Abstract: Various pattern transfer and etching steps can be used to create features. Conventional photolithography steps can be used in combination with pitch-reduction techniques to form superimposed, pitch-reduced patterns of crossing elongate features that can be consolidated into a single layer. Planarizing techniques using a filler layer and a protective layer are disclosed. Portions of an integrated circuit having different heights can be etched to a common plane.

Abstract: A wire harness includes a plurality of cables arranged in parallel and a connector comprising a housing to which end portions of the plurality of cables are connected. The housing has an air-tight block at a side thereof that the plurality of cables are connected. The air-tight block further includes two closing parts for closing a space between the air-tight block and the cables at two places along a longitudinal direction of the cables, and for defining a part of a cable insertion hole. A metallic member protruding outwardly in a radial direction of the cables is fixed by swaging to a periphery of each of the cables between both of two closing parts for restricting a movement of the cables along the longitudinal direction in a pulling force or pressing force of the cables.

Abstract: A method of assembling a conduit assembly can include seating a ferrule on a distal end portion of an elongate conduit body. The method can further include providing an elongate body insert having a large diameter end an a small diameter end, wherein the elongate body insert defines a hollow tubular body having a passage along a symmetrical axis between the large and small diameter ends. The method can further include mounting the end portion of the elongate conduit body on the small diameter end of the body insert, such that the large diameter end of the body insert contacts an end of the ferrule interposed axially between the large diameter end of the body insert and the distal end of the elongate conduit body, the distal end of the elongate conduit body axially adjacent the end of the ferrule to prevent axial contact between the distal end of the elongate conduit body and the large diameter end of the body insert.

Abstract: A method of forming a seal about an electrically conductive core of a cable having an insulative outer cover and a terminal includes the steps of providing a lead of the core extending beyond an axial edge of the insulative outer cover; applying a conformal coating onto the lead; crimping the terminal onto the cable while the conformal coating is still wet to displace the conformal coating from between the lead and the abutting contact surfaces of the terminal and to cover and seal remaining portions of the lead not in direct contact with the terminal with the conformal coating and curing the conformal coating over the remaining portions of the lead.

Abstract: A method for making a high current low profile inductor includes forming an inductor element comprising a coil having an open center and an outside surface, the coil also having first and second coil ends, making a dry mixture comprising a dry resin and an insulated dry powdered magnetic powder, and compressing the dry mixture around the outside surface of the coil and within the open center of the coil to create an inductor body without liquefying the dry mixture, whereby the inductor body engages the coil both within the coil open center and also the coil outside surface.

Abstract: A method of manufacturing gel containing wire connectors with a silicone gel that remains in an unseparated state wherein the temperature of the gel precursors are elevated before being mixed and dispensed into the cavity of a wire connector where the mixed gel precursors are allowed to cool and cure without the necessity of additional heating of either the mixed gel precursors or the wire connector.

Abstract: A tubular elastomer actuator with a shape in a cross-sectional view which shape exposes at most one single axis of symmetry of a specific length, e.g., an oval shape. The actuator could be made from a sheet made from a plurality of plate shaped elements which are laminated together and rolled. Each plate shaped element may have a corrugation that gives the element an anisotropic structure, and contains an electrode on only one surface. The actuator displacement is the result of shrinkage displacement of the plate shaped elements upon the application of electrical field across their thickness.

Abstract: A wiring material is provided by electrically connecting a connecting terminal with two single line conductors arranged in parallel. The connecting terminal is provided with a tube-shaped section for storing two single line conductors, the two single line conductors are inserted into the tube-shaped section, resistance welding is performed by carrying electricity from the external of the tube-shaped section in a status where the tube-shaped section and the single line conductors are mutually brought into contact, and the connecting terminal is electrically connected with the two single line conductors.

Abstract: The present invention relates to a connector of an electromagnetic clutch for a compressor and a manufacturing method thereof. The method includes the steps of arranging a leading end of a lead wire 62 or 72 of at least one discharge device 60 or remaining magnetic field removing device 70, which configures a surge absorbing circuit, to a terminal 50 installed in a connector 30 configuring a field coil assembly and having a coupling slot 56 formed in one side thereof; plastically deforming at least one slot bridge 57 to fix the lead wire 62 or 72 to the coupling slot 56; and making the connector 30 in a state where the terminal 50 is fixed to an assembly of at least the discharge device 60 or remaining magnetic field removing device 70 by injection molding.

Abstract: A sealing member fitting apparatus includes a sealing member transfer device that switches between a sealing member receiving position where the sealing member transfer device faces a sealing member holding device provided with a hollow sealing member and a sealing member fitting position where the sealing member transfer device faces an electrical wire clamping device. The sealing member transfer device receives the sealing member in the sealing member receiving position and fits the sealing member on a covering end portion of the electrical wire in the sealing member fitting position. An electrical wire insertion guide device is disposed between the sealing member transfer device and the electrical wire clamping device and is slidable along the electrical wire from a lead-out member to the covering end portion. The sealing member transfer device positions a central axis of the covering end portion substantially coaxially with a central axis of the sealing member.

Abstract: A method of fabricating a hermetic terminal includes: joining and firing wherein a bar-shaped member to be a lead is inserted into a ring, and they are fired to form a hermetic terminal intermediate having the bar-shaped member fixed in the ring; flattening wherein an end part of the bar-shaped member to be the inner lead portion of the lead is flattened to form a stair portion; and shaping wherein an end part of the stair portion is cut to shape the stair portion into a predetermined shape, wherein in the joining and firing step, a solid round bar longer than the lead is used as the bar-shaped member, and one end side of the bar-shaped member to be the inner lead portion is inserted into the ring so that the one end side is longer than the inner lead portion in the hermetic terminal as a completed product.

Abstract: The present invention relates to a method of properly connecting respective shields in a plurality of extra fine coaxial wires via a common conductive member. The plurality of coaxial wires having the shields that are partially exposed is arranged in parallel. A metal adhesive material is placed on the respective shields in the coaxial wires and is melted by being irradiated with laser light. Then, the respective shields are connected electrically via the common conductive member when the common conductive member is placed on the melted metal adhesive material.

Abstract: A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a preformed substrate member comprising a podium member, at least one electrical connector and at least one insulated electrical wire attached to an electrical contact positioned within the at least one electrical connector; placing the preformed substrate member in a mold; and injecting a dielectric material into the mold containing the podium member to form an overmolded terminal block, wherein the dielectric material covers the at least one insulated electrical wire and a portion of the electrical contact positioned within the at least one electrical connector.

Abstract: A method being applied to manufacture a water-proof electronic device (200, 200a) is disclosed in the present invention. In the method, at least one inner component is assembled into at least one water-proof shell to form at least one sub-assembly, which has a first water-proof portion and a water-permeable portion; a injection molding die is fitted around the water-permeable portion; and an injection molding treatment is executed for the injection molding die with the water-permeable portion therein to form a second water-proof portion; and then the injection molding die is removed after a cooling process, so as to manufacture the water-proof electronic device with the first water-proof portion and the second water-proof portion.

Abstract: A termination for a multi-conductor cable is made by providing a metal structure that includes a plurality of parallel but spaced apart fingers that are joined together by a connecting member adjacent at least one end of each finger. Each of the conductors in the cable is connected to a respective one of the fingers at a location that is spaced from the connecting member. The cable and the fingers are then over-molded with an insulating material where the conductors are connected to the fingers. This over-molding leaves a portion of the length of each finger exposed. The connecting member is then severed and removed.

Abstract: A power cord which prevents breakage of a plug or cord/conductors even when treated roughly, and thus has a longer life. The power cord includes a plurality of cores of a synthetic resin, each for covering a connection section of a single blade among a plurality of blades, and an outer skin of a synthetic resin, for covering the plurality of cores together such that the blades are held at a specified interval spacing so as to form a plug. The synthetic resin forming the outer skin is softer than the synthetic resin forming the cores. The outer skin includes a thicker part for covering a border part of each cord having an internal covering member between a part covered with the core and a part exposed from the core.

Abstract: A method of fabricating a hermetic terminal having an annular ring, a lead arranged to penetrate through the ring in which one end side thereof is an inner lead portion electrically connected to a piezoelectric vibrating piece and the other end side thereof is an outer lead portion electrically connected to outside as the ring is between them, and a filler fixing the lead to the ring, wherein the hermetic terminal seals the piezoelectric vibrating piece inside a case, the method includes the steps of: applying plating to a hermetic terminal intermediate having the lead fixed in the ring with the filler to plate the ring and the lead; setting the hermetic terminal intermediate after subjected to plating on a holding member; and flattening an end part of an inner lead portion in the lead to form a stair portion in the hermetic terminal intermediate set on the holding member.

Abstract: Among each of the conductors 4a to 4e that form the flat cable 2 of the flat harness 1, at the installation part of the relay connector 6, conductors 4a and 4e, conductors 4a1 and 4a2, and conductors 4e1 and 4e2 are respectively cut and separated, and then connected to the relay connection terminal 8. Thereby, the number of conductors 4 that form the flat cable 2 is decreased to a minimum, and thus it is possible to decrease the unnecessary amount of material. In addition, in the manufacturing steps, the crimping step of the flat cable 2 to the relay connector 6, the cutting step, and the molding step are carried out in one step, and thus the number of manufacturing steps can be decreased.

Abstract: An electrical apparatus connected to a commercial power source includes: a case made of resin and housing a functional member; blades insert-molded in the case and each having an exposed part connected to the commercial power source and a resin facing part which is enclosed by the resin and all along an outer periphery of which a groove is formed; and elastic members each disposed between the resin and the resin facing part and having a fitting convex coming into close contact with the groove at the time of the insert molding.

Abstract: The invention is directed to an electrical distribution harness assembly and a method of manufacturing the electrical distribution harness assembly. The electrical distribution harness assembly is configured for coupling with a modular wall panel. The electrical distribution harness assembly includes at least one electrical connector including an elastic clip bracket configured for snap-fitting to the modular wall panel. The method of manufacturing the electrical distribution harness assembly includes the steps of forming an elastic clip bracket configured for snap-fitting to the modular wall panel and encapsulating at least a portion of the elastic clip bracket in an electrical connector.

Abstract: A method for manufacturing a printed circuit board having an embedded component is disclosed. The method includes: forming at least one contact bump and at least one electrode bump on one side of a base substrate; mounting the component such that the electrode bump is in correspondence with a contact terminal of the component; stacking an insulation layer, in which an opening is formed in correspondence to the component, on the one side of the base substrate, such that the contact bump penetrates the insulation layer; filling a filler in the opening; and stacking a metal layer on the insulation layer. Using the method, the reliability of circuit connections between the component and the circuit patterns can be improved, and the manufacturing process can be reduced in embedding the component in the printed circuit board.

Abstract: In a waterproof connector and a method for the same, the waterproof connector includes a plurality of electrically conductive terminals, an electrically insulating base, an electrical wire, a hollow cylinder and a cladding. The electrically insulating base has a receiving section. The electrical wire has a plurality of cores. Each core is connected to one end of each electrically conductive terminal. The hollow cylinder is connected to the receiving section and located to one side of the electrical wire. The cladding is used to cover the receiving section, the hollow cylinder, the core and one end of electrically conductive terminal. Further, the present invention provides a method for manufacturing the waterproof connector so as to enhance the yield rate and prevent the penetration of moisture.

Abstract: The present invention provides a flexible circuit electrode array adapted for neural stimulation, comprising: a polymer base layer; metal traces deposited on said polymer base layer, including electrodes suitable to stimulate neural tissue; a polymer top layer deposited on said polymer base layer and said metal traces at least one tack opening; wherein said polymer base layer, said metal traces and said polymer top layer are thermoformed in a three dimensional shape. The present invention provides further a method of making a flexible circuit electrode array comprising depositing a polymer base layer; depositing metal on said polymer base layer; patterning said metal to form metal traces; depositing a polymer top layer on said polymer base layer and said metal traces; preparing at least one tack opening; and heating said flexible circuit electrode array in a mold to form a three dimensional shape in said flexible circuit electrode array.

Abstract: A multiple-use connection system includes an elongate body having an axial tail-receiving passage and having lengthwise sides, and at least two essentially parallel rows of axially-spaced pin receptacles transverse to the tail-receiving passage, the pin receptacles of one of the parallel rows being exposed along one of the lengthwise sides. A patchbay for selectively connecting pairs of connector pins with ones of a plurality of tail conductors includes an insulating body having an axial passageway adapted for receiving a tail and having pairs of aligned pin receptacles, the pairs of pin receptacles being axially spaced from one another, one pin receptacle of each of the pairs of pin receptacles having an exposed portion adapted for being directly probed, where selective placement of pairs of aligned pins into the insulating body effects electrical connection of a pair of pins to a selected one of the tail conductors.

Abstract: An electronic assembly including a vertical mount connector header is overmolded to form an encapsulated module. Conductor pins retained in the connector header are coupled to a circuit board to support the connector header with respect to the circuit board, leaving an open space between the connector header and the circuit board. The electronic assembly is then placed in a mold for plastic encapsulation. The floor of the mold has a well sized to accommodate the conductor pins and shroud of the connector header, and the connector header has a peripheral flange that seats against the floor of the mold to keep encapsulant out of the well. Encapsulant fills open spaces inboard of the connector header, and a connector insert disposed between the connector header and the floor of the well prevents distention of the connector header and circuit board due to the packing pressure of the encapsulant.

Abstract: A basic insulating plug (BIP) provides connection to a deadbreak connector. The basic insulating plug includes a first conductive insert and a second conductive insert. An insulative coupling supports the inserts in spaced apart position. An insulative body is molded substantially about the first and second conductive inserts. One of the conductive inserts and the insulative coupling define a flow path to permit flow of insulative material entering one of the conductive inserts to flow through the coupling so as to surround the coupling and substantially surround the first and second inserts.

Abstract: A method manufactures a keyboard with injecting keys and an inmold metal sheet. The bottoms of grooves of the keys are combined with an elastic material layer to form a keyboard. The metal layer is disposed at a surface of said keyboard.

Abstract: An electric wire including a conductor; and a coating material outside of the conductor, wherein a water-stopping agent having a flowability is located between the conductor and the coating material on a connection terminal side of the electric wire.

Abstract: An electrical apparatus connected to a commercial power source includes: a case made of resin and housing a functional member; blades insert-molded in the case and each having an exposed part connected to the commercial power source and a resin facing part which is enclosed by the resin and all along an outer periphery of which a groove is formed; and elastic members each disposed between the resin and the resin facing part and having a fitting convex coming into close contact with the groove at the time of the insert molding.

Abstract: A method for sealing an electrical connector having a transition end and a cable. A protective coating is applied to the transition end of the connector. The connector, transition end and cable are positioned within halves of a mold. An annular resilient seal is positioned about the transition end within the mold. When the mold is filed with castable material the annular resilient seal compresses against the connector, preventing leakage of the castable material along the connector. The mold can then be separated leaving a waterproof boot formed on the transition end of the connector. The invention also provides a mold and sealing means for this process.

Abstract: A method for the fabrication of an insulated solder bonded multifilamentary superconducting wire composite. An uninsulated wire composite is prepared by using a high melting point solder to join a multifilamentary superconducting composite to a solderable metallic component. A polymer insulation film coating is then applied on top of the wire composite, and the resulting assembly is subjected to heating in a furnace at furnace temperatures and for a period sufficient to cure the insulation but insufficient to melt the solder.

Abstract: An electrical connector body includes a rear face, a front face, and a terminal cavity longitudinally extending substantially between the rear and front faces. A rigid retention wall longitudinally extends at least partially between the rear and front faces and includes a terminal retention feature. At least two cantilevered hold-down beams are substantially opposed from the rigid retention wall.

Abstract: A method of making circuitized substrate which includes a plurality of contiguous open segments which define facing edge portions within an electrically conductive layer to isolate separate portions of the conductive layer such that the layer can be used for different functions, e.g., as both power and ground elements, within a product (e.g., electrical assembly) which includes the substrate as part thereof. An information handling system, e.g., a mainframe computer, which represents one of the products in which the substrate may be utilized, is also provided.

Abstract: A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a mold having a first half and a second half, each forming a respective body cavity configured to form a terminal block and configured to receive a substrate comprising a plurality of openings adapted to receive an insulated electrical contact. A plurality of projections extend from the first half into the cavity, wherein the plurality of projections are adapted to remove a portion of insulation from the electrical contact positioned within each of the openings. The substrate is positioned in the mold and the insulated electrical contact is inserted into each of the openings. The mold is closed such that the plurality of projections remove a portion of the insulation from the insulated electrical contact upon closing of the mold. A dielectric material is then injected into the mold containing the substrate and insulated electrical contact to form a terminal block.

Abstract: An electrical connector has a hard base part forming at least one rearwardly and forwardly open seat and formed with a transverse passage extending across the seat generally at the rear seat end, a respective contact in the seat having a front end and a rear end, a respective wire projecting into the rear end of the seat and connected there to the rear contact end, and a soft jacket encapsulating a rear end of the base part and front ends of the wires and extending at least partially into the rear seat ends. This connector is made by fitting a flow-blocking bar through the passage into a position blocking forward flow in the seat to the front contact end. The rear end of the part and the bar are then enclosed in a cavity of a mold to be filled with hardenable resin.

Abstract: A method of manufacturing a solid-state imaging device. An end portion on the aperture side of each of the plurality of wirings forms an internal terminal portion and an end portion on the outer peripheral side of each of the plurality of wirings forms an external terminal portion, the internal terminal portion of the wiring being connected electrically with an electrode of the imaging element. The wirings are made of thin metal plate leads, the base is made up of a resin molded member in which the thin metal plate leads are embedded, and at least a part of a side edge face of the thin metal plate leads is embedded in the base. The rigidity of the base is enhanced by the thin metal plate leads, thus reducing a curl and a warp of the base.

Abstract: A modular multi-component power distribution system is provided having a plurality of modular components which includes a bus-bar-like power distribution assembly (PDA), branching connectors, flex connectors, and receptacles. A manufacturing process relates to the manufacture of extruded power distribution assemblies and the insertion of multiple, lengths of conductor wire along the longitudinal length thereof. In such PDA's, multiple parallel bores are formed interiorly of the PDA casing or housing wherein such conductors are not inserted into the bores until after the PDA extrusions are cut to length and plug ports are formed therein.

Abstract: A method for producing an insulated wire having a cross section of a desired shape, in which a conductor having a cross section of a desired shape is coated with an insulating film, which method comprises: supplying a raw conductor while passing through a rolling unit composed of at least one pair of rolling rolls that are capable of freely rotating without a drive mechanism and that have a desired shape, thereby forming a conductor having a cross section of a desired shape; and coating the conductor with an insulating film.

Abstract: A method for extending the useful life of an in-service electrical cable section having at least two existing connectors attached thereto and a conductor surrounded by a conductor shield encased in a polymeric insulation jacket with an interstitial void volume in the region of the conductor. The method includes replacing each connector with a corresponding high-pressure connector, and injecting a dielectric enhancement fluid into the void volume and confining the fluid therein at a pressure sufficient to introduce at least about 0.75Q of the fluid. Wherein Q represents the weight of the fluid which would saturate the conductor shield and insulation jacket, and the void volume at atmospheric pressure being less than that which would accommodate the amount 0.75Q. The method is carried out using only a single switching cycle.

Abstract: A wire connector wherein the wire engaging core and electrically insulated housing are molded with an exterior surface of a molded wire engaging core used as a mold surface as the electrically insulated housing is molded around the wire engaging core to provide a wire connector with a molded housing and a molded wire engaging core.

Abstract: A method for producing a pH measuring probe includes: providing an electrode wire protruding out of both sides of a recording device, the electrode wire being fixed to the recording device with the first end thereof, placing a glass tube over a second end of the electrode wire until reaching a cavity of the recording device, the glass tube and the recording device being fixed together; providing another electrode wire protruding from both sides of a base plate including a recess for the recording device, the other electrode wire being fixed to the base plate with its end protruding; providing a casing comprising first and second openings, the casing and base plate being sealed together, forming the housing; and guiding the glass tube through the recess in the base plate until it protrudes out of an opening in the casing and the recording device is inserted into the base plate.

Abstract: An optical pickup apparatus is described which includes a movable unit with an objective lens, a focus servo coil for moving the moveable unit containing the objective lens in the optical-axis direction, and tracking servo coils for moving the moveable unit containing the objective lens in the horizontal directions, and a liquid crystal element disposed for correcting the refractive index. Springs simultaneously provide support for the moveable unit and feed power to the liquid crystal element, the focus servo coil, and the tracking servo coils. A method for making said optical pickup apparatus is described. Two sheets, each having four springs extending across an opening formed by punching, are disposed parallel to each other at a predetermined distance. On these sheets, a fixed unit and a movable unit are formed by insert-molding. Excess portions of the metal sheets are removed, and a through-hole is formed so that connected portions of the wirings, lying side by side, are disconnected.

Abstract: Sealing material is injected into a cap receiving an electric cable joint without remaining air bubbles. The cap has an opening at both ends and receives the joint, the electric cable being in the upper side and the joint being in the lower side. The sealing material is injected into the cap from the lower opening. The joint is inserted into the cap from the upper opening. Or, the joint is received in the cap, the sealing material is injected into the cap from the upper opening, and the cap position is reversed. Or, the sealing material is injected into the cap, from the upper opening, the joint is inserted into the cap, and the cap is reversed. A cap holder receives the cap such that the upper and/or lower opening of the cap is covered.

Abstract: Methods for forming data storage media and the media formed thereby are disclosed herein. In one embodiment, the method for forming a data storage media, comprises: injection molding a substrate comprising surface features, wherein said surface features have greater than about 90% of a surface feature replication of an original master; and disposing a data layer over at least one surface of said substrate; wherein said data storage media has an axial displacement peak of less than about 500? under shock or vibration excitation.

Abstract: A method for attaching a capacitor to the feedthrough assembly of a medical device having a terminal pin comprises threading a first washer over the terminal pin, and placing a body of epoxy in contact with the first washer. The capacitor is positioned over the terminal pin such that the first washer and the body of epoxy are between the lower surface of the capacitor and a support surface. The body of epoxy is cured to couple the capacitor to the insulating structure. During curing, the body of epoxy is substantially confined between the upper surface and the lower surface by the ferrule, the insulating structure, the capacitor, and the first washer.

Abstract: Manufacturing of miniaturized three-dimensional electric components are presented, as well as components manufactured by the methods. The manufacturing methods comprise micro-replication of at least one master structure, e.g. via a mould structure, in at least one polymer layer onto which layer at least one conductive path is provided.

Abstract: A connector assembly includes a terminal crimped to an electrical conductor. The terminal is retained in a terminal area of a connector housing. A cable seal is positioned within an opening of the connector housing that leads to the terminal area. A spacer at a rear side of the connector housing provides a mechanical barrier to prevent injected thermoplastics from entering the terminal area during an overmolding process.

Abstract: A sensor assembly for a magnetic flowmeter is provided that is cost-effective to manufacture, while incorporating an effective seal against leakage and enabling precise positioning of electrodes. The sensor assembly includes an electrode assembly and a plastic housing molded about the electrode assembly. The electrode assembly includes an electrode and a plastic base disposed about the lower end of electrode. The housing includes a wall in direct contact with the plastic base such that the tip of the electrode projects from the wall, facilitating a secure seal about the electrode. The sensor assembly further includes a magnetic assembly configured to provide a magnetic field extending beyond the wall of the housing.

Abstract: A method of forming a device, such as an electrode array for a cochlear implant. The method comprises a step of forming a predetermined pattern of relatively electrically conductive regions and relatively electrically resistive regions in a sheet of biocompatible electrically conductive material, such as platinum foil. The method can comprise a step of working on the sheet to remove predetermined portions therefrom to form the one or more discrete relatively conducting regions. The step of working on the sheet can comprise embossing the sheet, cutting or slicing the sheet, or using electrical discharge machining (EDM) to remove unwanted portions of the sheet, the EDM equipment having a cutting tool comprising an electrode.

Abstract: In a method for producing a protective cover for a device formed in a substrate, at first a sacrificial structure is produced on the substrate, wherein the sacrificial structure comprises a first portion covering a first area of the substrate including the device and a second portion extending from the first portion into a second area of the substrate including no device. Then a first cover layer is deposited that encloses the sacrificial structure such that the second portion of the sacrificial structure is at least partially exposed. Then the sacrificial structure is removed, and the structure formed by the removal of the sacrificial structure is closed.