Abstract: The present invention provides a method of preventing electrically induced fires in household gas tubing. The method involves coupling conductive wire and conductive appliance connectors to the gas tubing, wherein the conductive wire provides direct electrical contact between the appliance connectors affixed to the ends of the tubing. In the event that an electrical charge goes to ground via the gas tubing assembly (e.g., lightning strike or appliance short), damage to the gas tubing is prevented by the conductive wire and end connectors providing a low resistance electrical path that allows the current to pass over the gas tubing assembly without the gas tubing itself actually having to carrying the load. This reduces the risk of a rupture in the gas tubing from electrical insult, which could result in fire.

Abstract: A method and associated equipment for replacing existing overhead transmission line conductors with new ones while the transmission line remains in service and carrying power. The invention uses the old conductor to pull the new conductor through a series of sheaves installed at the bottom of each tower insulator. Conventional tension-stringing principles are used to assure that both the old and new conductors maintain a safe distance from ground. To achieve this, both the pulling and tensioning (braking) equipment, as well as supply and take-up reels or drums may be elevated to power line voltage and the current is transferred between new conductor and old, while in transit to the line, by means of a brush system and a conducting wheel which may or may not be integral with pulling and tensioning equipment.

Abstract: A method for forming an armored cable assembly includes: forming an armor sheath using an armor sheath forming apparatus, the armor sheath defining a sheath passage; forcibly feeding a transmission cable into the sheath passage upstream of an exit capstan to provide an excess length of the transmission cable in the armor sheath upstream of the exit capstan; and drawing the armor sheath downstream of the armor sheath forming apparatus using the exit capstan.

Abstract: A joint structure of electric wires includes: a copper wire which includes a conductor formed of copper; an aluminum wire which includes a conductor formed of aluminum or aluminum alloy; and a joint terminal provided with a conductor press-fitting part having a U-shape in cross section. The conductor press-fitting part includes a bottom plate and a pair of conductor caulking pieces which are upwardly extended from both side edges of the bottom plate, and is inwardly folded to caulk the conductors of the copper wires and the aluminum wires so as to enclose the conductors. The conductor press-fitting part is press-fitted to the conductors of the aluminum wire and the copper wire in a state that the conductor of the aluminum wire is disposed on the upper face of the bottom plate, and the conductor of the copper wire is disposed on the conductor of the aluminum wire.

Abstract: Disclosed herein is an electrical component comprising a segment having a diameter in the range of about 1 micrometers to about 10 cm, the segment comprising a plurality of non-metallic, resistive fibers in a non-metallic binder. The segment is precisely trimmed to impart to the segment an electrical resistance within 1% of the desired resistance value. A manufacturing system and methods of manufacturing components having precise specifications also are disclosed.

Abstract: Electrodes for intracorporeal and other uses are provided. The invention features sterilizable, braided electrodes which are formed of or include conductive elements in electronic communication with a plurality of sites for electrical stimulation or sensing. Other active elements may be included in the braided electrodes.

Abstract: A method forming at least a portion of a cable comprises providing at least one cable conductor core, extruding at least an inner layer of a polymeric insulation material over the at least one conductor core, providing a plurality of strength members having a coating of the polymeric insulation material, heating the at least one cable conductor core and the strength members, embedding the strength members into the inner layer of the cable conductor core, and extruding an outer layer of the polymeric insulation material over the cable conductor core and the plurality of strength members and bonding the outer layer to the inner layer and the coating to form the cable and provide a contiguous bond between the inner layer, the strength members, and the outer layer, wherein the polymeric insulation material of the inner layer, the strength member coating, and the outer layer are amended to enable the inner layer and the outer layer to melt at a greater rate than the strength member coating.

Abstract: A conductor assembly for a medical electrical lead includes a web and plurality of conductors. The web includes a plurality of longitudinally extending elements, or sidewalls, each of which define a longitudinally extending lumen, and a plurality of longitudinally extending connectors, each of which join a pair of adjacent sidewalls. Each of the plurality of conductors extends within a corresponding lumen, and each may include an insulative jacket. If each conductor includes an insulative jacket, the jacket is preferably formed from one or more of the following materials: PEEK, PVDF and polysulfone. One or more of the connectors of the web may be flexible to allow for a connected separation, or a gap between adjacent sidewalls; and one or more of these connectors may further include a discrete wall section adapted to facilitate widening of the corresponding gap. Preferably the conductor assembly is coiled for incorporation into the lead.

Abstract: A cable (30) has a stranded wire (4) made from a plurality of individual conductors (5), and at least one connection area (6). In the connection area (6), the stranded wire (4) is fused to form a compacted block, the compacted block having at least one through opening (9).

Abstract: A system (10) for simultaneously introducing a cable (11) and another item (21) into a conduit (12) includes a pushing machine (13) and an air blower (15) which introduces the cable (11) into the conduit (12). The conduit (12) is split near the pushing machine (13) so that the item (21) may be attached to the cable (11) by means of an attachment device (25) carried by a bullet head (23) at the leading end of the cable (11). Alternatively, a projectible (35) may be attached to the leading end of the cable (11) and the item (21) may be attached at the junction of the cable (11) and projectile (35). A block (18) then connects the split ends (16, 17) of the conduit (12), and the cable (11) and other item (21) may then be moved together through the conduit (12) by the pushing machine (13) and air blower (15) which moves air against the projectile (35) to assist such movement.

Abstract: One embodiment includes a method that includes positioning a first substantially planar electrode including material defining a first aperture into a capacitor stack in alignment with a second substantially planar electrode such that a first non-aperture portion of the second substantially planar electrode at least partially overlays the first aperture and joining the first substantially planar electrode to the second substantially planar electrode proximal the material defining the first aperture and the first non-aperture portion of the second substantially planar electrode.

Abstract: A joint for a paper-insulated lead covered cable (PILC) including paper insulation impregnated with oil, the joint comprising a first PILC and a retaining jacket having a hollow interior, the first PILC having an inner conducting element that is conductively secured to an inner conducting element of a further cable within the hollow interior of the retaining jacket, the joint further comprising a sealant forming a sealant layer within the hollow interior of the retaining jacket and a retaining structure positioned within the sealant layer.

Abstract: A method of installing a plug on a cable having insulated wire pairs includes stripping insulation from a cable end to expose the wires and arranging the wires into a plug configuration. A wiring block having a back end leading to a cavity and a front end having pass through holes respectively leading to wire troughs extending between the cavity and front end is provided. The cable end is inserted through the back end such that the wires are inserted into the wire troughs corresponding with the plug configuration and such that the ends of the wires protrude out through the pass through holes. The protruding wire ends are cut off after being pulled until the cable insulation adjacent to the cable end seats itself inside the cavity. The cable is removed from the block such that the cable end can be inserted into a plug to be crimped thereto.

Abstract: A high-frequency snare for an endoscope includes an electrically insulating sheath, an operation wire slidably inserted through the sheath, a plurality of resilient twisted wires. Proximal ends of the plurality of twisted wires are connected to the distal end of the operation wire. Distal ends of the plurality of twisted wires are deposited with each other within an atmosphere of inactive gas. A proximal end side of the deposited ends of the plurality of wires being connected together with a metallic connecting member. When the operation wire is operated to withdraw at least proximal side portions of the plurality of twisted wires, the twisted wires are tucked. The plurality of twisted wires are expanded to form a loop with resilience thereof when the plurality of twisted wires are protruded from the sheath.

Abstract: An elongate composite electrical conductor with at least one superconducting core region including processed core material surrounded by sheath material such as Cu. The processed core material has a peripheral portion of ex situ reacted MgB2 and a central portion of in situ reacted MgB2. The ex situ MgB2 is interposed between the in situ reacted MgB2 and the sheath material and reduces unwanted reactions. Also disclosed are methods of forming the composite electrical conductor, including hot isostatic pressing.

Abstract: The present invention relates to a method of properly connecting respective shields in a plurality of extra fine coaxial wires via a common conductive member. The plurality of coaxial wires having the shields that are partially exposed is arranged in parallel. A metal adhesive material is placed on the respective shields in the coaxial wires and is melted by being irradiated with laser light. Then, the respective shields are connected electrically via the common conductive member when the common conductive member is placed on the melted metal adhesive material.

Abstract: Method for joining wires using low resistivity joints is provided. More specifically, methods of joining one or more wires having superconductive filaments, such as magnesium diboride filaments, are provided. The wires are joined by a low resistivity joint to form wires of a desired length for applications, such in medical imaging applications.

Abstract: An electrically insulated conductor connection assembly and a method for providing the same are provided. The electrically insulated conductor connection assembly includes first and second electrical conductors each comprising a body portion and an end portion. A fastening mechanism electrically and mechanically connects the end portions of the first electrical conductor to the end portion of the second electrical conductor, and an insulator overlays and electrically insulates the fastening mechanism. The end portions of the first and second electrical conductors and the fastening mechanism form a joint, which is structured to be fastenable and unfastenable. When the joint is fastened and the insulator is overlaying the fastening mechanism, the joint is electrically insulated.

Abstract: A wire member adapted to be used in a detection coil of an NMR spectrometer's probe. The wire member has a sleeve made of a copper tube having a high electrical conductivity, strands made of platinum, and a thin film of gold or rhodium formed on the surface of the sleeve by plating. The strands are mounted inside the sleeve and have a cross section to cancel the magnetic susceptibility due to the sleeve. The thin film cancels the total magnetic susceptibility of the sleeve and strands.

Abstract: A method for connecting first and second elongate conductors using a wedge connector includes: providing a wedge connector including a sleeve member, a wedge member, and a lubricant coating disposed on at least one of the sleeve member and the wedge member, the sleeve member defining a sleeve cavity; mounting the sleeve member on the first and second conductors; and driving the wedge member into the sleeve cavity using a hydraulic power drive tool assembly to secure the wedge connector to each of the first and second conductors.

Abstract: A method of preparing a composite sheet unit includes arranging a plurality of sintered piezoelectric thin wires in a uniform direction on a surface of a resin layer is prepared. A plurality of the same are laminated and integrated so that the sintered piezoelectric thin wires are positioned between the resin layers. Here, a curing resin may be impregnated therein so as to form resin-impregnated-cured portions. Then, the lamination is cut in a direction crossing a lengthwise direction of the sintered piezoelectric thin wires, so that a piezocomposite is obtained. Cut surfaces may be ground. By so doing, it is possible to provide a highly reliable piezocomposite having a fine structure at low cost, and to provide an ultrasonic probe for ultrasonic diagnostic equipment, as well as ultrasonic diagnostic equipment using the same.

Abstract: A method of applying an outer insulation to a bare stator bar to form an insulated stator bar. The method entails extruding at least one extruded member that will form the outer insulation. The extruded member has an opposing pair of edges that are parallel to the longitudinal length of the extruded member. In addition, the extrusion process creates an inner cavity that extends the longitudinal length of the extruded member. A bare stator bar is then inserted into the inner cavity of the outer insulation so that the outer insulation surrounds the perimeter of the bar and extends along a longitudinal length thereof. The opposing pair of edges of the extruded member are then attached together so that the perimeter of the bar is entirely enclosed by the extruded member.

Abstract: A dead end electrical connector assembly including a dead end connector member, a collet, wedges and an outer sleeve. The dead end connector member has a first end section and a second end section. The second end section includes a threaded section. The first end section is adapted to be connected to another member and includes a general bolt head section adapted to be turned by a powered tool to axially rotate the dead end connector member. The front end of the collet includes a threaded section adapted to be threaded onto the threaded section of the dead end connector member. The wedges are inserted directly between the collet and a core member of a cable conductor. The second end section of the dead end connector member is adapted to push the wedges into the collet.

Abstract: A method of assembling a multilayer bus bar assembly includes coating a dielectric layer with a molten reactive hot-melt adhesive, placing the dielectric layer between first and second subassemblies, wherein the first and second subassemblies comprise a conductive element, adhering the molten reactive hot-melt adhesive to the subassemblies by applying a pressure of at least about one bar to the multilayer bus bar assembly for at least about one minute prior to the adhesive cooling to room temperature to provide a bonding strength between the dielectric material and a selected one of the first and second subassemblies of at least 1500 Newtons on a 25 millimeter by 25 millimeter sample when tested in accordance with ASTM D-1062.

Abstract: A method for assembling a bundle cable connector assembly that eliminates bird caging, wire threads extruding through a connector pin, loose wire threads, dielectric shield shrinking, etc. The method includes stripping the wire to create a birdcage preventative zone and an exposed tip with a crimping zone therebetween, and tinning the exposed wire at the birdcage preventative zone and the tip. The method then includes inserting the wire into a connector pin, and crimping the pin to the wire at the crimping zone using heat so that the tinning solder melts. The method then includes mounting the pin to a connector body and mounting a wire-locking device to the connector body to lock the pin to the connector body.

Abstract: A joined cable assembly joins the interfacing ends of cables, one to another. The joint includes a pair of cables, each cable having an end and comprising a first plurality of conductor strands. A terminal enlarging member is provided longitudinally of each cable producing an enlarged terminal portion of greater diameter than said cable adjacent said end. A connecting tube is compressed at least around the conductor strands at the enlarged terminal portions of each cable, thereby joining the cables.

Abstract: A wiring harness for connection to a body, the wiring harness comprising at least one conductor and a protective covering having an inner portion for insulating the at least one conductor and an outer portion arranged over a region of the inner portion, wherein at least a section of the outer portion is adapted to be fused to said body.

Abstract: A method of producing a multiconductor cable is provided herein. A plurality of wires are arranged in a flat array with a specific pitch at both ends of them having an intermediate portion that are bundled together and a transforming portion. The plurality of wires have lengths different from one another, where the lengths vary successively from the minimum length, Ls, to the maximum length, Lm. At both end portions, the transforming portion of the wires are arranged using an arranging tool and attached so that the wires are held in grooves. The wires are moved from the arranging tool and a terminal structure is formed for electrical connection at both ends of the multiconductor cable.

Abstract: A terminal connector catch jig to fix a terminal connector included in a wire harness terminal. On a placing table on which the terminal connector is set, in opposition to a connection surface of a wire in the terminal connector, a comb-teeth portion constituted by a plurality of rod-like members uprightly arranged at intervals in each of which the wire can be inserted and a connector fixing portion which holds and fixes the terminal connector between the comb-teeth portion and the connector fixing portion are arranged.

Abstract: A method for increasing the current carried between two high voltage conductor support towers is provided. The method includes removing a first high voltage carrying cable mounted between the towers and replacing it with a composite core cable. This replacement of cable may be accomplished with existing cable hanging equipment and without the need for additional tooling.

Abstract: According to an aspect of an embodiment, a wiring connection apparatus comprises a tray including a plurality of wiring connection members for connecting a plurality of wiring and a tray holder body, which holds the tray, wherein the tray is rotatably provided in the tray holder body, and a wiring introduction opening for introducing the plurality of wiring into the tray is formed in proximity to an axis of rotation of the tray.

Abstract: A sealing member fitting apparatus includes a sealing member transfer device that switches between a sealing member receiving position where the sealing member transfer device faces a sealing member holding device provided with a hollow sealing member and a sealing member fitting position where the sealing member transfer device faces an electrical wire clamping device. The sealing member transfer device receives the sealing member in the sealing member receiving position and fits the sealing member on a covering end portion of the electrical wire in the sealing member fitting position. An electrical wire insertion guide device is disposed between the sealing member transfer device and the electrical wire clamping device and is slidable along the electrical wire from a lead-out member to the covering end portion. The sealing member transfer device positions a central axis of the covering end portion substantially coaxially with a central axis of the sealing member.

Abstract: A method of manufacturing a medical electrical device is presented. An inner diameter and an outer diameter of a connector ring is machined to form a first and a second flange extending from the inner diameter. An electric discharge machining wire burner is used to form a conductor channel in the inner diameter of the connector ring. A conductor is positioned within the conductor channel. A first distal end of the first flange is coupled to a second distal end of the second flange.

Abstract: Disclosed is a punch tool which is used to create apertures at any desired location in a raceway duct. The punch tool has two opposed jaws. A first jaw has an angularly-truncated tubular blade. The other jaw has a tube-shaped blade receiving device which receives the blade when it cuts through the wall. The use of this tool with the methods of the present invention enables the user to make cable drops at any position along the duct in order to reach computing equipment below.

Abstract: A method of fabricating an antenna connector is provided. The components of the antenna connector are mechanically assembled in an automatically operated workstation to effectively eliminate the labor/time consuming assembly process requiring assembly by hand as in the case of the prior art. The electrical connection between the coaxial cable and the terminal can be ensured and also the coaxial cable can be effectively secured to the housing so that the coaxial cable may not come loose. Thus, it is not only possible to effectively increase the production throughput, but also the reliability of the antenna connector may be effectively promoted.

Abstract: The illustrative embodiments provide a cable management system, a computer program product, a cable, a method for manufacturing a cable, and a method for guiding a user in identifying a connection location for a cable of interest. A processor, in a data processing system, receives a cable identification from the cable of interest. The processor then matches at least one connection location with the cable of interest based on the cable identification. Responsive to matching the at least one connection location with the cable of interest, the processor activates an indicator that identifies the at least one connection location for connecting the cable of interest.

Abstract: Apparatus for making a helically wound conductor includes a pulling mechanism for axially advancing a cable core and a guide mechanism for axially directing one or more secondary strand(s) from a location offset from the cable core toward the cable core at a common approach angle. A mandrel body is disposed at a forward end of the apparatus, the mandrel body having an axial passageway extending from a rearward to the forward end of the mandrel body dimensioned to axially receive the cable core therethrough and a forward radiused end positioned to intercept the secondary strand(s). The secondary strand(s) converge on the mandrel radiused end at a common approach angle, tangentially intersect respective locations of the mandrel radiused end, and follow the radiused end to intersect with the cable core. The secondary strand(s) are rotated with the mandrel to wind about the cable core.

Abstract: An electrical box is mounted on a wall stud, and a wiring panel is installed within the electrical box so as to partition the interior of the electrical box into a user inaccessible wiring compartment and a user accessible module compartment. A protective cover is attached to the wiring panel so as to protect the wiring panel during a makeup phase of wall panel installation and painting. After the makeup phase, the protective cover is removed from the wiring panel and a module having a user operable electrical function is mounted to the wiring panel within the user accessible module compartment.

Abstract: Provided is a coaxial cable connector compression tool comprising a resilient coaxial cable retaining mechanism, having a tool mounting portion, affixed to said compression tool and a compliant cable receiving portion configured to releasably retain a coaxial cable, wherein the cable retaining mechanism, which may be comprised or one or multiple pieces, bears minimal compression forces while positioned on said compression tool to hold said coaxial cable in proper alignment when said compression tool is operated. Moreover, a method is provided for retaining a coaxial cable in proper alignment during compression of a coaxial cable connector onto said coaxial cable.

Abstract: An insulated electric wire having a conductive core and an insulation jacket is center stripped by cutting a pattern in one side of the insulation jacket with a laser beam, and then cutting a coordinated pattern in an opposite side of the insulation jacket with a laser beam to produce two axially spaced circumferential cuts connected by a plurality of generally axial cuts that define at least two removeable insulation slugs for exposing the conductive core while the insulation jacket on either side of the exposed conductive core is left intact. An in-line center stripping device or a multiple wire rotation device may be used for center stripping the insulated electric wire. The insulated slugs may by removed by an insulation removal device on an offal removal assembly.

Abstract: A method of installing an electrical transmission cable includes providing an electrical transmission cable extending from a first end to a second end. The cable includes a flexible, full tension splice between the first end and the second end. Additionally, the electrical transmission cable includes at least one composite wire. Additionally, the flexible, full tension splice is pulled over a first sheave assembly.

Abstract: A method for stringing a conductive element through a hollow sheath to assemble an electrical cable is provided by injecting compressed gas into the sheath to propel the conductive element therethrough. The conductive element is loaded into a closed channel in fluid communication with a source of compressed gas. A first end of the channel terminating in a needle is inserted into the sheath. The sheath is sealed around the needle and secured into position. Compressed gas, for example, air or nitrogen, is injected in pulses into the channel towards the sheath. The compressed gas radially expands the sheath and forms an air bearing on an inner surface of the sheath. The conductive element is propelled through the sheath over the air bearing. Upon removal of the pressurized gas, the sheath contracts to a normal position to secure the conductive element therein.

Abstract: Taught herein is a method for molding a bistable magnetic alloy wire, comprising: processing an alloy wire by heat treatment; and processing the alloy wire by cold treatment of mechanical twisting, the mechanical twisting being a repeated twisting in a continuous state. Also taught herein is a device for molding a bistable magnetic alloy wire.

Abstract: A method of making electromagnetic wave shielded read and write wires is provided. The method includes forming a bottom insulation layer on a bottom shield layer formed on a substrate. Then, forming electrically conductive wire material into openings in a first forming layer to form first and second read wires and first and second write wires. Forming a top insulation layer on the bottom insulation layer and on the wires. Then, forming a second forming layer on the top insulation layer with first, second, third, fourth and fifth openings down to the top insulation layer. Ion milling portions of the top insulation layer exposed by the openings in the second forming layer down to the bottom shield layer, then removing the second forming layer. Then, forming nonmagnetic electrically conductive middle shield layers in the openings in electrical contact with the bottom shield layer and forming a top shield layer on top of the middle shield layer.

Abstract: The present invention is to provide a wire harness assembly assist device, a wire harness assembly assist unit, and a method of assisting assembly of a wire harness with a reduced time for acquiring a necessary information and a reduced operation error. The assembly assist device for assisting assembly of a wire harness on a wiring board includes: a layout information acquiring program to display a layout screen showing a wiring layout of the wire harness; a component information acquiring program corresponding to a component to be attached; an attachment position information acquiring program to indicate an attachment position of the component; a guide screen information generating program to display the acquired component information superposed on the acquired attachment position of the layout screen based on the acquired layout information and the acquired attachment position information; and a display control program to display the generated guide screen information.

Abstract: Sealing material is injected into a cap receiving an electric cable joint without remaining air bubbles. The cap has an opening at both ends and receives the joint, the electric cable being in the upper side and the joint being in the lower side. The sealing material is injected into the cap from the lower opening. The joint is inserted into the cap from the upper opening. Or, the joint is received in the cap, the sealing material is injected into the cap from the upper opening, and the cap position is reversed. Or, the sealing material is injected into the cap, from the upper opening, the joint is inserted into the cap, and the cap is reversed. A cap holder receives the cap such that the upper and/or lower opening of the cap is covered.

Abstract: A guide for inserting the prepared end of a coaxial cable into the cylindrical post of an end connector of a coaxial cable. The guide is an elongated member that is fabricated of a resilient material having a plurality flat sides that come together at equal angles to form a number of corners. The bisectors of the corner angles all cross at the central axis of the guide with the length of each bisector between the center axis and the corner being substantially equal to or greater than the inside radius of the post. A central slot passes axially through the guide and a slit passes radially through one side wall of the guide to form an entrance that opens into the slot.

Abstract: A cable includes a conductor having an insulation layer wrapped substantially about the conductor. A foamable polymer layer is applied substantially about the insulation layer. A cross-section of the foamable polymer layer has a substantially uneven outer surface. An armor shell is applied exterior to the foamable polymer layer. The armor shell is substantially concentric to the conductor.

Abstract: A method and system are described that allow conversion of a three-dimensional representation of a wire harness to a two-dimensional representation. In one aspect, the three-dimensional representation of the wire harness is converted to a two-dimensional orthogonal representation with branches in the wire harness arranged perpendicularly. In another aspect, when more than four branches enter a single node in the wire harness, one or more of the branches are placed within a predetermined angle to the perpendicular lines. The orthogonal representation allows simplified detection of disconnects in the wire harness that are otherwise difficult to visualize in three dimensions.

Abstract: A method for programming a routing layout design through one via layer includes forming a plurality of metal traces on a first routing layer and a second routing layer, and positioning a plurality of vias within a via layer disposed between the first and second routing layers for connecting the metal traces on the first and second routing layers according to a first current route defined by a predetermined circuit layout design to connect a first node and a second node so as to establish a second current route equivalent to the first current route.