Abstract: The present invention relates to a method for molding a product and the molds used therein, wherein said method comprises the steps of heating a surface layer (16) of a mold cavity via induction heating to the temperature of 50-400 C for 0.5-20 sec, filling of molding material into the cavity and cooling the mold by circulating a cooling fluid through a cooling line, wherein the mold comprises a surface layer (16) and an insulating layer (17) in which micro-channels (15) or micro-holes (18) are constructed.

Abstract: Manufacturing a coating for an impression cylinder whereby a carrier and a cylinder shape is provided. A hollow cylinder is positioned between the carrier and the cylinder shape, and material to form the coating in the spaces is introduced between the carrier and the hollow cylinder (the internal field) and between the hollow cylinder and the cylinder shape (the external field). The hollow cylinder is removed at a certain pre-selected velocity from between the carrier and the cylinder shape.

Abstract: Disclosed is a method of regenerating a pressing mold comprising removal of a carbon-based film from a pressing mold having the film on a molding surface thereof. The removal of the film is performed by etching with plasma of a hydrogen-based gas or treatment with UV ozone. Disclosed is a method of manufacturing an optical glass element comprising press molding of a heat-softened glass material in a pressing mold having a carbon-based film on a molding surface thereof. The pressing mold is that has been regenerated by removing a carbon-based film on the pressing mold having the film on the molding surface thereof by hydrogen gas plasma etching or UV ozone treatment, after which a carbon-based film has been formed on the molding surfaces from which the film has been removed.

Abstract: A contoured wall and method is disclosed for creating the contour and appearance of a wall formed from individual assembled units such as stones. The wall is formed from a plurality of mating form liners each having a reciprocal contoured surface to that of the desired stone wall. The wall is formed from hardenable construction material such as concrete poured between two mold members with the form liners attached to at least one of the mold members. Each of the form liners has a lateral relief mold face adapted to provide a molded surface having the contour of a stone wall. Each lateral relief mold face of the form liners has a latticework non-linear mortar-forming interlocking portion surrounding stone-forming recessed portions. The form liners are positionable in a plurality of arrangements wherein the interlocking portions and recessed portions along the mating edge of each form liner mate along mating edge of the adjacent form liner to form a continuous lateral relief mold face.

Abstract: A process for forming a stress-free thermosetting product which comprises: (a) mixing a high impact polymer compound, a liquid thermosetting monomer, a low temperature polymerizing catalyst and a high temperature polymerizing catalyst together; (b) pouring the thermosetting monomer, high impact polymer compound mixture, a low temperature polymerizing catalyst and high temperature polymerizing catalyst into a cavity of a mold which has a polymer coating or film on the interior surface thereof; (c) permitting the mixture in the mold with the low temperature and high temperature polymerizing catalysts to cure to a fully cured polymerized product; and (d) removing the polymerized product from the mold and stripping away the coating or film.

Abstract: The invention provides an anti-corrosive package which can be added to release agents used in preparing textiles and molded articles from lignocellulosic materials, concrete and polyurethane foam.

Abstract: A constructional panel 1 has a facing 3 which is brick or stone-like with mortar joints 4 therebetween and a backing 2 of cementitious material. The panel is cast using a mould mat 20 and a mask 30. The mat 20 is formed from a built panel and the mask 30 is formed from the 20. The mask 30 is used to provide realistic mortar joints between the facing elements 3.

Abstract: Composite webs having one or more polymeric structures located on a substrate, closure systems comprising composite webs, and methods of attaching articles are disclosed. The polymeric structures are formed using thermoplastic compositions and are attached to a surface of a substrate. The polymeric structures include an area that is attached to the substrate and a detached area that is not attached to a surface of a substrate.

Abstract: Process for treating a flexible bi-constituent self-demolding silicone membrane used as a counterform particularly for resin transfer molding. The membrane is coated with a thin layer of at least one monoconstituent silicone which is a polysiloxane cross-linkable at ambient temperature in the presence of the moisture in air. The polysiloxane corresponds to the formula (I): in which: the substituents R3, R4, and R5 are selected from alkyl or aryl radicals, R6 represents an alkyloxy group, an alkenyloxy group, an alcanoyloxy group, an amino group, a ketiminoxy group, an amido group, an aminoxy group.

Abstract: Precisely configured, especially of geometric shape, flakes of liquid crystal material are made using a mechanically flexible polymer mold with wells having shapes which are precisely configured by making the mold with a photolithographically manufactured or laser printed master. The polymer liquid crystal is poured into the wells in the flexible mold. When the liquid crystal material has solidified, the flexible mold is bent and the flakes are released and collected for use in making an electrooptical cell utilizing the liquid crystal flakes as the active element therein.

Abstract: A process for producing a multi-layered article having a soft, leather-like feel comprising first introducing into a suitable mold a first liquid formulation designed to produce the top elastomeric layer on the finished article. A release agent is then applied on the elastomeric layer in the area where it is desired not to have adherence of the elastomer to the foam. Before the elastomeric layer is completely cured, a second liquid foam producing formulation, designed to produce a soft foam, is poured into the open mold. The elastomeric layer of the resulting article is integrally attached to the foam in the areas not containing the release agent.

Abstract: The invention relates to a process for the production of marble conglomerate slabs, starting from marble sand and/or granulates, additivated with binders, of the kind comprising a step of mixing the raw materials, a step of placing the mixture on a conveyor belt or on moulds, an under vacuum vibro-compaction step and a following step of polymerisation of the binder, further comprising a step of placing a protective sheet on said conveyor belt or on the base of said moulds, before pouring the mixture, and on said mixture, said protective sheet being comprised of hydrosoluble plastic material in such a way to coat the mixture above and at the bottom before the vibro-compaction step, said hydrosoluble material sheet beeing automatically removed, after the binder polymerisation step, from the water of the slab finishing workings.

Abstract: A method and a system for fabricating articles made from thermoset resins using an ionic mold release agent. The invention uses a mold having a metal oxide surface with enhanced mold release characteristics. The release agent is applied internally in the resin composition or externally on the metal oxide surface. The method includes providing a mold, forming a metal oxide surface on the mold, providing an ionic release agent, providing the acid or base conjugate of the release agent at the metal oxide surface, providing a thermoset resin in the mold, and curing the resin in the mold. A method of using float glass having a SnO2 enriched surface, wherein the method includes the steps of providing an ionic release agent externally to the tin oxide surface, is also disclosed.

Abstract: A method for producing an article made of plastics by an injection molding process is described. A movable die of a plastic-material injection molding die assembly is heated at a temperature of 50 to 70° C., or 60 to 95° C., and placed at a coating station to apply a liquid acrylic lacquer coating or urethane-based or epoxy-based coating on a molding surface of the movable die. Then, the movable die is moved into a drying chamber maintained at a temperature of 50 to 60° C., or 80 to 90° C., and placed in the drying chamber for 30 to 90 seconds, or 6 to 30 seconds, to semi-dry the coating applied on the molding surface. Subsequently, the movable die is connected to a fixed die of the die assembly to form a molding cavity. Then, a molten plastics material is injected into the molding cavity to produce an injection-molded plastics material product having a coated film of the coating.

Abstract: A method is provided for forming a decorative structure, for example a decorative glass sheet for a window panel. The method includes positioning a mould, having a contoured surface formed of a substantially inelastic material, against a sheet to form a mould cavity between the sheet and the mould; introducing a curable resin into the mould cavity; curing the resin to form a resin layer having a decorative surface which corresponds to the contoured surface of the mould; and releasing the mould to leave a laminate which comprises the resin layer adhered to the sheet.

Abstract: The present invention relates to a high speed embossing and adhesive printing process, said process comprising the steps of (a) applying an adhesive to a conformable heated glue application roll; (b) applying said adhesive to a first patterned embossing roll, having an outer surface, which is engaged with a second patterned embossing roll having a complementary pattern to said first embossing roll; (c) passing a web of sheet material between said first and second embossing rolls at a tangential line speed to simultaneously emboss said web and apply said adhesive to said web, such that said adhesive forms an adhesive pattern between embossments; and (d) applying a renewable release agent to the outer surface of the first patterned embossing roll.

Abstract: A method and system of forming a fire door core. Hydraulic binder and resin are supplied from raw material bins and mixed to provide a submixture. Exfoliated vermiculite is then mixed with the submixture to provide a mixture that is deposited into a plurality of compression molds. Each of the filled molds are pressed in a press at a predetermined temperature at a predetermined pressure for a predetermined period of time sufficient to harden the mixture into a hardened slab. The hardened slabs are then removed from the molds, impregnated with water or steam in a water impregnation assembly and dried in a drying assembly.

Abstract: A method of making a concrete item comprising the steps of: building a mold; preparing a concrete mixture; pouring the concrete mixture into the mold; removing the concrete item from the mold; and chiseling the concrete item with a pneumatic chisel.

Abstract: Calcined kaolin clay having a high bulk density, improved wet out and slurry incorporation times is produced by using pressure to compact the clay. Other properties of the compacted clay are improved or equivalent to the non-compacted starting calcined clay material.

Abstract: A dual component molding assembly for packaging hot melt adhesives wherein a mold, preferably in the form of an open top pan, includes a cavity which is lined with a thin film of plastic material. The mold has openings formed therein which communicate with the cavity to facilitate vacuum forming of the film to the cavity's interior surface. The second component is a carrier for the mold and is also preferably in the form of an open top pan. The carrier also includes a cavity for receiving the mold, and functions not only to support the mold when nested therein, but also to act as a heat sink to effectively and rapidly remove, dissipate or absorb the heat from molten adhesive dispensed into the mold. After filling the mold with a mass of adhesive, the exposed open top surface of the adhesive is covered with a second layer of thin film of plastic material which is then sealed to the first film lining the interior of the mold.

Abstract: Methods and devices for manufacturing a conduit for placing a target vessel in fluid communication with a source of blood, such as a heart chamber containing blood. The conduit includes first and second portion adapted to be placed in fluid communication with a heart chamber and a target vessel. The conduit lies on the exterior of the myocardium between the blood source and the target vessel and delivers blood in multiple directions within the lumen of the target vessel. The conduit, which may be formed of any suitable synthetic vascular graft material, is generally T-shaped with the leg having two free ends disposed in the target vessel, preferably being secured thereto via a suture-free attachment. The conduit comprises vascular graft material and may be manufactured various ways, such as molding a conduit from any suitable biocompatible material or fabricating a conduit from one or more pieces of vascular graft material.

Abstract: An over-the-needle catheter assembly includes a tube made of a flexible, biocompatible material. The tube has a proximal portion, a distal portion and a catheter tip positioned on the distal portion remote from the proximal portion. A lumen extends through the tube, substantially co-axially with the tube, from the proximal portion, through the distal portion and through to the catheter tip. The lumen cross-section at the proximal portion is larger than the cross-section at the distal portion. A shoulder is disposed in the lumen between the distal portion and the proximate portion. A catheter land, having a predetermined length, is defined as the portion of the lumen disposed in the distal portion of the tube between the shoulder and the distal end. A needle is disposed in the lumen and has a substantially circular cross-section. A discontinuity is located on the needle at a predetermined position with respect to the needle tip.

Abstract: For manufacturing a moulded article comprising at least an elastomeric polyurethane skin (9) and optionally a structural backing layer (10) and an intermediate foam layer (12) a mould is used having at least a first mould part (1) comprising at least two mutually movable mould sections (2-4). The skin (9) is moulded with its front against a surface (7) of the first mould part (1) by applying at least one reactive polyurethane mixture to this mould surface. In order to prevent the seam between the mutually movable mould sections (2-4) of the first mould part to leave traces on the front of the moulded skin (9), the first mould part (1) further comprises a removable, flexible liner (6) which is positioned onto these mould sections to cover at least partially the seam therebetween.

Abstract: A process for the production by a moulding process of a micro-cellular or non-cellular elastomeric polyurethane skin layer or, more generally, to a process for the production of a composite comprising a first layer shaped part, which is made by a moulding process from a polyurethane reaction mixture, and a second layer shaped part which is adhered to the first part to form the composite. In order to avoid the use of release agents on the back side of the first layer shaped part, and thus the negative effect on the adhesion of the second layer shaped part, and the penetration of reaction mixture on this back side between the slides (9-10) of the mould, the mould surface (4) is covered on the back side of the moulding with a removable flexible covering, such as a film (12) or a membrane, with a removable rigid pre-shaped covering or with a permanent non-stick coating layer.

Abstract: Derived timber products are produced by hot pressing lignocellulose-containing materials bonded with a polyisocyanate binder. In this process, a mixture of organosilicon compounds satisfying specified compositional requirements is applied to the surfaces of the pressing tool facing the lignocellulose-containing material to be pressed.

Abstract: The invention relates to a method for producing a fiber-reinforced product based on epoxy resin.

Abstract: An apparatus and method of producing plastic articles comprising preheating a metal mold (10) using infrared energy to establish a casting temperature, casting plastic material onto the preheated mold surface, fusing the plastic into a substantially uniform layer using infrared energy, cooling the metal mold using evaporative cooling, and removing the cast plastic article from said metal mold (10).

Abstract: A process for the deposition of a metal on surfaces of a shaped plastic body. A catalyst for metal deposition is incorporated into a shaped body. After removing material from a surface of the body and activating the catalyst with an acid, metal is deposited on the surface by an electroless metal deposition process.

Abstract: A process is provided for producing compressed composite panels for use in door and cabinets and the like, the panels comprising a molded portion comprised of straw or wood fiber and resin and a structural portion comprised of straw fibre and resin and to which may be applied a melamine finish on one surface which also may contain a decorative pattern.

Abstract: A method for forming an outsole of an article of footwear includes the steps of placing an upper and an insert in a mold cavity, filling the mold cavity and a gap between the upper and the insert with a foamable material, and closing the mold cavity and subjecting the foamable material to expansion and molding so as to form the outsole with the insert inlaid therein.

Abstract: A method of making a catheter balloon or other tubular medical device or component, in which a sheet of polymeric material is wrapped on a mandrel and heated to fuse sections of the wrapped sheet together to form a tube. The mandrel has a metallic core and a jacket on an outer surface of the metallic core, and the wrapped sheet of polymeric material is heated without corroding the metallic core of the mandrel. In a presently preferred embodiment, the sheet is formed of a fluoropolymeric material, and the resulting fluoropolymeric tube forms at least a layer of a catheter balloon.

Abstract: A device for stamping a detergent bar, i.e. a bar comprising soap, a synthetic detergent active or a mixture thereof, includes a die. The die has at least one bar stamping surface provided with at least one elastomeric coating which includes a conductive filler such as stainless steel powder. Good release of the detergent bars from the die is possible particularly when the dies are chilled. Use of the conductive filler facilitates chilling of the dies.

Abstract: A variety of hollow structures with unique morphologies were manufactured with a rotational spinning technique. Phase separation of soluble solutions or emulsions was induced within a filled mold as it was being rotated about one of its axis. The density difference between phases results in sediment at the inner lumen of the mold under centrifugal forces. After or during sedimentation, gelation of the phase-separated particles fixes the hollow structure morphology and the solvent remains in the center of the mold. The solvent is removed from the mold resulting in a coating or tube. By controlling the rotational speed and the formulation chemistry, the tube dimensions and wall morphology can be manipulated. This technique offers a new approach to the manufacture of polymeric tubes. It requires small quantities of starting material, permits multi-layering of tubes, is applicable to diverse polymers and can result in highly diffusive hollow structures while maintaining good mechanical strength.

Abstract: A method of exposing a composite organic/inorganic master to alkylchlorosilanes in the vapor phase. Chlorosilanes participate in facile reactions with hydroxyl groups existing on the surface of inorganic oxides (such as glass or the native oxides on silicon, aluminum, tin, etc.); or those in organics-containing phenolic or alcoholic groups, such as photoresists. The alkyl group on the silane can be chosen from a large selection of aliphatic or aromatic organic groups that have substituents with varying polarity and reactivity.

Abstract: Calcined kaolin clay having a high bulk density, improved wet out and slurry incorporation times is produced by using pressure to compact the clay. Other properties of the compacted clay are improved or equivalent to the non-compacted starting calcined clay material.

Abstract: A solution containing randomized nanotubes is introduced into a channelized mold and the solution is dried resulting in a number of parallel nanotubes stretched across the walls of the channel. In one embodiment, the channels are open along their longitudinal axis and that opening is covered with a material, such as silicon. The solution is allowed to dry, preferably at room temperature, and as it recedes from the channel the receding solution tends to stretch certain of the nanotubes across the channel so that they become attached to the opposite walls of the channel. By varying the shapes and width of the channel sides various controlled nanotube lengths can be achieved. The mold, with the constructed nanotubes, can be positioned to mate with another structure for the transfer of the nanotubes to the second structure.

Abstract: A mold and a method of using a mold for forming a UV-cured article, the mold including a UV-transparent body having formed therein a mold cavity and an inlet, the inlet extending from an exterior surface of the UV-transparent body to the mold cavity. The mold cavity is configured to contain a UV-curable material, and the inlet is configured to supply UV-curable material to the mold cavity.

Abstract: A centrifugal casting die according to the present invention includes a cylindrical die body, a backup layer releasably bonded to the inner surface 12b of the die body, and a top layer bonded to be integral to the inner surface of the backup layer, for holding a centrifugally casting material supplied to the inner surface thereof, whereby the centrifugally casting material having a uniform thickness is easily releasable from the centrifugal casting die without using a die-lubricant.

Abstract: A method of applying a graphic image to a candle includes the step of printing a graphic image onto a thick sheet of paper. The paper is folded or otherwise conformed to the shape of the mold and is inserted into the cavity of the mold such that the printed image is on an interior surface of the paper. Molten wax is then introduced into the cavity and allowed to cure. As the molten wax cures, the graphic image transfers from the paper to the wax. After the wax has cured, the resulting candle is removed from the mold and the paper is removed from the external surface of the candle. The graphic image, which may be any image, including a photograph, appears clearly and distinctly on the exterior surface of the candle.

Abstract: A method for forming a pattern in a film carried on a substrate includes depositing a layer of alkyl silane on a surface of a mold having a pattern, bringing the mold in contact with the film on the substrate and pressing the mold into the film so as to emboss the pattern on the mold in the film, wherein the film comprises a thermoplastic polymer, and removing the mold from the film.

Abstract: A release agent composition for molding a polyurethane foam is disclosed. The agent is obtained by blending a cationic surfactant having an amino acid salt of alkyl amine, a predetermined substance having release characteristic and a film forming agent. Furthermore, it is preferable that a polyethylene glycol type non-ionic surfactant with an additional number of ethylene oxide in the range from 1 to 15 moles, preferably, in the range from 5 to 10 moles is used in combination.

Abstract: A process for producing a molded article comprised of polyurethane is provided, comprising the steps of pouring or injecting a liquid molding material into a mold under the condition that the contact angle between the liquid molding material and the inner surface of the mold is adjusted to not more than 30° by applying the surface-treating agent to the inner surface of the mold, and curing the liquid molding material. A surface-treating agent is also provided which reduces the contact angle between the liquid molding material and a flat plate made of the same material as the mold to not more than 30°. when the surface-treating agent is applied to the flat plate and the liquid molding material is dropped thereon.

Abstract: The invention relates to a process for the manufacture of a moulding, comprising the steps:

Abstract: An apparatus and related method for forming a three dimensional polymer based part including a die tool having a specified shape and size and exhibiting an exposed polymer adhering surface corresponding in configuration to a polymeric based part to be created. A bin is filled with a polymer material in particulate form and, upon positioning the die tool overhead, the die tool is inserted into the bin, such as by either lowering the tool or raising the bin. The tool is positioned within the bin such that the exposed and adhering surface is in contact with the particulate material. Heat is applied to either or both the die tool and the bin particulate and, in combination with an optional vibrating motion imparted to the bin, causes a specified volume of polymer material to adhere and to form upon the exposed surface of the die tool.

Abstract: A mold release composition and a method of forming molded articles using the mold release composition. The mold release composition of the present invention comprises at least one low vapor pressure hydrocarbon fluid and may further include an acid bearing release modifying material. An effective amount of the mold release composition is applied to mold surfaces to facilitate the release of a molded article formed by curing a molding media on the mold surface. By virtue of the low vapor pressure of the hydrocarbon fluid, the mold release composition is nonhazardous, nonflammable and environmentally friendly, including moderate to high biodegradability.

Abstract: Described are molds, dies and forming tools comprising: a) a heat exchanging body support member; and b) within the support member, a molding cavity portion formed by thermal spraying metallic particles to a desired configuration in the support member. Also described are methods of making a mold, die or forming tool comprising the steps of: a) providing a body support member having a controlled and designed porosity which permits the enhancement of the heat transfer ability of said mold, die or forming tool; b) configuring a surface of the support member to a desired cavity; and c) spraying particles to the configured cavity in the support member, thereby producing a mold, die or forming tool. Preferably, the materials of construction are metallic and are applied by thermal plasma spraying. The particles may also be ceramics, metal matrix composites, ceramic matrix composites, thermoplastic resins, thermoset resins, and composites based thereupon.

Abstract: The invention provides release agents and methods for preparing textiles and molded articles there from. Lignocellulosic materials, concrete and polyurethane foam can be molded with these release agents. The release agents comprise the salt of tall oil fatty acids, preferably of very high purity. A synthetic wax and/or silicone resin is used with the tall oil fatty acids in preferred embodiments. The tall oil fatty acids contain less than 10 wt % , based on the total weight of the tall oil fatty acid, of unsaponifiables and less than 1 wt %, based on the total weight of the tall oil fatty acid, of rosin acid.

Abstract: The invention comprises a mold useful for the preparation of a polyurethane based article comprising a metal coated on the surfaces to come in contact with the polyurethane materials wherein the coating is a continuous matrix of cobalt or nickel having dispersed in such discontinuous matrix a fluorinated polyolefin polymer. In another aspect the invention is a process for injection molding a part from polyurethane materials which process comprises injecting polyurethane based materials into a mold as described above, exposing the injected materials to conditions such that a solidified article is formed and removing the formed article from the mold. In another aspect the invention is an article comprising polyurethane material prepared by injection molding which contains about 0.5 percent by weight or less of an internal mold release and which can be coated in an industrial coating process without the need for a sealer coated on the article.

Abstract: A method of forming an antifouling article comprising the steps of

Abstract: Process for producing a molded article comprising pouring or injecting a liquid molding material into a mold in the presence of a surface-treating agent comprising a contact angle-reducing substance under the condition that the contact angle between the liquid molding material and the inner surface of the mold is not more than 30°, and curing the liquid molding material; surface-treating agent comprising a contact angle-reducing substance which reduces the contact angle between the liquid molding material and a flat plate made of the same material as the mold to not more than 30°; method for reducing surface voids during molding, comprising using the above surface-treating agent; and use of the above surface-treating agent for reducing surface voids. The molded article has a shape accurately corresponding to the shape of an inner surface of a mold.