Pore Forming In Situ (e.g., Foaming, Etc.) Patents (Class 264/41)
  • Publication number: 20080060995
    Abstract: A composition of matter and methods to produce the same. The composition of matter includes a thin film and a plurality of smooth-surfaced through-holes extending through the thin film. The thin film may have a thickness of between 200 nm and 150 ?m. The through-holes may have a diameter of between 20 nm and 2500 nm.
    Type: Application
    Filed: September 12, 2006
    Publication date: March 13, 2008
    Inventors: Sean Zhang, Janice H. Nickel, Patricia A. Beck, Lung Tran, Shuhuai Yao
  • Patent number: 7338980
    Abstract: A piston pump has a piston and cylinder. A gas is supplied into the cylinder during and/or after a suction stroke of the piston pump, and a high-viscosity material is supplied into the cylinder after the suction stroke. A discharge stroke of the piston pump is effected after completion of supply of the high-viscosity material to thereby discharge the gas and high-viscosity material into a pipe. Use is made of piston pumps 45A and 45B, each including a cylinder and a piston which reciprocally moves within the cylinder to effect the suction stroke and discharge stroke, and a membrane gas generator 10 to which compressed air is supplied to generate a gas. A low-pressure gas generated by the membrane gas generator 10 is supplied into each piston pump and the high-viscosity material is introduced into the gas.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: March 4, 2008
    Assignees: Sunstar Giken Kabushiki Kaisha, Sunstar Suisse SA
    Inventors: Shinji Okuda, Masaharu Takada, Yasuyuki Yoshimoto
  • Publication number: 20080011676
    Abstract: A hydrophilic body includes a porous membrane with hydrophobic properties. The porous membrane includes at least one of expanded polytetrafluoroethylene, woven polytetrafluoroethylene, and non woven polytetrafluoroethylene. A coating is formed on at least a portion of the porous membrane. The coating has hydrophilic properties and includes at least one of an organofunctional siloxane and a polyether urethane polymer.
    Type: Application
    Filed: July 17, 2006
    Publication date: January 17, 2008
    Inventor: Karmin Lorraine Olson
  • Publication number: 20070296103
    Abstract: A method of producing nanoporous material includes the steps of providing a liquid, providing nanoparticles, producing a slurry of the liquid and the nanoparticles, removing the liquid from the slurry, and producing a monolith.
    Type: Application
    Filed: November 7, 2006
    Publication date: December 27, 2007
    Inventors: Joel Ryan Hayes, Gregory Walker Nyce, Joshua David Kuntz
  • Patent number: 7309458
    Abstract: Sample preparation device and method for desalting and concentrating samples prior to further analysis such as by MALDI TOF and/or electro-spray ionization (ESI) mass spectrometry. The device in accordance with an embodiment of the present invention contains a three dimensional structure preferably comprising a plurality of sorptive particles entrapped in a porous polymer matrix so as to form a device capable of carrying out solid phase extraction. The device is manufactured by introducing casting solution containing polymer and optionally particles into a housing, and subsequently exposing the device to a quench bath for a time sufficient to allow for solvent exchange and precipitation to form the composite structure in the housing. The present invention is also directed towards a method of sample preparation using the device of the present invention.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: December 18, 2007
    Assignee: Millipore Corporation
    Inventors: William Kopaciewicz, Phillip Clark, David Brewster
  • Publication number: 20070284773
    Abstract: Method for manufacturing friction disks with ceramic materials with at least one friction layer, with a matrix containing silicon carbide, silicon and carbon, in the first step a mixture of a fine silicon and/or fine particles of other carbide-forming elements with at least one other component selected from a resin in particulate form and a binder selected from resins, pitches and mixtures of them, being prepared, in the second step, the mixture being deaerated and at an elevated temperature of up to 280° C. being pressed and hardened into a cylindrical or cylindrical annular disk, in the third step the hardened disk being treated by heating to a temperature of approx. 750° C. to approx. 1300° C.
    Type: Application
    Filed: June 7, 2007
    Publication date: December 13, 2007
    Applicant: Audi AG
    Inventors: Andreas Kienzle, Ingrid Kratschmer
  • Patent number: 7306754
    Abstract: The invention relates to a membrane that consists of a polymer or a polymer mixture. The aim of the invention is to produce membranes, especially planar membranes or hollow fiber membranes that have an as high a separation efficiency as possible while simultaneously having a high membrane efficiency. To this end, the membrane has a gas- or liquid-permeable bicontinuous foam structure with orifices in the interior whose diameters do not exceed 500 nm.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: December 11, 2007
    Assignee: Universitat Twente
    Inventors: Bernd Krause, Christel Mohlenkamp, Hylke Sijbesma, Heiner Strahtmann, Matthias Wessling
  • Patent number: 7284668
    Abstract: The present invention provides porous media or membranes having a surface coating that includes a first coating of a cross-linked terpolymer and a second coating comprising a copolymer or a terpolymer modified with a hydrophilic or hydrophobic functional group which has a superior combination of properties, including heat stable biomolecule resistant adsorptive properties, resistance to strong alkaline solutions, and low levels of extractable matter.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: October 23, 2007
    Assignee: Millipore Corporation
    Inventor: John Charkoudian
  • Patent number: 7275349
    Abstract: The split column reassembly system invention allows a split column, capitol or base to return to its intended position during its installation around a load bearing structural device. It is done through forming the pieces of the seams in order that they fit back together accurately after separation and during installation.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: October 2, 2007
    Inventor: Barney Jeffery Auman
  • Publication number: 20070221569
    Abstract: Aspects of the present disclosure provide composite carbon blocks with improved capacity for the removal of contaminants such as THMs (trihalomethanes) and trace VOCs (volatile organic compounds) found in water. In one aspect, a filtration matrix comprises a polymeric binder and an adsorptive media comprising activated carbon having a bulk density of 0.54 (0.57, or even 0.60) g/cc or greater. The carbon BET surface area can be 1100 (950, or even 550) m2/g or less. The polymeric binder can be ultra high molecular weight polyethylene. Also provided are methods of making filtration matrixes.
    Type: Application
    Filed: March 22, 2007
    Publication date: September 27, 2007
    Inventors: Mark R. Stouffer, Richard A. Prince, Robert E. Astle, William J. Feil
  • Publication number: 20070196638
    Abstract: A microporous membrane is made by a dry-stretch process and has substantially round shaped pores and a ratio of machine direction tensile strength to transverse direction tensile strength in the range of 0.5 to 5.0. The method of making the foregoing microporous membrane includes the steps of: extruding a polymer into a nonporous precursor, and biaxially stretching the nonporous precursor, the biaxial stretching including a machine direction stretching and a transverse direction stretching, the transverse direction including a simultaneous controlled machine direction relax.
    Type: Application
    Filed: February 13, 2007
    Publication date: August 23, 2007
    Inventors: Xiangyun Wei, Charles Haire
  • Publication number: 20070154701
    Abstract: A polyurethane film. The polyurethane film includes a plurality of pores distributed from surface to interior. The invention also provides a method of fabricating the polyurethane film.
    Type: Application
    Filed: August 25, 2006
    Publication date: July 5, 2007
    Inventors: Te-Jong Kuai, Ruei-Shin Chen, Chia-Lin Wen, Yuung-Ching Sheen, Yih-Her Chang
  • Patent number: 7229665
    Abstract: The present invention provides for a method of producing an integral multilayered porous membrane by simultaneously co-casting a plurality of polymer solutions onto a support to form a multilayered liquid sheet and immersing the sheet into a liquid coagulation bath to effect phase separation and form a porous membrane. The support can be a temporary support or form an integrated support for the membrane. The plurality of layers may be of the same polymer or different, same concentration or viscosity or different and may be subjected to the same processing conditions or different ones to form unique structures.
    Type: Grant
    Filed: May 22, 2001
    Date of Patent: June 12, 2007
    Assignee: Millipore Corporation
    Inventor: Willem Kools
  • Patent number: 7226541
    Abstract: The invention relates to a terpolymer of tetrafluoroethylene (TFE) monomer, polyvinylidene fluoride (PVDF) monomer and hexafluoropropylene (HFP) monomer for forming an ultrafiltration or microfiltration membrane, method of forming said membranes, and to the ultrafiltration or microfiltration membranes themselves. The invention also relates to a method of forming a polymeric ultrafiltration or microfiltration membrane including preparing a leachant resistant membrane dope which incorporates a leachable pore forming agent, casting a membrane from the dope and leaching the pore forming agent from the membrane. The invention also relates to a method of preparing a polymeric ultrafiltration or microfiltration membrane of improved structure including the step of adding a nucleating agent to the membrane dope before casting.
    Type: Grant
    Filed: December 16, 2003
    Date of Patent: June 5, 2007
    Assignee: Siemens Water Technology Corp.
    Inventors: Heinz-Joachim Muller, Daniel Mullette
  • Patent number: 7208089
    Abstract: Biological membrane proteins are incorporated into a co-polymer matrix to produce membranes with a wide variety of functionalities. In one form of the invention, a composite membrane incorporates two different proteins which cooperate to produce electricity from light. In another form, water transport proteins are embedded in a membrane to enable water purification.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: April 24, 2007
    Assignee: MT Technologies, Inc.
    Inventors: Carlo D. Montemagno, Jacob J. Schmidt, Steven P. Tozzi
  • Patent number: 7208200
    Abstract: The present invention provides for a method of producing an integral multilayered porous membrane by simultaneously co-casting a plurality of polymer solutions onto a support to form a multilayered liquid sheet and immersing the sheet into a liquid coagulation bath to effect phase separation and form a porous membrane. The support can be a temporary support or form an integrated support for the membrane. The plurality of layers may be of the same polymer or different, same concentration or viscosity or different and may be subjected to the same processing conditions or different ones to form unique structures.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: April 24, 2007
    Assignee: Millipore Corporation
    Inventor: Willem Kools
  • Patent number: 7201860
    Abstract: The invention relates to a method for producing a hydrolytically stable polyamide membrane having an open-pored, microporous and sponge-like support-layer structure, using a process involving thermally induced liquid-liquid phase separation. A solution of an aliphatic polyamide in a solvent system, comprising preferably a solvent and a non-solvent for the polyamide, is extruded to form a shaped object. After leaving the die, the shaped object is cooled by means of a cooling medium until phase separation occurs and the polymer-rich phase solidifies to form the membrane structure. The solution of the polyamide in the solvent system contains an antioxidant agent as a stabiliser for the polyamide which, together with the solvent system, is selected in a way that the antioxidant agent is essentially insoluble in the solvent system at the phase separation temperature.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: April 10, 2007
    Assignee: Membrana GmbH
    Inventor: Friedbert Wechs
  • Patent number: 7182894
    Abstract: The invention discloses a method for synthesizing hollow structured freestanding membrane having pore size of 2 to 200 nm which provides long-term stability that makes it viable for many practical applications such as protein separation and drug delivery.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: February 27, 2007
    Assignee: Council of Scientific & Industrial Research
    Inventors: Pandian Senthil Kumar, Periasamy Selva Kannan, Arvind More, Rahul Shingte, Prakash Wadgaonkar, Murali Sastry
  • Patent number: 7172770
    Abstract: The present invention encompasses novel mesoporous compositions comprising vitamin E and alumina, and methods for their synthesis. The mesoporous compositions of the present invention have applications as drug-delivery vehicles.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: February 6, 2007
    Assignee: Board of Regents, The University of Texas System
    Inventors: Ying Ma, Kenneth J. Balkus, Jr.
  • Patent number: 7169348
    Abstract: A method of producing metal oxide nanoparticles in an exfoliated silicate framework by forming an aqueous exfoliated silicate suspension by mixing a layered clay into water until clear. To which is added an acidic hydrated metal species precursor solution, formed by dissolving one or more transitional metal salts, and a non-ionic surfactant. This solution is then aged to precipitate a product precursor before the product precursor is separated and washed. The product precursor is calcined to form metal oxide nanoparticles in an exfoliated silicate framework.
    Type: Grant
    Filed: July 6, 2001
    Date of Patent: January 30, 2007
    Assignee: University of Queensland
    Inventors: Huai Yong Zhu, Gao Qing Lu
  • Patent number: 7144505
    Abstract: The present invention provides, inter alia, a composition useful for producing a homogeneous, semipermeable membrane, the composition comprising a polysulfone semipermeable membrane, the polysulfone semipermeable membrane comprising a mixture of: an ultra-high-molecular-weight hydrophilic polymer, a polysulfone compound and a solvent for the polysulfone compound, and the polysulfone semipermeable membrane having a homogeneous structure such that the polysulfone semipermeable membrane has a substantially uniform structure. Another aspect of this invention discloses methods for fabricating semipermeable membranes by homogeneously mixing the composition, melting the composition, and melt-spinning the molten composition. Another aspect of the present invention includes homogeneous, melt-spun, semipermeable membranes useful for liquid separation processes, such as, but not limited to, microfiltration, ultrafiltration, dialysis, and reverse osmosis.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: December 5, 2006
    Assignees: Baxter International Inc., Baxter Healthare S.A.
    Inventors: Wenli Han, Martin Ketterer, Jonnie Lee, Thanh Nguyen, George Washington, Delores Jordan, Dibyendu De
  • Patent number: 7112272
    Abstract: The filtration device of the present invention relies on materials and methodologies that achieve the formation of a structural matrix that may later accommodate the addition of other adsorbent materials as opposed to merely binding adsorbent materials together through the use of compression and/or binder materials. The filter device of the present invention relies on (i) a unique method of processing to achieve maximum density of materials, (ii) a polymeric material having a distinct morphology and (iii) a very small micron diameter of the polymeric material to create uniformity. For example, in place of compression to increase density, the materials comprising the filtration device of the present invention are instead vibrated into a mold cavity. Thus, the methodology of the current invention optimizes how all of the materials comprising the filtration device fit together without compaction. The material being processed is vibrated as it is gradually poured into the mold.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: September 26, 2006
    Assignee: 3M Innovative Properties Company
    Inventors: Douglass E. Hughes, Rich Buhler
  • Patent number: 7108760
    Abstract: A vehicle interior lining having very good sound absorbing properties and is air-permeable to air comprises an outside decorative layer, a barrier layer arranged on the rear side of the decorative layer, and a foamed layer which directly adjoins the barrier layer and is produced by back foaming. The barrier layer is formed from cellulose fleece and prevents the material used to form the foamed layer from seeping through to the decorative layer. The vehicle interior lining is air-permeable after the foamed layer is cured and can be used as, for example, a roof lining.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: September 19, 2006
    Assignee: ArvinMeritor GmbH
    Inventor: Horst Schonebeck
  • Patent number: 7108813
    Abstract: An improved two-step replication process for fabrication of porous metallic membranes is provided. A negative of a porous non-metallic template is made by infiltration of a liquid precursor into the template, curing the precursor to form a solid negative, and removing the template to expose the negative. Metal is deposited to surround the exposed negative. Removal of the negative provides a porous metallic membrane having pores which replicate the pores of the original template membrane. The negative is kept immersed in a liquid at all times between removing the template and depositing the metal. This immersion eliminates damage to the negative that would be incurred in drying the negative out between these processing steps. Another aspect of the invention is metallic membranes prepared according to the preceding method. For example, metallic membranes having pores smaller on one side than on the other side of the membrane are provided.
    Type: Grant
    Filed: March 25, 2005
    Date of Patent: September 19, 2006
    Assignees: The Board of Trustees of the Leland Stanford Junior University, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Sangkyun Kang, Yong-Il Park, Friedrich B. Prinz, Suk-Won Cha, Yuji Saito, Ali Farvid, Pei-Chen Su
  • Patent number: 7097730
    Abstract: A method and apparatus for attaching an ornamental overlay to a vehicle wheel by injecting adhesive foam through an aperture of the wheel and into a cavity formed between the wheel and the overlay. A first nest engages the outboard side of the wheel/overlay assembly to seal the inner periphery of the overlay, the valve stem opening of the overlay, the lug bolt receiving holes of the wheel, the pilot aperture of the wheel, and/or the valve stem opening of the wheel. A secondary nest engages the inboard side of the wheel/overlay assembly to seal the wheel apertures and a plurality of turbine openings in the overlay. A nozzle disposed within the secondary nest is adapted to inject the adhesive foam into the cavity through either a gap between the periphery of a wheel aperture and the periphery of a corresponding turbine opening in the overlay, through a straight or angled hole within a spoke, or through a groove within a spoke.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: August 29, 2006
    Assignee: Lacks Industries, Inc.
    Inventors: James A. Woelfel, Brian C. Wrase
  • Patent number: 7094372
    Abstract: A chitosan membrane containing nanosize particles is disclosed in this invention. The chitosan membrane comprises a chitosan membrane and nano-inorganic particles. The nano-inorganic particles are uniformly embedded in the chitosan membrane. This invention also discloses a method for forming a chitosan membrane containing nanosize particles. The method comprises a grinding process, a dissolution process, a dispersion process, a blending process, an impurity removing process, a degassing process, a casting process, and a fixation process.
    Type: Grant
    Filed: June 12, 2003
    Date of Patent: August 22, 2006
    Assignee: Chung Yuan Christian University
    Inventors: Da-Ming Wang, Juin-Yig Lai, Kueir-Rarn Lee, Pei-Yun Kuo, Yu-Huei Su
  • Patent number: 7087168
    Abstract: It is intended to provide a blood purification membrane having excellent performance and showing little elution of blood and little adhesion of blood proteins or platelets. The above object can be achieved by using a moisten membrane, which is free from any membrane pore-sustaining agent and has a high water permeation dose and a large pore size, and lessening the pore size by drying the membrane after desolvation.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: August 8, 2006
    Assignee: Asahi Kasei Medical Co., Ltd.
    Inventors: Teruhiko Oishi, Tomoji Hanai
  • Patent number: 7081216
    Abstract: Processes for the preparation of adherent polyvinylidene fluoride, hexafluoropropylene coatings on objects and for the direct production of open celled foams from a polymer latex without a need for any blowing agent.
    Type: Grant
    Filed: April 29, 2002
    Date of Patent: July 25, 2006
    Assignee: Arkema Inc.
    Inventors: Ramin Amin-Sanayei, Lawrence K. Wempe, Kurt Arthur Wood, Stefano Finocchiaro, Delphine Tillier
  • Patent number: 7076857
    Abstract: A method for making foamed products includes the steps of: (a) foaming a foamable blank at an elevated temperature; (b) forming a plurality of blind holes in the blank which has been foamed, by using a mold having a plurality of protrusions, the protrusions pressing the blank to form the blind holes and to create densified depths respectively in the blind holes; (c) cross-cutting the blank along a plane which extends across the blind holes so that the blank is divided into a first foam sheet having a plurality of through holes and a second foam sheet having a plurality of blind bores with the densified depths; and (d) heating the second foam sheet to expand and to form the densified depths into projections protruding from the second foam sheet.
    Type: Grant
    Filed: August 24, 2004
    Date of Patent: July 18, 2006
    Inventor: Chi-Hsiung Yang
  • Patent number: 7073671
    Abstract: The present invention provides porous media or membranes having a surface coating that includes a first coating of a cross-linked terpolymer and a second coating comprising a copolymer or a terpolymer modified with a hydrophilic or hydrophobic functional group which has a superior combination of properties, including heat stable biomolecule resistant adsorptive properties, resistance to strong alkaline solutions, and low levels of extractable matter.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: July 11, 2006
    Assignee: Millipore Corporation
    Inventor: John Charkoudian
  • Patent number: 7070721
    Abstract: A hollow fiber microfiltration (MF) membrane is provided. The casting solution used to make this membrane includes a fiber-forming polymer having a degree of polymerization greater than about 1000, a water-soluble polymer, an anhydride with about 2 to 12 carbon atoms, and a solvent. The membrane is formed by mixing and heating these components to form a viscous dope and then extruding the dope through an annular orifice to form a hollow fiber MF membrane. The hollow fiber membrane is then fed through a coagulation bath and two leaching baths. The membrane is especially useful for filtering liquids, such as wine and juice, so as to remove bacteria, gel, and solid particles from the liquids.
    Type: Grant
    Filed: October 21, 2004
    Date of Patent: July 4, 2006
    Assignee: Koch Membrane Systems
    Inventors: Jiang Ji, Candeloro DiCecca, Edward M. Schulz, Mahesh Mehta, David Stead, David McKinley, David H. Koch
  • Patent number: 7067058
    Abstract: A process for imparting hydrophilic properties to a polymeric membrane by exposing the membrane to an acrylate monomer containing hydrophilic segments, such as ethylene oxide, and a hydrophilic functional group, a diacrylate monomer containing hydrophilic functional groups, and an initiator for facilitating crosslinking and polymerization reactions.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: June 27, 2006
    Assignee: 3M Innovative Properties Company
    Inventors: Eshan B. Yeh, Michael S. Mezhirov
  • Patent number: 7052633
    Abstract: A method for manufacturing a transparent acrylic container having colored bubbles includes the following steps: (A) preforming a plurality of colored beads, (B) forming a container made of transparent acrylic material, (C) adding a foam agent and the colored beads into the container such that the foam agent produces a plurality of transparent bubbles, and (D) curing the container to produce a container product containing a mixture containing the transparent bubbles and the colored beads, thereby producing a visible effect of colored bubbles. Thus, the transparent bubbles are mixed with the colored beads to produce a visible effect of colored bubbles, thereby enhancing the aesthetic quality of the container product.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: May 30, 2006
    Assignee: Always Plastics COmpany
    Inventor: Ying-Hui Shen
  • Patent number: 7048878
    Abstract: A process for forming an oil-sorbent composition of matter with bound combinations of styrene-butadiene-styrene (SBS) and ethylene propylene diene monomer (EPDM) utilizes a low-temperature extrusion process. The SBS, or both materials, may be in the form of multitudes of granules. In certain preferred embodiments, the combination is 10-30% by weight and the SBS is about 30% styrene and manufactured without talc. The composition of matter can be extruded into a solid, compliant body for use in a product for absorbing oil. The material can be extruded, in one preferred embodiment, into an extended cylinder body having an axial hole.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: May 23, 2006
    Assignee: Abtech Industries, Inc.
    Inventors: Glenn R. Rink, James F. Morris, Stephen C. Stelpstra
  • Patent number: 7037454
    Abstract: The present invention uses natural materials to manufacture disposable containers, so that the present invention has no problem of environment hormone and the like as well as does no harm to human bodies unlike polystyrene-based disposable containers. Further, the present invention foams natural materials to fabricate disposable containers, so as to solve the weakness of conventional natural material-based disposable containers, that is, the problems of fragility or deformation and weight, to thereby provide economic and environment-friendly disposable containers which are light-weighted but less damaged or deformed.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: May 2, 2006
    Inventors: Youngsik Kim, Young Choi
  • Patent number: 7029609
    Abstract: The invention relates to a composition which can be foamed from pressurized containers. Said composition is based on an aqueous plastic dispersion containing an aqueous dispersion of at least one film-forming plastic material consisting of 30% to 80% by weight of a film-forming plastic material, a propellant gas amounting between 3% to 25% by weight in relation to the entire composition and one or more ionic foam stabilizers amounting between 0.3 and 6% by weight in relation to the entire composition. The foamed compositions can he used as scaling, damping and insulating materials.
    Type: Grant
    Filed: January 4, 2001
    Date of Patent: April 18, 2006
    Assignee: Rathor AG
    Inventor: Heinrich Sommer
  • Patent number: 7001548
    Abstract: A method directed to manufacturing porous products by supplying a water-in-oil type high internal phase emulsion into mold elements, shaping and polymerizing the emulsion. It is characterized by a moving shaping unit provided with a lower mold element on one side having a smooth mold face furnished with a depressed part and an upper mold element on the other side having a smooth mold face furnished with a corresponding depressed part forming a cavity of a stereoscopic shape together with the depressed part of the lower mold element. Prior to the union of the two mold elements continuously supplying the emulsion into the two mold elements, transferring the shaping unit into a polymerizing device subsequent to the union of the mold elements, and shaping and polymerizing the emulsion therein.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: February 21, 2006
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Katsuhiko Sakamoto, Masazumi Sasabe
  • Patent number: 6994811
    Abstract: This invention provides a process for making microporous membranes from a polymer solution and the membranes therefrom. A thermal assist, such as heating of the polymer solution can be effected subsequent to shaping the solution, such as by forming a film, tube or hollow fiber of the solution under conditions that do not cause phase separation.. In a preferred embodiment, the formed solution is briefly heated to generate a temperature gradient through the body of the formed solution. The polymer in solution then is precipitated to form a microporous structure. The formation of a wide variety of symmetric and asymmetric structures can be obtained using this process. Higher temperatures and/or longer heating times effected during the heating step result in larger pore sizes and different pore gradients in the final membrane product.
    Type: Grant
    Filed: May 22, 2001
    Date of Patent: February 7, 2006
    Assignee: Millipore Corporation
    Inventor: Willem Kools
  • Patent number: 6977043
    Abstract: Hollow fiber membranes having a skinned surface on one diameter, and a porous surface on the opposite diameter are produced from perfluorinated thermoplastic polymers by extruding a heated solution of the polymer having a low critical solution temperature directly into a cooling bath to form the porous membrane by liquid-liquid phase separation. Extrusion can be conducted either vertically or horizontally. The hollow fiber membranes are useful as ultrafiltration membranes and as membrane contactors.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: December 20, 2005
    Assignee: Mykrolis Corporation
    Inventors: Kwok-Shun Cheng, T. Dean Gates, Larry Y. Yen, Rajnikant B. Patel
  • Patent number: 6939468
    Abstract: The present invention relates to the field of synthetic polymeric microfiltration membrane materials that are fabricated to separate liquids from solids contained therein. One aspect of the invention relates to a highly asymmetric, hydrophilic microfiltration membrane with high surface porosity. The membrane is rendered hydrophilic through co-casting the sulfone polymer with a hydrophilic polymer, such as polyvinylpyrrolidone. The membranes of the invention are highly useful in testing devices for the quick detection of properties or components contained in liquid samples, such as diagnostic applications, as well as for other filtration applications that demand relatively large pore sizes, thick membranes, high asymmetry, and/or high lateral wicking speeds.
    Type: Grant
    Filed: April 29, 2003
    Date of Patent: September 6, 2005
    Assignee: Pall Corporation
    Inventors: I-Fan Wang, Richard A. Morris, Robert F. Zepf
  • Patent number: 6929764
    Abstract: Ordered, monodisperse macroporous polymers, their corresponding ordered, monodisperse colloids, and methods of preparing them are disclosed. The methods use an ordered, monodisperse colloidal template to define the polymer pore morphology, which in turn acts as a mold for the growth of a new ordered, monodisperse colloid. The macroporous polymer may be prepared with either spherical or ellipsoidal pores from a wide variety of polymeric systems. The new ordered, monodisperse colloid may be grown from a wide variety of materials including ceramics, semiconductors, metals and polymers. These materials are potentially useful in optical, micro-filtering and drug delivery applications.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: August 16, 2005
    Assignee: William Marsh Rice University
    Inventors: Peng Jiang, Vicki L. Colvin
  • Patent number: 6921482
    Abstract: Hollow fiber membranes having a skinned surface on one diameter, and a porous surface on the opposite diameter arm produced from perfluorinated thermoplastic polymers by extruding a heated solution of the polymer having a lower critical solution temperature directly into a cooling bath to form the porous membrane by liquid-liquid phase separation. Extrusion can be conducted either vertically or horizontally. The hollow fiber membranes are useful as ultrafiltration membranes and as membrane contactors.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: July 26, 2005
    Assignee: Mykrolis Corporation
    Inventors: Kwok-Shun Cheng, T. Dean Gates, Larry Y. Yen, Rajnikant B. Patel
  • Patent number: 6908552
    Abstract: The invention relates to a method of producing nanostructures in membranes, in which method a membrane consisting of a polymer material is irradiated with charged particles, especially ions, to produce particle tracks. The particle tracks in the membrane are etched using an etching liquid and the etching operation is stopped using a stop liquid, in such a manner that asymmetrical structures are formed. Polyimide is used as the membrane material.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: June 21, 2005
    Assignee: Gesellschaft fuer Schwerionenforschung mbH
    Inventors: Zuzanna Siwy, Dobri D. Dobrev, Reinhard Neumann, Christina Trautmann, Kai Voss
  • Patent number: 6902676
    Abstract: Porous hydrophilic membranes comprising a porous inert support on which an ionomer is deposited, said membranes being characterized in that they have a water permeability higher than 1 l/(h.m2.Atm).
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: June 7, 2005
    Assignee: Ausimont S.p.A.
    Inventors: Vincenzo Arcella, Alessandro Ghielmi
  • Patent number: 6899834
    Abstract: Membranes and methods for making membranes are disclosed. The membranes include a polymeric matrix and a particulate material immobilized within the matrix. The membranes may find particular application in methods and apparatus for removing organic compounds from a biological fluid as part of a pathogen inactivation treatment.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: May 31, 2005
    Assignee: Baxter International Inc.
    Inventors: Daniel R. Boggs, Shmuel Sternberg, Robin G. Pauley, Donna L. McLarty
  • Patent number: 6890436
    Abstract: A porous hollow fiber membrane having a particle cutoff within the range of 1 to 10 ?m and a pure water permeate flow equal to or higher than 30,000 L/m2/hr/100 kPa.
    Type: Grant
    Filed: June 20, 2001
    Date of Patent: May 10, 2005
    Assignee: Kuraray Co., Ltd.
    Inventors: Kensaku Komatsu, Ichirou Kawata, Shigenobu Ishii, Yoshio Sato, Seiichi Nakahara
  • Patent number: 6887380
    Abstract: The present invention relates to a silicone-coated organic solvent resistant polyamide composite nanofiltration membrane and a method for preparing the same. More particularly, the present invention relates to a nanofiltration composite membrane that is not only rejection rate superior but also organic solvent stable and flux excellent, prepared by coating with silicone during the process of interfacial polymerization of polyamide on the surface of porous support; and a method for producing it.
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: May 3, 2005
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Kew-Ho Lee, In-Chul Kim, Hyung-Gu Yun
  • Patent number: 6884375
    Abstract: The present invention relates to filtration media having both hydrophobic (water-repellent) properties. The filtration media are produced using a fluorothermoplastic material, such as a terpolymer of tetrafluoroethylene, vinylidene fluoride, and hexafluoropropylene. The invention also relates to methods of preparing such filtration media using casting solution phase inversion.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: April 26, 2005
    Assignee: Pall Corporation
    Inventors: I-fan Wang, Richard McDonogh, James E. Rudolph, Jr.
  • Patent number: 6881337
    Abstract: The present invention discloses, inter alia, a composition useful for producing a hemogeneous, semipermeable membrane, the composition comprising (1) a polysulfone compounds, (2) a solvent, such as sulfolane, antypyrine, ?valerolactam, diethyl phthalate, and mixtures thereof, and (3) a non-solvent, such as poly(ethylene glycol), di(ethylene glycol), tri(ethylene glycol), glycerol, and mixtures thereof. Another aspect of this invention discloses methods for fabricating semipermeable membranes by homogeneously mixing the composition of the polysulfone compound, solvent, and non-solvent, melting the composition, and melt-spinning the molten composition. Another aspect of the present invention includes homogeneous, melt-spun, semipermeable membranes useful for liquid separation processes, such as, but not limited to, microfiltration, ultrafiltration, dialysis, and reverse osmosis.
    Type: Grant
    Filed: January 22, 2001
    Date of Patent: April 19, 2005
    Assignee: Baxter International Inc.
    Inventors: Timothy B. Meluch, Chung-Yuan Chiang, Hamid Jaanine, Thanh Nguyen, John M. Radovich, Kees Ruzius, Lalith K. Silva, George Washington
  • Patent number: 6881364
    Abstract: Polymer-ceramic mixed matrix compositions contain one or more organic polymers and a nano-sized dispersion of inorganic metal oxide particles which are dispersed throughout the composition. Materials have use in making membranes that act as transfer agents.
    Type: Grant
    Filed: May 15, 2002
    Date of Patent: April 19, 2005
    Assignee: U.S. Environmental Protection Agency
    Inventors: Leland Morris Vane, Ravi Prasad Ponangi