Abstract: A miniature socket (10) for electrically interconnecting contact pads on a bare integrated circuit chip (16) to circuit pads (64) on a substrate (18) is disclosed. The socket includes a housing (12) and contact elements (14) having a diameter of about 0.003 inches. The housing (12) includes a recess (28) on one surface (30) for receiving the circuit chip (16) and cavities (44) on an opposite surface (38) for receiving the contact elements (14) and passages (56) leading to the recess (28) from the cavities (44) for receiving the pin sections (80) on the elements (14). Methods of forming a gold tip (84) on the pin sections (80) and for providing cavities (44) and passages (56) in the housing (12) are also disclosed.

Abstract: A method of manufacturing a ring-shaped hydraulic seal (10) produces a cylindrical sealing surface (12) having portions (24) formed of a plastic material and portions (26) formed of an elastomeric material. The method includes the steps of forming a plastic ring (30) and molding an elastomeric material into a cavity (50) in the plastic ring (30). The cylindrical sealing surface (12) is formed by grinding away the material of the ring (30) to expose a surface (26) of the elastomeric material which is contained in the cavity (50) in the ring (30). The plastic portions (24) of the cylindrical sealing surface (12) are defined by the ground surface (82) of the plastic ring (30). The elastomeric portions (26) of the cylindrical sealing surface (12) are defined by the exposed surfaces (26) of the elastomeric material.

Abstract: A female connector plug especially for tractor-trailer interconnection has a plurality of wires permanently connected to split terminals having spring ring retainers and with shrink tubing casings encapsulated within a resilient elastomeric body which may have a pistol grip configuration.

Abstract: An electrical plug connector comprises an insulating plastic base and a first and second series of elongate metal contact security respective opposite major faces of the base by an in-molding step so that respective back surfaces of the contacts and parts of their side surfaces are embedded in the plastic material while connecting surfaces are exposed for engagement with a complementary connector. During the in-molding process a cavity is formed between the two series of contacts at a rear end of the base by a mold member supporting rear ends of the contacts of respective series in spaced apart, parallel relation while front ends of the contacts are supported by attachment to respective carrier strips. A plug is force fitted into the cavity subsequent to molding supporting the rear ends of the contacts. Leading, front ends of the contacts have laterally extending anchoring portions and tapering, inwardly extending tips completely covered by the plastic material to ensure double securement to the base.

Abstract: A connector includes a pair of housings mutually engageable integrally, and a plurality of contactors secured at their base portions to each of the housings so that the contactors of the both housings are contactable with each other respectively at their free ends when the housings are engaged integral to each other, mutually with a clicking resiliency provided by means of a sloped step made in each contactor between the base and free end portions, whereby the contactor capable of providing a reliable clicking action denoting completion of the connection is rendered manufacturable without requiring highly precise administration.

Abstract: A plastic package that includes a cavity for holding an integrated circuit die. The package also includes several singel-piece leads that each have bonding pad area on one end and an area for connecting to external circuitry on the other end. The package's plastic body supports the leads, separates them from each other, and includes a ridge that substantially encircles the cavity and separates the bonding pad areas from the cavity. The package may be made by forming a first portion including alignment protrusions sized to receive lead bonding pad ends, placing the leads with their bonding pads so that they are spaced apart by the protrusions, and securing them, preferably by supplying heat to the protrusions. A second portion of the package may then be molded around the first portion, the leads, and, preferably, a heat sink.

Abstract: A continuous molded electronic component assembly process in which a continuous line of components are supplied on reels for assembly and insertion. The supply reels of electronic components are made by an injection molding process, reeled and supplied to assembly and insertion machines. The assembly and insertion machines provide the means for removing, assembling and inserting the electronic components. Examples of the process, but not limited to, are shunts, wire end terminals and pilot posts.

Abstract: A surface mount connector comprises an insulating housing body in which a series of electrical contacts are secured with contact leg portions thereof extending externally alongside a housing face and a contact aligning member for assembly with the housing by forcible insertion between the housing face and the contact leg portions thereby urging the contact leg portions away from the housing face to bring contact ends thereof into a common circuit board engaging plane and a predetermined spaced apart relation. The guide means comprises an insulating bar formed with a row of ribs defining between them contact receiving alignment channels at the predetermined spacing. Ears extend from the housing face at respective opposite ends of the series of contacts and have respective recesses aligned with each other and the contact leg portions for receiving the aligning member as a force fit to assemble the aligning member with the housing.

Abstract: Terminals having rectangular post sections of very small dimension are secured in housing passageways of an electrical connector, which passageways are molded using core pins larger in dimension than said very small dimensioned terminal post sections, so that the oversized core pins are robust and endure repeated molding cycles. End sections of the core pins have the very small dimension of the terminal post sections and the passageways have constricted end sections which precisely locate the terminal post section along the connector mating face. An increased terminal width at the insertion face creates an interference fit within the passageway for retention. The core pin has a strength rib along most of one side and the forward rib end is tapered to the reduced-dimension pin end section which results in a tapered passageway transition surface to eliminate terminal stubbing during insertion.

Abstract: A method of making a metal-on-elastomer pressure contact connector. The method includes embedding a plurality of parallel co-planar copper-beryllia wires comprising a plurality of coils in a silicone rubber elastomer with top and bottom surfaces, and removing metal from the tops and bottoms of the coils to form a pair of isolated wire filaments from each coil which extend from the top surface to the bottom surface of the elastomer. The filaments form arrays of electrical contacts above and below the elastomer exceeding 10,000 contacts per square inch.

Abstract: A circuit board electrical interconnection system, including improved, elongated, bodily-rotatable interconnect elements, is disclosed. Each element has tab portions projection angularly from the opposing ends of the element, which tab portions define a pair of pad engagement surfaces. The pad engagement surfaces engage corresponding contact pads on opposing surfaces of two circuit boards by means of elastic support member. The element is divided longitudinally, axially or laterally into a plurality of sectors. Some sectors are electrically conductive, while others have other electrically predetermined characteristics. The two types of sectors are arranged in an alternating patter. The non-conducting sectors may be comprised of insulative, resistive or capacitive materials.

Abstract: A method for manufacturing electrical connectors (22) which include rows of contact members (78, 90) held in a housing (24) includes feeding contact members in a wire form in parallel (74, 90), trimming such contact members to provide a partial form therefore at a trim station A, insert-molding such contact members to form a housing (62) and provide a carrier to tie such contact members together at a station (B), trimming said contact members to appropriate lengths, forming said contact members at further stations (C, D) into a multiple contact connector with rows of contact members in common planes held by the housing formed by insert-molding. Stamped and formed contact members (78', 90') are also contemplated utilized in an alternative method and both methods contemplate plating of the contact members either prior to molding or thereafter in alternative constructions, facilitated partially by the forming of the contact members into common planes.

Abstract: A miniature bulb assembly adapted to be mounted on a base board includes a socketless miniature bulb, a base portion molded of synthetic resin and a pair of terminal members. The miniature bulb is received in a bulb receiving hole at the central part of the base portion while a pair of lead wires extending from the miniature bulb are inserted through lead wire holes on the bottom wall of the base portion. Each terminal member comprises an elongated plate-shaped terminal and a base fitting portion, both of which are integrated with the base portion during a molding operation. The lead wires are connected to tongue-shaped pieces projecting from lead wire connection tabs in a clamped state. The base portion may be formed with T-shaped terminal insert holes on the opposite sides thereof such that terminal members each having a disengagement preventive tapered portion are tightly inserted thereinto from the above.

Abstract: A connector assembly comprising: electrical contacts (9) spaces apart on an insulative housing block (16), the contacts (9) being interconnected externally of the housing block (16) by webs (7), and the webs (7) being constructed for removal after assembly of the housing block (16) and the electrical contacts (9) to provide fins (27). The fins are to be used to retain the contacts (9) within cavities (40) of a housing (39).

Abstract: An electrical connector (15) for a power distribution system including an electrically conductive body (17) with a socket (22) for receiving an electrically conductive contact pin (18), contact terminals (20) for connecting connector (15) to a printed circuit board, and an insulating housing (14) mounted on and substantially surrounding the body (17). The conductive body (17), in combination with the housing (14), may serve as a female-type connector to slidably receive a contact pin or a male-type connector to securely retain a contact pin. Contact pin (18) may be floatingly mounted in socket (22) to accommodate misalignments between printed circuit boards.

Abstract: A micro-cable interconnect comprises a single exterior flexible insulative coating internally containing a plurality of terminally prepared, precisely spaced conductors. The conductors are arranged with a spacing and pitch to identically match spacing and pitch of interconnect zones operatively connected to an integrated circuit or connector, with the conductors constructed and arranged for bonding to the interconnect zones.

Abstract: A cochlear prosthetic package having a cup-shaped titanium case with a ceramic plate; a plurality of hermetically-sealed feedthroughs are formed in the plate by sintering the plate with hollow metallic tubes located in plate holes and then sealing at least one end of each tube. An electrode cable connector is provided which allows removal and replacement of a case even in the presence of body fluids. A telemetry coil is contained in a metallic tube which extends out of the case; the coil-containing tube has its two ends hermetically-sealed to the case by ceramic insulating bushings.

Abstract: The inventive interconnector, which is used for electrically connecting two arrays of electrodes on two circuit boards, etc., is a striped sheet composed of alternately arranged strips of an insulating adhesive hot-melt resin and strips of a conductive adhesive hot-melt resin composition. The interconnector is prepared by stacking a film of the insulating resin coated on one surface with the conductive composition, integrating the stack into an integral block and slicing the block in a plane perpendicular to the surface of the stacked films. Alternatively, the interconnector is composed of a matrix of an insulating adhesive hot-melt resin and regularly distributed spots of a conductive adhesive hot-melt resin composition.

Abstract: A method of making a plastic terminal connector having a metal terminal set embedded therein in which the conductive contact members of the terminal set are electrically isolated from each other prior to the injection molding process. There is included a three-plated mold base which is formed from a lower movable mold plate, an intermediate mold plate, and an upper stationary mold plate. The upper mold plate includes a plurality of punches which extend through the spring-biased intermediate mold plate so as to cut connecting ties of the metal terminal set so as to form a plurality of individual electrically isolated conductive contact members when the mold is closed. The cutting operation is performed prior to the injection molding process as an integral part of loading the metal terminal set into the lower mold plate and securing the terminal set within the mold between the lower and intermediate mold plates when the mold is closed.

Abstract: A connector is described of the type that has contacts lying in insulative material in a housing, wherein a separate positioner (24 in FIG. 2) of insulative material is molded about each contact (22) to form a terminal device (20), and the terminal devices can be arranged in a variety of configurations. Each terminal device includes an elongated metal contact with front and rear end portions and a middle, and an insulative positioner (24) molded about the middle. The terminal devices lie in the housing with the molded positioners of adjacent contact devices substantially abutting each other and holding the contact ends in a predetermined pattern, wherein the axes of all terminal devices extend parallel to each other. The middles of the contacts are hollow and include access openings (52 in FIG. 5) into which molding material can flow, so the molded material of the positioner seals the middle of the inside of each contact.

Abstract: An integrally molded electrical connector 10 for interconnecting an array 60 of conductors of a first article 58 with a corresponding array 64 of conductors of a second article 62 includes a plurality of substantially rigid bifurcated tines joined by a bight section 30, each tine having arm portions 18, 24 deflectable toward each other; and compressible support means 46 extending between the arm portions 18, 24 of the tines 16; and continuous circuit means 36 defined along outer surfaces of tine arm portions 18, 24 and bight section 30. The array of tines is formed from a dielectric material. The compressible support means 46 has sufficient durometer to maintain contact normal force between the continuous circuit means 36 and the corresponding contact means of opposed first and second electrical articles 58, 62 upon the arm portions 18, 24 being compressively held between the pair of electrical articles 58, 62.

Abstract: An electrical connector utilizing a crimpable ferrule with an electrical insulation sleeve thereover, and a transparent outer sleeve surrounding the ferrule and insulation sleeve, with the transparent outer sleeve formed of coextruded, multi-layer material with at least one layer being oriented and heat-shrinkable, and with the inner layer being a heat-activable adhesive. A portion of the outer sleeve is preshrunk to aid in the use thereof. The electrical connector in accordance with this invention is produced by placing a crimpable ferrule having an insulation sleeve thereon upon a first support, with the outer sleeve upon a second support, with both vertically oriented and coaxially arranged, and with the support for the outer sleeve at a lower elevation than the other support. The arrangement is passed through a heating zone to partially shrink a portion of the outer sleeve about the insulating sleeve, and to activate an inner adhesive layer on said outer sleeve into adhesion with the insulating sleeve.

Abstract: A piezoelectric buzzer comprising a case having the shape of a bottomed cylinder, a piezoelectric diaphragm fixedly disposed within the case, a cover plate fitted in the open end of the case, and terminals integrally combined with the cover plate and each having one end in contact with the piezoelectric diaphragm and the other end projecting outside from the cover plate. Since the cover plate and the terminals are combined together by insert moldings, no gap is formed between the cover plate and the terminals, no sealing work for sealing gaps between the cover plate and the terminals is necessary, the manufacturing process is simplified, and the piezoelectric element is not exposed to the external atmosphere.

Abstract: A pre-molded electrical plug body to house male electrical blades and electrical plug wires, comprising a pair of identical pre-molded electrical plug body pieces mated together, each piece having blade receiving means for snugly receiving male electrical blades, a pair of posts nested together with corresponding posts of the mating piece to form a central pillar around which electrical plug wires are led to the male electrical blades, and a pair of pins received into corresponding recesses of the mating piece that cooperate with the pair of posts to arrest therebetween electrical plug wires led to the male electrical blades; and a method of manufacturing an electrical plug having a body formed from two identical pre-molded pieces.

Abstract: The present invention relates to a process of forming an electromagnetic shielding gasket by forming a core of elastomeric material, coating the core with bands of an electrically conductive textile material, passing the coating core through a die to calibrate the coated core, heating the coated core to cure the elastomeric material and winding up the cured core.

Abstract: A method and apparatus are provided for forming insert molded circuits. The process includes inserting a circuit network comprised of a lace curtain with a plurality of individual circuits which are connected by interconnect members into a mold and then separating the individual circuits in the mold by cutting the interconnect members while the lace curtain is in the mold. After the interconnect members have been severed, plastic is injected into the mold thereby surrounding the individual traces. A mold for performing the process is disclosed which includes a retractable punch arrangement.

Abstract: A process for producing a medical electrode. A coil of conductive metal is slid over a tubular insulative substrate. The spaces between individual turns of the coil are backfilled with an insulative plastic. The backfilled plastic is thereafter etched away from and off of the exterior of the metal coil by means of a gas plasma.

Abstract: A motor is equipped with a magnetic structure, stator assemblies having a non-magnetic molding member for being incorporated in the magnetic structure and coils for being wound on the outer periphery of each stator assembly.The magnetic structure is provided with magnetic pole plate bodies, a recess provided in each magnetic pole plate body, bridge members incorporated in the magnetic pole plate body in such a manner as to surround the recess and a plurality of terminal elements whose base ends are coupled to the bridge members and whose free ends are extended toward the recess. The recess, together with the free ends of the terminal elements, is filled with the non-magnetic molding member. On the other hand, the bridge members are not embedded with the non-magnetic molding member but are subsequently cut and removed, so that the base ends of the terminal elements are arranged in such a manner as to project from the surface of the non-magnetic molding member.

Abstract: A method of manufacturing a contact block includes the processes of forming make contact pieces, break contact pieces, base pieces, and terminal pieces in a first hoop member by blanking, forming a first subcontact block having the break contact pieces and a second subcontact block having the make contact pieces by molding these pieces, forming movable contact spring pieces by blanking a second hoop member, aligning the second hoop member with the first hoop member and welding the movable contact spring pieces to the base pieces, cutting off the movable contact spring pieces from the second hoop member, and cutting off the first or second subcontact block from the first hoop member and aligning/coupling these subcontact blocks to each other. According to these processes, the respective components are held on a loop member up to the final process so that contamination and deformation of these components can be prevented.

Abstract: An electrical connector having an insulating housing has a rear face with a plurality of electrical terminals extending therethrough. A sealant material in the form of a hotmelt material is placed over the ends of the terminals and the connector, including the sealing material, is thereafter heated to melt the material. The sealing material flows around the terminals and partially into the apertures of the housing to provide for a sealed atmosphere on the interior of the connector housing.

Abstract: A terminal block (20) includes a plurality of wells each having a protector 32) disposed therein and each having a bore which communicates with a U-shaped terminal (60) so that a portion of the protector extends through the bore into engagement with a bade (66) of the terminal. Tangs (68--68) of each terminal depend downwardly. Also, the terminal block includes a plurality of terminal posts (62--62) each having a spade (69) depending therefrom. A first plastic material (70) encapsulates the base and innermost portions of each U-shaped terminal and post. Individual conductors of a pair in a cable (50) extend to a depending tang of a terminal and to a tang of an associated terminal. A strap wire interconnects the other depending tang of each U-shaped terminal to a spade of an associated terminal post. A second plastic material encapsulates the wiring and the outermost portions of the U-shaped terminals and of the spades of the terminal posts.

Abstract: A method of producing a plurality of individual contact spring assemblies for use in an electromagnetic relay in which movable and fixed contact springs for each assembly are held by a molded resin base comprises the steps of caulking a first set of contacts and a second set of contacts to a unitary sheet metallic blank and stamping out the movable and fixed contact springs from the metallic blank. The method further comprises the steps of bending the stamped-out movable and fixed contact springs into a predetermined configuration such that the fixed and movable contact springs are in opposition to each other and molding a base so that selected portions of the movable and fixed contact springs are embedded therein. Finally, the method comprises the step of cutting the fixed and movable contact springs from the metallic blank.

Abstract: An article for protecting a multiconductor connector comprising a container containing a layer of gel. In one embodiment the container can be moved relative to the container to compress the gel to seal the connector. In another embodiment the gel layer contains a plurality of holes which tend to close when the gel is compressed.

Abstract: Method and apparatus for making an electrical device including a contact supported in a housing having a space within which at least part of such contact may move, wherein the contact is placed with respect to a mold core that resiliently deforms the moving part of the contact to a condition it ordinarily would be expected to take during use in connection with another contact and cooperates with at least such moving part of the contact to form a composite core that is placed in a mold cavity to mold a housing about part of the contact and to at least part of the contact while the composite core defines the space within which the moving part of the contact can deform during use. An electrical connecting device is made by the aforementioned process.

Abstract: A connector for a multiple-pin electrical member includes an insulating body with opposed end faces, a side face and a plurality of holes extending between the ends for receiving pins from the member. Grooves in one face connect with the holes, and a longitudinal slot divides the grooves into two sections. Conductive material exists in each groove section and on the one face for connection to a ground. In constructing the connector conductive copper and solder plating is layered on the insulating body, and is selectively removed by mechanical action, wherein the slot is ground by a diamond clad wheel and the faces are ground with grinding pads.

Abstract: In a method of manufacturing a switch base according to the invention, blanked members are prepared, each having a common strip formed at a lower part thereof, a plurality of finger-shaped pieces extending from the common strip, fixed contact portions formed on distal end portions of respective ones of the finger-shaped pieces, and terminal portions situated between respective ones of the fixed contact portions and the common strip. Next, indentically shaped blanked members are superimposed in such a manner that the fixed contact portions thereof are spaced away from one another, and the blanked members are assembled together with the fixed contact portions being arrayed in a plurality of rows and the terminal portions being arrayed in a single row. Thereafter, a resin is molded between the fixed contact portions and the terminal portions to form a base, and the common strips are cut away to manufacture a switch base.

Abstract: A male shielded electrical connector comprises a metal frame member (3, 30, 300) and a dielectric housing member (6, 60, 600) molded to the metal frame member forming a unitary housing with metal section (5, 50, 500) and a section of housing member (6, 60, 600) forming a male connecting section (4, 40, 400) having a smooth continous exterior surface (4", 40", 400") part of which is metal and the other part is dielectric material.

Abstract: A method and apparatus for attaching electrical contacts (23, 24) to the ends of electrical conductors (50). The method of the invention comprises the steps of providing a plurality of contacts (23, 24) at spaced locations along a flexible strip (22), feeding the strip (22) to an attachment station (14) for delivering contacts (23, 24) to the attachment station (14), attaching a contact (23, 24) to the end of an electrical conductor (50) in the attachment station (14), and separating the attached contact (23, 24) from the stip (22). The contacts (23, 24) are incorporated into contact assemblies (20, 20') which comprise a contact (23, 24) having dielectric insulating member (25) molded therearound and molded integral with the flexible strip (22). After attachment of a contact (23, 24) to a conductor, the attached contact assembly (20, 20') is cut from the strip (22) and the strip (22) is indexed to deliver the next contact assembly (20, 20') to the attachment station (14).

Abstract: A method for manufacturing a wiring harness of the type having a preformed cable containing a plurality of conductors and arranged in a predetermined path, and having breakouts for certain of the conductors which terminate in electrical contacts at one or more predetermined locations, includes the step of molding an integral frame from insulating mateial. The frame has groups of connector housings for receiving electrical contacts, and located at positions corresponding to the locations of the breakouts, and runners that integrally connect the housings. The method also includes laying the preformed cable in an operative position on the frame so that the cable breakouts are adjacent to the groups of connector housings. After the electrical contacts are inserted into the connector housings, the runners are removed.

Abstract: A single plastic insert includes a plurality of apertures which receive in interference fit a plurality of metal terminal pegs of a plurality of metal terminal inserts, the terminal pegs of the metal inserts are forced into the apertures of the plastic insert. The plstic insert is positioned in an article mold prior to injection molding using liquid plastic.

Abstract: In an electric component a plastic sheath encloses conductive connections d leaves their terminal ends exposed. In order to keep the conductive connections at specific distances to the plastic sheath and to guarantee that the conductive connections are not exposed at the plastic sheath in intermediate areas, the conductive connections are secured together in spaced relation by a plastic carrier surrounding the conductive connections at spaced regions along their length. The plastic carrier has pins projecting therefrom which have end surfaces which serve to space the conductive connections a true distance from the surface of a mould in which a plastic sheath is moulded around the conductive connections and the plastic carrier. The plastic carrier and the conductive connections are encapsulated with the plastic sheath with the pins properly positioning the conductive carriers within the plastic sheath without forming any undesired openings in the plastic sheath.

Abstract: An electrical coupler for interconnecting two modular telephone plugs includes a housing having two mating faces with openings for receiving the two modular telephone plugs. The terminals within the coupler comprise wire which is formed to include two resilient portions disposed adjacent to the modular plug openings. A terminal subassembly is disclosed wherein a plurality of solid conductors are aligned side-by-side and a web is molded over the span of wires such that when the wires are cut to the desired length, the integrally molded web forms a terminal subassembly for ease of installation of the terminals within the housing.

Abstract: A low profile modular telephone receptacle (15) is shown. A unitary housing (16) having a pair of transverse support members (35, 36) is provided. A top plate (17) having the necessary plurality of conductors (20) embedded therein is also provided. During assembly, the ends (22, 25) of the conductor are bent to predetermined angles (62, 65) and the top plate is joined to the bottom plate by ultrasonic welding. The resultant receptacle is one in which a minimum height dimension (h) above the necessary height dimension of the opening (18) to accept a standard modular plug is provided. In the preferred method of construction, the top plates (17) are injection molded onto continuous strands of filaments to form the conductors (20). A plurality of slots (55, 56) are provided at one end of the top plate to guide the conductors corresponding openings (46) in the bottom plate when the ends of the conductors forming a terminal set for connecting the receptacle to a utilization circuit are fabricated.

Abstract: A connector assembly for an anti-skid hydraulic braking system comprises a bulkhead connector extending through an aperture in a sidewall of the brake fluid reservoir, a connector harness mounted along the inside of the reservoir sidewalls extending from the bulkhead connector to three solenoid assemblies mounted on the reservoir floor, and a solenoid connector one each solenoid assembly in engagement with the connector harness. The solenoids extend through floor apertures into the master cylinder to respective hydraulic lines extending to brake cylinders in the wheels, one of the solenoids handling both rear wheels. The bulkhead connector mates with a connector outside the reservoir which is terminated to a wire harness connected to the on-board microprocessor to relay current to the solenoids when data from individual wheel speed sensors is processed to determine that a particular wheel is about to skid.

Abstract: A sheet (10) of anisotropically conductive material may be fabricated by mixing a quantity of electrically conductive, ferromagnetic particles (16), typically spheres, in an uncured polymer (12). The polymer is then cured in a magnetic field which causes the particles to align in chains (14) each parallel to the lines of the field. In accordance with the invention, a spatially varying magnetic field, comprised of first and second substantially uniformly spaced regions (22 and 24) of high and low field strength, respectively, is applied to the polymer (12) during curing. The difference in the strength of the magnetic field in the first and second regions is such as to give rise to a lateral force on the particles which urges them into the first regions of high field strength where the particles align into chains. Since the first regions of high field strength are substantially uniformly spaced, the chains of particles in the polymer will be likewise substantially uniformly spaced.

Abstract: This invention relates to a method of providing an injection molding heated nozzle with an improved electrical terminal. A plug is seated in a radial opening in the collar portion with heating element extending through it and the rear end of the heating element projecting a minimum distance from the front surface of the plug. The insulation and casing are stripped from the projecting portion and the exposed resistance wire is welded to a flat surface on a larger diameter threaded conductive stud. A sleeve having a threaded and broached inner surface is mounted over the stud with the outer end of the stud projecting beyond the outer end of the sleeve. The plug and sleeve are integrally brazed in place during the brazing step forming the rest of the nozzle. A liquid ceramic insulating material is poured to fill the space between the stud and the surrounding sleeve.

Abstract: A method of producing a plurality of electrical terminals (28) which are in the form of a continuous strip is disclosed. At least one web of insulation material (20) is molded over the terminals (28), so that the insulation material (20) completely surrounds and tightly engages each terminal (28). This method insures that the terminals (28) will be accurately and precisely maintained in position by the insulation material (10). Consequently, the web of insulation material (10) can act as a carrier strip as other operations are performed on terminals (28).

Abstract: A rotary electrical connector for a telephone or the like comprises a spindle assembly and a housing mounted in rotating relation to each other. A first male or female connector element is fixed to the spindle assembly, and a second male or female connector element rotates with the housing. Electrical contact elements extend from the first connector element and engage rings disposed in peripheral grooves of a spindle body. The rings are electrically connected to the second connector element by conducting elements extending through channels or grooves in the spindle body or in holders carried by the spindle body. Another embodiment of spindle assembly has flat planar conducting elements embedded therein. Methods for producing various embodiments are disclosed.

Abstract: A process for selectively manufacturing vertical or horizontal type switch devices using a common form for substantially all parts or components, and products manufactured by the same process. The process comprises subjecting a metallic strip to stamping-out to leave predetermined patterns, each pattern consisting of a set of fixed contact elements, and two groups of terminals extending from the fixed contact elements and perpendicular to each other, and passageways between adjacent terminals in part; cutting some selected sites from the passageways so that one desired group of terminals in accordance with horizontal or vertical type may remain connected to the fixed contact elements before or after the molding with an insulating synthetic resin so that each resulting pattern may be inserted in the mold formed thereby; and making assembly of the thus-obtained mold-with-terminal-pattern and other parts and components.

Abstract: An electrical connector utilizing a crimpable ferrule with an electrical insulation sleeve thereover, and a transparent outer sleeve surrounding the ferrule and insulation sleeve, with the transparent outer sleeve formed of coextruded, multi-layer material with at least one layer being oriented and heat-shrinkable, and with the inner layer being a heat-activatable adhesive. A portion of the outer sleeve is preshrunk to aid in the use thereof. The electrical connector in accordance with this invention is produced by placing a crimpable ferrule having an insulation sleeve thereon upon a first support, with the outer sleeve upon a second support, with both vertically oriented and coaxially arranged, and with the support for the outer sleeve at a lower elevation than the outer support. The arrangement is passed through a heating zone to partially shrink a portion of the outer sleeve about the insulating sleeve, and to activate an inner adhesive layer on said outer sleeve into adhesion with the insulating sleeve.