tool surface that is shaped to provide the molded surface of the composite structure. The mold body is made up of at least one mold layer composed of a quasi-isotropic material composed of a plurality of randomly oriented fiber bundles or chips impregnated with a resin. The use of randomly oriented fiber chips allows post-cure machining of the mold body.

Abstract: Novel articles, in particular films, made from polymers, which are elastic, impermeable to water and permeable to water vapour. Said articles are made from a composition comprising a dispersion of an elastomer in an aqueous solvent, a hydrophilic compound and a cross-linking agent.

Abstract: The invention discloses a method of manufacturing a microneedle including the steps of forming an island etching mask having thickness distribution on a substrate, and processing the substrate into a needle by taking advantage of a difference in etching rates between the etching mask and the substrate. The invention enables to readily control a point angle and height of the manufactured needle.

Abstract: One aspect is a composite board including semiconductor chips in semiconductor device positions and a plastic housing composition partly embedding the semiconductor chips. A mould is provided for surrounding the semiconductor chips with plastic housing composition, the mould having a lower part and an upper part and a moldings cavity and the molding cavity having an upper contact area, which forms an interface with the top side of the plastic housing composition to be applied. The upper contact area is covered with a parting layer having essentially the same surface constitution and the same thermal conductivity as an adhesive film forming an interface with the underside of the plastic housing composition, with the result that a warpage of the composite board of less than 1% is obtained.

Abstract: A spray system for a molding process applies mold release agent to a surface of a mold to assist in release of a molded article from the mold. The spray system includes a spray head attached to a frame member. The spray head is vertically movable with respect to the frame member. The spray head includes a plurality of nozzles for outputting mold release agent. A mold release agent source provides mold release agent to a mold release dosing device. The dosing device provides select quantities of mold release agent through a conduit to a manifold mounted on the spray head. The manifold includes a plurality of valves leading to a plurality of nozzles. Then the dosing device outputs a predetermined amount of mold release agent to the manifold through the conduit. In operation, the spray system provides an air input to the dosing device to remove any mold release agent therefrom and to flush mold release agent from the conduit and manifold outwardly through the nozzles.

Abstract: A tool for use in forming moulded articles, the tool comprising a tool body formed of a foamed material, a resinous material on the tool body and elastomeric material between said tool body and resinous material to inhibit the movement of resin from the resinous material into the tool body. The invention also provides a method of manufacturing a tool, a method of moulding articles using such a tool, and elastomeric material for use in forming a tool. One particular application of the tools of the present invention is in the formation or manufacture of moulded articles using curable, resinous composite materials.

Abstract: Method for manufacturing a mold tool (1), devised for forming a structured nanoscale pattern on an object (24) and having a layer (16) which is anti-adhesive with regard to the object (24). A stamp blank (2) is provided with a structured pattern (4) on a surface (8). The patterned surface (8) is coated with a layer (6) of a metal, which has a stable oxidation number and can form a mechanically stable oxide film. The metal layer (6) is oxidized for forming of an oxide film (10). The oxide film (10) is exposed to a reagent comprising molecule chains (18), each of which has a linkage group (20) which bonds to the oxide film (10) by chemical bonding, wherein the molecule chains (18) either at the outset comprise at least a group (22) comprising fluorine, or in a subsequent step is provided with at least one such group (22).

Abstract: A cavity is formed between stationary and movable mold members, and a runner is connected to a gate to the mold cavity to supply a molten resin material thereto. The stationary and movable mold members have bodies of an aluminum alloy of high heat conductivity and light weight. Iron base plating is applied at least to transfer wall surfaces of the cavity, leaving and exposing other wall surfaces in a non-plated state.

Abstract: A system and method is disclosed for using a pre-formed film in a transfer molding process of the type that uses a transfer mold to encapsulate portions of an integrated circuit with a molding compound. A film of compliant material is pre-formed to conform the shape of the film to a mold cavity surface of the transfer mold. The pre-formed film is then placed adjacent to the surfaces of the mold cavity of the transfer mold. The mold cavity is filled with molding compound and the integrated circuit is encapsulated. The pre-formation of the film allows materials to be used that are not suitable for use with prior art methods.

Abstract: A desired property is readily granted to a wooden piece (1) subjected to compression. When the wooden piece (1) is processed by a pair of metal molds (51, 61), a property granting liquid (101) is applied to a surface of at least one (61) of the metal molds (51, 61) which comes into contact with a surface of the wooden piece (1). The property granting liquid (101) is in liquid state at temperatures of 5 to 35 C and grants a certain property to the surface of the wooden piece (1). The wooden piece (1) is sandwiched and compressed by the pair of metal molds (51, 61) including the metal mold (61) to which the property granting liquid (101) is applied.

Abstract: The invention concerns a texturing film that is flexible enough to be applied to a clay model to add texture and color to the surface of the clay model, and a method of forming and using the texturing film. The texturing film may be formed of a latex-based paint mixed with a high-solids water-based butyl ester polymer peelable coating.