Abstract: A wire handheld tool including a handle contiguous to a shank with a wire securing portion. The wire securing portion may be a relatively flat portion with one or more wire passageways used to secure one or more wires thereto. The wire handheld tool can be used to insert, remove, and/or replace wires contained in wire harness conduits. Some embodiments can include a plurality of passageways traversing the relatively wire securing portion in non-parallel diagonal directions relative to each other. In some embodiments, one wire passageway can be included and configured for a wire to traverse a length of the wire securing portion securing itself thereto. The handle of the tool can be ergonomically designed for comfort and practicality, and additionally, may include non-conductive components or coatings to prevent electrically shocking a user.

Abstract: A wiring harness assembly for use with a vehicle and a snow/ice control device may include a replaceable connector that makes it easy to replace the replaceable connector if necessary.

Abstract: An apparatus for assembling chip devices on a wire, each chip device comprising two substantially parallel lateral walls, and a groove in one of the lateral walls for receiving said wire. The apparatus includes a pinching device having two opposing surfaces, the distance between the opposing surfaces being substantially constant and substantially equal to the distance between the two lateral walls of a chip device. A wire feeder is adapted to continuously feed the wire in contact with one of the opposing surfaces of the pinching device. A chip device feeder is adapted to drive chip devices, one at a time, between the opposing surfaces, with their grooves turned towards the wire. The pinching device may comprise two cylindrical rollers having rotation axes substantially perpendicular to the wire, the opposing surfaces being formed by respective surfaces of the rollers.

Abstract: The present invention is to provide an apparatus for crimping a terminal to an electrical wire, which have respective part numbers, and allows miniaturization of the apparatus. The apparatus includes a base, a drive portion, a plurality of applicators, a plurality of connection/disconnection portions and a control device. The drive portion drives the associated applicator to crimp the terminal to the electrical wire. The connection/disconnection portions each are disposed in one-to-one relation ship against the respective applicators. The each connection/disconnection portion is positionable at a connection and a disconnection position, where a driving force is transmitted to or released from the associated applicator. The control device controls the associated connection/disconnection portion so that the applicator corresponding to the part numbers of the electrical wire and the terminal can achieve crimping with the driving force from the drive portion.

Abstract: A method is provided for electrically conductively connecting a contact part on the basis of copper to an electrical conductor composed of a plurality of individual wires containing aluminum. A cup-shaped contact part which has a bottom and a cylindrical sleeve, which is integrally connected to the bottom and protrudes from the bottom, is pushed with tight contact of the sleeve against the conductor to such an extent until the end face of the conductor rests against the bottom of the contact part. Consequently, at least one rotating tool (6) is applied with sustained pressure, until due to increased temperature of the conductor, the conductor is softened to such an extent that it integrally connects with the contact part. The wall of the contact part is not broken through by the tool. Finally, the tool is removed from the contact part.

Abstract: A terminal crimping device where an electric wire is moved from a wire stripping section to a terminal crimping section, with both ends of the wire held by two wire holding hands of a wire conveying hand, and is subjected to terminal crimping processing by terminal crimping pressing devices. The terminal crimping device has the second wire conveying hand for conveying the wire at the terminal crimping section. The wire conveying hand conveys the wire without passing it from one side of the wire crimping pressing devices to the other side, so that an occurrence of a holding failure of the wire is suppressed even if the number of the terminal crimping pressing devices is increased or the conveyance speed of the wire is increased.

Abstract: A hydraulic compression tool for securing a compression type cable connector to a prepared end of a coaxial cable. The tool can include a hydraulic assembly having an axially extendable ram, and a connector frame detachably attached to the hydraulic assembly. The connector frame can include a cable cradle configured to accommodate cables of various sizes and a sleeve for engaging a cable connector. The connector frame can further include a sliding guide structure attached to the cable cradle. The sliding guide structure can include a sliding bar and one or more sliding guides. The sleeve can be attached to the sliding bar. The sleeve can be configured to accommodate connectors of various sizes. Activating the hydraulic assembly can cause the ram to extend, which, in turn, can cause the sliding bar to move along the longitudinal axis of the cable connector compressing the compression member and connector body into operative engagement with the cable.

Abstract: A back shell apparatus receives a cable having conductors extending through the apparatus for attaching to a connector. The back shell includes at least two clam shell halves that mate to surround the conductors. The back shell allows for angular configurations of the cable and connector by including flexible bellows through which the conductors extend. The bellows are respectively expandable and retractable about the conductors. The back shell apparatus further includes a modular cable adapter that receives a respectively sized cable terminus from which the conductors extend into the bellows toward a connector. The back shell apparatus further includes a coupling nut adapter holding a respectively sized coupling nut that mates with the connector.

Abstract: Systems, apparatuses and methods are described herein for precision insertion. In various embodiments, a feeder device may be configured to feed an object such as wire from a wire source into a wire path. In various embodiments, a guidance device with a channel that at least partially defines the wire path may receive the wire fed from the feeder device. In various embodiments, a base may be provided for mounting at least one of a first substrate having a first aperture and a second substrate having a second aperture so that the first aperture of the first substrate is aligned with the second aperture of the second substrate. In various embodiments, the base may be configured to be movable relative to the guidance device to position the first substrate or second substrate so that the first or second aperture is aligned with the wire path.

Abstract: A microcircuit deposition system incorporates a first printing engine for depositing a dielectric on a substrate. A microwire spooling machine houses a microwire spool and incorporates a tension guide to position a microwire trace onto the dielectric layer. A second printing engine trails the microwire spooling machine to deposit a covering dielectric layer over the microwire trace.

Abstract: A feed mechanism is provided for a terminal crimping machine that crimps a terminal to a wire. The feed mechanism includes a feed finger configured to move along a feed stroke in a feed direction to feed the terminal into a crimping zone. The feed mechanism also includes a cam having a lift profile, and a push rod that includes a cam follower engaged with the cam. The cam follower travels along the lift profile of the cam, moving the push rod in a lift direction. The push rod is mechanically connected to the feed finger and is configured to move the feed finger along the feed stroke in the feed direction when the push rod moves in the lift direction. A biasing mechanism is operatively connected to the push rod to exert a biasing force on the push rod that biases the cam follower into engagement with the cam.

Abstract: A component fixing device includes a holding portion for holding a component with a hollow portion while restricting a movement of the component; and a fixed portion elastically connected to the holding portion and to be fixed to an object. The holding portion is inserted into the hollow portion of the component for holding the component. The holding portion may have a center holding portion abutting against an outer surface of the component and a pair of arm portions disposed at both sides of the center holding portion and capable of bending relative to the center holding portion, so that the center holding portion and the arm portions sandwich the component.

Abstract: For inserting terminals into each connector housing and reducing working area in processes by eliminating rearrangement of wires with terminals, a manufacturing method for wiring harnesses, including the steps of: picking up both ends of a wire at a predetermined position in a transferring direction from a transferring device by a pair of chucks, each chuck picking up one of the both ends of the wire; chucking the both ends of the wire with terminals fed through the pair of chucks, each end of the wire being fed through one of the pair of chucks, by a pair of terminal inserting heads as the terminal inserting device, the pair of terminal inserting heads moving freely independently of each other at least in a direction of a row of a connector housings; and inserting the terminals at the both ends simultaneously into each of the connector housings.

Abstract: Disclosed is tool having a first-class double lever including a first lever and a second lever fixed by a pivot, a platform coupled to an end of the first lever and configured to support a wall jack and a blade holder coupled to an end of the second lever, the blade holder being adjustable to move an attached blade linearly in a direction towards the platform.

Abstract: A method of manufacturing electrically interconnected solar cell assemblies, including the steps of: positioning at least a first interconnect element (64) in an alignment feature of a top carrier and facing a top surface of a first photovoltaic cell (60); adhering the first interconnect element to a location on the top surface of the first cell, wherein a length of the first interconnect element extends beyond a trailing edge (68) of the first cell; and adhering a portion of the length of the first interconnect element that extends beyond a trailing edge of the first cell to the bottom surface of a second cell (62). In one aspect, a system is provided for assembling solar cell strings, including cell transfer equipment, a bottom pallet including grooves, multiple top pallets including grooves, an adhesive dispensing system, a ribbon supply mechanism, and a system for moving ribbons and top pallets.

Abstract: A crimping tool for crimping an electrical contact toward engagement with an electrical conductor, including a housing, a pair of crimping dies, a die support arrangement supporting a first one of the crimping dies in a stationary position on said housing, and a displacing mechanism for displacing the other crimping die between open and closed positions relative to the stationary crimping die. The displacing mechanism includes a rotary drive shaft, a crimping arm having a first end portion connected with the movable crimping die member, and a rotary-to-reciprocatory motion converting mechanism adjacent the other end of the crimping arm for transforming the rotary motion of the drive shaft to a reciprocatory motion of the crimping arm, thereby to displace the movable crimping die between the open and closed positions.

Abstract: A tool for engaging a telecommunications connector within a slot so that a releasable latch of the connector is released by the tool. The tool may be used to remove a telecommunications connector from a mating opening of a receptacle or may be used to insert a connector within a receptacle.

Abstract: Twist pin z-axis interconnectors are assembled in columns of aligned vias in stacked printed circuit boards of a circuit module in automated assembly cycles. Each assembly cycle involves singulating a single twist pin from a plurality of twist pins, inserting the twist pin into the via column, gripping a leader portion of the twist pin, pulling the gripped leader portion until a connection portion moves into contact with the vias of the column, severing the leader portion from the connection portion, extracting the severed leader portion, and automatically repeating assembly cycles until interconnectors have been assembled into a substantial majority of the via columns of the circuit module.

Abstract: A method of concentrated photovoltaic (CPV) packaging of a semiconductor solar cell for converting solar energy into electricity. The method includes affixing a photovoltaic device to a laminated substrate structure that is obtained by an additive or subtractive lamination process, attaching a photovoltaic device to a mounting paddle of the laminated substrate structure, connecting wire bonding of the photovoltaic device to leads of the laminated substrate structure, and applying overmold material to affix the photovoltaic device to the mounting paddle. During the application of the overmold material, a portion of the photovoltaic device is exposed to allow for the collection of the solar energy.

Abstract: A lead wire implanting apparatus is provided that can fabricate high-quality brushes that are without variations in implanting height and implanting strength and free from cracks and that can make the reproducibility of set values better and improve the workability in setup changing. The lead wire implanting apparatus has a tamping member and a storing cup for storing conductive metal powder, for implanting and fixing a lead wire to a brush main body by performing a tamping action of the tamping member a predetermined number of times. The apparatus has a linear-type servo motor serving as a drive source for driving the tamping member in vertical directions, a first position detector for detecting a shift position of the tamping member, and a controller device for controlling the linear-type servo motor based on detected information by the first position detector to cause the tamping member to perform a predetermined tamping action.

Abstract: A connector system for connecting first and second elongate conductors includes a wedge connector and a hydraulic power drive tool assembly. The wedge connector includes: a sleeve member defining a sleeve cavity and mountable on the first and second conductors; a wedge member; and a lubricant coating disposed on at least one of the sleeve member and the wedge member. The hydraulic power drive tool assembly is adapted to drive the wedge member into the sleeve cavity when the sleeve member is mounted on the first and second conductors to secure the wedge connector to each of the first and second conductors. According to some embodiments, the lubricant is a wax.

Abstract: An apparatus for making an antenna for wire transponders of electrically conductive material, comprising at least one depositing device for depositing said wire on a substrate placed on a support element, said at least one depositing device and said substrate being movable with respect to each other; said support element being movable along directions parallel to at least two axis of a Cartesian reference system.

Abstract: A method for manufacturing a light set with surface mounted light emitting components is disclosed. A rod having a predetermined length and a winding control architecture with corresponding driving spindles are prepared first. The rod is driven to rotate by a winding machine via driving spindles to wind conducting wires. The insulating layer of each conducting wire is then ground along an axial direction of the rod to expose the conductor of each conducting wire to form contact-pad area. A conductive paste is applied to each contact-pad area, and the surface mounted light emitting components are straddled thereon. Each lead of the surface mounted light emitting components is respectively positioned corresponding to the contact-pad areas, and is electrically connected to the conductors by the conductive paste. The contact-pad areas and the surface mounted light emitting component are then covered with a package.

Abstract: A method for producing a solar cell module is disclosed in which, in a step of bonding a tab wire to a given solar cell via an electrically conductive adhesive film, it is possible to prevent that the connection strength of the electrically conductive adhesive film to another solar cell to be connected to the tab wire is lowered. In the method for producing a solar cell module, a front surface electrode (11) of a given solar cell (2) and a reverse surface electrode (13) of another solar cell (2) are interconnected by a tab wire (3) affixed to the front surface electrode (11) and the reverse surface electrode (13) via thermally curable electrically conductive adhesive films (15).

Abstract: An electrical cable wiring head apparatus is provided to rapidly wire an electrical cable while more effectively restraining the electrical cable from floating. An electrical cable wiring head device of the electrical cable wiring head apparatus moves along a wiring surface of a wiring plate to wire an electrical cable on the wiring surface. The electrical cable wiring head device comprises: a head section supported rotatably about a rotary axis and provided with a guide recess for leading the electrical cable to the wiring surface, the guide recess being offset from the rotary axis; a head rotating mechanism for rotating the head section; a guide pushing member including a shaft portion and a roller portion provided rotatably on a distal end of the shaft portion, the guide pushing member being supported movably along the rotary axis; and a guide pushing member drive mechanism for reciprocating the guide pushing member.

Abstract: Methods are provided for automatically crimping terminals or connectors to wires wherein the terminals or connectors are provided in strip form and may be of varying sizes, shapes, and pitches. A method according to the present invention includes providing a plurality of terminal connectors, the connectors being secured to a terminal strip in side-by-side relationship with their axes extending laterally from the strip; moving a crimping die on a ram through a working stroke towards, and a return stroke away from, a crimping anvil to crimp an individual terminal connector located therebetween onto a wire during each working stroke of the ram; and indexing the strip between successive crimping operations thereby to locate a next leading connector on the strip between the die and anvil, wherein the strip is indexed by a drive mechanism contacting the strip through pressure-engagement.

Abstract: An apparatus for splicing a fiber optic cable comprises a clamp for clamping a first portion of a first fiber optic cable, a bail for connecting the clamp to a support structure, a splice closure for splicing a second portion of the first fiber optic cable to a second fiber optic cable, and means for connecting the splice closure to the bail. A method of splicing a fiber optic cable, using the apparatus is also included.

Abstract: A connector assembling jig is used for a housing (20) that includes a main body (22) with terminal accommodating portions (21) and locking pieces (23) for locking terminal fittings (10) in the terminal accommodating portions (21) and in which each locking piece (23) projects from the main body (22) in an insufficient inserted state of the corresponding terminal fitting (10), and can detect insufficient insertion of the terminal fitting (10) when the terminal fitting (10) is inserted into the terminal accommodating portion (21). The connector assembling jig has a holder (30) including an accommodating recess (34) for the housing (20) and a detection arm (32) which is set to an insufficient insertion detecting posture when any locking piece (23) projects, and the accommodating recess (34) is formed with a positioning groove (68) for receiving a positioning rib (24) of the housing (20).

Abstract: There is provided a tape core wire manufacturing apparatus that makes it possible to manufacture a large variety of tape core wires in small quantities with ease, and in addition, makes it easy to apply a uniform coating over a broad width. In the tape core wire manufacturing apparatus of the present invention, a coating apparatus that applies a coating material to respective optical fiber core wires has a coating head that moves in the longitudinal direction relatively to the respective optical fiber core wires that have been placed in a row on a coating jig. The coating head has a position adjustment surface that is located in the vicinity of a coating member of the coating head and adjusts the positioning in the thickness direction of the respective optical fiber core wires when these are in the form of a tape. This position adjustment surface is pressed against the respective optical fiber core wires. The coating head is also able to be tilted in the longitudinal direction.

Abstract: A tool is for attaching a coaxial cable connector to a coaxial cable by longitudinal compression of the coaxial cable connector. The tool includes a tool body defining therein a connector compression chamber and a plunger receiving chamber longitudinally adjacent thereto. A plunger having a plunger head is within the plunger receiving chamber and a plunger shaft extends outwardly therefrom, the plunger having a bore to receive an end of an inner conductor of the coaxial cable. A handle carried by the tool body is movable from a retracted position to a compressed position for driving the plunger head to longitudinally compress the coaxial cable connector within the connector compression chamber to attach the coaxial cable connector to the coaxial cable. A seating indicator is carried by the bore for contacting the inner conductor of the coaxial cable to indicate seating of the coaxial cable into the coaxial cable connector.

Abstract: A motion-powered liquid sprayer that can increase the number of rotations of the pump relative to each rotation of the wheel or axle is provided. The sprayer can include a gearing assembly that employs gears to increase the number of pump revolutions as a function of the wheel or axle rotation. The sprayer can also include a gear pump that employs an over-capacity or enhanced gullet together with blow-by spacing to control consistent liquid flow relative to variable motional velocities. Further, the sprayer can include a vertically adjustable nozzle as well as a free reverse rotation wheel hub.

Abstract: The present invention is to provide an apparatus for crimping a terminal to an electrical wire, which have respective part numbers, and allows miniaturization of the apparatus. The apparatus includes a base, a drive portion, a plurality of applicators, a plurality of connection/disconnection portions and a control device. The drive portion drives the associated applicator to crimp the terminal to the electrical wire. The connection/disconnection portions each are disposed in one-to-one relation ship against the respective applicators. The each connection/disconnection portion is positionable at a connection and a disconnection position, where a driving force is transmitted to or released from the associated applicator. The control device controls the associated connection/disconnection portion so that the applicator corresponding to the part numbers of the electrical wire and the terminal can achieve crimping with the driving force from the drive portion.

Abstract: Disclosed herein is a coaxial cable connector compression tool including an actuator and a body in operable communication with the actuator. The coaxial cable connector compression tool includes a first set of jaws operably associated with the body and dimensioned to receive and engage a first coaxial cable connector, the first set of jaws including a first recess and a second set of jaws operably associated with the body and dimensioned to receive and engage a second coaxial cable connector having different dimensions than the first coaxial cable connector, the second set of jaws including a second recess, wherein the first recess and the second recess reside on a single plane and extend in non-parallel directions. Further, the actuator is configured to trigger compression of both the first and second set of jaws at the same time.

Abstract: In a shielded cable braid-cutting apparatus 10, a pair of braid-spreading claws 32 and 33 beat an outer periphery of a braid 44 to spread the braid 44 into a larger diameter, and then the braid 44 is cut. In the shielded cable braid-cutting apparatus 10, each of the pair of braid-spreading claws 32 and 33 has a recess portion 74 of a generally recumbent V-shape, and the braid-spreading claws 32 and 33 are slid radially of the braid 44 so as to cause the recess portions 74 of the braid-spreading claws 32 and 33 to beat four portions 44A of the outer periphery of the braid 44, thereby spreading the braid 44 into a larger diameter.

Abstract: The wire insertion tool by the present invention includes: a first division block having a first wire insertion guide ditch forming plane where a first wire insertion guide ditch has been formed; a second division block having a second wire insertion guide ditch forming plane where a second wire insertion guide ditch has been formed; and a division block positioning guide. When the first division block and the second division block form a coupling unit by fitting the first wire insertion guide ditch forming plane and the second wire insertion guide ditch forming plane, the first wire insertion guide ditch and the second wire insertion guide ditch form a wire insertion guide hole. The division block positioning guide guides one of these blocks linearly to the other such that these planes approach to each other or separate from each other.

Abstract: A photovoltaic cell tab including: a front contact portion having a first profile; and a back contact portion having a second profile, wherein the first profile or second profile are complex shapes that may be dissimilar to each other. A system and method for forming photovoltaic cell tabs comprising: a feeding mechanism to feed wire; a first forming tool to trim and shape the wire to tabs; and a placement tool configured to match a profile of the tabs and place and attach the tabs on photovoltaic cells. In the system and method, the tabs may be formed to have a complex profile or shape that will affect incident light and/or mechanical or other characteristics of the tabs.

Abstract: A connector installation apparatus including a frame, a ram and a gas spring. The frame includes an anvil section. The anvil section is adapted to have a first connector part located at the anvil section. The ram is movably connected to the frame. The ram includes a front section adapted to have a second connector part located at the front section. The gas spring includes a piston head on a rear end of the ram, and a portion of the frame forming two variable chambers with the piston head.

Abstract: A system for joining tubular members comprising: a U-shaped joining member, with a first leg, a bottom of the U in communication with the first leg, and a second leg in communication with the bottom of the U, and wherein the first leg and second legs have a taper such that the cross-sectional surface area of the first leg is at a minimum at generally the far end of the first and second legs, and the cross-sectional surface is at a maximum at generally the beginning end of the first and second legs; an anchor member configured to fit generally in the bottom of the U; a first tubular member configured to fit abutting the anchor member, and between the first and second legs; a wire made of anisotropic material configured to be wound about the first leg, second leg, and a portion of the first tubular member located between the first leg and second leg; a second tubular member configured to structurally attach to the first tubular member, U-shaped joining member, anchor member, and anisotropic material; a pluralit

Abstract: The invention permits a plurality of strips of resin adhesive film having a desired width and unwound from a single feeding reel to be simultaneously pasted on a solar cell. For this purpose, the invention comprises the steps of: unwinding a resin adhesive film sheet from a reel on which the resin adhesive film sheet is wound; splitting the unwound resin adhesive film into two or more film strips in correspondence to lengths of wiring material to bond; pasting the strips of resin adhesive film on an electrode of the solar cell; and placing the individual lengths of wiring material on the electrode of the solar cell having the plural strips of resin adhesive film pasted thereon and thermally setting the resin adhesive film by heating so as to fix together the electrode of the solar cell and the wiring material.

Abstract: A reconfigurable harness board system is provided for assembling a wire harness for an electrical panel and comprises a plurality of sub-harness modules. Each sub-harness module defines a swappable template for a wire harness for a respective electrical component for the electrical panel. Select ones of the sub-harness modules are mounted to a frame according to a first layout of electrical components for the electrical panel to create a reconfigurable harness board system in which each sub-harness module is detachable from the frame to be swapped with a different sub-harness module in order to reconfigure the harness board system according to a second layout of electrical components.

Abstract: A wiring design method for a wiring board comprises, if design rule errors are found in the wiring design, selecting one of the design rule errors as a selected design rule error, specifying a predetermined number of the second connection terminals as selected second connection terminals that correspond to the selected design rule error, and moving the selected second connection terminals to predetermined coordinate positions. Each time when the selected second connection terminals are moved to the post-movement coordinate positions, the method comprises connecting the second connection terminals and the first connection terminals, conducting the design rule check, and determining whether no design rule errors are detected newly and the selected design rule error is not detected either.

Abstract: Apparatus (1) for manufacturing solar cell matrices includes several stringers (2) for forming strings from solar cells, a lay-up and interconnection station (5) for arranging and interconnecting the strings to form a solar cell matrix, and a transportation system (3) for transferring the strings from the stringers (2) to the lay-up and interconnection station (5), wherein the stringers (2) are arranged perpendicular to the direction of flow of the transportation system (3), or in an acute angle to an axis perpendicular to the direction of flow of the transportation system (3). Furthermore, a process for operating such apparatus (1), wherein the several stringers (2) are controlled such that collision between different strings is avoided in the transportation system (3).

Abstract: A system and method for creating fiber optic terminations includes a fiber optic connector tooling device and an improved hot plate termination plate or oven. The device cooperates with the oven to produce a fiber optic termination end with optimal light diffusion qualities. The device properly aligns a plastic fiber optic cable and connector with each other and perpendicularly aligns both with the oven. The device provides gradual forward pressure to seat the plastic cable in the connector to melt the second end of the cable and form an optical lens with optimal light diffusion qualities. A method of creating optically clear lens at a termination end of the plastic fiber optic cable uses the fiber optic connector tooling device to assist in holding and guiding the fiber optical cable to the improved oven in proper axial alignment to create a defect free lens.

Abstract: A method for managing error information of a printed circuit board layout system is provided. The system provides an error file recording names of all the errors to be displayed in wiring diagrams, generates wiring diagram files, outputs a first user interface showing one wiring diagram. Each of the wiring diagram files includes an attribute table for describing error information. The attribute table comprises the names and the set of coordinates. The method comprises obtaining the error file and the attribute table, outputting a second user interface comprising a first display area and a second display area, outputting the name in the first display area, analyzing the obtained attribute table to provide a classifying table. Then outputting one selected name and at least one set of coordinates corresponding to the one selected name in the second display area according to the classifying table. A related system is also provided.

Abstract: A system and apparatus that removes and collects non-functional wire assemblies from dicorotron units is described. It has a removal tool with flexible levers mounted on the top of a storage box. The removal tool has an open top and bottom, the open bottom is aligned with an opening in the top of the box to permit a dislodged anchor and wire assembly to fall therethrough.

Abstract: Provided is a terminal pressing mold assembly including a first mold and a second mold having a projection. The first mold includes a main body, a pair of claws, and a groove. The main body includes a pair of first connecting portions. The claws each include a second connecting portion for adjoining a corresponding one of the first connecting portions, and adjoin the main body to thereby form the groove and a first slit between the claws. A second slit is formed between the main body and each of the claws. The claws include a pair of first guiding edges spaced apart by a first width. The projection includes a pair of second guiding edges spaced apart by a second width. The second width is not greater than the first width. The difference between the first and second widths is not greater than the width of the first slit.

Abstract: Methods and systems for electrically coupling bonded components, including: a support layer, an electrically conductive wire supported by the support layer, and an electrically conductive adhesive, the electrically conductive adhesive being over the electrically conductive wire, the electrically conductive adhesive being electrically coupled to the electrically conductive wire, the electrically conductive adhesive extending beyond the electrically conductive wire onto the support layer, the electrically conductive adhesive being configured to adhesively bond to the support layer, the electrically conductive adhesive being configured to adhesively bond to one or more additional components above the electrically conductive adhesive, the electrically conductive wire being configured to be electrically coupled to the one or more additional components through the electrically conductive adhesive.

Abstract: Twist pin z-axis interconnectors are assembled in columns of aligned vias in stacked printed circuit boards of a circuit module in automated assembly cycles. Each assembly cycle involves singulating a single twist pin from a plurality of twist pins, inserting the twist pin into the via column, gripping a leader portion of the twist pin, pulling the gripped leader portion until a connection portion moves into contact with the vias of the column, severing the leader portion from the connection portion, extracting the severed leader portion, and automatically repeating assembly cycles until interconnectors have been assembled into a substantial majority of the via columns of the circuit module.

Abstract: A flexible printed circuit (FPC) connector assembling fixture is provided for assembling an FPC connector. The assembling fixture includes a base that is set horizontally. A lower slidable carriage is slidably coupled to the base. Upper and lower molds are respectively and rotatably coupled to an upper slidable carriage and the lower slidable carriage. A terminal fitting mechanism and a cover mounting mechanism are respectively mounted to the upper and lower molds. Guide posts are mounted to the base. The upper mold is slidably coupled to the base with the guide posts. The lower mold forms an accommodation chamber. The cover mounting mechanism includes a push rod and first and second slide channels. The second slide channel is in communication with the accommodation chamber and the first slide channel. The push rod is received in and slidably coupled to the second slide channel.

Abstract: A cable end preparation tool is for a coaxial cable having an inner conductor, an outer conductor, and a dielectric therebetween. The cable end preparation tool includes a body and a blade carried by the body for removing a portion of the dielectric between the inner conductor and the outer conductor when the body is rotated about the coaxial cable. A first projection is carried by the body and has a predetermined shape for flaring an end portion of the outer conductor when the body is rotated relative to the coaxial cable. A second projection is movable with respect to the body between an outer conductor engaging position and a disengaged position, the second projection for corrugating the flared end portion of the outer conductor when in the outer conductor engaging position and the body is rotated relative to the coaxial cable.