Abstract: The invention relates to e new environmentally friendly process in which cellular foamed polymer particles selected from the group consisting of cross-linked PVC rigid foam, polyurethane, polyester, polyether and polystyrene are recycled and reused in new extruded acoustics products together with other plastic components.

Abstract: An apparatus and method for filling a tire and wheel assembly cavity, that can be a large tire and wheel, with a flexible closed cell polyurethane foam that is passed as a mixture of reacting constituents through a fill hose whose end is fitted between the tire bead and wheel rim, and after filling and removal of the fill hose end, providing for lifting and maintaining the tire bead in engagement with the wheel rim as the reacting materials complete their reaction, uniformly filling the tire and wheel cavity with the flexible closed cell polyurethane foam that has expanded and urges the tire bead into sealing engagement with the wheel rim.

Abstract: A ceramic filter includes a porous base member formed of a ceramic porous body, a carbonaceous membrane formed on the porous base member, and an inorganic separation membrane formed on the carbonaceous membrane. According to a method for the ceramic filter for reuse, the deteriorated ceramic filter is thermally treated to remove the carbonaceous membrane and the inorganic membrane from the porous base member, then the carbonaceous membrane is formed on the porous base member, and the inorganic membrane is formed on the carbonaceous membrane.

Abstract: A method is provided for producing a permeable membrane, comprising the steps of aligning a plurality of hollow nanotubules to form a mat, coating the mat with a continuous polymer matrix to form a membrane. The membrane is etched (a) to open the plurality of hollow nanotubules and form pores and (b) to oxidize the carboxyl groups to carboxylate groups. At least one additional functional unit having at least one available amine group to bind the at least one additional functional unit to the nanotubule end carboxylate group may be provided. Membranes fabricated in accordance with the method of the invention are provided also.

Abstract: A communications cable is provided comprising a conductor and polymer insulation encasing said conductor, the polymer insulation having a foamed interior and having an exterior surface formed from longitudinally running rounded peaks and valleys. A process is also provided for producing this polymer insulation or unfoamed polymer insulation having the same or similar peak/valley exterior surface by extruding molten thermoplastic polymer through an orifice to coat a conductor passing through the orifice, thereby forming polymer insulation on the conductor, said orifice defining the exterior surface of said polymer insulation comprising longitudinally running rounded peaks and valleys, said peaks covering at least about 30% of said exterior surface and having a height that is at least 50% of the width of said peaks.

Abstract: A polymer foam layer is disclosed, having a first surface and an opposite second surface; and a plurality of magnetic, electrically conductive, high aspect ratio particles aligned into mutually isolated columns that essentially continuously span the foam between the first surface and the opposite second surface of the polymer foam layer. Methods for the manufacture of the layers are also disclosed. The foams are useful as gaskets for electromagnetic shielding, grounding pads, battery contact conductive spring elements, and the like.

Abstract: Polyurethane shapes containing a core layer of a water soluble polymer such as polyethylene oxide (PEO) are produced by casting onto a surface an aqueous mixture containing a pre-polymer of a hydrophilic polyurethane as a first layer of uncured polyurethane, covering the uncured first layer with release paper and compressing the layer, uncovering the uncured first layer and distributing PEO on the uncured surface, applying a second layer of uncured polyurethane on top of the PEO while the polyurethane is still uncured, then covering the resulting mass with release paper and compressing it to form an integrated, layered shaped article containing a core region enriched in PEO that when wetted releases PEO over an extended period.

Abstract: The invention is directed to a molded foam sports board made by steps: molding a foam core having a molded contour surface; laminating an extruded adhesive resin layer to a polyolefin foam sheet layer forming a film foam laminate; and thermoforming and heat laminating the film foam laminate to the molded foam core by pressing the molded foam core towards the film side of the film foam laminate and mating against the profile of a thermoforming bottom die surface. The board has a thermoformed polyolefin foam skin having an outer surface and an inner surface, a molded foam core having a molded contour surface, an extruded adhesive resin layer bonding the inner surface of polyolefin foam skin layer to the molded contour surface of the molded foam core. The molded foam core may comprise homopolymer or copolymer of expanded polystyrene foam, expanded polyethylene foam, expanded polypropylene foam and polyurethane foam.

Abstract: A process for producing a porous laminate having many micropores interconnected in the thickness direction, which comprises: a step in which a laminate is produced which comprises at least three layers comprising an interlayer made of a thermoplastic resin having a hard segment and a soft segment and two nonporous outer layers made of a filler-containing resin and located as outer layers respectively on both sides of the interlayer; a step in which the laminate obtained is impregnated with a supercritical or subcritical fluid and this state is relieved to vaporize the fluid and thereby make the interlayer porous; and a step in which the two nonporous outer layers located respectively on both sides are made porous by stretching.

Abstract: A mold assembly for making a molded foam article generally includes a housing having an internal cavity and an opening into the cavity, a movable support member movable between an inner position and an outer position, an object supported by the support member and having a three-dimensional shape, and a closure. A method for making a molded foam article generally includes moving the support member to the outer position, positioning a film web over the object to form a substantially convex envelopment, moving the support member to the inner position while maintaining the film web in contact with the object to reconfigure the substantially convex film envelopment into a partially concave film envelopment, and dispensing a predetermined amount of a foamable composition into the hollow space provided by the concave envelopment.

Abstract: A multi-layer, microporous polyethylene membrane comprising (a) a first microporous layer made of a polyethylene resin, and (b) a second microporous layer comprising a polyethylene resin, and a heat-resistant polymer having a melting point or a glass transition temperature of 170° C. or higher, the heat-resistant polymer being dispersed in the form of fine particles in the polyethylene resin, and the second microporous layer having pores containing fine particles of the heat-resistant polymer as nuclei from which the cleavage of polyethylene resin fibrils starts, the multi-layer microporous polyethylene membrane having well-balanced shutdown properties, meltdown properties, permeability, mechanical strength, heat shrinkage resistance and compression resistance.

Abstract: A method and apparatus for a composite stringer. A method is used for manufacturing a hollow composite stringer. Foam is formed with a mandrel installed into the foam. A composite material and the foam is laid up onto a tool in a form of a stringer. The composite material and the foam in the form of the stringer is cured to form a cured stringer. The mandrel from the foam is removed to form the hollow composite stringer.

Abstract: A method of producing a sound insulation molding with mass and spring, wherein both mass and spring are produced on the basis of the same material, in particular polyurethane. For the formation of a mass, reaction substances and fillers are brought into a mold, in particular sprayed in or injected, and brought to reaction. The spraying in or injection is thereby controlled such that the reaction substances and the fillers are supplied in locally different quantity and/or composition into the mold, dependent upon the sound damping to be locally achieved together with the spring, which is then formed on the so-formed mass in the same mold through formation of foam. Through this, with surfaces to be sound insulated which are of the same geometry, three-dimensional moldings of the same geometry can be produced with both different acoustic and also mechanical behavior in predetermined series.

Abstract: The invention disclosed herein relates to relates to foamed thermoplastic material objects and articles of manufacture having an internal layered cellular structure, as well as to methods of making the same. In one embodiment, the invention is directed to a multi-layer foamed polymeric article of manufacture, comprising: a non-laminated multi-layer thermoplastic material sheet, wherein the multi-layer thermoplastic material sheet has first and second discrete outer layers sandwiching a plurality of discrete inner foamed layers, and wherein the two outer layers and plurality discrete inner foamed layers are integral with one another. The thermoplastic material may be a semi-crystalline polymer such as, for example, PET (polyethylene terephthalate), PEEK (polyetheretherketone), PEN (polyethylene napthalate), PBT (polybutylene terephthalate), PMMA (polymethyl methacrylate), PLA (polylactide), polyhydroxy acid (PHA), thermoplastic urethane (TPU), or blends thereof.

Abstract: A method for manufacturing a composite material is disclosed, and the method includes providing a sheet object, submerging the sheet object in a thermosetting resin to form a compound, rolling up the compound to a hollow formation, stuffing a substance into the hollow compound, and heating up and solidifying.

Abstract: The present invention relates to an automobile vehicle passenger seat which comprises a seat body (10) molded from EPP-foam, said EPP-foam having an average density of between 30 and 60 g/l, vehicle anchorage means (21) connected to said seat body for anchoring said seat to the automobile vehicle, and a trim cover (30). Furthermore, the present invention refers to an appropriate upholstery for use in an automobile vehicle and a process for producing such an upholstery.

Abstract: A method of manufacturing a replica diffraction grating includes the steps of: forming a metal thin film on a grating surface of a master diffraction grating, adhering a replica substrate to the metal thin film via an adhesive, and removing the replica substrate so that the metal thin film in a reverse state is adhered on the replica substrate. In the method, before forming the metal thin film on the grating surface of the master diffraction grating, the grating surface is coated with a fluorine surface treating agent as a release agent. Then, the metal thin film is formed with vacuum vapor deposition.

Abstract: The present invention is directed to a low to high density foamed or solid composite material that comprises a blend of an epoxy based resin system or a low or high molecular weight polyurethane-based pre-polymer resin system and a relatively high level of a broad range of reinforcing materials dispersed therein. The reinforcing materials may be recycled or virgin, organic or inorganic, materials in the form of particles, shavings, flakes, pellets, crystals, hollow or solid spheres, granules or fibers, and may vary in specific gravity and size. The resin system permits a substantially uniform dispersal of the reinforcing materials and subsequently cures to create a complex composite material matrix. The composite material may be rigid, semi-rigid or flexible. The present invention is also directed to a process for preparing the rigid, semi-rigid or flexible foam composite which can be subsequently molded, extruded, calendered or used in spray-applications.

Abstract: A printed plastic film is placed on a composite sheet material. Then, both of the printed plastic film and the composite sheet material are put in a mold. The mold is closed and heated to soften the composite sheet material, so that the composite sheet material and the printed plastic film can be attached together to form the product. After opening the mold, the product having an ornamental surface can be obtained.

Abstract: In some embodiments, a foamed polymer sheet comprises: a polymeric material and cells located in the polymeric material. The cells have a size distribution, D90 of greater than or equal to 300 ?m and the sheet has a light transmission of greater than or equal to about 5%. In another embodiment, the cells have an average diameter, as measured along a major axis, of about 1 mm to about 4 mm, and the sheet has a light transmission of greater than or equal to about 5%. In another embodiment, a method of making a foamed polymeric sheet comprises: combining a blowing agent with a polymeric material to form a mixture, nucleating bubbles in the mixture, and cooling the mixture. The mixture is at a sufficient temperature and the cells have a sufficient cell size such that the sheet has a light transmission of greater than or equal to 10%.

Abstract: An in-mold label film comprises a core layer and a heat seal layer wherein an inner surface of the heat seal layer overlies the core layer, wherein the heat seal layer is foamed and the outer surface of the heat seal layer is rough. The inventive film has performance advantages and is useful in an in-mold labeling process for labeling a plastic article such as a container.

Abstract: The invention provides a porous support for integrating electrochemical reaction cells with high-density, having a plurality of through-holes, an electrochemical reaction cell stack and an electrochemical reaction system comprising the porous support for integrating electrochemical reaction cells with high-density, and the invention relates to a support for integrating electrochemical reaction cells with high-density, in which a plurality of through-holes provided in a porous support act as structural supports for electrochemical reaction cells, to an electrochemical reaction cell stack in which electrochemical reaction unit cells are integrated at a high density using the porous support, to an electrochemical reaction system comprising the electrochemical reaction cell stack, and to a manufacturing method thereof, and the present invention enables to provide a porous support for integrating electrochemical reaction cells with high-density, an electrochemical reaction cell stack and an electrochemical reactio

Abstract: Disclosed is a polymer foam composite comprising a plurality of hollow cells. Each cell is defined by a cell wall. A plurality of hollow particles are contained in the cell wall. The hollow particles have a diameter in the range of about 100 nm to about 4 ?m. The hollow portion of the hollow particle is filled with air, a fluorocarbon gas, a hydrocarbon gas, an inert gas or a mixture thereof. A process for manufacturing the polymer foam composite is also disclosed. A catalyst, a dispersant, a foaming agent, and hollow particles are added to a polyol to prepare a premixed polyol. Isocyanate is added to the premixed polyol to foam the premixed polyol and thereby form the polymer foam composite.

Abstract: A filter membrane includes a substrate, a polymer layer provided on the substrate and a plurality of filter openings each having a width of from about 2 nanometers to about 5 nanometers provided in the polymer layer. A method of controlling pore size of a filter membrane and a method of decontaminating a filter membrane are also disclosed.

Abstract: Process for producing single layer and multilayer polyolefin foam pipes with improved compression resistance having a polyolefin foam layer which consists of mixtures of modified propylene polymers having strain hardening behaviour or propylene homopolymers with a stereospecificity index >98% or propylene copolymers with a stereospecificity index of the homopolymer matrix of >96%. The polyolefin foam pipes include coated steel pipes for transporting crude oil or gas products or district heating applications, single layer pipes for insulation purposes and for non- or low-pressure applications and multilayer plastic pipes for the transportation of hot or cold fluids.

Abstract: The present invention relates to a method for preparing a metallic membrane, more particularly to a method for preparing metallic membranes, which comprises dissolving a transition metal of Period 3 and its alloy particle powder and synthetic polymer in a fixed ratio; radiating or casting to prepare a membrane precursor; oxidizing the synthetic polymer on the membrane precursor under a mixed gaseous atmosphere of nitrogen and hydrogen; and sintering the membrane precursor at a predetermined temperature. The metallic membrane prepared by the process of the present invention has excellent mechanical and chemical properties and enables to maintain a relatively small pore size and high porocity than traditional membranes. Therefore, it is useful for water treatment.

Abstract: Provided are a decorative sheet which is enhanced in durability of an edge portion of a soft feel layer thereof and which is unlikely to suffer breakage, a method of manufacturing such a decorative sheet, a decorative molded body, and a decorative key sheet. A compressed portion formed by crushing a foam layer in a thickness direction is provided at a side surface of an edge portion of a decorative sheet with a soft touch feeling.

Abstract: The invention relates to a method of manufacturing a hard foam that can be used as a high-voltage insulating material in high-voltage generators and other high-voltage applications. The invention further relates to a device for carrying out such a method. In accordance with the method, a filling material (5) comprising substantially ball-shaped, preferably hollow particles is fed to a container (1). Subsequently, the filling material (5) is compressed by means of a high pressure (Pi). Subsequently, a liquid binder material is injected under high pressure (P2) into the compressed filling material (5) via an injection orifice (7) and is hardened. Preferably the filling material (5) comprises a mixture of relatively large particles having a diameter between 30 and 100 ?m and of relatively small particles having a diameter between 5 and 30 ?m. The method results in a hard foam having a relatively high density of the ball-shaped particles and a good binding between the ball-shaped parts.

Abstract: A method of producing a honeycomb structure includes a step of forming a ceramic block by bonding a plurality of honeycomb units that have a plurality of cells partitioned by cell walls using a bonding layer, or steps of forming a ceramic block of a single honeycomb unit and providing a coating layer on an outer peripheral portion of the ceramic block. The bonding layer or coating layer is provided as a paste of a bonding material or a coating material including particles of a foaming material having a diameter in a range of approximately 1 ?m to approximately 50 ?m. The method further includes a step of blowing up the foaming material, and a step of evaporating the foaming material and forming bubble marks having a diameter in a range of approximately 100 ?m to approximately 300 ?m.

Abstract: The invention relates to moldings, comprising a composite layered sheet or composite layered film, reverse-coated with a backing layer of plastic applied by an injection-molding, foaming, casting, or compression-molding method, where the composite layered sheet or composite layered film comprises (1) a substrate layer comprising, based on the total of the amounts of components A and B, and, if appropriate, C and/or D, which give 100% by weight in total, a from 1 to 99% by weight of an elastomeric graft copolymer as component A, b from 1 to 99% by weight of one or more hard copolymers containing units which derive from vinylaromatic monomers, as component B, c from 0 to 80% by weight of polycarbonates, as component C, and d from 0 to 50% by weight of fibrous or particulate fillers, or a mixture of these, as component D, and (3) a top layer composed of aliphatic thermoplastic polyurethane.

Abstract: Modified porous materials are disclosed having interconnected, complexly shaped three-dimensional surfaces. The modification is accomplished by crosslinking the three-dimensional surfaces or by incorporating, in situ, an inorganic material onto or into three-dimensional surfaces. The porous materials are macro structures including at least one of nano-features, micro-features, and combinations thereof. The modifying accomplishes changing surface properties of the porous materials, changing the three-dimensional surfaces, and/or rendering the porous materials substantially stable in a predetermined environment.

Abstract: A conveyer apparatus including a conveyer portion having disposed therein a conveyer configured to convey a wet mixture. The conveyer is configured to convey the wet mixture such that a percentage of change in moisture content of the wet mixture from before conveyance of the wet mixture to after conveyance is about 3% or less.

Abstract: A foam composite adapted to remove sparingly soluble hydrocarbon contaminants from water is provided. The adapted foam composite comprises a scaffold of an open cell hydrophobic polyurethane foam having a plurality of pores with a plurality of surfaces which have a coating of hydrophobic polyurethane disposed thereupon. The foam composite may be made by preparing a hydrophobic polyurethane prepolymer comprising the reaction product of a C8-C12 monohydric alcohol with a polyisocyanate, contacting an open cell hydrophobic polyurethane foam having a plurality of pores having a plurality of surfaces with the hydrophobic polyurethanes prepolymer and a polyol, and curing the prepolymer to form a coating of hydrophobic polyurethane on the surfaces of the pores of the hydrophobic polyurethane foam.

Abstract: Load-bearing articles are manufactured from shape defining compressible cores and thermoplastic shells. The manufacture of these articles requires specific methods and tools. Articles that can be manufactured using these methods include relatively lightweight pallets with high load-bearing capacity.

Abstract: A preform architecture and process for producing composite materials, and particularly CMC components. The process entails producing a composite component having a matrix material reinforced with a three-dimensional preform. The process includes producing first and second sets of tows containing filaments. Each tow of the first set has a predetermined cross-sectional shape and is embedded within a temporary matrix material formed of a material that is not the matrix material or a precursor of the matrix material. The preform is then fabricated from the first and second sets of tows, in which the second set of tows are transverse to the first set of tows, adjacent tows of the second set are spaced apart to define interstitial regions therebetween, and the cross-sectional shapes of the first set of tows are substantially congruent to the cross-sectional shapes of the interstitial regions so as to substantially fill the interstitial regions.

Abstract: A fiber structure for forming the reinforcement of a part to be made is placed in a mold (22) having at least one wall formed by a flexible membrane, and then a resin composition is injected into the mold, the composition having a volatile material content of less than 25% by weight and being at a temperature of a value such that its viscosity lies in the range 0.1 Pa·s to 0.3 Pa·s. The resin is polymerized in the mold placed in an enclosure (20) with temperature being raised progressively and with polymerization including at least a final stage of polymerization under pressure in order to obtain a composite material part presenting residual porosity of less than 11% by volume.

Abstract: An automobile trim has a trim body (a base layer) formed of a rubber composition and having a design surface, a decorating layer formed of a thermoplastic elastomer composition and thermally bonded integrally with the design surface of the trim body. A thermal bonding layer is formed of a thermoplastic resin composition and interposed between the decorating layer and the trim body so that the decorating layer is thermally bonded integrally with the trim body through the thermal bonding layer. The thermal bonding layer has a thickness to an extent not to prevent bending flexibility when the trim is attached to a vehicle body. In another example, a cushion layer is laminated on the trim body and formed of sponge rubber of EPDM, a decorating layer is laminated on the cushion layer and formed by foaming olefin thermoplastic elastomer, and an olefin bonding layer for bonding the cushion layer and the decorating layer.

Abstract: A method for foaming a multiple color sole comprises the steps of: placing a spacer between a male mold and a female mold; wherein the spacer has at least two flow channels; the spacers having flow channels communicated to the male mold and female mold; filling pigments into inlets of the two flow channels of the spacer by using material filling machines to the predetermined positions of the male mold and female mold; wherein the foaming materials are installed in the male mold and female mold in advance; opening the male mold and female mold and taking out the spacer; closing the male mold and female mold and then foaming the foaming material in the male mold and female mold; and opening the male mold and female mold; the foamed two color sole being taken out.

Abstract: A piston pump has a piston and cylinder. A gas is supplied into the cylinder during and/or after a suction stroke of the piston pump, and a high-viscosity material is supplied into the cylinder after the suction stroke. A discharge stroke of the piston pump is effected after completion of supply of the high-viscosity material to thereby discharge the gas and high-viscosity material into a pipe. Use is made of piston pumps 45A and 45B, each including a cylinder and a piston which reciprocally moves within the cylinder to effect the suction stroke and discharge stroke, and a membrane gas generator 10 to which compressed air is supplied to generate a gas. A low-pressure gas generated by the membrane gas generator 10 is supplied into each piston pump and the high-viscosity material is introduced into the gas.

Abstract: A method of producing a green form for use in manufacturing a composite, ceramic ion transport membrane is provided in which first and second ceramic powder mixtures are used to produce first and second layers of the green form. The first and second ceramic powder mixtures have ceramic particles and a pore former. After formation of each of the first and second layers or after formation of the second layer, heat is applied to burn out the binder and form pores. This heating is completed prior to application of a dense layer to prevent production of defects within the dense layer. The dense layer contains an ion transport material. Defects are also prevented by grading particle size from the first layer to the dense layer. This allows the second intermediate layer to fill in larger pores of the first layer and to present a smooth surface to the dense layer. Additionally, the second ceramic powder mixture contains in part material used in forming the dense layer for thermal expansion compatibility purposes.

Abstract: An embedded-object composite product including a solid-state mass of PET, an object embedded in the PET material mass, and a zone possessing a continuous material-density gradient in the PET material mass, with more-dense PET material residing closely adjacent the embedded object, and less-dense PET material residing more distant from that object. This product is produced effectively by non-destructively heating the PET mass from its solid state to allow it to flow as a liquid, by then pressing the object into the heated PET mass to perform object embedment and to create a declining PET-material density in the region adjacent, and progressing from adjacent, the embedded object, and by thereafter cooling the mass to re-solidify it.

Abstract: A membrane for use in an implantable glucose sensor including at least one crosslinked substantially hydrophobic polymer and at least one crosslinked substantially hydrophilic polymer; wherein the first and second polymers are different polymers and substantially form an interpenetrating polymer network, semi- interpenetrating polymer network, polymer blend, or copolymer. The membranes are generally characterized by providing a permeability ratio of oxygen to glucose of about 1 to about 1000 in units of (mg/dl glucose) per (mmHg oxygen). Three methods of making membranes from hydrophobic and hydrophilic monomers formed into polymer networks are provided, wherein according to at least two of the methods, the monomers may be substantially immiscible with one another.

Abstract: An in-mold foam molding equipment, includes at least a movable partition member for dividing a molding space formed by a pair of molds into divided spaces, wherein the partition member is composed of a plurality of divisional partition members, wherein each of the divisional partition members individually has a retreat positioning protrusion and a insert positioning protrusion, and the divisional partition members are installed in a slider, wherein the slider is configured to move between the retreat positioning protrusions and the insert positioning protrusions, and the divisional partition members are configured to be movable in cooperation with the motion of the slider moving by contacting with the retreat positioning protrusions or the insert positioning protrusions, so that the divisional partition members divide the molding space into divided spaces, and therefore an integral molded article suppressed in occurrence of large protrusions and deep holes can be manufactured.

Abstract: The invention provides a method for preparing a support apparatus comprising a gel layer and a second layer, such as a foam layer. In particular, the invention provides a method for preparing a mattress. The method generally comprises preparing a gel layer and affixing the gel layer to a second layer. In certain embodiments, where a foam layer is used as the second layer, the foam layer may have a surface having a cavity formed therein for receiving the gel layer.

Abstract: The present invention provides for an improved bolster with a soft feel for use in a trim assembly, and to a continuous two-shot molding operation that may be continuously performed utilizing a single mold assembly. In an exemplary embodiment, the bolster includes a substrate formed by co-injecting a first and second material into a first shot mold cavity in a first shot of a molding operation. In a second shot mold cavity, a cover is formed on at least a portion of the substrate by co-injecting into a mold chamber a third and fourth material in a second shot of the molding operation. The fourth material defines an outer skin surrounding the third material which may include a foamed material to provide a soft, light cellular inner core such that when a force is applied to the cover, the outer skin will deform and compress the inner core, providing a soft feel to the bolster.

Abstract: A filtering body is obtained for particulate of diesel engines, consisting of a ceramic foam that is produced, starting from a ceramic-material powder-based suspension (slurry), by preparing a perform of polymeric foam material and impregnating the said perform with the ceramic-powder slurry so as to distribute the slurry evenly on the perform, and by then subjecting the body thus obtained to a thermal cycle of sintering in such a way as to pyrolyze the polymeric material and obtain a high-porosity ceramic material. The ceramic-material powder is chosen from among mullite powder, alumina powder, zirconia powder, and mixtures thereof, having very high purity, controlled grain-size, and a high specific surface.

Abstract: A composite construction 1 is obtained by coating the outer periphery of a core material 2 with a shell layer 3. The core material 2 is composed of a first sintered body that is obtained by bonding, with a binder metal, a first hard particle composed of one or more of carbides, nitrides and carbonitrides of metals of Groups 4a, 5a and 6a of the Periodic Table, or a first ceramics obtained by bonding, with a sintering additive, a first ceramic particle composed of at least one of oxides, carbides, nitrides and carbonitrides selected from the group consisting of metals of Groups 4a, 5a and 6a of the Periodic Table, Al, Si and Zn. The shell layer 3 is composed of a second hard sintered body or second ceramics having a different composition from the first hard sintered body. The ratio of the residual free carbon amount Cin in the core material 2 to the residual free carbon amount Cout in the shell layer 3, Cin/Cout, is 0.5 to 2.

Abstract: A polyurethane film. The polyurethane film includes a plurality of pores distributed from surface to interior. The invention also provides a method of fabricating the polyurethane film.

Abstract: The present invention provides for a method of producing an integral multilayered porous membrane by simultaneously co-casting a plurality of polymer solutions onto a support to form a multilayered liquid sheet and immersing the sheet into a liquid coagulation bath to effect phase separation and form a porous membrane. The support can be a temporary support or form an integrated support for the membrane. The plurality of layers may be of the same polymer or different, same concentration or viscosity or different and may be subjected to the same processing conditions or different ones to form unique structures.

Abstract: The present invention relates to a process for the production of a cellular composite, and to the resultant cellular composites. This process comprising (A) preparing a mixture of a polyisocyanate, water, and, optionally, one or more additives; (B) adding this mixture under low shear mixing to inorganic hollow microspheres; (C) completely filling a mold with the mixture; and (D) heating the mold containing the mixture to a temperature of from 100 to 280° C., thereby forming the composite.