Abstract: A combustor includes an outer liner having a first row and a second row of circumferentially distributed air admission holes penetrating therethrough. The combustor further includes an inner liner circumscribed by the outer liner and having a first row and a second row of circumferentially distributed air admission holes penetrating therethrough. The combustor further includes a plurality of fuel injectors extending into the combustion chamber and configured to deliver an air-fuel mixture to the combustion chamber. Each of the plurality of fuel injectors are associated with two air admission holes in the first row of the outer liner, two air admission holes in the first row of the inner liner, four air admission holes in the second row of the outer liner, and two air admission holes of the second row of the inner liner.

Abstract: A sealing arrangement for attachment to the contact surface of a device which is to be sealed includes one area opposite the contact surface containing at least two stiffening elements which are arranged in overlapping relation to one another at least at one point and which are securely connected to one another in the overlapping area by an elastomer part which is between the stiffening elements.

Abstract: A method of removably securing a reusable component to a replaceable component with a bonding agent is provided. The method includes, but is not limited to, preparing a first surface of the reusable component so that a bonding energy between the first surface and the bonding agent has a first level, preparing a second surface of the replaceable component so that a bonding energy between the second surface and the bonding agent has a second level, the second level being greater than the first level, and applying the bonding agent so that the bonding agent bonds the first and second surfaces to one another.

Abstract: In order to increase the displacement of a motorcycle engine, the existing cylinder block of the engine is dismounted from its crankcase, and the existing piston is dismounted from its connecting rod. Then, a new piston having a greater diameter than the dismounted existing piston is mounted on the connecting rod, and a new cylinder block having a greater bore diameter than the existing dismounted cylinder block is connected to the crankcase while sliding the new large-diameter piston along the inner wall of the bore of the new cylinder block. The new cylinder block has a bottom end that is located above the top end of the crankcase when mounted on the crankcase. The new piston is short enough not to be inserted into the crankcase when moved to the bottom dead center. This eliminates the need to disassemble the crankcase or any parts in the crankcase. It is thus possible to easily increase the engine displacement.

Abstract: Core sand elements are rapidly and reliably retained in an assembly by driving one or more smooth surface fasteners, such as staples, nails or brads, into the core elements. Such an assembly method comprises positioning at least two core elements in a core assembly, positioning a smooth surface fastener for entry into the at least two core elements, and driving the smooth surface fastener into the two core elements to fasten them in the core assembly. In such a preferred method, the smooth surface fastener comprises a staple with two smooth surface tines connected by a crown and the staple is positioned for entry of one tine into each of two core elements with the crown of the staple spanning the interface between the two core elements.

Abstract: An apparatus for and method of installing a drive chain (201) uses one or more restraints (101) that do not interfere with drive chain function in an operating engine nor fall off during installation. One or more restraints (101) near a sprocket (207) attached to the crankshaft or other device facilitate installation of one or more drive chains (201) during engine assembly by limiting the movement of the drive chain (201) away from the sprocket (207).

Abstract: A crank shaft support assembly for increasing stiffness and reducing thermal mismatch distortion in a crank shaft bore of an engine comprising different materials. A cylinder block comprises a first material and at least two crank journal inserts are insert-molded into respective crank journal regions of the cylinder block and comprise a second material having greater stiffness and a lower thermal coefficient of expansion that the first material. At least two bearing caps are bolted to the respective crank journal inserts and define, along with the crank journal inserts, at least two crank shaft support rings defining a crank shaft bore coaxially aligned with a crank shaft axis. The bearing caps comprise a material having higher stiffness and a lower thermal coefficient of expansion than the first material and are supported on the respective crank journal inserts independently of any direct connection to the cylinder block.

Abstract: An idler shaft assembly for an internal combustion engine provides significant cost savings eliminates processing and assembly steps, and provides accurate orientation of components. The idler shaft assembly includes a shaft adapted for rotation about a first axis. A one-piece sprocket and gear assembly is received on the shaft. A sprocket portion of the one-piece assembly has a first diameter that cooperates with an associated drive chain that is driven by the crankshaft, and a gear portion of the one-piece assembly has a second diameter that cooperates with an associated gear of an associated balance shaft.

Abstract: A welded assembly of combustion chamber elements. Two subassemblies of the combustion chamber are fabricated by butt-welding, and a first subassembly has an intermediate connection ring welded thereto suitable for performing final welding with the second subassembly.

Abstract: This invention relates to a method for the manufacture of a gas-turbine combustion chamber which consists of individual wall sections produced by casting. To make up the combustion chamber, the wall sections are joined by laser welding. Preferably, the individual wall sections are segments of the annular or circular combustion chamber, with the casting material of the wall sections being a high-temperature nickel-base casting alloy.

Abstract: The invention relates to a sealing arrangement with at least one hole through which the sealing arrangement is adapted to be attached to the contact surface of a device which is to be sealed. One area of the sealing arrangement around the hole containing a stiffening element which extends in the manner of a perforated disk at least in this area, which has an inside area which is formed continuing axially in the direction to the contact surface, and contains an elastomer element which is joined to the inside area of the stiffening element, locking it in the radial direction. The elastomer element has a bulge to the inside.

Abstract: A resin cylinder head cover includes an attaching portion and a sleeve. The attaching portion is formed of resin, and is a portion of the cylinder head cover to which the oil control valve is to be attached. The sleeve is embedded in the attaching portion. The sleeve has an interior space that permits the oil control valve to be accommodated therein and oil holes. Each oil hole is selectively connected to one of ports of the oil control valve accommodated in the interior space of the sleeve. The sleeve is formed of material having higher rigidity than the resin forming the attaching portion. Therefore, the cylinder head cover maintains highly reliable attachment of an oil control valve without a large number of high precision machining steps and prevents deformation of the attaching portion.

Abstract: This invention provides a method of assembling a modular internal combustion engine. The modular engine includes a cast crankcase having an open top and a closed bottom, a mid-plate, and an extruded cylinder bore block. A pre-assembled crankshaft with bearings, connecting rods, and pistons with piston rings are all placed through the open top crankcase. The mid-plate partially houses the assembled components over top the crankcase as the connecting rods and pistons extend through and above. Next, the piston rings are simultaneously compressed and the cylinder block is located over the pistons. The pistons with piston rings are inserted into cylinder bores through the bottom surface of the cylinder block and the assembly is completed. This method is performed with the help of a fixture for compressing and positioning the piston rings.

Abstract: A structure for transmitting the power of a motorcycle engine includes an intermediate shaft arranged between a crankshaft and an input shaft of a transmission, and a method for making the structure. The structure and the method have the objective of shortening the distances between these three shafts, improving workability of assembling, and providing freedom of setting a speed reduction ratio. An intermediate shaft driven gear and an intermediate shaft driving gear having a diameter smaller than the intermediate shaft driven gear and are mounted in two steps, with the former overlaid on the latter, on an end of the intermediate shaft projecting outside a right case. Similarly, the intermediate shaft driven gear is engaged with a primary gear of the crankshaft, and the intermediate shaft driving gear is engaged with a primary driven gear of the input shaft at a location outside the right case.

Abstract: An air cleaner, intake manifold, and valve cover are integrated together for attachment to a vehicle engine. The air cleaner is positioned directly between the intake manifold and valve cover to provide a compact induction module. The induction module is mounted to the engine as a single unit. A throttle body is also incorporated into the intake manifold. A tube interconnects the air cleaner and the throttle body. An air filter is installed within the air cleaner to remove contaminants from air prior to entry into the tube.

Abstract: For attaching the oil sump (10) to the engine block (30) of a combustion engine, a seal is made between the engine block (30) and the oil sump (10) by means of a curable composition (20). The adhesion of the composition (20) when cured is sufficient to secure the oil sump (10) to the engine block (30). The adhesion should be at least 0.5 N/mm2, especially more than 0.8 N/mm2. The curable composition (20) can be a silicone composition. The oil sump (10) can be fixed to the engine block (30) at least during the curing of the composition (20). To this end, the edge of the oil sump can be designed such that a self-fixing takes place when the oil sump (10) is joined to the engine block (30).

Abstract: In one aspect of the invention a method of manufacturing a thin wall isogrid casing by a chip machining process comprises the steps of: positioning a substantially cylindrical casing (10) on a support (20); the support having a substantially continuous cylindrical support surface (22) engaging at least part of the inner or outer surface of the casing; and machining a plurality of recessed pockets in the said inner or outer surface of the casing opposite the surface engaged by the said support; whereby the support reacts loads acting on the casing by the chip machining tool during machining to minimise distortion of the casing and tearing of the pockets being formed. With this method isogrid pockets (14) can be chip machined, by drilling and/or milling etc, with pocket wall thicknesses of less that 1 mm.

Abstract: A system and method for assembling an internal combustion engine and for correlating engine information with a vehicle identification number. The engine includes an engine block and a plurality of pistons. The engine block has a plurality of cylinders formed therein, and the inner diameter of each cylinder is measured and recorded as cylinder information. A specific outer diameter of each of the plurality of pistons is measured and recorded as piston information. One of the pistons is selected for each cylinder based upon the recorded cylinder information and the recorded piston information so as to provide a desired piston clearance for each piston/cylinder combination. Engine information, which includes the piston information for each of the selected pistons and the cylinder information, is recorded, and the engine information is correlated with the vehicle identification number to permit the engine information to be accessed via the vehicle identification number.

Abstract: A decompressing mechanism (D) for an internal combustion engine (E) is incorporated into a camshaft (15) provided with a bore (54) extending in the direction of the arrow (A) along the axis (L1) of rotation of the camshaft (15). The decompressing mechanism (D) includes a decompression member (80) formed by metal injection and integrally having a flyweight (81), a decompression cam (82) for exerting a valve-opening force through an exhaust rocker arm (48) on an exhaust valve, and an arm (83) connecting the flyweight (81) and the decompression cam (82). The flyweight (81) is supported for swing motion by a pin (71) on the camshaft (15). The axis (L2) of swing motion of the flyweight (81) is included in a plane (P4) substantially perpendicular to the axis (L1) of rotation, and does not intersect the axis (L1) of rotation and the bore (54) of the camshaft (15). The fully expanded decompression member (80) revolves in a cylindrical space of a small diameter around the camshaft (15).

Abstract: An engine cylinder head cover and assembly method thereof is disclosed to constantly maintain the arrangement of a cylinder head cover in relation to a cylinder head by a simple operation, whereby locking bolts for fastening the cylinder head cover onto the cylinder head can be quickly and effectively assembled, thereby improving ease of assembly of the engine.

Abstract: A twin cylinder engine, includes a pair of cylinder members mounted to mounting surfaces of a crankcase, and cylinder heads mounted to the cylinder members. The cylinder members are modular components, which may be pre-assembled with components of the valve train as packaged units before the cylinder members are attached to the crankcase. Each cylinder member rotatably supports a cam gear which extends into the crankcase for driving engagement with the crankshaft. The cylinder members may be configured for either side valve-type (“L-head”), or overhead valve-type (“OHV”) engines, and the cylinder members may also be used in single cylinder engines.

Abstract: An automatic piston inserting equipment comprises a block positioning means for positioning a cylinder block B to a piston inserting position, a piston positioning means for moving and positioning a piston P with a connecting rod R for insertion thereof into a cylinder bore formed in the cylinder block B vertically from above, a cap positioning means for moving and positioning a connecting rod cap C to clamp it vertically from below to the connecting rod R inserted into the cylinder bore, a damp means for damping the connecting rod cap C to the connecting rod R, and a vision system. The vision system detects central position coordinates of the cylinder bore lying at the piston inserting position and central position coordinates of the piston P lying at a start-point chuck position, and on the basis of both such central position coordinates calculates a movement quantity for insertion of the piston P into the cylinder bore.

Abstract: An apparatus and method provide a true bilateral connecting rod apparatus having a crankshaft defining an axis of rotation and a rod journal eccentrically mounted for circular rotation about the axis, and a pair of connecting rods attached to the rod journal for reciprocating motion in a common plane extending perpendicularly through the rod journal. One or more retaining rings engage the pair of connecting rods and secure the pair of connecting rods to the journal. A common bearing insert is disposed between the pair of connecting rods and the rod journal.

Abstract: A multi-axial pivoting liner within the combustion system of a turbine engine allows the system to work with minimum thermal interference, especially during system operation at transient conditions, by allowing the liner to pivot and slide about its centerline and relative to the turbine scroll. The pivoting liner has the ability to control and minimize air leakage from part to part, for example, from the liner to the turbine scroll, during various operating conditions. Additionally, the liner provides for easy assembly with no flow path steps. Finally, the pivoting liner tolerates thermal and mechanical stresses and minimizes thermal wear.

Abstract: In an arrangement and method for mounting a camshaft onto a cylinder head of an internal combustion engine by camshaft bearings disposed on the cylinder head of the engine camshaft bearing by support seats which are formed integrally with the cylinder head and bearing caps which are formed integrally with a cylinder head cover mounted onto the cylinder head, at least one of the bearings is an assembly bearing with a separate assembly bearing cap that has a bearing opening of a diameter greater than that of the camshaft so that the camshaft when placed onto the bearing seats is not fully moved into the bearing seat openings but is fully engaged with the bearing seats only when the cylinder head cover is mounted onto the cylinder head whereby the camshaft in the assembly bearing is moved out of contact with the assembly bearing cap.

Abstract: A line of small internal combustion engines, including twin cylinder engines and single cylinder engines. The engines each include a crankcase, and one or more cylinder members attached to the crankcase, the cylinder members being separate components from the crankcase. A number of different crankcases are provided for various types of single and two cylinder engines, the crankcases having common mounting structure to which the cylinder members may be attached. Thus, the manner in which the cylinder members are attached to the crankcases is the same for each of the different types of crankcases. Two different types of cylinder members are provided, one having a side valve or “L-head” valve train, and the other having an overhead cam (“OHV”) valve train. The cylinder members are therefore modular components which may be selectively used in a variety of different types of engines.

Abstract: A method of securing a metal component to a body having a metal wall includes placing the component against the body such that a wall of the component is in external surface contact with the wall of the body. An opening is then thermal drilled through the abutting walls causing thermal flow of material on opposite sides of the abutting walls that, when hardened, joins the component to the body.

Abstract: An automatic piston installation apparatus according to the present invention includes a block positioning mechanism for positioning a cylinder block in a working area separated from a conveying line by moving the cylinder block in vertical and horizontal directions and by rotating the cylinder block around the crankshaft, a piston positioning mechanism for positioning the piston at an insertion position by moving the piston to the working area, a piston inserting mechanism for inserting the piston into a cylinder bore from above in the vertical direction, a cap positioning mechanism for positioning the connecting-rod cap by moving the connecting-rod cap to a fastened position in the working area, and a fastening mechanism for fastening the connecting-rod cap from below in the vertical direction. Thereby, the piston can be installed in various engines, such as inline-type and V-type engines, automatically, with a high degree of accuracy, and reliably, and productivity can also be improved.

Abstract: An oil pan gasket/windage tray for an engine having an engine block and an oil pan is provided and includes a tray adapted for installation between the engine block and the oil pan and the tray having a body with a peripheral flange extending about the periphery of the body and at least one deflector portion extending away from the body to a location spaced away from the peripheral flange. The deflector portion is integrally formed with the body from a single piece of sheet material and a separate peripheral flange portion is provided adjacent to the deflector portion and is affixed to a remainder of the peripheral flange to form the complete gasket flange portion of the oil pan gasket and windage tray system.

Abstract: An internal combustion engine includes a balancer housing, a balancer shaft having an eccentric weight portion and disposed within the balancer housing so as to be parallel with and rotatable in timed relation with a crankshaft, and a power transmitting mechanism that transmits rotation of the crankshaft to the balancer shaft, wherein the balancer shaft has an end portion protruding outward of the balancer housing, and wherein the end portion of the one balancer shaft is partially cut to have a flattened section that constitutes a device for positioning the balancer shaft in a predetermined rotational position. A method of assembling an internal combustion engine with a balancer shaft is also provided.

Abstract: Core sand elements are rapidly and reliably retained in an assembly by driving one or more smooth surface fasteners, such as staples, nails or brads, into the core elements. Such an assembly method comprises positioning at least two core elements in a core assembly, positioning a smooth surface fastener for entry into the at least two core elements, and driving the smooth surface fastener into the two core elements to fasten them in the core assembly. In such a preferred method, the smooth surface fastener comprises a staple with two smooth surface tines connected by a crown and the staple is positioned for entry of one tine into each of two core elements with the crown of the staple spanning the interface between the two core elements.

Abstract: A method of forming a valve cover suitable for attachment to an engine head is disclosed. The valve cover is molded from a plastic material to include at least one structure of a positive crankcase ventilation (PCV) system. Additionally, the design of the valve cover includes various advantages including, for example, structural integrity, ease of installation or the like.

Abstract: A partial assembly process for a vane-type cam phaser. A pulley/sprocket is loaded onto a first camshaft-shaped fixture with a cam nose extending beyond the length of an actual cam nose such that a phaser rotor containing a locking bolt, when mounted onto the cam nose, is displaced axially from the pulley/sprocket by an amount sufficient to set the axial engagement of the bolt upon final assembly. A stator is loaded onto the pulley/sprocket and is rotated clockwise until it contacts the rotor, thereby removing all rotational and radial lash from the system. One or more axial holes are bored through the pulley/sprocket and stator and a locking pin such as a roll pin is inserted to permanently pin the stator to the pulley/sprocket.

Abstract: Method for making a cylinder block for internal combustion engine, in which at least one cylinder liner (10) is arranged inside a mould and aluminium-based material is cast into the mould and cooled, so that the cylinder liner (10) is incorporated in the cylinder block. The cylinder liner (10) is made of aluminium-based material and has protuberances destined to melt in contact with the molten material cast into the mould arranged on its external surface.

Abstract: A constituent parts assembling method for an actuating apparatus includes a step of assigning ID classification to each of constituent parts with reference to characteristics difference of respective parts when these constituent parts give influence to output characteristics of an injector. In the processes of assembling these constituent parts, when a selected constituent part has a certain ID classification being assigned beforehand, this assembling method includes a step of executing constituent part selection in accordance with an instruction of constituent part designating means which designates other constituent part having an ID classification corresponding to the ID classification assigned to the selected constituent part, and also includes a step of assembling the selected constituent parts into the injector.

Abstract: Bearing reinforcement for a shaft (3) mounted in bearings in a cast light-metal housing (1, 2) such as an engine block or a gearbox housing, in which an insert (5) that forms a bearing seat for the shaft (3) is made of an MMC material, i.e. a metal matrix composite, and in which the base material of the MMC material consists of the same metal as the metal that comprises the principal component in the light-metal housing, wherein the MMC material of the insert (5) is reinforced with 10-70% ceramic material by volume in the form of particles or fibers. The invention also describes a method for fabricating inserts (5) in which they are formed into a bar having the same cross-section as the radial cross-section of the insert, whereupon separate inserts are cross-cut from the bar by means of high-speed machining or water cutting.

Abstract: A structure for transmitting the power of a motorcycle engine includes an intermediate shaft arranged between a crankshaft and an input shaft of a transmission, and a method for making the structure. The structure and the method have the objective of shortening the distances between these three shafts, improving workability of assembling, and providing freedom of setting a speed reduction ratio. An intermediate shaft driven gear and an intermediate shaft driving gear having a diameter smaller than the intermediate shaft driven gear and are mounted in two steps, with the former overlaid on the latter, on an end of the intermediate shaft projecting outside a right case. Similarly, the intermediate shaft driven gear is engaged with a primary gear of the crankshaft, and the intermediate shaft driving gear is engaged with a primary driven gear of the input shaft at a location outside the right case.

Abstract: A light metal cylinder crankcase for combustion engines has cylinder bushings with a running layer that forms the running surface and a rough, external bonding layer for bonding the cylinder bushings to the cylinder crankcase while pouring the cylinder crankcase. At least 60% of the bonding layer relative to the jacket surface of the bonding layer is connected with the casting material of the cylinder crankcase in a material tight manner.

Abstract: A system and method for assembling an internal combustion engine and for correlating engine information with a vehicle identification number. The engine includes an engine block and a plurality of pistons. The engine block has a plurality of cylinders formed therein, and the inner diameter of each cylinder is measured and recorded as cylinder information. A specific outer diameter of each of the plurality of pistons is measured and recorded as piston information. One of the pistons is selected for each cylinder based upon the recorded cylinder information and the recorded piston information so as to provide a desired piston clearance for each piston/cylinder combination. Engine information, which includes the piston information for each of the selected pistons and the cylinder information, is recorded, and the engine information is correlated with the vehicle identification number to permit the engine information to be accessed via the vehicle identification number.

Abstract: A method for manufacturing a glow plug, the glow plug comprising a cylindrical metal shell having an internal bore formed in an axial direction, and a heater tube adapted to be press-fitted from its rear end side into the internal bore and having a leading end closed, the method comprising the steps of: place a stopper abutting on the leading end; and applying an axial load between the stopper and the metal shell so as to start a clamping of a side of the heater tube through a support member and to start a press-fit of the heater tube in the metal shell and an apparatus for manufacturing the glow plug.

Abstract: A method of assembling an apparatus such as a fuel injector (200) wherein parts or components are selected based on their capacity to compensate for variations in timing and delivery contributed by the tolerance variations of components assembled or measured for assembly prior to the selected components. The method involves an apparatus such as an injector of the type including a set of input parameters, a set of control parameters, and a set of observed performance parameters wherein the method includes the steps of performing tests (214, 216, 218, 220) on the injector (14) to measure the values of the input parameters and determining the values of the set of control parameters (222) using the set of input parameters to reduce performance parameter variability of the final assembly. The method also includes the steps of selecting (232, 234), for each control parameter, the component associated therewith and, assembling the selected components into the injector (14).

Abstract: A manifold for housing high-pressure oil on a camless engine includes an extruded aluminum body having first and second ends. First, second and third extruded channels are formed in the body and each extends from the first end to the second end of the body. The manifold has a plurality of switching valve mounting bores configured to receive a plurality of switching valves operative to alternately communicate the channels with intake and exhaust valves of an engine to which the manifold is mounted to affect movement of the valves.

Abstract: A cylinder liner for an internal combustion engine provides a method of replacement of spent cylinder liners, wherein the cylinder liner includes a generally cylindrical body having a flange extending radially outwardly defining a shoulder. The shoulder provides a positive stop in an axial direction against a surface within a cylinder block of the engine. The body has an engagement portion adjacent the shoulder. The engagement portion is necked down from the flange and has lower and upper portions providing an interference fit within the cylinder block. The lower and upper portions of the engagement portion are separated from one another by a channel that extends substantially about the circumference of the body. The channel provides a passage for fluid flow between the lower and upper portions to facilitate cooling of the engagement portion.

Abstract: A method is for the manufacture of an electromagnetic actuator, e.g., for the actuation of a charge cycle valve of an internal combustion engine. The actuator includes a rotary armature movable back and forth by electromagnets and supported in an actuator frame The electromagnets are first inserted loosely into the actuator frame and then brought into a defined spatial position in relation to the rotary armature by passing a current through the magnet. Next, the electromagnets are fixed in the actuator frame, corresponding to selected operating positions. The electromagnet may be provided with studs, which protrude through openings in the actuator frame into the outer chamber of the actuator and at which the electromagnet is connected to the actuator frame, for example, by laser beam welding.

Abstract: The invention is relates a method for assembling a power transfer apparatus for selectively changing the speed of the output shaft relative to the speed of the input shaft. The method includes assembling an oil pump driving pin to the output shaft, assembling an oil pump sub-assembly, assembling a planetary carrier sub-assembly to the pump cover of the oil pump sub-assembly, assembling a clutch sub-assembly to the planetary carrier, assembling a transmission brake to the clutch sub-assembly in such a manner that the brake inner hub is coupled with the clutch piston, inserting the input shaft so as to fit in the first sun gear at the first sprine and the clutch sub-assembly at the second sprine, respectively and assembling a front case sub-assembly having bearings for rotatably bearing the input shaft and an actuator for actuating the transmission brake to the differential.

Abstract: A cylinder block for an axial piston pump or motor is formed from a steel material. The block includes a plurality of bores that each have an internal bore surface of a predefined final material surface finish. The bores are subjected to various machining and heat treating processes to provide a bore surface formed from the same material as the cylinder block, and which has the desired final surface finish. Pistons are mounted within each of the bores for axial movement relative to the cylinder block. Each of the pistons is formed from a steel material and has an exterior surface that is in sliding contact with the internal bore surface. The subject cylinder block is processed to provide a steel-to-steel interface between the bore and piston and eliminates the need for liners to be specially formed or installed within each piston bore.

Abstract: A line of small internal combustion engines, including twin cylinder engines and single cylinder engines. The engines each include a crankcase, and one or more cylinder members attached to the crankcase, the cylinder members being separate components from the crankcase. A number of different crankcases are provided for various types of single and two cylinder engines, the crankcases having common mounting structure to which the cylinder members may be attached. Thus, the manner in which the cylinder members are attached to the crankcases is the same for each of the different types of crankcases. Two different types of cylinder members are provided, one having a side valve or “L-head” valve train, and the other having an overhead cam (“OHV”) valve train. The cylinder members are therefore modular components which may be selectively used in a variety of different types of engines.

Abstract: Core sand elements are rapidly and reliably retained in an assembly by driving one or more smooth surface fasteners, such as staples, nails or brads, into the core elements. Such an assembly method comprises positioning at least two core elements in a core assembly, positioning a smooth surface fastener for entry into the at least two core elements, and driving the smooth surface fastener into the two core elements to fasten them in the core assembly. In such a preferred method, the smooth surface fastener comprises a staple with two smooth surface tines connected by a crown and the staple is positioned for entry of one tine into each of two core elements with the crown of the staple spanning the interface between the two core elements.

Abstract: A method for making a through opening in a high-pressure fuel reservoir that has an elongated, tubular jacket body, which body is provided in the longitudinal direction with a continuous recess, open on at least one end, that forms the interior of the high-pressure fuel reservoir, and the through opening is made in the jacket body in the form of a bore by a machining tool in such a way that this opening discharges into the continuous recess. In order to avoid burrs, before the through opening is made, a pressure part is pressed against the inner wall of the jacket body in the region of the expected outlet of the through opening, and with the machine an tool, drilling is done through the jacket body some distance into the pressure part.

Abstract: A partial assembly process for a vane-type cam phaser. A pulley/sprocket is loaded onto a first camshaft-shaped fixture with a cam nose extending beyond the length of an actual cam nose such that a phaser rotor containing a locking bolt, when mounted onto the cam nose, is displaced axially from the pulley/sprocket by an amount sufficient to set the axial engagement of the bolt upon final assembly. A stator is loaded onto the pulley/sprocket and is rotated clockwise until it contacts the rotor, thereby removing all rotational and radial lash from the system. One or more axial holes are bored through the pulley/sprocket and stator and a locking pin such as a roll pin is inserted to permanently pin the stator to the pulley/sprocket.