Fuse Making Patents (Class 29/623)
  • Patent number: 11636993
    Abstract: A power fuse for protecting an electrical load subject to transient load current cycling events in a direct current electrical power system is provided. The power fuse includes at least one fuse element assembly that includes an elongated planar substrate, a plurality of fusible weak spots, and a conductor. The weak spots are formed on the substrate and are longitudinally spaced from one another on the substrate. The conductor is separately provided from the substrate and the weak spots. The conductor includes a solid elongated strip of metal having no stamped weak spot openings therein and therefore avoiding thermal-mechanical fatigue strain in the conductor when subjected to the transient load current cycling events. The solid elongated strip of metal includes coplanar connector sections that are mounted to respective ones of the weak spots and obliquely extending sections bent out of plane of the connector sections to extend above the substrate.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: April 25, 2023
    Assignee: Eaton Intelligent Power Limited
    Inventors: Robert S. Douglass, John Trublowski, Rajen Modi, Nilay Mehta, Venkat raman Thenkarai Narayanan
  • Patent number: 11569053
    Abstract: A fuse resistor includes a substrate, an insulation layer, a fuse element, a protection layer, a first electrode, and a second electrode. The insulation layer covers a surface of the substrate. The fuse element is disposed on a portion of the insulation layer. The fuse element includes a first electrode portion, a melting portion, and a second electrode portion, in which the first electrode portion and the second electrode portion are respectively connected to two opposite ends of the melting portion. The protection layer covers the fuse element and the insulation layer, in which the protection layer has a cavity located on the melting portion. The first electrode is electrically connected to the first electrode portion. The second electrode is electrically connected to the second electrode portion.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: January 31, 2023
    Assignee: YAGEO CORPORATION
    Inventors: Shen-Li Hsiao, Hwan-Wen Lee
  • Patent number: 11456565
    Abstract: A connector for providing electronic communication with an electronic device is disclosed. The connector can comprise a substrate comprising layers of non-conductive material and conductive material. The connector can include an interface member mounted to the substrate and electrically connected with the conductor. A positive temperature coefficient (PTC) fuse can be embedded in the substrate and electrically connected with the conductor and the interface member. At least a portion of the PTC fuse can be disposed directly below the interface member.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: September 27, 2022
    Assignee: Bourns, Inc.
    Inventors: Brian Ahearne, Stelar Chu
  • Patent number: 11362505
    Abstract: A protective element has a body, an inner connection layer, an outer connection layer, a heating layer and a low-melting-point alloy layer. The body is made of a single insulation material. The inner and outer connection layers are formed on two upper and lower surfaces of the body. The low-melting-point alloy layer is formed on the upper surface of the body and is electrically connected to the inner connection layer. The heating layer is mounted inside the body and is electrically connected to the low-melting-point alloy layer by the inner connection layer. The outer connection layer is electrically connected to the low-melting-point alloy layer and the heating layer. The outer connection layer is soldered on a power circuit. When the power circuit encounters overcurrent, the heating layer is heated to fuse the low-melting-point alloy layer faster. Thus, power circuit is cut to protect the power circuit.
    Type: Grant
    Filed: January 15, 2021
    Date of Patent: June 14, 2022
    Assignee: CONQUER ELECTRONICS CO., LTD.
    Inventors: Hung-Chih Chiu, Po-Shuo Chiu
  • Patent number: 11359797
    Abstract: COB LED lighting devices are provided having a substrate, at least one parallel-connected LED segment formed on the substrate, at least one series-connected LED groups mounted to the substrate, each of the LED groups also including at least one parallel-connected LEDs, each LED connected to a pad of the substrate, the device also including a phosphor binder distributed over the LED segments on the substrate, and a current control circuit in electrical communication with each of the LED segments, each current control circuit formed on the substrate adjacent to the LED segments, external to the phosphor binder.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: June 14, 2022
    Inventors: Liang Chen, Alicia Cheng
  • Patent number: 11341389
    Abstract: A “core” or “inlay” for a smartcard may comprise a first metal layer and a second metal layer, and may be formed by folding a single metal layer upon itself. A module cavity may be formed in the first metal layer by laser cutting, prior to laminating. An adhesive layer may be disposed between the two metal layers. A module opening may be formed in the second metal layer by milling, after laminating the first metal layer to the second metal layer. A slit in a metal layer may extend from an outer edge of the layer to the cavity or opening, thereby forming a coupling frame. The slit may have a termination hole at either end or at both ends of the slit. The slits of two metal layers may be positioned differently than one another.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: May 24, 2022
    Assignee: AmaTech Group Limited
    Inventors: Mustafa Lotya, David Finn, Darren Molloy
  • Patent number: 11087943
    Abstract: A power fuse for protecting an electrical load subject to transient load current cycling events in a direct current electrical power system is provided. The power fuse includes at least one fuse element assembly that includes an elongated planar substrate, a plurality of fusible weak spots, and a conductor. The weak spots are formed on the substrate and are longitudinally spaced from one another on the substrate. The conductor is separately provided from the substrate and the weak spots. The conductor includes a solid elongated strip of metal having no stamped weak spot openings therein and therefore avoiding thermal-mechanical fatigue strain in the conductor when subjected to the transient load current cycling events. The solid elongated strip of metal includes coplanar connector sections that are mounted to respective ones of the weak spots and obliquely extending sections bent out of plane of the connector sections to extend above the substrate.
    Type: Grant
    Filed: October 1, 2019
    Date of Patent: August 10, 2021
    Assignee: EATON INTELLIGENT POWER LIMITED
    Inventors: Robert S. Douglass, John Trublowski, Rajen Modi, Nilay Mehta
  • Patent number: 11049682
    Abstract: There is provided an electric-power conversion apparatus in which smoke emission, a burnout, and short-circuiting can be suppressed even when a fuse portion is melted by an excessive current and in which it is made possible that heat generated in the fuse portion is less likely to be transferred to the electric power semiconductor device. The electric-power conversion apparatus includes a fuse portion formed in an electrode wiring member, a fuse resin member that covers the fuse portion, and a sealing resin member that seals an electric power semiconductor device and the fuse portion in a case.
    Type: Grant
    Filed: August 30, 2017
    Date of Patent: June 29, 2021
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yuji Shirakata, Kenta Fujii, Masahiro Ueno, Tomoaki Shimano
  • Patent number: 10998738
    Abstract: A battery control apparatus for a battery according to the present invention excludes a faulty battery cell from the connection between battery cells and at the same time automatically connects a replacement battery cell to the battery cells when a fault occurs in some of the battery cells, thereby allowing the output voltage of the battery to be kept constant in spite of the faulty battery cell. Further, in a state where a plurality of battery modules are connected in parallel, the battery control apparatus disconnects a battery module including a faulty battery cell during the replacement of the faulty battery cell, thereby preventing the output voltage of the battery from being discontinuous. In addition, a switch used in the battery control apparatus for a battery is a fusible switch including two separate fixed electrodes and one movable electrode.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: May 4, 2021
    Inventor: Seung Gyu Lee
  • Patent number: 10955920
    Abstract: A precise, very high-density and miniaturized printed circuit board (PCB) structure comprising a substrate-like PCB configuration is provided (and stacked to further increase integration in a fixed area) for reducing the occupied area of, for example, a mobile phone's main printed circuit board. The PCB area reduction hereof being a critical design feature used to create internal space in the mobile device so as to at least allow implementing a substantially larger battery (i.e. the battery is comparably upsized because it is reconfigured from a traditional configuration to fit into at least some of the created space) or to add functions. A photolithography process or like process is used to define the circuit pattern on the PCB structure so as to at least enable finer lines and spaces thereof than that provided by traditional subtractive PCB manufacturing. This abstract is not intended to be a complete description of, or limit the scope of, the invention.
    Type: Grant
    Filed: June 28, 2016
    Date of Patent: March 23, 2021
    Inventor: Chris Argiro
  • Patent number: 10727019
    Abstract: A fuse device includes a fuse element and a cooling member, wherein the fuse element includes a low thermal conductivity portion having a relatively low thermal conductivity in which an interrupting portion that is blown out by heat is separated from the cooling member, and a high thermal conductivity portion having a relatively high thermal conductivity, provided in a portion other than the interrupting portion, and in contact with or close to the cooling member.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: July 28, 2020
    Assignee: DEXERIALS CORPORATION
    Inventors: Yoshihiro Yoneda, Yuji Furuuchi
  • Patent number: 10483070
    Abstract: A fuse may include a leadframe including a first terminal having a first end and a second end, and a second terminal having a first end and a second end. A bridge may connect the respective second ends of the terminals. The bridge may have one or more protrusions disposed between the terminals and may be extended from the bridge. A base may have first and second apertures, and the first and second terminals may be at least partially disposed into the respective first and second apertures. The base may further include one or more indentations such that respective ends of the one or more protrusions are received in each of the one or more indentations. A plurality of wires may be connected from the first terminal to the second terminal, and each of the protrusions therebetween.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: November 19, 2019
    Assignee: LITTELFUSE, INC.
    Inventor: James J. Beckert
  • Patent number: 10460767
    Abstract: A base member is structured to define a portion of a casing in which a gas with a density lower than that of air is to be sealed and to support a motor to be housed in the casing. The base member includes a base body made of a cast material, an information mark, and an insulating coating layer. The information mark includes casting information and is located on a portion of a surface of the base body. The insulating coating layer is defined on the surface of the base body and covers the information mark.
    Type: Grant
    Filed: October 1, 2018
    Date of Patent: October 29, 2019
    Assignee: NIDEC CORPORATION
    Inventors: Tomohiro Yoneda, Takaharu Funatsu, Akitsugu Miwa, Masakazu Matsuyama, Junzo Fujinawa, Tadahiro Kuramoto
  • Patent number: 10446345
    Abstract: A reflowable thermal fuse including a fuse body, a conductive composite element disposed within the fuse body, first and second conductive terminals connected to the conductive composite element and extending out of the fuse body, a removable barrier covering a surface of the conductive composite element and in electrical communication with the first and second conductive terminals, and a solvent element disposed on the removable barrier and separated from the conductive composite element by the removable barrier, wherein the removable barrier has a fusing temperature that is greater than a reflow temperature of the reflowable thermal fuse.
    Type: Grant
    Filed: January 9, 2018
    Date of Patent: October 15, 2019
    Assignee: LITTELFUSE, INC.
    Inventors: Matthew P. Galla, Jianhua Chen
  • Patent number: 10403462
    Abstract: A fuse assembly includes an insulating block having an upper surface, a lower surface, and a side surface therebetween. The insulating block defines cavities extending therethrough. Each cavity defines a resilient lock arm. A fuse assembly also includes a first terminal stud secured within a first cavity by a first lock arm, a second terminal stud secured within a second cavity by a second lock arm, and a bus bar disposed parallel to the bottom surface of the insulating block. The bus bar is interconnected to the first terminal stud by a lower terminal connected to the bus bar and an upper terminal disposed parallel to the upper surface. The bus bar is interconnected to the second terminal stud by a fusible link having a lower fuse terminal connected to the bus bar and an upper fuse terminal disposed generally parallel to the upper surface.
    Type: Grant
    Filed: April 12, 2018
    Date of Patent: September 3, 2019
    Assignee: DELPHI TECHNOLOGIES, LLC
    Inventors: James Randall Allcorn, Donald Gary Smith, William J. Mosby
  • Patent number: 10354826
    Abstract: To produce a cost-effective fuse in chip design, which is applied to a carrier substrate made of a Al2O3 ceramic having a high thermal conductivity, and which is provided with a fusible metallic conductor and a cover layer, in which the melting point of the metallic conductor may be defined reliably, it is suggested that an intermediate layer having low thermal conductivity be positioned between the carrier substrate and the metallic conductor, the intermediate layer being formed by a low-melting-point inorganic glass paste applied in the screen-printing method or an organic intermediate layer applied in island printing. Furthermore, a method for manufacturing the fuse is specified.
    Type: Grant
    Filed: June 13, 2016
    Date of Patent: July 16, 2019
    Assignee: Vishay BCcomponents Beyschlag GmbH
    Inventors: Werner Blum, Reiner Friedrich, Wolfgang Werner, Reimer Hinrichs
  • Patent number: 10325746
    Abstract: A fuse including a first housing part and a second housing part that are joined together to define a cavity, a fuse element disposed within the cavity, a first terminal extending from a first end of the fuse element and out of the housing, and a second terminal extending from a second end of the fuse element and out of the housing, the housing having a vent channel extending from an outer surface of the housing to the cavity for allowing vapor to escape from the cavity.
    Type: Grant
    Filed: November 15, 2016
    Date of Patent: June 18, 2019
    Assignee: LITTELFUSE, INC.
    Inventor: Michael Schlaak
  • Patent number: 10283308
    Abstract: A busbar includes a plurality of main terminals (upstream side terminal, downstream side terminals) and one auxiliary terminal conductively connected to one of the main terminals and is press-formed in an integrated manner. The auxiliary terminal is connected to the main terminals through connection bars which are all cut off, except for one, in a cutting process after a pressing process, and the circuit configuration can be changed by selectively cutting off the connection bars. Therefore, there is no need to change the shape of a press die, and the production efficiency can be improved using a die having a uniform shape.
    Type: Grant
    Filed: August 6, 2015
    Date of Patent: May 7, 2019
    Assignee: YAZAKI CORPORATION
    Inventors: Shinya Onoda, Yoshinori Ishikawa
  • Patent number: 10283916
    Abstract: A circuit protection assembly includes a mounting block, a unitary fuse assembly, a post assembly and a plug connector. The unitary fuse assembly is disposed the mounting block and includes a plurality of fuses each of which is defined by a portion of a bus plate disposed on the lower surface of the mounting block to form a first terminal of the fuse, a second terminal disposed at least partially on the upper surface of the mounting block and a fuse element connecting the first terminal and the second terminal. The post assembly is disposed at least partially within the mounting block and a post extending from the block. The plug connector extends from a portion of the first terminal of at least one of the plurality of fuses.
    Type: Grant
    Filed: January 16, 2014
    Date of Patent: May 7, 2019
    Assignee: LITTELFUSE, INC.
    Inventors: Julio Urrea, Gary M. Bold
  • Patent number: 10192704
    Abstract: A fuse employing a plurality of tuning fork terminal configurations with an improved current capacity within a smaller footprint and a housing design to provide the terminals with insert protection and strain relief.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: January 29, 2019
    Assignee: LITTELFUSE, INC.
    Inventors: Seibang Oh, Julio Urrea, James J. Beckert
  • Patent number: 10134555
    Abstract: A fuse has a first contact and a second contact, with the second contact being used to electrically contact the device to be protected. The fuse has a fuse element that connects the first contact to the second contact. The fuse also has an additional contact being arranged so as to be insulated from the first contact and insulated from the second contact and, in an untripped state, is contactless with respect to the fuse element, with the first contact being directly connected to the first potential during operation and with the device to be protected being directly connected to the second potential during operation, with the additional contact also being directly connected to the second potential during operation. A fourth contact makes external triggering available, with triggering resulting in an electric arc that causes the fuse element to fuse.
    Type: Grant
    Filed: August 4, 2015
    Date of Patent: November 20, 2018
    Assignee: PHOENIX CONTACT GMBH & CO. KG
    Inventor: Rainer Durth
  • Patent number: 10109439
    Abstract: To spread flux evenly across the entire surface of a rectangular meltable conductor, a protective element includes: an insulating substrate; a heat-generating resistor disposed on the insulating substrate; a first and a second electrodes laminated onto the insulating substrate; a heat-generating element extracting electrode overlapping the heat-generating resistor in a state electrically insulated therefrom and electrically connected to the heat-generating resistor on a current path between the first and the second electrodes; a rectangular meltable conductor laminated between the heat-generating element extracting electrode and the first and the second electrodes for interrupting a current path between the first electrode and the second electrode by being melted by heat; and a plurality of flux bodies disposed on the meltable conductor; wherein the flux bodies are disposed along the heat-generating resistor.
    Type: Grant
    Filed: April 24, 2014
    Date of Patent: October 23, 2018
    Assignee: DEXERIALS CORPORATION
    Inventors: Chisato Komori, Koichi Mukai, Kazutaka Furuta, Toshiaki Araki, Koji Ejima, Takashi Fujihata
  • Patent number: 9953749
    Abstract: A resistor element includes a base substrate having first and second surfaces opposing each other; a resistor layer disposed on the first surface of the base substrate; first and second terminals disposed on opposing end portions of the base substrate, respectively, and electrically connected to opposing sides of the resistor layer, respectively; a third terminal disposed between the first terminal and the second terminal on the second surface of the base substrate and spaced apart from the first terminal and the second terminal; and electrostatic discharge (ESD)-preventing members connecting the first terminal and the third terminal to each other and connecting the second terminal and the third terminal to each other.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: April 24, 2018
    Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
    Inventors: Kwang Hyun Park, Hae In Kim
  • Patent number: 9893601
    Abstract: A brush plate has an insulating substrate, at least one pair of brushes mounted on the insulating substrate, and a conductor for supplying power to the brushes. The conductor includes at least one overheat protection portion having a smaller cross sectional area than adjacent portions of the conductor. By integrally forming the overheat protection portions on the conductors, no extra overheat protection device is required. Preferably, the overheat protection portion has a bent structure. The bent structure may be U-shape, Z-shape, M-shape or wave-shape. The bent structure can increase the anti-shock capability of the conductor and shorten the response time of the overheat protection portion.
    Type: Grant
    Filed: May 5, 2015
    Date of Patent: February 13, 2018
    Assignee: Johnson Electric S.A.
    Inventor: Ming Yau Chung
  • Patent number: 9852868
    Abstract: In a chip fuse, a heat-storing layer is formed on an insulated substrate, a fuse film is formed on the heat-storing layer, and a protective film is formed on the fuse element section. The chip fuse includes surface electrode sections on both ends in the length direction of the chip fuse and a fuse element section between the surface electrode sections. In this chip fuse, a rectangular bank section is formed over the heat-storing layer and the surface electrode sections to surround the fuse element section, and a first protective layer is formed on the inner side of the bank section. In addition, during the bank formation process, a sheet-like photosensitive-group-containing material is laminated on the fuse element section, surface electrode sections, and heat-storing layer, and the sheet-like photosensitive-group-containing material is exposed to ultraviolet light and developed to form the rectangular bank section.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: December 26, 2017
    Assignee: KAMAYA ELECTRIC CO., LTD.
    Inventors: Katsuya Yamagishi, Hideki Seino
  • Patent number: 9831057
    Abstract: The disclosure relates to a load current-bearing fuse with internal switch element. One example of the fuse includes a protective element with a first contact, a fuse element that connects the first contact with a second contact, and a protective element having a third contact that can be connected to a second potential of a supply network, but is electrically insulated from the fuse element. The fuse element is also disclosed to include a fluxing agent that has a lower fusion point that the fuse element itself. The fuse is further disclosed to include an internal switch element that monitors a protective element internally and can bring about a targeted disconnection.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: November 28, 2017
    Assignee: PHOENIX CONTACT GMBH & CO. KG
    Inventor: Rainer Durth
  • Patent number: 9812278
    Abstract: A complex type fusible link which includes an insulative block base including a plurality of cavities; a conductive connecting plate which is integrally embedded in the insulative block base, a part of the conductive connecting plate being exposed to at least one of the cavities; a plurality of fusible elements each of which is accommodated in corresponding one of the cavities and includes a first end which is connected to the part of the conductive connecting plate and a second end; and a plurality of terminals each of which is integrally embedded in the insulative block base and includes a first end which is connected to the second end of corresponding one of the fusible elements and a second end which is exposed from the insulative block base, at least one of the fusible elements includes a fastening portion to which another fusible element is fastened.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: November 7, 2017
    Assignee: YAZAKI CORPORATION
    Inventors: Masashi Iwata, Norio Matsumura, Tatsuya Aoki, Kenya Takii
  • Patent number: 9773631
    Abstract: A power circuit interrupting device including a first housing including a pair of fixed electrodes and a fuse having terminals at both ends thereof, and a second housing including a moveable electrode, the moveable electrode interrupting electrical connection between the fixed electrodes when the second housing is uncoupled from the first housing, and establishing the electrical connection between the fixed electrodes when the second housing is coupled with the first housing. The first housing has an opening provided for carrying out a continuity test for the fuse. The opening is always covered with the second housing in a condition that continuity of a circuit is allowed. The power circuit interrupting device serves to facilitate the continuity test for the fuse built therein and comply with such a maintenance procedure that the continuity test should be carried out after interrupting continuity of the power circuit.
    Type: Grant
    Filed: October 5, 2011
    Date of Patent: September 26, 2017
    Assignee: NISSAN MOTOR CO., LTD.
    Inventor: Shin Ishizaki
  • Patent number: 9754754
    Abstract: The invention in this application aims to provide a multipolar fusible link in which its lateral width can decrease while its entire height does not increase. A multipolar fusible link (100) includes: an input terminal (110); a bus bar (120) through which an electric current input from the input terminal (110) flows; and a plurality of terminals (140) connected to the bus bar (120) via fusible sections (130). By changing a shape of a lower edge (122) of the bus bar (120) to which the fusible sections (130) are connected, a width between the lower edge (122) and an upper edge (121) positioned opposite the lower edge (122) is changed in accordance with the fusible sections (130) connected to the lower edge (122). In addition, shapes of the fusible sections (130) connected to the lower edge (122) are changed so that their lateral widths decrease.
    Type: Grant
    Filed: March 25, 2014
    Date of Patent: September 5, 2017
    Assignee: Pacific Engineering Corporation
    Inventors: Fumiyuki Kawase, Masahiro Kimura, Tatsunori Kobayashi
  • Patent number: 9721743
    Abstract: A fuse component (36) configured to provide overcurrent protection for an electric motor (20) comprises a spiral (41) of a plurality of coaxial wire loops (44) and an outer insulating sleeve (39) surrounding at least a portion of the spiral (41). The overcurrent threshold of the fuse component (36) may be adjusted by changing the number of loops in the spiral (41) or the cross-section area of the wire in the spiral (41). The fuse component (41) may also function as an inductor (35) and/or connected to a speed adjustable resistor.
    Type: Grant
    Filed: September 3, 2013
    Date of Patent: August 1, 2017
    Assignee: Johnson Electric S.A.
    Inventors: Ruifeng Qin, Xinhui Guan, Tao Qu, Zhong Wan
  • Patent number: 9667123
    Abstract: An electric motor for driving a motor vehicle component, particularly a fan wheel for cooling coolant water, contains a rotor that is rotatably mounted opposite a stator, and an electronic system. The electronic system contains a punched grid provided with a plastic over-mold and a current path which conducts the motor current and has two current path ends spaced apart from one another forming an interruption point that is bridged by a thermal fuse. The thermal fuse has a spring-loaded contact bridge which is held so as to pivot about an axis that extends perpendicularly to the plane in which the interruption point lies.
    Type: Grant
    Filed: June 15, 2015
    Date of Patent: May 30, 2017
    Assignee: Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Wuerzburg
    Inventors: Stefan Zick, Steffen Ehrmann
  • Patent number: 9589756
    Abstract: A fusible link mounting structure, comprising a three-series fusible link formed by providing three pieces of fuse elements in series within a single common housing, a cavity having a mounting space formed according to a size of the common housing for the three-series fusible link, a plurality of tabs projected from a bottom of the cavity into the mounting space, and a monopole fusible link formed by providing a piece of fuse element in a single monopole housing, wherein a total length of the mounting space is set to be shorter than a sum of lengths of three-pieces of the monopole housings, and the tabs are arranged corresponding to positions of fuse terminals provided in the three-series fusible link, and also arranged at such positions that a plurality of the terminals do not interfere with the monopole housing, when the monopole fusible link is mounted in the cavity.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: March 7, 2017
    Assignee: YAZAKI CORPORATION
    Inventors: Tetsuro Saimoto, Takafumi Toda, Takeyuki Hamaguchi
  • Patent number: 9558901
    Abstract: A bus bar forming die (1) includes an upstream-side die block (25) configured to shape an upstream-side fuse-element portion (9) of a bus bar (23), a downstream-side die block (27) configured to shape a downstream-side fuse-element portion (15) of the bus bar (23), and a fixation portion die block (29) configured to shape fixation portions (21) of the bus bar (23). The upstream-side die block (25), the downstream-side die block (27), and the fixation portion die block (29) are configured to shape the bus bar (23) while placed in respective predetermined positions. Each of the upstream-side die block (25), the downstream-side die block (27), and the fixation portion die block (29) is replaceable in accordance with an intended shape of the bus bar (23).
    Type: Grant
    Filed: October 24, 2012
    Date of Patent: January 31, 2017
    Assignee: YAZAKI CORPORATION
    Inventor: Motofumi Kato
  • Patent number: 9490094
    Abstract: An overcurrent protection apparatus that is connectable to a battery control unit to protect the battery control unit from an overcurrent. The overcurrent protection apparatus includes a fuse member that is provided with a fuse and a fusible wire that is connected in series to the fuse. The fusible wire is made of a conductor that has a melting point lower than that of copper, and has a fusing current value that is higher than that of the fuse. The fuse member is connected in series to the battery control unit.
    Type: Grant
    Filed: December 26, 2012
    Date of Patent: November 8, 2016
    Assignees: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Ryoya Okamoto, Kazuyuki Nakagaki, Tomotaka Kurozu, Takehiro Hosokawa, Yasuyuki Otsuka, Akiko Inoue, Ryoma Uegaki
  • Patent number: 9287696
    Abstract: The present invention provides a PTC device having the larger rated current and/or the larger rated voltage. The PTC device includes a plurality of laminar PTC components which are laminated via an insulation layer and has a first end portion and a second end portion.
    Type: Grant
    Filed: June 14, 2012
    Date of Patent: March 15, 2016
    Assignee: TYCO ELECTRONICS CORPORATION
    Inventor: Hiroyuki Koyama
  • Patent number: 9184011
    Abstract: Disclosed are a small fuse and a method of manufacturing the same. A cover made from thermosetting resin is coupled with is a base to receive a fusing element therein. The fusing element does not cause damage to the cover even if the fusing element makes contact with an inner wall of the cover due to size reduction of the cover.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: November 10, 2015
    Inventors: Jong Il Jung, Doo Won Kang, Gyu Jin Ahn, Sang Joon Jin, Kyung Mi Lee
  • Patent number: 9111708
    Abstract: A fusible link includes a fuse portion that has a first resistance portion and a second resistance portion which are formed of a fusible metal conductor. The first resistance portion has a fusible portion which is provided in proximity to a connecting portion of the first resistance portion with the second resistance portion. The fusible link further includes a metal chip whose melting point is lower than a melting point of the fusible metal conductor. A ratio of resistance values of the first resistance portion and the second resistance portion is set so that a heat concentration portion of the fuse portion whose temperature is increased by an overcurrent in a rare-short-circuit range is shifted to a part of the first resistance portion which excepts the fusible portion.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: August 18, 2015
    Assignee: YAZAKI CORPORATION
    Inventor: Shinya Onoda
  • Publication number: 20150137934
    Abstract: Fuse assemblies, systems and methods of manufacture include reinforcement materials and arc absorbent materials to provide overcurrent protection for 1500 VDC power systems without enlarging the body of the fuse.
    Type: Application
    Filed: November 15, 2013
    Publication date: May 21, 2015
    Inventors: Patrick A. von zur Muehlen, Michael C. Henricks
  • Patent number: 9035740
    Abstract: A circuit protecting element includes insulating substrate (11), a pair of surface electrodes (12) provided to both ends of a top face of insulating substrate (11), element (13) bridging the pair of surface electrodes (12) and electrically connected to the pair of surface electrodes (12), base layer (14) formed between element (13) and insulating substrate (11), and insulating layer (15) covering element (13). Base layer (14) is formed of a mixture of diatom earth and silicone resin. The structure discussed above allows stabilizing the blowout characteristics of the circuit protecting element.
    Type: Grant
    Filed: November 6, 2008
    Date of Patent: May 19, 2015
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Tomoyuki Washizaki, Toshiyuki Iwao, Takashi Kitamura, Takashi Watanabe, Naohiro Mikamoto, Masahito Fuchigami, Kazutoshi Matsumura
  • Publication number: 20150130585
    Abstract: A fuse element (10) for a protection device has a base member (11) and a covering member (12) coating at least part of a surface of the base member (11), and is heated to a predetermined heating temperature to be bonded to the protection device. The base member (11) is made of a first fusible metal having a melting point higher than the heating temperature. The covering member (12) is made of a second fusible metal having a melting point lower than the heating temperature.
    Type: Application
    Filed: April 24, 2013
    Publication date: May 14, 2015
    Inventors: Shintaro Nakajima, Toru Fujita, Noriyuki Maeda
  • Patent number: 9023218
    Abstract: Methods of fabricating the fusible link are directed to processing a multi-layer clad foil having a first layer suitable for forming a fusible link and a second layer suitable for forming one or more welding tabs. In some embodiments, the first layer is an aluminum layer and the second layer is a nickel layer. A two-step etching process or a single step etching process is performed on the clad foil to form an etched clad foil having multiple tabs made of the second layer and connected to the current collector conductor pads and battery cell conductor pads, and one or more connections made of the first layer that form aluminum conductors. The aluminum conductors are shaped and sized to form aluminum fusible conductors during either the etching process or a subsequent stamping process. A single fusible link or an array of fusible links can be formed.
    Type: Grant
    Filed: July 9, 2013
    Date of Patent: May 5, 2015
    Assignee: SinoElectric Powertrain Corporation
    Inventors: Peng Zhou, Paul Tsao
  • Publication number: 20150111431
    Abstract: Briefly, the present invention relates to a cigarette lighter adapter (CLA) configured to be received in a CLA socket in a vehicle. The CLA includes a positive contact and a negative contact and housing, for example, a plastic housing. The negative contacts are formed as springs, which extend from the housing and are configured to exert spring force against an interior wall of a socket to assure a solid connection. The positive contact is also formed as a spring and is connected in series with a thermal sensor. In accordance with an important aspect of the invention, the thermal sensor, for example, a bi-metallic strip, is in thermal contact with a tip, which is serially connected to the positive contact and which extends outwardly from the plastic housing, the thermal sensor causes the CLA to be disconnected from the socket when an excessive temperature is sensed.
    Type: Application
    Filed: October 23, 2014
    Publication date: April 23, 2015
    Applicant: ICC-NEXERGY, INC.
    Inventors: ROBERT F. WENTINK, HUANG TAI GUANG, CAO XINLIANG, JOSEPH KEATING
  • Publication number: 20150102896
    Abstract: A fuse including a fuse element, a diffusion layer, and a barrier layer is provided. The barrier layer acts to slow down and/or prevent premature diffusion of the diffusion material into the fuse element during normal operation. As a result, the fuse may be operated in environments having higher ambient temperatures and/or higher currents than otherwise possible. some examples provide a fuse including a fuse element formed from a first conductive material, the fuse element, a barrier layer disposed on a surface of the fuse element, the barrier layer including first and second portions separated by a gap, the barrier layer formed from a second conductive material different from the first conductive material, and a diffusion layer disposed in the gap on the surface of the fuse element, the diffusion layer formed from a third conductive material different from the second conductive material and first conductive material.
    Type: Application
    Filed: October 11, 2013
    Publication date: April 16, 2015
    Applicant: LITTELFUSE, INC.
    Inventors: GORDON TODD DIETSCH, FRANCISCO URIBE, FREDERICK DELOS REYES, JOHN J. MONKOWSKI, JR.
  • Publication number: 20150082619
    Abstract: A manufacturing method of a complex type fusible link. The manufacturing method includes hollowing out a metal plate into a link-like conductor including a connecting plate and a terminal, cutting out the link-like conductor so as to separate the connecting plate and the terminal, forming, by insert molding, a block base including a cavity after setting the connecting plate and the terminal in a mold, and directly connecting a fusible element to an exposed portion of the connecting plate and an exposed portion of the terminal.
    Type: Application
    Filed: November 26, 2014
    Publication date: March 26, 2015
    Applicant: YAZAKI CORPORATION
    Inventors: Masashi IWATA, Norio MATSUMURA, Tatsuya AOKI, Kenya TAKII
  • Patent number: 8950059
    Abstract: The present invention provides a complex type fusible link which includes an insulative block base including a plurality of cavities; a conductive connecting plate which is integrally embedded in the insulative block base, a part of the conductive connecting plate being exposed to at least one of the cavities; a plurality of fusible elements each of which is accommodated in corresponding one of the cavities and includes a first end which is connected to the part of the conductive connecting plate and a second end; and a plurality of terminals each of which is integrally embedded in the insulative block base and includes a first end which is connected to the second end of corresponding one of the fusible elements and a second end which is exposed from the insulative block base.
    Type: Grant
    Filed: October 24, 2011
    Date of Patent: February 10, 2015
    Assignee: Yazaki Corporation
    Inventors: Masashi Iwata, Norio Matsumura, Tatsuya Aoki, Kenya Takii
  • Patent number: 8937524
    Abstract: A surface mount fuse in one embodiment includes an insulative body, first and second conductive and caps attached to the insulative body, each end cap defining an aperture, and a fuse element extending (i) through the insulative body and the apertures and (ii) along outside surfaces of the first and second conductive end caps in such a way that solder used to attach the first and second conductive end caps to an external medium also fastens the fuse element to the first and second end caps.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: January 20, 2015
    Assignee: Littelfuse, Inc.
    Inventors: Conrado de Leon, Gordon T. Dietsch, Edgardo Olan, John Emannuel Semana, John Song, Stephen J. Whitney
  • Publication number: 20150009009
    Abstract: The present invention provides a conductive polymer fuse comprising a substrate having printed thereon poly(3,4-ethylenedioxythiophene)/poly(styrene-sulfonate) and one or more high conductivity connections, wherein the conductive fuse is encapsulated with an encapsulant. Methods for producing the inventive conductive polymer fuses are also provided. Such conductive polymer fuses may find use in improving printed electronic devices by protecting those devices against short circuits.
    Type: Application
    Filed: April 5, 2012
    Publication date: January 8, 2015
    Applicant: Bayer Intellectual Property GmbH
    Inventors: Ludwig Jenninger, Maria Jenninger
  • Publication number: 20140306795
    Abstract: A bus bar forming die (1) includes an upstream-side die block (25) configured to shape an upstream-side fuse-element portion (9) of a bus bar (23), a downstream-side die block (27) configured to shape a downstream-side fuse-element portion (15) of the bus bar (23), and a fixation portion die block (29) configured to shape fixation portions (21) of the bus bar (23). The upstream-side die block (25), the downstream-side die block (27), and the fixation portion die block (29) are configured to shape the bus bar (23) while placed in respective predetermined positions. Each of the upstream-side die block (25), the downstream-side die block (27), and the fixation portion die block (29) is replaceable in accordance with an intended shape of the bus bar (23).
    Type: Application
    Filed: October 24, 2012
    Publication date: October 16, 2014
    Inventor: Motofumi Kato
  • Patent number: 8803652
    Abstract: A protection element is provided which is capable of stably retaining a flux on a soluble conductor at a predetermined position, enabling a speedy and precise blowout of the soluble conductor in the event of an abnormality. This protection element includes: a soluble conductor 13 which is disposed on an insulation baseboard 11 and is connected to a power supply path of a device targeted to be protected, to cause a blowout by means of a predetermined abnormal electric power; a flux 19 which is coated onto a surface of the soluble conductor 13; and an insulation cover 14 which is mounted on the baseboard 11 with the soluble conductor 13 being covered therewith. In addition, the protection element is provided with a protrusive stripe portion 20 which is formed on an interior face of the insulation cover 14 in opposite to the soluble conductor 13 and in which a stepped portion 20a for retaining the flux 19 is formed at a predetermined position while in contact with the flux 19.
    Type: Grant
    Filed: January 14, 2010
    Date of Patent: August 12, 2014
    Assignee: Dexerials Corporation
    Inventors: Yuji Kimura, Takahiro Asada, Kazuaki Suzuki
  • Publication number: 20140167906
    Abstract: A fuse formed as part of an integrated circuit has cavities disposed to the sides of the fuse to provide more reliable operation with less chance of re-connection. A method of providing the fuse is also described.
    Type: Application
    Filed: December 19, 2012
    Publication date: June 19, 2014
    Inventor: Yigong Wang